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CN102900800A - Hydraulic shock absorber with butterfly-shaped annular springs - Google Patents

Hydraulic shock absorber with butterfly-shaped annular springs Download PDF

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Publication number
CN102900800A
CN102900800A CN2012103898258A CN201210389825A CN102900800A CN 102900800 A CN102900800 A CN 102900800A CN 2012103898258 A CN2012103898258 A CN 2012103898258A CN 201210389825 A CN201210389825 A CN 201210389825A CN 102900800 A CN102900800 A CN 102900800A
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oil
piston
hydraulic shock
shock absorber
disc
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刘怡
刘尚举
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Southwest Jiaotong University
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Southwest Jiaotong University
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Abstract

本发明提供了一种碟形环状弹簧液压减振器,属于液压减振器技术领域。液压减振器普遍存在,漏油、散热及调节问题。本发明的特点是多层碟形弹簧圆环焊成上下两个油腔,用板活塞和活塞杆推动油腔产生弹性变形使容积变化来代替油缸中活塞的作用,没有活塞、活塞杆的运动及密封,因此长期使用也不漏油。油进行外循环,流经控制器,因此便于调节、控制和散热。主要用于需要液压减振器的场合。

Figure 201210389825

The invention provides a disc-shaped annular spring hydraulic shock absorber, which belongs to the technical field of hydraulic shock absorbers. Hydraulic shock absorbers are common, oil leakage, heat dissipation and adjustment problems. The feature of the present invention is that the multi-layer disc spring rings are welded into upper and lower oil chambers, and the plate piston and piston rod are used to push the oil chamber to produce elastic deformation so that the volume changes instead of the piston in the oil cylinder, and there is no movement of the piston and piston rod. And sealing, so long-term use does not leak oil. The oil is externally circulated through the controller, so it is easy to adjust, control and dissipate heat. It is mainly used in occasions where hydraulic shock absorbers are required.

Figure 201210389825

Description

碟形环状弹簧液压减振器Disc ring spring hydraulic shock absorber

技术领域 technical field

本发明属于液压减振技术领域,特别涉及一种液压减振器。  The invention belongs to the technical field of hydraulic shock absorbers, in particular to a hydraulic shock absorber. the

背景技术 Background technique

国内外的液压减振器都是由油缸或在油缸中带小孔的活塞及活塞杆组成,活塞将油缸分隔成两部分,液压油被密封在其中,活塞和油缸被分别被安装在相对振动的两物体上,振动时液压油从小孔中来回流动,用油的粘滞性消耗振动能量。这种减振器存在三个问题一是长期运动会使活塞和活塞杆的密封件磨耗漏油而失效,这被称为世界难题。国内某厂生产的减振器安装在钱塘江三桥上没多久就已因漏油而失效。美国南加州大桥建造时安装的美国某公司生产的减振器仅用了两年,就因严重漏油不能使用,更换了减振器。二是活塞上的阻尼孔设计加工后这个减振器的特性就不能改变了;三是散热问题,当减振器的工作状态使流过阻尼孔的油量大,流速快时产生的热量大,受结构限制热能量散发不掉,油温升高,油膨涨系数大于缸体,产生很大的内压加大漏油的危险性。受冷时又产生负内压。若用弹性油可减小内压,但会使减振器的性能改变。  Hydraulic shock absorbers at home and abroad are composed of a cylinder or a piston with a small hole in the cylinder and a piston rod. The piston separates the cylinder into two parts, and the hydraulic oil is sealed in it. The piston and the cylinder are respectively installed in relative vibration. On the two objects, the hydraulic oil flows back and forth from the small hole during vibration, and the vibration energy is consumed by the viscosity of the oil. There are three problems in this shock absorber. One is that long-term movement will cause the seals of the piston and piston rod to wear and leak oil and fail, which is known as a world problem. The shock absorber produced by a domestic factory failed due to oil leakage not long after it was installed on the third bridge of Qiantang River. The shock absorber produced by an American company installed during the construction of the Southern California Bridge in the United States only lasted for two years, but it could not be used due to serious oil leakage, so the shock absorber was replaced. The second is that the characteristics of the shock absorber cannot be changed after the design and processing of the damping hole on the piston; the third is the problem of heat dissipation. When the working state of the shock absorber makes the amount of oil flowing through the damping hole large and the flow rate is fast, the heat generated is large , limited by the structure, the thermal energy cannot be dissipated, the oil temperature rises, and the oil expansion coefficient is greater than that of the cylinder block, resulting in a large internal pressure and increasing the risk of oil leakage. Negative internal pressure is generated when it is cooled. If elastic oil is used, the internal pressure can be reduced, but the performance of the shock absorber will be changed. the

