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CN102879198A - Speed limiter test table for elevator and testing system thereof - Google Patents

Speed limiter test table for elevator and testing system thereof Download PDF

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CN102879198A
CN102879198A CN2012103766776A CN201210376677A CN102879198A CN 102879198 A CN102879198 A CN 102879198A CN 2012103766776 A CN2012103766776 A CN 2012103766776A CN 201210376677 A CN201210376677 A CN 201210376677A CN 102879198 A CN102879198 A CN 102879198A
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detection
wheel
drive
driving
adjustment
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CN102879198B (en
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郭伟文
唐其伟
黄冠英
陈秋雨
仲兆峰
贾宇辉
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Hitachi Building Technology Guangzhou Co Ltd
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Guangzhou Ropente Technology Development Co Ltd
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Abstract

本发明公开了一种电梯限速器试验台,属于电梯部件的监测装置技术领域。包括驱动单元、检测单元、限速器固定装置、台架;所述驱动轮与检测轮均靠压于限速器的绳轮圆周边缘;驱动单元还包括驱动调节机构,所述驱动调节机构包括驱动弹性推力结构;检测单元还包括检测调节机构,所述检测调节机构包括检测弹性推力结构。采用该试验台测试具有具有精度高和误差小的特点。还公开了一种电梯限速器测试系统,包括电气部分和机械部分;所述机械部分采用上述的电梯限速器试验台;电气部分控制该测试系统实现测试全过程和全自动数据采集及结果分析。本发明有利于电梯限速器的开发及研制,更大大提高了电梯限速器出厂检验的效率和产品检测数据的准确性。

Figure 201210376677

The invention discloses a test bench for an elevator speed governor, which belongs to the technical field of monitoring devices for elevator components. It includes a drive unit, a detection unit, a speed governor fixing device, and a stand; the drive wheel and the detection wheel are both pressed against the circumferential edge of the sheave of the speed governor; the drive unit also includes a drive adjustment mechanism, and the drive adjustment mechanism includes Drive the elastic thrust structure; the detection unit also includes a detection and adjustment mechanism, and the detection and adjustment mechanism includes a detection elastic thrust structure. Using this test bench to test has the characteristics of high precision and small error. Also disclosed is a testing system for an elevator overspeed governor, including an electrical part and a mechanical part; the mechanical part adopts the above-mentioned elevator overspeed governor test bench; the electrical part controls the testing system to realize the whole testing process and automatic data collection and results analyze. The invention is beneficial to the development and manufacture of the speed limiter of the elevator, and greatly improves the efficiency of the factory inspection of the speed limiter of the elevator and the accuracy of product detection data.

Figure 201210376677

Description

电梯限速器试验台及其测试系统Elevator Speed Governor Test Bench and Its Test System

技术领域 technical field

本发明涉及一种电梯部件的监测装置,具体来说,特别是涉及一种电梯限速器试验台及其测试系统。The invention relates to a monitoring device for elevator components, in particular to an elevator speed governor test bench and a test system thereof.

背景技术 Background technique

现有的电梯限速器动作速度测试仪器主要有三种:第一种是使用专用限速表配合调试电钻的方法来测量限速器的电气和机械动作速度。使用时将专用限速表的表头放到电梯限速器的绳轮节圆凹槽中,不能丢转,对于没有绳轮节圆凹槽的限速器要尽量放在接近节圆位置。此种方法为人为调试,具有误差,且动作数值有时由于限速器绳轮突然制停,仪器显示值为已经降速的数值,测试需要重新开始。There are three main types of existing elevator speed limiter action speed testing instruments: the first is to use a special speed limiter in conjunction with a debugging electric drill to measure the electrical and mechanical action speed of the speed limiter. When in use, put the head of the special speed limiter in the pitch circle groove of the elevator speed limiter, and do not lose it. This method is manual debugging, which has errors, and sometimes the action value is suddenly stopped due to the sudden stop of the speed limiter sheave, and the value displayed by the instrument is the value that has been decelerated, and the test needs to be restarted.

针对上述问题,又有人研究开发出另一种测试仪器。在使用时,将一小磁块贴到限速器绳轮的侧面,设定初始速度,输入限速器绳轮的节圆周长,启动测量。但此种方法精度不高,因为限速器绳轮每转一圈取一个脉冲信号,即需要绳轮转过一个完整的圈,才能有脉冲读取,然而限速器动作时刚好停顿于整圈的概率很低,由线速度计算公式V=πDn,,可以看出线速度V的准确性与转速n读取的准确性有直接的关系,然而本测试仪大部分的状态存在以下可能,n>n,n-n=Δn,,而0<Δn<1,即测试仪存在的线速度测量误差Δn=πDn-πDn=πDΔn,从公式可以看出当Δn无限接近1而D很大时,测量出来的线速度误差将非常大。其次本测试仪器操作步骤繁琐,并且没有数据的储存备份。In response to the above problems, another test instrument has been researched and developed. When in use, attach a small magnet to the side of the speed governor sheave, set the initial speed, input the pitch circle circumference of the speed governor sheave, and start the measurement. But the accuracy of this method is not high, because the speed limiter takes a pulse signal every time the rope wheel rotates, that is, the rope wheel needs to rotate a complete circle before the pulse can be read, but the speed limiter just stops at the whole circle when it moves. The probability is very low. From the linear velocity calculation formula V=πDn, it can be seen that the accuracy of the linear velocity V is directly related to the accuracy of the reading speed n. However, most of the states of this tester have the following possibilities . >n measurement , n real -n measurement =Δn, and 0<Δn<1, that is, the linear velocity measurement error of the tester Δn=πDn real -πDn measurement =πDΔn, it can be seen from the formula that when Δn is infinitely close to 1 and When D is very large, the measured linear velocity error will be very large. Secondly, the operation steps of the test instrument are cumbersome, and there is no data storage and backup.

人们又针对上述问题,研究开发出第三种测试仪器,该测试仪器由下部的驱动单元通过O型皮带传动,带动限速器的绳轮进行运动,再由测试单元通过曲臂与绳轮接触进行数据采集。此种限速器试验台虽然解决了前两种测试仪器存在的部分问题,但是此种测试试验台所采用的O型皮带为非标型皮带,市场上限速器的型号众多,皮带定做费用较高,加上O型皮带的连接存在较大的技术难度;其次皮带具有延长性,必然导致驱动单元与限速器绳轮之间的速度控制存在一定的滞后性,高速区测量时必然存在较大的误差;再次测试单元的曲臂每次测试都需要人为调节压紧,对压紧力变化较大,数据采集存在较大的人为因数,容易产生误差。再次皮带的连接、机械臂调整等操作步骤繁琐。也使得该测试仪器使用不便。In response to the above problems, people have researched and developed a third test instrument. The test instrument is driven by the lower drive unit through an O-belt to drive the sheave of the speed limiter to move, and then the test unit contacts the sheave through the crank arm. Perform data collection. Although this kind of speed limiter test bench solves some of the problems existing in the first two test instruments, the O-belt used in this test test bench is a non-standard belt. There are many models of speed limiters on the market, and the cost of customizing the belt is relatively high. In addition, there is great technical difficulty in the connection of the O-belt; secondly, the belt is elongated, which will inevitably lead to a certain hysteresis in the speed control between the drive unit and the speed limiter sheave, and there must be a lag in the measurement of the high-speed area. Large error; the curved arm of the retest unit needs to be manually adjusted and pressed for each test, which has a large change in the pressing force, and there is a large human factor in data collection, which is prone to errors. Again, the operation steps such as connecting the belt and adjusting the mechanical arm are cumbersome. Also make this test instrument use inconvenience.

发明内容 Contents of the invention

基于此,本发明的目的在于克服现有技术的缺陷,提供一种不丢转、精度高、误差小的电梯限速器试验台。Based on this, the object of the present invention is to overcome the defects of the prior art, and provide a test bench for the speed governor of an elevator that does not lose rotation, has high precision, and has small errors.

本发明的另一目的在于提供一种精度高、误差小且自动化的电梯限速器测试系统。Another object of the present invention is to provide an automatic elevator speed governor testing system with high precision and small error.

