CN102909238A - Folding coiler of multi-piled amorphous strip coil and implementation method thereof - Google Patents
Folding coiler of multi-piled amorphous strip coil and implementation method thereof Download PDFInfo
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- CN102909238A CN102909238A CN2012104391950A CN201210439195A CN102909238A CN 102909238 A CN102909238 A CN 102909238A CN 2012104391950 A CN2012104391950 A CN 2012104391950A CN 201210439195 A CN201210439195 A CN 201210439195A CN 102909238 A CN102909238 A CN 102909238A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 abstract description 6
- 230000009191 jumping Effects 0.000 abstract description 5
- 238000003475 lamination Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000011229 interlayer Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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Abstract
The invention relates to a folding coiler of a multi-piled amorphous strip coil and an implementation method thereof. The method comprises the following steps of: positioning locating devices on one or more unwinding machines according to process requirement to ensure alignment of unwinding positions of the unwinding machines; threading and combing the amorphous strip coil from the unwinding mechanisms to a guide device according to a path determined by the process requirement; threading and combining the amorphous strip coil to form a multi-piled combined strip, passing through a face press mechanism, and entering a winding mechanism; determining a winding position by the winding mechanism through the locating devices; and winding the multi-piled amorphous strip coil formed by combining to the multi-piled amorphous strip coil. By the folding coiler and the implementation method thereof, the problems of shaking deflection caused by flexural deflection of the unwinding mechanisms, winding shaft end jumping and thickness difference of the strip coils, coil head mess caused by a large gap between coil layers of the multi-piled amorphous strip coil, low lamination coefficient and high-speed coil broken, and the like are solved, the product quality of the multi-piled amorphous strip coil is greatly improved, and production cost is reduced.
Description
Technical field
The present invention relates to the amorphous band coiling machine, relate in particular to a kind of multiple coiling machine and its implementation of closing the amorphous roll coil of strip.
Background technology
The amorphous band coiling machine is the finishing equipment during amorphous band is produced, rolling is the multiple amorphous roll coil of strip that closes to be applied to overlap a plurality of individual layer amorphous roll coil of strips also, it is the important procedure that amorphous band is produced that amorphous band closes volume, and the coincidence volume quality of coiling machine is to quality and the yield rate important of amorphous band.
Existing amorphous band coiling machine is the double roll coil of strip to two single belt volume windings only, general rolling-up mechanism and unreeling structure are designed to distribute side by side, and lack the band guider, band is when long distance running, shake larger, and can not solve unreeling structure deflection deformation, the jumping of spool end, the shake sideslip of the thick difference band of band and the problem of tension force inequality, so require the threading path short, the initial volume coil diameter is little, general diameter maximum can only be limited in 400mm, so just cause the multiple preparation time that closes the product of being rolled into long, the drawbacks such as inefficiency.On the other hand, the band end face that closes behind the volume is uneven, and staggered floor is larger, and yield rate is low.Moreover, the problem such as taking the lead of also having that the high speed broken belt brings is in disorder, roll coil of strip tension force is inhomogeneous and the lamination coefficient is low.Lower in view of the situation, existing coiling machine general work speed can only be limited in 0-100m/min.
If will be stable produce high-quality, high finished product rate multiplely close the amorphous band coiling machine that the amorphous roll coil of strip then needs to design a kind of rational in infrastructure, stable, high efficient and reliable.
Summary of the invention
The object of the present invention is to provide a kind of multiple coiling machine and its implementation of closing the amorphous roll coil of strip that can overcome defects.
In a first aspect of the present invention, provide a kind of multiple implementation method of closing the amorphous roll coil of strip.The method comprises: the positioner on one or more unreeling structures is located to guarantee that according to technological requirement each unreeling structure unreels the position and makes uniform; Amorphous band is from path that unreeling structure is determined according to technological requirement from guider threading, and band; The amorphous band threading, and after band forms five heavy amorphous crossed belts, enter rolling-up mechanism through the face press mechanism; And rolling-up mechanism determines take-up position through positioner, with and band form multiple to close the amorphous ribbon rolling be the multiple amorphous roll coil of strip that closes.
In a second aspect of the present invention, provide a kind of multiple coiling machine that closes the amorphous roll coil of strip.This coiling machine comprises: positioner, unreeling structure, guider, face press mechanism and rolling-up mechanism; Positioner is used for determining the take-up position of making uniform or determine rolling-up mechanism in the position that unreels of each unreeling structure; Unreeling structure is used for sending amorphous band to guider; Guider is used for providing amorphous band threading and belt path; The face press mechanism is used for supplying with and being with the multiple surface pressure that closes the amorphous ribbon zone face that forms; And rolling-up mechanism, it is the multiple amorphous roll coil of strip that closes that multiple after being used for the face press mechanism processed closed the amorphous ribbon rolling.