发明内容 Contents of the invention

要解决的技术问题一是不漏油,二是阻尼孔可调、可控,三是散热方便。  The technical problems to be solved are firstly no oil leakage, secondly, adjustable and controllable damping holes, and thirdly, convenient heat dissipation. the

采用的技术方案是利用类似于碟形弹簧的结构形成两个可弹性变形的油腔,推动一边油腔弹性变形容积变大时,另一边的油腔弹性变形容积变小,代替现有减振器的油缸及活塞的功能。一种碟形环状弹簧液压减振器,包括活塞和外筒,上油腔的底部与活塞板上表面固接、下油腔的顶部与活塞板下表面固接,活塞板中央设有螺孔,活塞杆通过螺纹与活塞板连接,活塞杆带有安装孔的一端间隙配合穿过下端板;上油腔和下油腔为多片碟形环状弹簧组成,上油腔顶部设有穿过端板的上油嘴,上油嘴接上油管,下油腔底部设有穿过下端板的下油嘴,下油嘴接下油管,上油管与下油管之间设有控制器;多片碟形环状弹簧的每一层圈的连接处均设有均布的八个过油孔,上、下油腔均设在外筒内。  The technical solution adopted is to use a structure similar to a disc spring to form two elastically deformable oil chambers. When the elastically deformable volume of one oil chamber is pushed to become larger, the elastically deformable volume of the oil chamber on the other side becomes smaller, replacing the existing vibration damping. The function of the oil cylinder and piston of the device. A disc-shaped ring spring hydraulic shock absorber, including a piston and an outer cylinder, the bottom of the upper oil chamber is fixedly connected to the upper surface of the piston plate, the top of the lower oil chamber is fixedly connected to the lower surface of the piston plate, and a screw is arranged in the center of the piston plate. hole, the piston rod is connected with the piston plate through threads, and the end of the piston rod with the installation hole fits through the lower end plate; the upper oil chamber and the lower oil chamber are composed of multiple disc-shaped ring springs, and the top of the upper oil chamber is provided with a through hole Through the upper oil nozzle of the end plate, the upper oil nozzle is connected to the upper oil pipe, the bottom of the lower oil chamber is provided with the lower oil nozzle passing through the lower end plate, the lower oil nozzle is connected to the lower oil pipe, and a controller is installed between the upper oil pipe and the lower oil pipe; multi-piece disc ring There are eight evenly distributed oil holes at the junction of each layer of rings of the spring, and the upper and lower oil chambers are located in the outer cylinder. the

所述控制器为调节阀,包括手控阀、机控阀、电磁阀的一种。  The controller is a regulating valve, including a manual control valve, a machine control valve, and a solenoid valve. the

与现有技术相比,本发明的有益效果是:  Compared with prior art, the beneficial effect of the present invention is:

本发明结构简单,有条件将两腔的液压油用油管引出,经控制器进行两腔间的流动调节。一是活塞、活塞杆不与油介质接触,解决了长期使用后漏油这难题;二是控制器可以是一个手控阀,按需调节阻尼孔的大小,也可以是一个由机械运动控制的机控阀,它可以由需减振结构运动状态进行调节,还可以是一个电磁阀,由电信号调节阻尼孔大小;三是可用引出油管的长短或散热结构来满足散热的需要。  The invention has a simple structure, and the hydraulic oil of the two cavities can be led out by the oil pipe, and the flow between the two cavities can be regulated through the controller. One is that the piston and the piston rod are not in contact with the oil medium, which solves the problem of oil leakage after long-term use; the other is that the controller can be a manual control valve to adjust the size of the damping hole as needed, or it can be a mechanical movement control The machine-controlled valve can be adjusted by the motion state of the vibration-reducing structure, or it can be a solenoid valve, and the size of the damping hole can be adjusted by an electric signal; the third is that the length of the oil pipe or the heat dissipation structure can be used to meet the heat dissipation needs. the