为实现本发明的目的,提供以下技术方案:一种电梯限速器试验台,包括驱动单元、检测单元、限速器固定装置、台架;所述驱动单元包括驱动轮和驱动电机,所述驱动轮与驱动电机输出端连接;所述检测单元包括检测轮和编码器,所述检测轮的轮轴与编码器连接;所述驱动轮与检测轮均靠压于限速器的绳轮圆周边缘;所述驱动单元还包括驱动调节机构,所述驱动调节机构包括驱动弹性推力结构,所述驱动弹性推力结构施力于驱动轮,其弹力方向与驱动轮和绳轮圆心连线所在方向一致;所述检测单元还包括检测调节机构,所述检测调节机构包括检测弹性推力结构,所述检测弹性推力结构施力于检测轮,其弹力方向与检测轮和绳轮圆心连线所在方向一致。In order to realize the purpose of the present invention, the following technical solutions are provided: a test bench for an elevator overspeed governor, comprising a drive unit, a detection unit, a overspeed governor fixing device, a stand; the drive unit includes a drive wheel and a drive motor, and the The drive wheel is connected to the output end of the drive motor; the detection unit includes a detection wheel and an encoder, and the axle of the detection wheel is connected to the encoder; both the drive wheel and the detection wheel are pressed against the circumferential edge of the sheave of the speed governor The drive unit also includes a drive adjustment mechanism, the drive adjustment mechanism includes a drive elastic thrust structure, and the drive elastic thrust structure applies force to the drive wheel, and the direction of its elastic force is consistent with the direction of the line connecting the drive wheel and the center of the rope wheel; The detection unit also includes a detection and adjustment mechanism. The detection and adjustment mechanism includes a detection elastic thrust structure, and the detection elastic thrust structure exerts force on the detection wheel, and the direction of its elastic force is consistent with the direction of the line connecting the detection wheel and the rope wheel.

通过驱动调节机构和检测调节机构,使驱动轮和检测轮均以合适的压力靠压于绳轮,通过选择合适的弹性推力结构,使驱动轮和检测轮以合适的压紧力压紧于绳轮上,动态调节压紧力不至于过大,妨碍绳轮的转动,也不至于过小,产生丢转。上述特点的存在确保了驱动轮、检测轮和限速器与绳轮间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的特点。Through the driving adjustment mechanism and the detection adjustment mechanism, the driving wheel and the detection wheel are pressed against the rope pulley with a suitable pressure, and the drive wheel and the detection wheel are pressed against the rope with a suitable pressing force by selecting a suitable elastic thrust structure. On the pulley, the dynamic adjustment pressing force will not be too large to hinder the rotation of the rope wheel, nor will it be too small to cause lost rotation. The existence of the above features ensures that the driving wheel, detection wheel, speed limiter and the rope wheel are not lost, ensures the consistency of the linear speed among the three, overcomes the error caused by the lag of the belt transmission, and has high precision and small error. specialty.

下面对进一步技术方案进行说明:Further technical scheme is described below:

在一些实施例中,所述驱动轮和检测轮均为包胶轮,优选外圆覆盖有橡胶材料的包胶轮。In some embodiments, both the driving wheel and the detection wheel are rubber-coated wheels, preferably rubber-covered wheels whose outer circumference is covered with rubber material.

采用覆盖有橡胶材料的包胶轮,橡胶与铸铁间的动摩擦系数为0.8,而钢与铸铁间的动摩擦系数为0.16~0.18之间,前者是后者的4倍,在同样压紧力的情况下,橡胶与铸铁间产生的摩擦力远远高于钢与铸铁间的摩擦力,其次橡胶具有一定的弹性,可以完美的吸收高速转动时产生的冲击力,使包胶轮与绳轮间不存在跳跃现象,并且该包胶轮还具有摩擦力和耐磨性好的优点。Rubber-coated wheels covered with rubber material are used. The coefficient of dynamic friction between rubber and cast iron is 0.8, while the coefficient of dynamic friction between steel and cast iron is between 0.16 and 0.18. The former is 4 times that of the latter. In the case of the same pressing force Under the circumstances, the friction force between rubber and cast iron is much higher than that between steel and cast iron. Second, rubber has a certain degree of elasticity, which can perfectly absorb the impact force generated during high-speed rotation, so that there is no friction between the rubber-coated wheel and the sheave. There is a jumping phenomenon, and the rubberized wheel also has the advantages of good friction and wear resistance.

在一些实施例中,所述驱动调节机构还包括沿驱动弹性推力结构的弹力方向可滑动的驱动调节平台,该驱动调节平台可与试验台的台架滑动连接,也可与其它支撑试验台的支持结构滑动连接;所述驱动电机、驱动轮均安装于该驱动调节平台上,所述驱动弹性推力结构一端抵压于驱动调节平台上,另一端固定,如可以固定于试验台的台架上,通过驱动调节平台传递弹力,将驱动轮压紧于绳轮上。通过驱动调节平台运用,使驱动弹性推力结构通过调节平台对驱动电机和驱动轮整体施力,避免驱动电机输出端与驱动轮轴之间产生轴向偏差,影响驱动轮的转动。In some embodiments, the drive adjustment mechanism further includes a drive adjustment platform that can slide along the direction of the elastic force of the driving elastic thrust structure, and the drive adjustment platform can be slidably connected with the bench of the test bench, and can also be connected with other supporting test benches. The support structure is slidingly connected; the driving motor and the driving wheel are installed on the driving adjustment platform, one end of the driving elastic thrust structure is pressed against the driving adjustment platform, and the other end is fixed, such as being fixed on the bench of the test bench , the elastic force is transmitted through the driving adjustment platform, and the driving wheel is pressed tightly on the rope wheel. Through the use of the driving adjustment platform, the driving elastic thrust structure exerts force on the driving motor and the driving wheel through the adjusting platform, so as to avoid the axial deviation between the output end of the driving motor and the driving wheel shaft and affect the rotation of the driving wheel.

在一些实施例中,所述检测调节机构还包括沿检测弹性推力结构弹力方向可滑动的检测调节平台,该检测调节平台可与试验台的台架滑动连接,也可与其它支撑试验台的支持结构滑动连接;所述编码器、检测轮均安装于该检测调节平台上,所述检测弹性推力结构一端抵压于检测调节平台上,另一端固定,如可以固定于试验台的台架上,通过检测调节平台传递弹力,将检测轮压紧于绳轮上。通过检测调节平台运用,使检测弹性推力结构通过检测调节平台对检测轮和编码器整体施力,避免编码器与检测轮轴之间产生轴向偏差,影响编码器的检测结果。In some embodiments, the detection and adjustment mechanism also includes a detection and adjustment platform that can slide along the direction of the elastic force of the detection elastic thrust structure. The structure is slidingly connected; the encoder and the detection wheel are all installed on the detection and adjustment platform, one end of the detection elastic thrust structure is pressed against the detection and adjustment platform, and the other end is fixed, such as being fixed on the bench of the test bench, The elastic force is transmitted through the detection and adjustment platform, and the detection wheel is pressed tightly on the rope wheel. Through the use of the detection and adjustment platform, the detection elastic thrust structure can exert force on the detection wheel and the encoder through the detection and adjustment platform, so as to avoid the axial deviation between the encoder and the detection wheel shaft, which will affect the detection result of the encoder.

在一些实施例中,既有驱动调节机构包括的驱动调节平台,同时,还有检测调节机构包括的检测调节平台;使弹性推力结构均通过调节平台对驱动单元和检测单元整体施力。In some embodiments, there is a drive adjustment platform included in the drive adjustment mechanism and a detection adjustment platform included in the detection adjustment mechanism; the elastic thrust structure applies force to the drive unit and the detection unit as a whole through the adjustment platform.

在一些实施例中,所述驱动单元还包括驱动移动平台和驱动移动装置,所述驱动轮、驱动电机和驱动调节机构均安装于驱动移动平台上,所述驱动移动装置连接驱动移动平台;所述驱动移动平台可向限速器绳轮方向移动;在设有驱动移动平台的实施例中,驱动弹性推力结构一端抵压于驱动调节平台上,另一端抵压于该驱动移动平台上;且该驱动调节平台与所述驱动移动平台滑动连接;In some embodiments, the driving unit also includes a driving mobile platform and a driving mobile device, the driving wheels, the driving motor and the driving adjustment mechanism are all installed on the driving mobile platform, and the driving mobile device is connected to the driving mobile platform; The above-mentioned driving mobile platform can move towards the direction of the speed limiter sheave; in the embodiment provided with the driving mobile platform, one end of the driving elastic thrust structure is pressed against the driving adjustment platform, and the other end is pressed against the driving mobile platform; and The driving adjustment platform is slidingly connected with the driving mobile platform;

和/或所述检测单元还包括检测移动平台和检测移动装置,所述检测轮、编码器和检测调节机构均安装于检测移动平台上,所述检测移动装置连接检测移动平台;所述检测移动平台可向限速器绳轮方向移动;在设有检测移动平台的实施例中,检测弹性推力结构一端抵压于检测调节平台上,另一端抵压于该检测移动平台上;且该检测调节平台与所述检测移动平台滑动连接。And/or the detection unit also includes a detection mobile platform and a detection mobile device, the detection wheel, encoder and detection adjustment mechanism are all installed on the detection mobile platform, and the detection mobile device is connected to the detection mobile platform; the detection mobile The platform can move in the direction of the speed limiter rope wheel; in the embodiment with a detection mobile platform, one end of the detection elastic thrust structure is pressed against the detection and adjustment platform, and the other end is pressed against the detection and adjustment platform; and the detection and adjustment The platform is slidingly connected with the detection mobile platform.