By the invention solves owing to unreeling structure deflection deformation, the jumping of spool end, the next shake sideslip of the thick difference band of band, and multiple close that amorphous roll coil of strip interlayer air gap is large, the lamination coefficient is low and the high speed broken belt brings take the lead the problem such as in disorder, greatly improve multiple product quality of closing the amorphous roll coil of strip, reduced production cost.
Description of drawings
Fig. 1 is the multiple structural representation that closes amorphous ribbon volume coiling machine according to the embodiment of the invention;
Fig. 2 is the multiple implementation method flow chart that closes the amorphous roll coil of strip according to the embodiment of the invention.
The specific embodiment
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Fig. 1 is the multiple structural representation that closes amorphous ribbon volume coiling machine according to the embodiment of the invention, and this coiling machine comprises: positioner 1, unreeling structure 2, guider 3, face press mechanism 4 and rolling-up mechanism 5.
Positioner 1 is arranged at respectively on unreeling structure 2 and the rolling-up mechanism 5, and the positioner on the unreeling structure 2 is used for that each unreeling structure is unreeled the position makes uniform, and the positioner on the rolling-up mechanism 5 is used for determining the take-up position of rolling-up mechanism.Positioner 1 can comprise with the oil cylinder of displacement transducer and location-plate 7, with the oil cylinder of displacement transducer variation and then the definite take-up position or the position that unreels of each unreeling structure made uniform to guarantee to close band behind the volume not staggered floor that aligns by controlling its inner liquid level.
Unreeling structure 2 is used for sending initial volume 6 to guider 3.Unreeling structure 2 can comprise unreeling shaft 8, rotary oil cylinder and buncher, whole unreeling structure 2 is installed on the frame, expansion mechanism is housed on the unreeling shaft, speed governing makes unreeling structure 2 stablize executable operations to buncher according to technological requirement, by rotary oil cylinder so that expansion mechanism shrink, be convenient to initial volume 6 is placed on the unreeling shaft 8, determine initial position by positioner 1, positioner 1 is shifted initial position onto, rotary oil cylinder is so that the expansion mechanism tensioner, thereby initial volume 6 is fastened on the unreeling shaft 8.In embodiments of the present invention, the multiple amorphous ribbon volume coiling machine that closes comprises five unreeling structures and is dispersed in the rolling-up mechanism both sides.
Guider 3 is used for providing amorphous band threading and belt path.Can effectively solve owing to unreeling structure deflection deformation, the jumping of spool end, the next shake sideslip of the thick difference band of band by threading and belt path according to the technological requirement setting.Multiple coiling machine in the embodiment of the invention comprises a plurality of guiders 3, guider 3 can comprise guide roller and the axis of guide, wherein, the guide roller 13 in the guider 3 joins with face press mechanism 4, will also be with the multiple amorphous ribbon that closes that forms to carry out associative operation by face press mechanism 4.
Face press mechanism 4 is used for supplying with and being with the multiple surface pressure that closes the amorphous ribbon zone face that forms.Whole press mechanism 4 is installed on the frame, and cylinder 9 is filled with compressed air and moves up and down along line slideway with the face pressure roller 10 on the drive surface press mechanism 4 as pressure, guarantees the multiple surface pressure that closes the amorphous ribbon zone face on the rolling-up mechanism 5.Because line slideway and resistance cylinder are little, mobile flexibly, control accuracy is high, can guarantee face pressure roller 10 in any position all with Scroll 11 keeping parallelisms.In running, continuous increase along with the rolling coil diameter, face pressure roller 10 also can be adjusted the position flexibly, all the time tightly fit on the rolling zone face with constant surface pressure, even when broken belt, take the lead still tightly to be fitted on the Scroll, like this with regard to the problem such as solved that the interlayer air gap is large, the lamination coefficient is low and taking the lead of bringing during the amorphous ribbon broken belt be in disorder.Cylinder 9 with displacement transducer can also be measured take-up diameter, and the result feedback after measuring is carried out relevant control to guarantee constant tension coiling to control system.