附图说明: Description of drawings:

图1为本发明实施例的剖视结构示意图。  Fig. 1 is a schematic cross-sectional structure diagram of an embodiment of the present invention. the

具体实施方式: Detailed ways:

图1示出,本发明的一种具体实施方式是,一种碟形环状弹簧液压减振器,其结构是:以上安装孔1和下安装孔2中心为联线的环状体,它的每一层碟片都是一个碟形圆环弹簧,每一层圈均布的八个过油孔4,碟形环状弹簧用弹簧钢片冲压而成。第一片碟形弹簧圆环焊在活塞板5的上表面,活塞板是一块圆板,与现有减振器的活塞有相同功能,其直径同碟形弹簧圆环,中心有一螺孔,活塞杆6与其螺纹连接,焊好第一片后迭上第二片,先焊一周内焊环,在内圈7的位置,再焊好外焊环8。焊第三片时要对准第二片的过油孔4,上下油腔中的油可以经过各自的过油孔(4)流动,并先焊过油孔周边,再焊内焊环和外焊环,依次焊到最上面一片,这一片先焊上一个带有螺纹的上油嘴9,再从上端板10的孔中穿出,可拧上上油管11,上油管的另一端连接控制器12。多层碟形环状弹簧焊在一起构成一个上油腔13,上油腔13中的油可经过八个过油孔流动,过油孔直径较大,不需它形成阻尼力。按同样的方法焊好下油腔14,带有螺纹的下油嘴15从下端板17的孔中穿出,下油腔14中的油可经下油嘴15、下油管16接到控制器12。上端板10、下端板17的直径比外焊环的直径略大,将外筒18的两端焊在上端板10、下端板17周边上,外筒18的长度要使上下油腔14的碟形环状弹簧始终在预压状态下工作。经上下油嘴15将油注入到上、下油腔中。经上、下安装孔将减振器安装在相对振动的两物体上,当两物体的距离变小时,上油腔多层碟形环状弹簧被压缩,容积变小,下油腔14被拉伸,容积变大,油从上油嘴9经上油管11流到控制器12,再经下油管16、 下油嘴15流到下油腔14。这样,活塞5、活塞杆6的运动与密封不与油接触,只要不超过材料的疲劳极限。在上、下油管中消耗一部分振动能量并散热,主要振动能量消耗在控制器中。  Figure 1 shows that a specific embodiment of the present invention is a disc-shaped ring spring hydraulic shock absorber, its structure is: the center of the upper mounting hole 1 and the lower mounting hole 2 is an annular body connected to the center, it Each layer of discs is a disc-shaped ring spring, and eight oil holes 4 are evenly distributed in each layer of circles. The disc-shaped ring spring is stamped with a spring steel sheet. The first disc spring ring is welded on the upper surface of the piston plate 5, and the piston plate is a disc, which has the same function as the piston of the existing shock absorber. Its diameter is the same as the disc spring ring, and the center has a screw hole. Piston rod 6 is threadedly connected with it, and the second sheet is stacked after the first sheet is welded, and the welding ring is welded in a week earlier, and the outer welding ring 8 is welded at the position of the inner ring 7. When welding the third piece, it should be aligned with the oil hole 4 of the second piece. The oil in the upper and lower oil chambers can flow through the respective oil holes (4), and first weld the periphery of the oil hole, and then weld the inner welding ring and the outer ring. Welding rings are welded to the top piece in turn. This piece is first welded with a threaded oil nozzle 9, and then passes through the hole of the upper end plate 10, and can be screwed on the oil pipe 11, and the other end of the oil pipe is connected to the controller. 12. The multi-layer disc-shaped annular spring is welded together to form an upper oil chamber 13, and the oil in the upper oil chamber 13 can flow through eight oil holes, and the oil hole diameter is larger, so it is not needed to form a damping force. Weld the lower oil chamber 14 in the same way, and the lower oil nipple 15 with thread passes through the hole of the lower end plate 17, and the oil in the lower oil chamber 14 can receive the controller 12 through the lower oil nipple 15 and the lower oil pipe 16. The diameters of the upper end plate 10 and the lower end plate 17 are slightly larger than the diameter of the outer welding ring. The two ends of the outer cylinder 18 are welded on the upper end plate 10 and the periphery of the lower end plate 17. Ring springs always work under preload. Oil is injected into the upper and lower oil chambers through the upper and lower oil nozzles 15. Install the shock absorber on two relatively vibrating objects through the upper and lower mounting holes. When the distance between the two objects becomes smaller, the multi-layer disc-shaped ring spring in the upper oil chamber is compressed, and the volume becomes smaller, and the lower oil chamber 14 is pulled. Stretch, volume becomes bigger, and oil flows to controller 12 through upper oil pipe 11 from upper oil nozzle 9, flows to lower oil cavity 14 through lower oil pipe 16, lower oil nozzle 15 again. In this way, the movement and sealing of the piston 5 and piston rod 6 are not in contact with oil, as long as the fatigue limit of the material is not exceeded. Part of the vibration energy is consumed and dissipated in the upper and lower oil pipes, and the main vibration energy is consumed in the controller. the