通过移动装置调整两个移动平台之间的距离,进而调整驱动轮和检测轮之间的距离,从而可以根据不同的绳轮直径大小进行调节,使该试验台在试验时可以根据限速器的绳轮直径不同而调整,不受绳轮直径大小限制,具有较高的试验兼容性。Adjust the distance between the two mobile platforms through the mobile device, and then adjust the distance between the driving wheel and the detection wheel, so that it can be adjusted according to different diameters of the sheave, so that the test bench can be used according to the speed limiter during the test. The diameter of the sheave can be adjusted according to the diameter of the sheave, and it is not limited by the diameter of the sheave, so it has high test compatibility.

在一些实施例中,所述驱动单元还包括驱动轮轴安装座、驱动轮高度调节机构,所述驱动轮安装于驱动轮轴安装座上,所述驱动轮高度调节机构与驱动轮轴安装座连接;In some embodiments, the drive unit further includes a drive wheel shaft mount and a drive wheel height adjustment mechanism, the drive wheel is mounted on the drive wheel shaft mount, and the drive wheel height adjustment mechanism is connected to the drive wheel shaft mount;

和/或所述检测单元还包括检测轮轴安装座、检测轮高度调节机构,所述检测轮安装于检测轮轴安装座上,所述检测轮高度调节机构与检测轮轴安装座连接。And/or the detection unit further includes a detection wheel shaft mounting seat and a detection wheel height adjustment mechanism, the detection wheel is mounted on the detection wheel shaft mounting seat, and the detection wheel height adjustment mechanism is connected to the detection wheel shaft mounting seat.

使该试验台在试验时可以根据限速器的中心高度不同而调整,不受限速器的中心高度限制,具有较高的试验兼容性。The test bench can be adjusted according to the center height of the speed limiter during the test, and is not limited by the center height of the speed limiter, and has high test compatibility.

在一些实施例中,所述限速器固定装置包括压紧固定装置;所述压紧固定装置包括压紧气缸、固定装置移动板、压紧块、固定杆、固定板、紧固杆、紧固螺母;所述固定杆一端连接台架,另一端连接固定板,所述压紧气缸固定于固定板上,压紧气缸的活塞杆连接固定装置移动板,该固定装置移动板可滑动的套装于固定杆上,且其上设有滑动槽,该滑动槽底部开有滑动通孔,所述压紧块置于滑动槽内,其内设有紧固通孔,所述紧固杆一端抵靠在固定装置移动板上,另一端穿过滑动通孔和紧固通孔,通过紧固螺母固定。从而将限速器的底座固定于台架上,并且使该试验台在试验时可以根据限速器的底座大小宽度不同而调整,不受底座大小限制,具有较高的试验兼容性。In some embodiments, the speed governor fixing device includes a pressing and fixing device; the pressing and fixing device includes a pressing cylinder, a moving plate of the fixing device, a pressing block, a fixing rod, a fixing plate, a tightening rod, a tightening fixed nut; one end of the fixed rod is connected to the stand, and the other end is connected to the fixed plate, the compression cylinder is fixed on the fixed plate, the piston rod of the compressed cylinder is connected to the moving plate of the fixing device, and the moving plate of the fixing device is a slidable suit On the fixed rod, there is a sliding groove on it, and a sliding through hole is opened at the bottom of the sliding groove. Lean against the moving plate of the fixing device, the other end passes through the sliding through hole and the fastening through hole, and is fixed by the fastening nut. Therefore, the base of the speed limiter is fixed on the bench, and the test bench can be adjusted according to the size and width of the base of the speed limiter during the test, without being limited by the size of the base, and has high test compatibility.

在一些实施例中,所述限速器固定装置还包括调节限位装置,该调节限位装置包括调节限位块和调节限位螺母;所述台架上设有条状的调节限位通孔,所述调节限位块一端抵靠在台架上,另一端穿过该调节限位通孔,通过调节限位螺母固定。进一步通过调节限位块将不同宽度的限速器底座位置限定,保障试验时限速器的稳定。In some embodiments, the speed limiter fixing device also includes an adjustment limit device, and the adjustment limit device includes an adjustment limit block and an adjustment limit nut; One end of the adjustment limit block is against the stand, and the other end passes through the adjustment limit through hole, and is fixed by the adjustment limit nut. Further, the position of the base of the speed limiter with different widths is limited by adjusting the limit block to ensure the stability of the speed limiter during the test.

为实现本发明的另一个目的,提供以下技术方案:一种电梯限速器测试系统,包括电气部分和机械部分;所述机械部分采用前述的电梯限速器试验台;所述电气部分包括计算机、输出装置、可编程控制器、伺服放大器和用于采集限速器电气动作信号的光电开关;所述输出装置和可编程控制器均与计算机电气连接,所述可编程控制器连接伺服放大器、光电开关和编码器;所述伺服放大器连接驱动电机。In order to realize another object of the present invention, the following technical solutions are provided: a test system for an elevator overspeed governor, including an electrical part and a mechanical part; the aforementioned mechanical part adopts the aforementioned elevator overspeed governor test bench; the electrical part includes a computer , an output device, a programmable controller, a servo amplifier and a photoelectric switch for collecting the electrical action signal of the speed limiter; the output device and the programmable controller are electrically connected to the computer, and the programmable controller is connected to the servo amplifier, A photoelectric switch and an encoder; the servo amplifier is connected to the drive motor.

该测试系统既能确保驱动轮、检测轮和限速器的绳轮间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的特点,还可以全自动数据采集,拥有数据储存、数据管理、数据备份及数据输出功能,使人员能对测试过程进行实时监控。The test system can not only ensure that the driving wheel, the detection wheel and the sheave of the speed limiter are not lost, but also ensure the consistency of the linear speed among the three, overcome the error caused by the lag of the belt transmission, and have high precision and small error It can also automatically collect data, and has data storage, data management, data backup and data output functions, so that personnel can monitor the testing process in real time.

所述可编程控制器还连接上述电梯限速器试验台中各个移动装置、高度调节机构、气缸等设备,通过可编程控制器精准的控制试验台中各设备的运行,实现自动化。The programmable controller is also connected to various mobile devices, height adjustment mechanisms, cylinders and other equipment in the above-mentioned elevator speed limiter test bed, and the operation of each equipment in the test bed is precisely controlled by the programmable controller to realize automation.

下面对前述技术方案的优点进行说明:The advantages of the aforementioned technical solutions are described below:

本发明提供的电梯限速器试验台,可以确保驱动轮、检测轮和限速器的绳轮间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的优点。同时,该试验台的使用不受限速器的中心高度、绳轮直径大小及底座安装宽度限制,兼容性极高。The elevator speed limiter test bench provided by the present invention can ensure that the driving wheel, the detection wheel and the sheave of the speed limiter do not lose rotation, ensure the consistency of the linear speed among the three, and overcome the error caused by the hysteresis of the belt drive , which has the advantages of high precision and small error. At the same time, the use of the test bench is not limited by the center height of the speed governor, the diameter of the sheave and the installation width of the base, and the compatibility is extremely high.

本发明提供的电梯限速器测试系统,既能确保驱动轮、检测轮和限速器的绳轮间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的特点,还可以全自动数据采集,拥有数据储存、数据管理、数据备份及数据输出功能,使人员能对测试过程进行实时监控,有利于电梯限速器的开发及研制,更大大提高了电梯限速器出厂检验的效率和产品检测数据的准确性。The elevator overspeed governor test system provided by the present invention can not only ensure that the driving wheel, the detection wheel and the sheave of the overspeed governor are not lost, but also ensure the consistency of the linear speed among the three, and overcome the problems caused by the hysteresis of the belt drive. Error, with the characteristics of high precision and small error, can also fully automatic data collection, with data storage, data management, data backup and data output functions, so that personnel can monitor the testing process in real time, which is conducive to the development of elevator speed limiter And research and development have greatly improved the efficiency of the factory inspection of the elevator speed limiter and the accuracy of product inspection data.

附图说明 Description of drawings

图1是本发明实施例1的电梯限速器试验台;Fig. 1 is the elevator overspeed governor test bench of embodiment 1 of the present invention;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是图2中C部分局部放大图;Fig. 3 is a partially enlarged view of part C in Fig. 2;

图4是驱动轮结构示意图;Fig. 4 is a schematic view of the drive wheel structure;

图5是驱动轮高度调节机构示意图;Fig. 5 is a schematic diagram of the driving wheel height adjustment mechanism;

图6是压紧固定装置结构示意图;Fig. 6 is a schematic view of the structure of the pressing and fixing device;

图7是图6的A向局部视图;Fig. 7 is a partial view of A direction in Fig. 6;

图8是图6的B向局部视图;Fig. 8 is a partial view of B direction in Fig. 6;

图9是图7的俯视图;Fig. 9 is a top view of Fig. 7;

图10是本发明实施例2的电气结构示意图;Fig. 10 is a schematic diagram of the electrical structure of Embodiment 2 of the present invention;

图11是本发明实施例2的上位机结构图;Fig. 11 is a structural diagram of the upper computer of Embodiment 2 of the present invention;

图12是本发明实施例2的上位机程序流程图。Fig. 12 is a flow chart of the host computer program in Embodiment 2 of the present invention.