It is the multiple amorphous roll coil of strip that closes that multiple after rolling-up mechanism 5 is used for face press mechanism 4 processed closed the amorphous ribbon rolling.Rolling-up mechanism can comprise Scroll 11, rotary oil cylinder and buncher, and whole rolling-up mechanism is installed on the frame.Expansion mechanism and sleeve are housed on the Scroll 11, and speed governing makes rolling-up mechanism 5 stablize executable operations to buncher according to technological requirement, by rotary oil cylinder expansion mechanism is shunk, and is convenient to sleeve and is placed on the Scroll 11.Then determine the take-up position of sleeve by positioner 1, positioner 1 is shifted sleeve onto take-up position, rotary oil cylinder makes the expansion mechanism tensioner, so that sleeve is fastened on the Scroll, and band form multiple close amorphous ribbon through the coiling rolling on sleeve, so just finish multiple close the amorphous roll coil of strip product roll up 12 the work of batching.
Finished product when at last, take-up diameter being reached setting volume 12 transports away by hole for hoist.
Fig. 2 is the multiple implementation method flow chart that closes the amorphous roll coil of strip according to the embodiment of the invention.
In step 201, the positioner on each unreeling structure is made uniform with the position that unreels that guarantees each unreeling structure the location arbitrarily according to technological requirement.
In step 202, shrink expansion mechanism by rotary oil cylinder, be convenient to initial volume and be placed on the unreeling shaft, determine initial position by positioner, positioner is shifted initial position onto, and the rotary oil cylinder tensioner is so that initial volume is placed on the unreeling shaft tightly.
In step 203, amorphous band is from path that unreeling structure is determined according to technological requirement from guider threading, and band, and the multiple amorphous ribbon that closes that band forms enters rolling-up mechanism through the face press mechanism.And
In step 204, by rotary oil cylinder expansion mechanism is shunk, being convenient to sleeve is placed on the Scroll, determine the take-up position of sleeve by the positioner on the rolling-up mechanism, positioner is shifted sleeve onto take-up position, and rotary oil cylinder makes the expansion mechanism tensioner, so that sleeve is fastened on the Scroll, and be with form multiple to close the rolling of amorphous band process coiling on sleeve, namely finish the multiple volume work of closing of closing amorphous band.
The multiple coiling machine that closes the amorphous roll coil of strip provided by the invention, by adopting rational topology layout, so that the coiling machine small investment is easy for installation, Operation and Maintenance is simple.And by adopting guider to solve the problems such as shake sideslip that unreeling shaft deflection deformation, the jumping of spool end and the thick difference band of band come.And by the face press mechanism solved multiple close that amorphous roll coil of strip interlayer air gap is large, the lamination coefficient is low and the high speed broken belt brings take the lead the problem such as in disorder, improved product qualified rate and output, also the volume equipment that closes of the same type or similar provides preferably reference for other simultaneously.
The above-described specific embodiment; purpose of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the above only is the specific embodiment of the present invention; the protection domain that is not intended to limit the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. multiple implementation method of closing the amorphous roll coil of strip comprises:
Positioner on one or more unreeling structures is located to guarantee that according to technological requirement the position that unreels of each unreeling structure makes uniform;
Amorphous band is from path that unreeling structure is determined according to technological requirement from guider threading, and band;
The amorphous band threading, and after band forms multiple crossed belt, enter rolling-up mechanism through the face press mechanism; And
Rolling-up mechanism determines take-up position through positioner, with and band form multiple to close the amorphous ribbon rolling be the multiple amorphous roll coil of strip that closes.
2. method according to claim 1 is characterized in that, and is described and band forms that the multiple amorphous ribbon that closes enters rolling-up mechanism through the face press mechanism and comprises: and the multiple amorphous ribbon that closes that band forms enters rolling-up mechanism after the face press mechanism provides constant zone face surface pressure.
3. a multiple coiling machine that closes the amorphous roll coil of strip comprises positioner, unreeling structure, guider, face press mechanism and rolling-up mechanism,
Positioner is used for determining the take-up position of making uniform or determine rolling-up mechanism in the position that unreels of each unreeling structure;
Unreeling structure is used for sending amorphous band to guider;
Guider is used for providing amorphous band threading and belt path and guiding, then will and be with the multiple amorphous ribbon that closes that forms to send into the face press mechanism;
The face press mechanism is used for supplying with and being with the multiple surface pressure that closes the amorphous ribbon zone face that forms; And
It is the multiple amorphous roll coil of strip that closes that multiple after rolling-up mechanism is used for the face press mechanism processed closed the amorphous ribbon rolling.
4. coiling machine according to claim 3 is characterized in that, also comprises frame, is used for positioner, unreeling structure, guider, face press mechanism and rolling-up mechanism are installed in described frame.