因上、下腔的油经控制器循环使这种减振器运用起来非常灵活。控制器可以是一个手动的成品速度控制阀,同一型号的减振器调成不同的阻尼系数很方便。控制器还可以是机械运动控制阀,用相对振动的物体的位移控制阻尼孔的大小或开关。控制器也可以是一个电磁阀,用电信号控制阻尼孔工作状态。  Because the oil in the upper and lower chambers circulates through the controller, this kind of shock absorber is very flexible to use. The controller can be a manual finished speed control valve, and it is convenient to adjust the damping coefficients of the same type of shock absorber to different ones. The controller can also be a mechanical motion control valve, using the displacement of the relative vibrating object to control the size or opening of the damping hole. The controller can also be a solenoid valve, which controls the working state of the orifice with an electric signal. the

本减振器有一定的弹簧作用。  The shock absorber has a certain spring action. the

Claims (2)

1.一种碟形环状弹簧液压减振器,包括活塞和外筒,其特征在于上油腔(13)的底部与活塞板(5)上表面固接、下油腔的顶部与活塞板(5)下表面固接,活塞板(5)中央设有螺孔,活塞杆(6)通过螺纹与活塞板(5)连接,活塞杆(6)带有安装孔(2)的一端间隙配合穿过下端板(17);上油腔(13)和下油腔(14)为多片碟形环状弹簧(3)组成,上油腔顶部设有穿过端板(10)的上油嘴(9),上油嘴(9)接上油管(11),下油腔底部设有穿过下端板(17)的下油嘴(15),下油嘴(15)接下油管(16),上油管(11)与下油管(16)之间设有控制器(12);多片碟形环状弹簧(3)的每一层圈的连接处均设有均布的八个过油孔(4),上、下油腔均设在外筒(18)内。1. A disc-shaped annular spring hydraulic shock absorber, comprising a piston and an outer cylinder, is characterized in that the bottom of the upper oil chamber (13) is affixed to the upper surface of the piston plate (5), and the top of the lower oil chamber is connected to the piston plate (5) The lower surface is fixed, the center of the piston plate (5) is provided with a screw hole, the piston rod (6) is connected with the piston plate (5) through threads, and the end of the piston rod (6) with the mounting hole (2) is clearance fit Through the lower end plate (17); the upper oil chamber (13) and the lower oil chamber (14) are composed of multiple disc-shaped ring springs (3), and the top of the upper oil chamber is provided with an oil nozzle that passes through the end plate (10) (9), the upper oil nozzle (9) is connected to the upper oil pipe (11), the bottom of the lower oil chamber is provided with the lower oil nozzle (15) passing through the lower end plate (17), the lower oil nozzle (15) is connected to the lower oil pipe (16), and the upper oil pipe (11) is provided with controller (12) between lower oil pipe (16); The junction of every layer of circle of multi-disc ring spring (3) is all provided with eight oil holes (4) evenly distributed. ), the upper and lower oil chambers are all located in the outer cylinder (18). 2.如权利要求1所述的一种碟形环状弹簧液压减振器,其特征在于所述控制器(12)为调节阀,包括手控阀、机控阀、电磁阀的一种。2. A disc-shaped ring spring hydraulic shock absorber as claimed in claim 1, characterized in that the controller (12) is a regulating valve, including a manual control valve, a machine control valve, and a solenoid valve.
CN2012103898258A 2012-10-15 2012-10-15 Hydraulic shock absorber with butterfly-shaped annular springs Pending CN102900800A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103511788A (en) * 2013-07-26 2014-01-15 浙江吉利汽车有限公司 Linear frequency modulation valve
CN109667873A (en) * 2018-12-21 2019-04-23 北京久硕新材科技发展有限公司 Using the damper of the double dampings of cascade double-piston and using the vehicle of the damper