附图标记说明:1-驱动单元;11-驱动轮;111-橡胶材料;112-钢轮;12-驱动移动平台;13-驱动轮高度调节机构;131-驱动摆动齿轮;132-驱动轮摆动齿板中心轴;133-驱动轮摆动齿板;134-驱动轮摆动电机;14-驱动调节机构;15-驱动移动装置;16-驱动传动机构;161-驱动轮轴安装座;162-传动小齿轮;163-传动小皮带轮;164-三角带;165-传动大皮带轮;166-传动大齿轮;17-驱动电机;2-限速器;21-绳轮;3-检测单元;31-检测轮;32-检测移动平台;33-检测轮高度调节机构;334-检测轮摆动电机;34-检测调节机构;35-检测移动装置;37-编码器;4-防护罩;5-台架;6-压紧固定装置;61-压紧气缸;62-固定装置移动板;63压紧块;64-紧固螺母;65-固定杆;66固定板;67紧固杆;7-调节限位装置;71-调节限位块;72-调节限位螺母;73-调节限位通孔。Description of reference signs: 1-drive unit; 11-drive wheel; 111-rubber material; 112-steel wheel; 12-drive mobile platform; 13-drive wheel height adjustment mechanism; 131-drive swing gear; 132-drive wheel swing Gear plate center shaft; 133-drive wheel swing tooth plate; 134-drive wheel swing motor; 14-drive adjustment mechanism; 15-drive mobile device; 16-drive transmission mechanism; ; 163-transmission small pulley; 164-v-belt; 165-transmission large pulley; 166-transmission large gear; 17-drive motor; 2-speed limiter; 21-rope pulley; 3-detection unit; 32- detection mobile platform; 33- detection wheel height adjustment mechanism; 334- detection wheel swing motor; 34- detection adjustment mechanism; 35- detection mobile device; 37- encoder; 4- protective cover; 5- bench; 6- Compressing and fixing device; 61-pressing cylinder; 62-moving plate of fixing device; 63 pressing block; 64-fastening nut; 65-fixing rod; 66 fixing plate; 67 fastening rod; 71-adjust the limit block; 72-adjust the limit nut; 73-adjust the limit through hole.

具体实施方式Detailed ways

下面对本发明的实施例进行详细说明:Embodiments of the present invention are described in detail below:

实施例1Example 1

如图1-3所示,一种电梯限速器试验台,包括驱动单元1、检测单元3、限速器固定装置、台架5;所述驱动单元1包括驱动轮11和驱动电机17,所述驱动轮11与驱动电机17输出端连接;所述检测单元3包括检测轮31和编码器37,所述检测轮31的轮轴与编码器37连接;所述驱动轮11与检测轮31均靠压于限速器2的绳轮21圆周边缘;所述驱动单元1还包括驱动调节机构14,所述驱动调节机构14包括驱动弹性推力结构,即驱动调节弹簧,所述驱动弹性推力结构施力于驱动轮11,其弹力方向与驱动轮11和绳轮21圆心连线所在方向一致;所述检测单元3还包括检测调节机构34,所述检测调节机构34包括检测弹性推力结构,即检测调节弹簧,所述检测弹性推力结构施力于检测轮31,其弹力方向与检测轮31和绳轮21圆心连线所在方向一致。As shown in Figure 1-3, a kind of elevator overspeed governor test bench comprises drive unit 1, detection unit 3, overspeed governor fixing device, stand 5; Described drive unit 1 comprises drive wheel 11 and drive motor 17, The drive wheel 11 is connected to the output end of the drive motor 17; the detection unit 3 includes a detection wheel 31 and an encoder 37, and the axle of the detection wheel 31 is connected to the encoder 37; the drive wheel 11 and the detection wheel 31 are all Press against the sheave 21 peripheral edge of overspeed governor 2; Described drive unit 1 also comprises driving regulating mechanism 14, and described driving regulating mechanism 14 comprises driving elastic thrust structure, promptly drives regulating spring, and described driving elastic thrust structure applies Forced on the driving wheel 11, the direction of its elastic force is consistent with the direction of the line connecting the center of the driving wheel 11 and the rope wheel 21; the detection unit 3 also includes a detection adjustment mechanism 34, and the detection adjustment mechanism 34 includes a detection elastic thrust structure, that is, detection Adjust the spring, the detection elastic thrust structure exerts force on the detection wheel 31, and the direction of its elastic force is consistent with the direction of the line connecting the detection wheel 31 and the center of the rope wheel 21.

通过驱动调节机构14和检测调节机构34,使驱动轮11和检测轮31均以合适的压力靠压于绳轮21,通过选择合适的弹性推力结构,使驱动轮11和检测轮31以合适的压紧力压紧于绳轮21上,动态调节压紧力不至于过大,妨碍绳轮21的转动,也不至于过小,产生丢转。上述特点的存在确保了驱动轮11、检测轮31和限速器2的绳轮21间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的特点。By driving the adjustment mechanism 14 and the detection adjustment mechanism 34, the drive wheel 11 and the detection wheel 31 are all pressed against the rope pulley 21 with a suitable pressure, and by selecting a suitable elastic thrust structure, the drive wheel 11 and the detection wheel 31 are pressed at a suitable pressure. The pressing force is pressed on the rope wheel 21, and the dynamic adjustment pressing force will not be too large to hinder the rotation of the rope wheel 21, nor too small to cause lost rotation. The existence of the above features ensures that the driving wheel 11, the detection wheel 31 and the rope wheel 21 of the speed limiter 2 do not lose rotation, ensures the consistency of the linear speed among the three, overcomes the error caused by the hysteresis of the belt transmission, and has high precision. High and small error characteristics.

如图4所示,所述驱动轮11和检测轮31均为包胶轮,优选外圆覆盖有橡胶材料111的包胶轮。所述驱动轮11和检测轮31中心部分为45号钢制成的钢轮112;所述驱动轮11与检测轮31均靠压于限速器2的绳轮21圆周边缘。As shown in FIG. 4 , the driving wheel 11 and the detection wheel 31 are both rubber-coated wheels, preferably rubber-coated wheels whose outer circumference is covered with a rubber material 111 . The central part of the driving wheel 11 and the detection wheel 31 is a steel wheel 112 made of No. 45 steel;

采用覆盖有橡胶材料111的包胶轮,查《常用材料间的摩擦因数》可以得到,橡胶与铸铁间的动摩擦系数为0.8,而钢与铸铁间的动摩擦系数为0.16~0.18之间,前者是后者的4倍,在同样压紧力的情况下,橡胶与铸铁间产生的摩擦力远远高于钢与铸铁间的摩擦力,其次橡胶具有一定的弹性,可以完美的吸收高速转动时产生的冲击力,使包胶轮与绳轮21间不存在跳跃现象,并且该包胶轮还具有摩擦力和耐磨性好的优点。Using rubber-coated wheels covered with rubber material 111, check "Friction Coefficients Between Commonly Used Materials" to get that the coefficient of dynamic friction between rubber and cast iron is 0.8, while the coefficient of dynamic friction between steel and cast iron is between 0.16 and 0.18. The former is It is 4 times that of the latter. Under the same pressing force, the friction force between rubber and cast iron is much higher than that between steel and cast iron. Secondly, rubber has a certain elasticity, which can perfectly absorb the friction generated by high-speed rotation. impact force, so that there is no jumping phenomenon between the rubberized wheel and the sheave 21, and the rubberized wheel also has the advantages of good friction and wear resistance.

该试验台外还设有保障操作人员安全的安全防护罩4,所述台架5用于固定安装试验台的各零部件。The test stand is also provided with a safety shield 4 to ensure the safety of operators, and the stand 5 is used for fixing and installing the parts of the test stand.