5. coiling machine according to claim 3, it is characterized in that, described positioner comprises with the oil cylinder of displacement transducer and location-plate, and described oil cylinder with displacement transducer is used for according to the initial volume situation each unreeling structure being unreeled the take-up position of making uniform or determine rolling-up mechanism in the position.
6. coiling machine according to claim 3, it is characterized in that, described unreeling structure comprises unreeling shaft, expansion mechanism, rotary oil cylinder and buncher, by described rotary oil cylinder described expansion mechanism is shunk and/or tensioner, and initial volume is placed on the described unreeling shaft.
7. coiling machine according to claim 3, it is characterized in that, described press mechanism comprises the face pressure roller and with the cylinder of displacement transducer, described pressure roller of described air cylinder driven with displacement transducer moves up and down along line slideway, makes described pressure roller be close to the multiple amorphous ribbon surface of closing with constant surface pressure all the time.
8. coiling machine according to claim 3, it is characterized in that, described rolling-up mechanism comprises Scroll, expansion mechanism, rotary oil cylinder and buncher, by described rotary oil cylinder described expansion mechanism is shunk and/or tensioner, with and band form multiple to close the amorphous ribbon rolling be the multiple amorphous roll coil of strip that closes.
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| CN201210439195.0A CN102909238B (en) | 2012-11-06 | 2012-11-06 | Folding coiler of multi-piled amorphous strip coil and implementation method thereof |
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| CN201210439195.0A CN102909238B (en) | 2012-11-06 | 2012-11-06 | Folding coiler of multi-piled amorphous strip coil and implementation method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639236A (en) * | 2013-12-13 | 2014-03-19 | 青岛云路新能源科技有限公司 | Manufacturing device of multiple amorphous strip coils |
| CN103708256A (en) * | 2013-12-31 | 2014-04-09 | 青岛云路新能源科技有限公司 | Reverse and combination winding equipment |
| CN105966953A (en) * | 2016-06-30 | 2016-09-28 | 佛山市三水雄金机械有限公司 | Multi-coiled panel veneer simultaneous feeding and automatic quick converting equipment and quick converting method thereof |
| CN106044330A (en) * | 2016-07-29 | 2016-10-26 | 珠海市格润新纳电子有限公司 | Automatic broken-strip reconnection device for processing soft strip material |
| CN106825466A (en) * | 2017-01-20 | 2017-06-13 | 无锡顺达智能自动化工程股份有限公司 | The method for improving amorphous band product lamination coefficient |
| CN107192363A (en) * | 2017-05-23 | 2017-09-22 | 广西真龙实业有限责任公司 | A kind of measurement of film reel diameter system of electronical line shaft gilding press |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103708256A (en) * | 2013-12-31 | 2014-04-09 | 青岛云路新能源科技有限公司 | Reverse and combination winding equipment |
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| CN105966953A (en) * | 2016-06-30 | 2016-09-28 | 佛山市三水雄金机械有限公司 | Multi-coiled panel veneer simultaneous feeding and automatic quick converting equipment and quick converting method thereof |
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| CN106825466B (en) * | 2017-01-20 | 2018-11-27 | 无锡顺达智能自动化工程股份有限公司 | The method for improving amorphous band product lamination coefficient |
| CN107192363A (en) * | 2017-05-23 | 2017-09-22 | 广西真龙实业有限责任公司 | A kind of measurement of film reel diameter system of electronical line shaft gilding press |
| CN107192363B (en) * | 2017-05-23 | 2021-05-04 | 广西真龙实业有限责任公司 | Electronic shaft stamping machine's book footpath measurement system |
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Effective date of registration: 20160617 Address after: 266232 Jimo City, Qingdao Province Blue Village Xinyuan Road, No. 9 Patentee after: QINGDAO YUNLU ADVANCED MATERIALS TECHNOLOGY CO., LTD. Address before: 266232 West Industrial Zone, blue town, Qingdao City, Shandong, Jimo Patentee before: Qingdao Yunlu Energy Technology Co., Ltd. |
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Address after: 266232 No. 9 Xinyuan East Road, LAN Cun town, Jimo, Qingdao, Shandong Patentee after: Qingdao Yunlu Advanced Materials Technology Co., Ltd. Address before: 266232 No. 9 Xinyuan East Road, LAN Cun town, Jimo, Qingdao, Shandong Patentee before: QINGDAO YUNLU ADVANCED MATERIALS TECHNOLOGY CO., LTD. |
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