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CN1126808A (en) * 1995-01-09 1996-07-17 蒋东生 Damper as two-way rigidity regulator for carriage hanging system
CN2743617Y (en) * 2004-08-11 2005-11-30 陈邦锐 External circulation variable damping cylinder
CN1932324A (en) * 2006-10-09 2007-03-21 毛学军 Adjustable disc-shape spring mechanical vibration reducing damper
CN201407309Y (en) * 2009-04-27 2010-02-17 袁瀚森 Expansion airbag type shock absorber
DE102010012035A1 (en) * 2010-03-19 2011-09-22 Bayerische Motoren Werke Aktiengesellschaft Strut for providing spring suspension of e.g. front wheel in motorcycle, has elastomer spring elements whose pretension is adjusted by actuators that are arranged at cylinder housing
WO2012074458A1 (en) * 2010-11-29 2012-06-07 Scania Cv Ab Air spring, piston and vehicle
CN202851797U (en) * 2012-10-15 2013-04-03 西南交通大学 Dish-shaped annular spring hydraulic shock absorber

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1126808A (en) * 1995-01-09 1996-07-17 蒋东生 Damper as two-way rigidity regulator for carriage hanging system
CN2743617Y (en) * 2004-08-11 2005-11-30 陈邦锐 External circulation variable damping cylinder
CN1932324A (en) * 2006-10-09 2007-03-21 毛学军 Adjustable disc-shape spring mechanical vibration reducing damper
CN201407309Y (en) * 2009-04-27 2010-02-17 袁瀚森 Expansion airbag type shock absorber
DE102010012035A1 (en) * 2010-03-19 2011-09-22 Bayerische Motoren Werke Aktiengesellschaft Strut for providing spring suspension of e.g. front wheel in motorcycle, has elastomer spring elements whose pretension is adjusted by actuators that are arranged at cylinder housing
WO2012074458A1 (en) * 2010-11-29 2012-06-07 Scania Cv Ab Air spring, piston and vehicle
CN202851797U (en) * 2012-10-15 2013-04-03 西南交通大学 Dish-shaped annular spring hydraulic shock absorber

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103511788A (en) * 2013-07-26 2014-01-15 浙江吉利汽车有限公司 Linear frequency modulation valve
CN103511788B (en) * 2013-07-26 2015-09-02 浙江吉利汽车有限公司 A kind of linear frequency modulation valve
CN109667873A (en) * 2018-12-21 2019-04-23 北京久硕新材科技发展有限公司 Using the damper of the double dampings of cascade double-piston and using the vehicle of the damper
CN109667873B (en) * 2018-12-21 2021-07-16 北京久硕新材科技发展有限公司 Shock absorber adopting cascade double-piston double-damping

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Application publication date: 20130130