所述驱动调节机构14还包括沿驱动弹性推力结构的弹力方向可滑动的驱动调节平台,该驱动调节平台与下述驱动移动平台12滑动连接;所述驱动电机17、驱动轮11均安装于该驱动调节平台上,所述驱动弹性推力结构一端抵压于驱动调节平台上,在本实施例中,另一端固定于下述的驱动移动平台12上,通过驱动调节平台传递弹力,将驱动轮11压紧于绳轮21上。通过驱动调节平台运用,使驱动弹性推力结构通过调节平台对驱动电机17和驱动轮11整体施力,避免驱动电机17输出端与驱动轮轴之间产生轴向偏差,影响驱动轮11的转动。The drive adjustment mechanism 14 also includes a drive adjustment platform slidable along the elastic direction of the driving elastic thrust structure, and the drive adjustment platform is slidably connected with the following drive mobile platform 12; the drive motor 17 and the drive wheel 11 are all installed on the On the driving and adjusting platform, one end of the driving elastic thrust structure is pressed against the driving and adjusting platform. In this embodiment, the other end is fixed on the following driving and moving platform 12, and the elastic force is transmitted through the driving and adjusting platform to drive the driving wheel 11 Compress on the sheave 21. Through the use of the driving adjustment platform, the driving elastic thrust structure exerts force on the driving motor 17 and the driving wheel 11 through the adjusting platform, so as to avoid axial deviation between the output end of the driving motor 17 and the driving wheel shaft and affect the rotation of the driving wheel 11.

所述检测调节机构34还包括沿检测弹性推力结构弹力方向可滑动的检测调节平台,该检测调节平台与下述检测移动平台32滑动连接;所述编码器37、检测轮31均安装于该检测调节平台上,所述检测弹性推力结构一端抵压于检测调节平台上,在本实施例中,另一端固定与下述的检测移动平台32上,通过检测调节平台传递弹力,将检测轮31压紧于绳轮21上。通过检测调节平台运用,使检测弹性推力结构通过检测调节平台对检测轮31和编码器37整体施力,避免编码器37与检测轮31轴之间产生轴向偏差,影响编码器37的检测结果。The detection and adjustment mechanism 34 also includes a detection and adjustment platform that can slide along the elastic direction of the detection elastic thrust structure, and the detection and adjustment platform is slidingly connected with the following detection mobile platform 32; the encoder 37 and the detection wheel 31 are all installed on the detection and adjustment platform. On the adjustment platform, one end of the detection elastic thrust structure is pressed against the detection and adjustment platform. In this embodiment, the other end is fixed on the following detection mobile platform 32, and the elastic force is transmitted through the detection and adjustment platform to press the detection wheel 31. Tight on the sheave 21. Through the use of the detection and adjustment platform, the detection elastic thrust structure can apply force to the detection wheel 31 and the encoder 37 as a whole through the detection and adjustment platform, so as to avoid the axial deviation between the encoder 37 and the detection wheel 31 shaft, which will affect the detection result of the encoder 37 .

所述驱动单元1还包括驱动移动平台12和驱动移动装置15,所述驱动轮11、驱动电机17和驱动调节机构14均安装于驱动移动平台12上,所述驱动移动装置15连接驱动移动平台12;所述驱动移动平台12可向限速器2绳轮21方向移动;所述检测单元3还包括检测移动平台32和检测移动装置35,所述检测轮31、编码器37和检测调节机构34均安装于检测移动平台32上,所述检测移动装置35连接检测移动平台32;所述检测移动平台32可向限速器2绳轮21方向移动。The drive unit 1 also includes a driving mobile platform 12 and a driving mobile device 15, the driving wheel 11, the driving motor 17 and the driving adjustment mechanism 14 are all installed on the driving mobile platform 12, and the driving mobile device 15 is connected to the driving mobile platform 12. The driving mobile platform 12 can move towards the speed limiter 2 rope pulley 21; the detection unit 3 also includes a detection mobile platform 32 and a detection movement device 35, and the detection wheel 31, an encoder 37 and a detection adjustment mechanism 34 are all installed on the detection mobile platform 32, the detection mobile device 35 is connected to the detection mobile platform 32; the detection mobile platform 32 can move towards the speed limiter 2 sheave 21 direction.

通过移动装置调整两个移动平台之间的距离,进而调整驱动轮和检测轮31之间的距离,从而可以根据不同的绳轮21直径大小进行调节,使该试验台在试验时可以根据限速器2的绳轮21直径不同而调整,不受绳轮21直径大小限制,具有较高的试验兼容性。The distance between the two mobile platforms is adjusted by the mobile device, and then the distance between the driving wheel and the detection wheel 31 is adjusted, so that it can be adjusted according to different diameters of the rope pulley 21, so that the test bench can be used according to the speed limit during the test. It can be adjusted according to the different diameters of the sheave 21 of the device 2, and is not limited by the diameter of the sheave 21, so it has high test compatibility.

所述驱动移动装置15和检测移动装置35为气缸,具有移动准确及可靠的优点。The driving and moving device 15 and the detecting and moving device 35 are air cylinders, which have the advantages of accurate and reliable movement.

所述驱动单元1还包括驱动轮轴安装座161、驱动轮高度调节机构13,所述驱动轮11安装于驱动轮轴安装座161上,所述驱动轮高度调节机构13与驱动轮轴安装座161连接;所述检测单元3还包括检测轮轴安装座、检测轮高度调节机构33,所述检测轮31安装于检测轮轴安装座上,所述检测轮高度调节机构33与检测轮轴安装座连接。The drive unit 1 also includes a drive wheel shaft mount 161 and a drive wheel height adjustment mechanism 13, the drive wheel 11 is mounted on the drive wheel shaft mount 161, and the drive wheel height adjustment mechanism 13 is connected to the drive wheel shaft mount 161; The detection unit 3 also includes a detection wheel shaft mounting seat and a detection wheel height adjustment mechanism 33, the detection wheel 31 is mounted on the detection wheel shaft mounting seat, and the detection wheel height adjustment mechanism 33 is connected to the detection wheel shaft mounting seat.

使该试验台在试验时可以根据限速器2的中心高度不同而调整,不受限速器2的中心高度限制,具有较高的试验兼容性。The test bench can be adjusted according to the center height of the speed governor 2 during the test, without being limited by the center height of the speed governor 2, and has high test compatibility.

所述驱动单元1还包括驱动传动机构16,所述驱动传动机构16连接驱动电机17输出端和驱动轮轴;所述驱动传动机构16为皮带传动机构。The drive unit 1 also includes a drive transmission mechanism 16, which is connected to the output end of the drive motor 17 and the drive wheel shaft; the drive transmission mechanism 16 is a belt transmission mechanism.

如图5所示,所述驱动轮高度调节机构13包括驱动轮摆动电机134、驱动轮摆动齿板133、驱动摆动齿轮131、驱动轮摆动齿板中心轴132;所述驱动摆动齿轮131与驱动轮摆动电机134输出端连接;所述驱动轮摆动齿板133通过驱动轮摆动齿板中心轴132铰接固定,其两端可绕驱动轮摆动齿板中心轴132的轴心上下摆动;该驱动轮摆动齿板133一端与驱动摆动齿轮131啮合,另一端连接驱动轮轴安装座161;所述检测轮高度调节机构33包括检测轮摆动电机334、检测轮摆动齿板、检测摆动齿轮、检测轮摆动齿板中心轴;所述检测摆动齿轮与检测轮摆动电机334连接;所述检测轮摆动齿板通过检测轮摆动齿板中心轴铰接固定,其两端可绕检测轮摆动齿板中心轴的轴心上下摆动;并且该检测轮摆动齿板一端与检测摆动齿轮啮合,另一端连接检测轮轴安装座。通过摆动电机来调节驱动轮11和检测轮31的高度,可靠性高,并能保证实验过程中驱动轮11和检测轮31高度的稳定性。As shown in Figure 5, the drive wheel height adjustment mechanism 13 includes a drive wheel swing motor 134, a drive wheel swing tooth plate 133, a drive swing gear 131, a drive wheel swing tooth plate center shaft 132; The output end of the wheel swing motor 134 is connected; the drive wheel swing tooth plate 133 is hinged and fixed by the drive wheel swing tooth plate central axis 132, and its two ends can swing up and down around the axis of the drive wheel swing tooth plate central axis 132; the drive wheel One end of the swing tooth plate 133 meshes with the drive swing gear 131, and the other end is connected to the drive wheel shaft mounting seat 161; the detection wheel height adjustment mechanism 33 includes a detection wheel swing motor 334, a detection wheel swing tooth plate, a detection swing gear, and a detection wheel swing tooth. Plate central axis; the detection swing gear is connected with the detection wheel swing motor 334; the detection wheel swing tooth plate is hinged and fixed through the detection wheel swing tooth plate central axis, and its two ends can be around the axis of the detection wheel swing tooth plate central axis Swing up and down; and one end of the swing tooth plate of the detection wheel meshes with the detection swing gear, and the other end is connected with the detection wheel shaft mounting seat. The height of the driving wheel 11 and the detection wheel 31 is adjusted by the swing motor, which has high reliability and can ensure the stability of the height of the driving wheel 11 and the detection wheel 31 during the experiment.

所述驱动传动机构16包括传动小齿轮162、传动小皮带轮163、三角带164、传动大皮带轮165、传动大齿轮166;所述驱动电机17输出端连接传动小皮带轮163,传动小皮带轮163通过三角带164传动至传动大皮带轮165,传动大皮带轮165连接传动大齿轮166,传动大齿轮166与传动小齿轮162啮合,传动小齿轮162连接驱动轮轴。通过皮带传动,可以允许驱动电机17输出端与驱动轮轴之间的相对位置产生变化,而不影响传动。Described drive transmission mechanism 16 comprises transmission pinion 162, transmission small pulley 163, V-belt 164, transmission large pulley 165, transmission large gear 166; The belt 164 is transmitted to the transmission large pulley 165, the transmission large pulley 165 is connected to the transmission bull gear 166, the transmission bull gear 166 is meshed with the transmission pinion 162, and the transmission pinion 162 is connected to the drive wheel shaft. Through belt transmission, the relative position between the output end of the drive motor 17 and the drive wheel shaft can be allowed to change without affecting the transmission.

如图6所示,所述限速器固定装置包括压紧固定装置6;所述压紧固定装置6包括压紧气缸61、固定装置移动板62、压紧块63、固定杆65、固定板66、紧固杆67、紧固螺母64;所述固定杆65一端连接台架5,另一端连接固定板66,所述压紧气缸61固定于固定板66上,压紧气缸61的活塞杆连接固定装置移动板62,该固定装置移动板62可滑动的套装于固定杆65上,且其上设有沿前后方向设置的滑动槽,该滑动槽底部开有滑动通孔,所述压紧块63置于滑动槽内,其内设有紧固通孔,如图7所示,所述紧固杆67一端抵靠在固定装置移动板62上,另一端穿过滑动通孔和紧固通孔,通过紧固螺母64固定。从而将限速器2的底座固定于台架5上,并且使该试验台在试验时可以根据限速器2的底座大小宽度不同而调整,不受底座大小限制,具有较高的试验兼容性。As shown in Figure 6, the speed governor fixing device includes a pressing and fixing device 6; 66, fastening rod 67, fastening nut 64; One end of described fixed rod 65 is connected to stand 5, and the other end is connected to fixed plate 66, and described compression cylinder 61 is fixed on the fixed plate 66, and the piston rod of compression cylinder 61 Connect the moving plate 62 of the fixing device, the moving plate 62 of the fixing device is slidably set on the fixing rod 65, and a sliding groove arranged along the front and rear direction is provided on it, the bottom of the sliding groove has a sliding through hole, and the pressing The block 63 is placed in the sliding groove, and a fastening through hole is provided in it, as shown in Figure 7, one end of the fastening rod 67 leans against the moving plate 62 of the fixing device, and the other end passes through the sliding through hole and the fastening The through hole is fixed by a fastening nut 64. Therefore, the base of the speed governor 2 is fixed on the bench 5, and the test bench can be adjusted according to the size and width of the base of the speed governor 2 during the test, without being limited by the size of the base, and has high test compatibility .

如图6、图8所示,所述限速器固定装置还包括调节限位装置7,即两个调节限位块71和两个调节限位螺母72;所述台架5上设有条状的调节限位通孔73,如图9所示,该调节限位通孔73沿左右方向设置,所述调节限位块71一端抵靠在台架5上,另一端穿过该调节限位通孔73,通过调节限位螺母72固定。进一步通过调节限位块71将不同宽度的限速器底座位置限定,保障试验时限速器2的稳定。As shown in Figures 6 and 8, the speed governor fixing device also includes an adjustment limit device 7, that is, two adjustment limit blocks 71 and two adjustment limit nuts 72; Shaped adjustment limit through hole 73, as shown in FIG. The bit through hole 73 is fixed by adjusting the limit nut 72. Further, by adjusting the limit block 71, the position of the base of the speed limiter with different widths is limited to ensure the stability of the speed limiter 2 during the test.

采用本实施例的试验台进行速度特性试验流程如下:Adopt the test bench of this embodiment to carry out the speed characteristic test procedure as follows:

1)将调节限位螺母72松开,把调节限位块71分别移到调节限位通孔73的两端,然后将被测限速器2置于台架5上,根据限速器的底座尺寸,移动调节限位块71使限速器2处于驱动轮11和检测轮31中间,再把调节限位螺母72拧紧,随后把紧固螺母64松开,前后移动至合适位置,再将其拧紧把压紧块63固定于固定装置移动板62上,启动压紧气缸61,压紧气缸61活塞杆下降,带动固定装置移动板62下降,从而用压紧块63将限速器2固定。1) Loosen the adjustment limit nut 72, move the adjustment limit block 71 to the two ends of the adjustment limit through hole 73, and then place the tested speed limiter 2 on the bench 5, according to the speed limiter Base size, move and adjust the limit block 71 so that the speed limiter 2 is in the middle of the driving wheel 11 and the detection wheel 31, then tighten the adjustment limit nut 72, then loosen the fastening nut 64, move back and forth to a suitable position, and then It is tightened to fix the pressing block 63 on the moving plate 62 of the fixing device, start the pressing cylinder 61, the piston rod of the pressing cylinder 61 descends, and drives the moving plate 62 of the fixing device to descend, thereby fixing the speed governor 2 with the pressing block 63 .

2)启动驱动轮摆动电机134,使驱动摆动齿轮131在一定角度内旋转,带动与其啮合的驱动轮摆动齿板133围绕驱动轮摆动齿板中心轴132旋转,使驱动轮摆动齿板133与驱动轮轴安装座161连接的另一端高度产生变化,从而调整驱动轮11的高度;采用同样的方法调整检测轮31的高度,使驱动轮11、绳轮21、检测轮31的圆心高度相同。2) Start the drive wheel swing motor 134, so that the drive swing gear 131 rotates within a certain angle, and drives the drive wheel swing tooth plate 133 meshed with it to rotate around the central axis 132 of the drive wheel swing tooth plate, so that the drive wheel swing tooth plate 133 and the drive wheel swing tooth plate 133 The height of the other end connected to the axle mount 161 changes, thereby adjusting the height of the drive wheel 11; adopt the same method to adjust the height of the detection wheel 31, so that the height of the center of circle of the drive wheel 11, the rope wheel 21, and the detection wheel 31 is the same.

3)启动驱动移动装置15和检测移动装置35的气缸,分别带动驱动移动平台12和检测移动平台32移动,促使驱动轮11和检测轮31靠近限速器绳轮21,再通过驱动弹性推力结构和检测弹性推力结构进行压力调整;使驱动轮11和检测轮31以适当的压力抵靠于绳轮21上,既确保驱动轮11、检测轮31和限速器2的绳轮21间不丢转,保证三者间线速度的一致性,又要动态调节压紧力不至于过大,妨碍绳轮21的转动。3) Start the cylinders of the driving mobile device 15 and the detecting mobile device 35, drive the driving mobile platform 12 and the detecting mobile platform 32 to move respectively, and make the driving wheel 11 and the detecting wheel 31 approach the speed limiter sheave 21, and then drive the elastic thrust structure Adjust the pressure with the detection elastic thrust structure; make the drive wheel 11 and the detection wheel 31 lean against the sheave 21 with an appropriate pressure, so as to ensure that the drive wheel 11, the detection wheel 31 and the sheave 21 of the speed governor 2 are not lost Rotate to ensure the consistency of the linear speed among the three, and dynamically adjust the pressing force so as not to be too large, hindering the rotation of the rope wheel 21.

4)启动驱动电机17,使驱动轮11驱动绳轮21转动,通过控制系统及伺服控制器的配合给电机加载一个预定的加减速曲线,并由检测轮31检测试验数据,试验数据由编码器37采集,完成速度特性试验。4) Start the driving motor 17 to make the driving wheel 11 drive the rope wheel 21 to rotate, load a predetermined acceleration and deceleration curve to the motor through the cooperation of the control system and the servo controller, and detect the test data by the detection wheel 31, and the test data is provided by the encoder 37 collection, to complete the speed characteristic test.

实施例2Example 2

一种电梯限速器测试系统,包括电气部分和机械部分;所述机械部分采用上述实施例1的电梯限速器试验台;所述电气部分包括计算机、输出装置、可编程控制器、伺服放大器和用于采集限速器机械开关动作的光电开关;所述输出装置和可编程控制器均与计算机电气连接,所述可编程控制器连接伺服放大器、光电开关和编码器37;所述伺服放大器连接驱动电机17,所述驱动电机17为伺服电机。A kind of elevator overspeed governor testing system, comprises electrical part and mechanical part; Described mechanical part adopts the elevator overspeed governor test bench of above-mentioned embodiment 1; Described electrical part comprises computer, output device, programmable controller, servo amplifier And the photoelectric switch that is used to collect the mechanical switch action of speed limiter; The output device and the programmable controller are all electrically connected with the computer, and the programmable controller is connected with a servo amplifier, a photoelectric switch and an encoder 37; the servo amplifier A drive motor 17 is connected, and the drive motor 17 is a servo motor.

该测试系统既能确保驱动轮11、检测轮31和限速器2的绳轮21间不丢转,保证三者间线速度的一致性,克服由皮带传动滞后性导致产生的误差,具有精度高和误差小的特点,还可以全自动数据采集,拥有数据储存、数据管理、数据备份及数据输出功能,使人员能对测试过程进行实时监控。This test system can not only ensure that the driving wheel 11, the detection wheel 31 and the rope wheel 21 of the speed limiter 2 do not lose rotation, ensure the consistency of the linear speed among the three, overcome the error caused by the hysteresis of the belt transmission, and have high precision. With the characteristics of high precision and small error, it can also automatically collect data, and has the functions of data storage, data management, data backup and data output, so that personnel can monitor the testing process in real time.

所述可编程控制器还连接上述电梯限速器试验台中各个移动装置、高度调节机构、气缸等设备,通过可编程控制器精准的控制试验台中各设备的运行,实现自动化控制。The programmable controller is also connected to various mobile devices, height adjustment mechanisms, cylinders and other equipment in the above-mentioned elevator speed limiter test bed, and the operation of each equipment in the test bed is precisely controlled by the programmable controller to realize automatic control.

采用本实施例的测试系统测试电梯限速器特性时,计算机进行总控制,包括整个系统的管理系统,自动流程,数据处理,数据记录,与可编程控制器(PLC)数据交换以及报表生成和打印。PLC负责整个系统的逻辑控制,数据实时采集,系统的安全保护以及非计算机流程的控制,但前提是收到计算机的运行许可指令。编码器37产生输出速度脉冲并发送到PLC的计数口,PLC把数据存储在寄存器中,计算机再从PLC中读取相关数据,在界面上显示。光电开关负责采集限速器电气动作的信号。开关按钮、指示灯负责控制及指示试验台的电源启动、气动夹紧、气动松开等功能。上述电气结构如图10所示。When the test system of this embodiment is used to test the characteristics of the elevator speed limiter, the computer performs overall control, including the management system of the whole system, automatic flow, data processing, data recording, data exchange with programmable logic controller (PLC) and report generation and Print. PLC is responsible for the logic control of the entire system, real-time data collection, system security protection and non-computer process control, but the premise is to receive the computer's operation permission instruction. The encoder 37 generates an output speed pulse and sends it to the counting port of the PLC. The PLC stores the data in the register, and the computer reads the relevant data from the PLC and displays it on the interface. The photoelectric switch is responsible for collecting the signal of the electrical action of the speed limiter. The switch button and indicator light are responsible for controlling and instructing the power start, pneumatic clamping, pneumatic release and other functions of the test bench. The above electrical structure is shown in Figure 10.

计算机所采用的软件主要负责试验台的运行控制、数据通信以及数据记录,根据以上所需功能考虑,该上位机软件程序利用Visual Basic 6.0开发,试验数据使用Access数据库进行记录,报表输出通过调用Excel来完成,其结构图及流程图如图11-12所示。The software used by the computer is mainly responsible for the operation control, data communication and data recording of the test bench. According to the above required functions, the software program of the upper computer is developed using Visual Basic 6.0, the test data is recorded using the Access database, and the report output is through calling Excel. To complete, its structure diagram and flow chart are shown in Figure 11-12.

采用本实施例的测试系统进行速度特性试验流程如下:Adopt the test system of this embodiment to carry out the speed characteristic test procedure as follows:

1)将调节限位螺母72松开,把调节限位块71分别移到调节限位通孔73的两端,然后将被测限速器2置于台架5上,根据限速器2的底座尺寸,移动调节限位块71使限速器2处于驱动轮11和检测轮31中间,再把调节限位螺母72拧紧,随后把紧固螺母64松开,前后移动至合适位置,再将其拧紧把压紧块63固定于固定装置移动板62上,启动压紧气缸61,压紧气缸61活塞杆下降,带动固定装置移动板62下降,从而用压紧块63将限速器2固定。1) Loosen the adjustment limit nut 72, move the adjustment limit block 71 to the two ends of the adjustment limit through hole 73, and then place the tested speed limiter 2 on the bench 5, according to the speed limiter 2 base size, move and adjust the limit block 71 so that the speed limiter 2 is in the middle of the driving wheel 11 and the detection wheel 31, then tighten the adjustment limit nut 72, then loosen the fastening nut 64, move back and forth to a suitable position, and then Tighten it and fix the pressing block 63 on the moving plate 62 of the fixing device, start the pressing cylinder 61, the piston rod of the pressing cylinder 61 descends, and drive the moving plate 62 of the fixing device to descend, thereby pressing the speed limiter 2 with the pressing block 63 fixed.

2)启动驱动轮摆动电机134,使驱动摆动齿轮131在一定角度内旋转,带动与其啮合的驱动轮摆动齿板133围绕驱动轮摆动齿板中心轴132旋转,使驱动轮摆动齿板133与驱动轮轴安装座161连接的另一端高度产生变化,从而调整驱动轮11的高度;采用同样的方法调整检测轮31的高度,使驱动轮11、绳轮21、检测轮31的圆心高度相同。2) Start the drive wheel swing motor 134, so that the drive swing gear 131 rotates within a certain angle, and drives the drive wheel swing tooth plate 133 meshed with it to rotate around the central axis 132 of the drive wheel swing tooth plate, so that the drive wheel swing tooth plate 133 and the drive wheel swing tooth plate 133 The height of the other end connected to the axle mount 161 changes, thereby adjusting the height of the drive wheel 11; adopt the same method to adjust the height of the detection wheel 31, so that the height of the center of circle of the drive wheel 11, the rope wheel 21, and the detection wheel 31 is the same.

3)启动驱动移动装置15和检测移动装置35的气缸,分别带动驱动移动平台12和检测移动平台32移动,促使驱动轮11和检测轮31靠近限速器2绳轮21,再通过驱动弹性推力结构和检测弹性推力结构进行压力调整;使驱动轮11和检测轮31以适当的压力抵靠于绳轮21上,既确保驱动轮11、检测轮31和限速器2的绳轮21间不丢转,保证三者间线速度的一致性,又要动态调节压紧力不至于过大,妨碍绳轮21的转动。3) Start the cylinders of the driving mobile device 15 and the detection mobile device 35, drive the driving mobile platform 12 and the detection mobile platform 32 to move respectively, make the driving wheel 11 and the detection wheel 31 approach the speed limiter 2 rope pulley 21, and then drive the elastic thrust structure and detection elastic thrust structure to adjust the pressure; make the drive wheel 11 and the detection wheel 31 lean against the sheave 21 with an appropriate pressure, so as to ensure that the drive wheel 11, the detection wheel 31 and the sheave 21 of the speed governor 2 are not Throwing and turning ensures the consistency of the linear speed among the three, and also dynamically adjusts the pressing force so as not to be too large, hindering the rotation of the rope wheel 21.

4)启动软件进入电梯限速器速度测试界面,输入受测限速器2的相应参数,开始进入试验。4) Start the software to enter the speed test interface of the elevator speed limiter, input the corresponding parameters of the speed limiter 2 to start the test.

5)通过计算机控制试验全过程,并自动记录测试数据由输出装置输出,且同时存入数据库中,留待后期调用。5) The whole process of the test is controlled by the computer, and the test data is automatically recorded and output by the output device, and stored in the database at the same time for later call.

以上所述实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express the specific implementation manner of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims (9)

1.一种电梯限速器试验台,包括驱动单元、检测单元、限速器固定装置、台架;所述驱动单元包括驱动轮和驱动电机,所述驱动轮与驱动电机输出端连接;所述检测单元包括检测轮和编码器,所述检测轮的轮轴与编码器连接;1. a kind of elevator overspeed governor test stand, comprises drive unit, detection unit, overspeed governor fixture, stand; Described drive unit comprises drive wheel and drive motor, and described drive wheel is connected with drive motor output end; The detection unit includes a detection wheel and an encoder, and the axle of the detection wheel is connected to the encoder; 其特征在于,所述驱动轮与检测轮均靠压于限速器的绳轮圆周边缘;It is characterized in that both the drive wheel and the detection wheel are pressed against the peripheral edge of the sheave of the speed governor; 所述驱动单元还包括驱动调节机构,所述驱动调节机构包括驱动弹性推力结构,所述驱动弹性推力结构施力于驱动轮,其弹力方向与驱动轮和绳轮圆心连线所在方向一致;The drive unit also includes a drive adjustment mechanism, the drive adjustment mechanism includes a drive elastic thrust structure, and the drive elastic thrust structure exerts force on the drive wheel, and the direction of its elastic force is consistent with the direction of the line connecting the drive wheel and the center of the sheave; 所述检测单元还包括检测调节机构,所述检测调节机构包括检测弹性推力结构,所述检测弹性推力结构施力于检测轮,其弹力方向与检测轮和绳轮圆心连线所在方向一致。The detection unit also includes a detection and adjustment mechanism. The detection and adjustment mechanism includes a detection elastic thrust structure, and the detection elastic thrust structure exerts force on the detection wheel, and the direction of its elastic force is consistent with the direction of the line connecting the detection wheel and the rope wheel. 2.根据权利要求1所述的电梯限速器试验台,其特征在于,所述驱动轮和检测轮均为包胶轮。2. The elevator overspeed governor test bench according to claim 1, characterized in that, the drive wheel and the detection wheel are rubber-coated wheels. 3.根据权利要求1所述的电梯限速器试验台,其特征在于,所述驱动调节机构还包括沿驱动弹性推力结构的弹力方向可滑动的驱动调节平台,所述驱动电机、驱动轮均安装于该驱动调节平台上,所述驱动弹性推力结构一端抵压于驱动调节平台上,另一端固定,通过驱动调节平台传递弹力,将驱动轮压紧于绳轮上。3. elevator overspeed governor test bench according to claim 1, is characterized in that, described drive adjustment mechanism also comprises the drive adjustment platform slidable along the elastic force direction of drive elastic thrust structure, and described drive motor, driving wheel all Installed on the driving adjustment platform, one end of the driving elastic thrust structure is pressed against the driving adjustment platform, and the other end is fixed, and the elastic force is transmitted through the driving adjustment platform to press the driving wheel on the rope wheel. 4.根据权利要求1所述的电梯限速器试验台,其特征在于,所述检测调节机构还包括沿检测弹性推力结构弹力方向可滑动的检测调节平台,所述编码器、检测轮均安装于该检测调节平台上,所述检测弹性推力结构一端抵压于检测调节平台上,另一端固定,通过检测调节平台传递弹力,将检测轮压紧于绳轮上。4. The elevator overspeed governor test bench according to claim 1, characterized in that, the detection and adjustment mechanism also includes a detection and adjustment platform slidable along the elastic direction of the detection elastic thrust structure, and the encoder and the detection wheel are all installed On the detection and adjustment platform, one end of the detection elastic thrust structure is pressed against the detection and adjustment platform, and the other end is fixed, and the elastic force is transmitted through the detection and adjustment platform to press the detection wheel on the rope wheel. 5.根据权利要求1-4任一项所述的电梯限速器试验台,其特征在于,所述驱动单元还包括驱动移动平台和驱动移动装置,所述驱动轮、驱动电机和驱动调节机构均安装于驱动移动平台上,所述驱动移动装置连接驱动移动平台;所述驱动移动平台可向限速器绳轮方向移动;5. according to the described elevator overspeed governor test stand of any one of claim 1-4, it is characterized in that, described driving unit also comprises driving mobile platform and driving mobile device, and described driving wheel, driving motor and driving adjustment mechanism Both are installed on the driving mobile platform, and the driving mobile device is connected to the driving mobile platform; the driving mobile platform can move towards the direction of the speed limiter sheave; 和/或所述检测单元还包括检测移动平台和检测移动装置,所述检测轮、编码器和检测调节机构均安装于检测移动平台上,所述检测移动装置连接检测移动平台;所述检测移动平台可向限速器绳轮方向移动。And/or the detection unit also includes a detection mobile platform and a detection mobile device, the detection wheel, encoder and detection adjustment mechanism are all installed on the detection mobile platform, and the detection mobile device is connected to the detection mobile platform; the detection mobile The platform can move in the direction of the speed limiter sheave. 6.根据权利要求1-4任一项所述的电梯限速器试验台,其特征在于,所述驱动单元还包括驱动轮轴安装座、驱动轮高度调节机构,所述驱动轮安装于驱动轮轴安装座上,所述驱动轮高度调节机构与驱动轮轴安装座连接;6. The elevator overspeed governor test bench according to any one of claims 1-4, wherein the drive unit also includes a drive wheel shaft mount, a drive wheel height adjustment mechanism, and the drive wheel is installed on the drive wheel shaft On the mounting seat, the driving wheel height adjustment mechanism is connected with the driving wheel shaft mounting seat; 和/或所述检测单元还包括检测轮轴安装座、检测轮高度调节机构,所述检测轮安装于检测轮轴安装座上,所述检测轮高度调节机构与检测轮轴安装座连接。And/or the detection unit further includes a detection wheel shaft mounting seat and a detection wheel height adjustment mechanism, the detection wheel is mounted on the detection wheel shaft mounting seat, and the detection wheel height adjustment mechanism is connected to the detection wheel shaft mounting seat. 7.根据权利要求1所述的电梯限速器试验台,其特征在于,所述限速器固定装置包括压紧固定装置,该压紧固定装置包括压紧气缸、固定装置移动板、压紧块、固定杆、固定板、紧固杆、紧固螺母;所述固定杆一端连接台架,另一端连接固定板,所述压紧气缸固定于固定板上,压紧气缸的活塞杆连接固定装置移动板,该固定装置移动板可滑动的套装于固定杆上,且其上设有滑动槽,该滑动槽底部开有滑动通孔,所述压紧块置于滑动槽内,其内设有紧固通孔,所述紧固杆一端抵靠在固定装置移动板上,另一端穿过滑动通孔和紧固通孔,通过紧固螺母固定。7. The elevator overspeed governor test bench according to claim 1, characterized in that, said overspeed governor fixing device comprises a pressing and fixing device, and the pressing and fixing device comprises a pressing cylinder, a fixing device moving plate, and a pressing and fixing device. block, fixed rod, fixed plate, fastening rod, fastening nut; one end of the fixed rod is connected to the stand, and the other end is connected to the fixed plate, the compression cylinder is fixed on the fixed plate, and the piston rod of the compression cylinder is connected and fixed The moving plate of the device, the moving plate of the fixing device is slidably set on the fixed rod, and a sliding groove is arranged on it, and a sliding through hole is opened at the bottom of the sliding groove, and the pressing block is placed in the sliding groove, and the There is a fastening through hole, one end of the fastening rod leans against the moving plate of the fixing device, the other end passes through the sliding through hole and the fastening through hole, and is fixed by a fastening nut. 8.根据权利要求1所述的电梯限速器试验台,其特征在于,所述限速器固定装置还包括调节限位装置;所述调节限位装置包括调节限位块和调节限位螺母;所述台架上设有条状的调节限位通孔,所述调节限位块一端抵靠在台架上,另一端穿过该调节限位通孔,通过调节限位螺母固定。8. elevator overspeed governor test bench according to claim 1, is characterized in that, described overspeed governor fixing device also comprises adjustment limit device; Described adjustment limit device comprises adjustment limit block and adjustment limit nut The platform is provided with a strip-shaped adjustment limit through hole, one end of the adjustment limit block is against the platform, and the other end passes through the adjustment limit through hole, and is fixed by the adjustment limit nut. 9.一种电梯限速器测试系统,包括电气部分和机械部分;其特征在于,所述机械部分采用权利要求1-8任一项所述的电梯限速器试验台;所述电气部分包括计算机、输出装置、可编程控制器、伺服放大器和用于采集限速器电气动作信号的光电开关;所述输出装置和可编程控制器均与计算机电气连接,所述可编程控制器连接伺服放大器、光电开关和编码器;所述伺服放大器连接驱动电机。9. A testing system for an elevator overspeed governor, comprising an electrical part and a mechanical part; it is characterized in that the said mechanical part adopts the elevator overspeed governor test bench according to any one of claims 1-8; said electrical part comprises computer, output device, programmable controller, servo amplifier, and a photoelectric switch for collecting the electrical action signal of the speed limiter; the output device and the programmable controller are electrically connected to the computer, and the programmable controller is connected to the servo amplifier , a photoelectric switch and an encoder; the servo amplifier is connected to the drive motor.
CN201210376677.6A 2012-09-29 2012-09-29 Speed limiter test table for elevator and testing system thereof Expired - Fee Related CN102879198B (en)

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CN119984800A (en) * 2025-04-17 2025-05-13 山东省特种设备检验研究院集团有限公司 Elevator speed limiter component testing device

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CN109696303A (en) * 2019-01-16 2019-04-30 日立楼宇技术(广州)有限公司 Speed limiter test bench
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CN116952637B (en) * 2023-09-21 2023-11-28 苏州施耐德电梯有限公司 A speed limiter test method and test system
CN119198038A (en) * 2024-09-23 2024-12-27 安徽全柴动力股份有限公司 A device for detecting bolt leaking
CN119198038B (en) * 2024-09-23 2025-12-05 安徽全柴动力股份有限公司 A device for detecting loose bolts
CN119984800A (en) * 2025-04-17 2025-05-13 山东省特种设备检验研究院集团有限公司 Elevator speed limiter component testing device

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