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CN102862303A - Transmission ring with rolling function - Google Patents

Transmission ring with rolling function Download PDF

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Publication number
CN102862303A
CN102862303A CN2012103715331A CN201210371533A CN102862303A CN 102862303 A CN102862303 A CN 102862303A CN 2012103715331 A CN2012103715331 A CN 2012103715331A CN 201210371533 A CN201210371533 A CN 201210371533A CN 102862303 A CN102862303 A CN 102862303A
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ring body
rolling wheel
ring
rolling
sidewall
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CN102862303B (en
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张芝泉
张建浩
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Tianjin Saixiang Technology Co Ltd
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Tianjin Saixiang Technology Co Ltd
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Abstract

本发明公开了一种具有滚压功能的传递环,包括可受驱沿轨道移动的环体,设置在环体内圆周上的夹持块,其还包括固定设置在环体之上并可对胎侧进行滚压的胎侧滚压装置、固定设置在环体之上并可对胎肩进行滚压的胎肩滚压装置和固定设置在环体之上并可对胎面进行滚压的胎面滚压装置。本发明将轮胎成型机的传递环与滚压装置合成一个传递环,传递环的夹持块将带束鼓上已缠好的带束层和胎面贴合好的复合件夹持传递到成型工位,传递后传递环不再移动,待胎胚成型后,传递环中的四套滚压装置分别滚压胎胚的各个部位,一次移动就可完成传递与成型滚压的全部工作,缩短了移动时间,提高工作效率。

Figure 201210371533

The invention discloses a transfer ring with a rolling function, which includes a ring body that can be driven to move along a track, a clamping block arranged on the inner circumference of the ring body, and a clamping block that is fixedly arranged on the ring body and can align the tire The sidewall rolling device that rolls on the side, the shoulder rolling device that is fixed on the ring body and can roll the tire shoulder, and the tire that is fixed on the ring body and can roll the tread Surface rolling device. The invention combines the transfer ring of the tire building machine and the rolling device into a transfer ring, and the clamping block of the transfer ring clamps and transfers the belt layer wrapped on the belt drum and the composite parts bonded by the tread to the forming machine. Station, the transfer ring does not move after the transfer. After the embryo is formed, the four sets of rolling devices in the transfer ring roll each part of the embryo respectively. One movement can complete all the work of transfer and forming rolling, shortening the Reduce mobile time and improve work efficiency.

Figure 201210371533

Description

具有滚压功能的传递环Transfer ring with rolling function

技术领域 technical field

本发明涉及轮胎制备技术领域,特别是涉及一种具有滚压功能的传递环。The invention relates to the technical field of tire preparation, in particular to a transfer ring with rolling function.

背景技术 Background technique

在轮胎生产中,提高生产效率是一项很重要的工作。在胎坯的成型过程中一般需要采用胎体夹持环将胎体筒传递到成型工位,带束传递环将带束层与胎面的复合件也传递到成型工位,成型鼓上的胎体筒充气与带束胎面复合件贴合,贴合后再由后压辊进行滚压。In tire production, improving production efficiency is a very important task. In the molding process of the green tire, it is generally necessary to use the carcass clamping ring to transfer the carcass cylinder to the forming station, and the belt transfer ring to transfer the composite parts of the belt layer and the tread to the forming station. The carcass tube is inflated and bonded to the belt tread compound, and then rolled by the rear pressure roller after bonding.

带束层传递和轮胎成型后的滚压是轮胎成型过程中的一个重要环节。但是现有的成型机中,传递环和滚压装置是分开的,传递环工作时,滚压装置要让出空间;滚压时,传递环也要移开让出滚压装置的工作空间。上述两部套的反复移动占去一定的时间,影响了工作效率。Belt transfer and rolling after tire building is an important link in the tire building process. However, in the existing forming machine, the transfer ring and the rolling device are separated. When the transfer ring is working, the rolling device must give way to space; The repeated movement of the above-mentioned two sets of covers takes a certain amount of time, which affects work efficiency.

发明内容 Contents of the invention

本发明的目的是针对现有技术中存在的技术缺陷,而提供一种可有效提高成型移动和压合的传递环装置。The purpose of the present invention is to provide a transfer ring device that can effectively improve the forming movement and pressing in order to solve the technical defects in the prior art.

为实现本发明的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of the present invention is:

一种具有滚压功能的传递环,包括可受驱沿轨道移动的环体,设置在环体内圆周上的夹持块,其还包括固定设置在环体之上并可对胎侧进行滚压的胎侧滚压装置、固定设置在环体之上并可对胎肩进行滚压的胎肩滚压装置和固定设置在环体之上并可对胎面进行滚压的胎面滚压装置。A transfer ring with a rolling function, comprising a ring body that can be driven to move along a track, a clamping block arranged on the inner circumference of the ring, and also includes a ring body that is fixedly arranged on the ring body and can roll the sidewall The sidewall rolling device, the shoulder rolling device fixed on the ring body and capable of rolling the shoulder, and the tread rolling device fixed on the ring body and capable of rolling the tread .

所述的胎侧滚压装置包括轴架和设置在轴架上的胎侧滚压机构,所述的轴架包括与环体轴向平行设置的旋转轴和设置在旋转轴两端并向下延伸的支撑臂,在所述的支撑臂与环体间设置有可驱动轴架摆动的气缸,所述的胎侧滚压机构包括可受驱沿所述的支撑臂移动的支撑平台,设置在所述的支撑平台上并可受驱压紧或远离胎侧的胎侧滚压轮承载板,以及设置在所述的滚压轮承载板上的胎侧滚压轮。The sidewall rolling device includes a shaft frame and a sidewall rolling mechanism arranged on the shaft frame. The shaft frame includes a rotating shaft arranged parallel to the axial direction of the ring body and arranged at both ends of the rotating shaft and downwards. Extended support arm, a cylinder that can drive the axle frame to swing is provided between the support arm and the ring body, and the sidewall rolling mechanism includes a support platform that can be driven to move along the support arm, and is set on The sidewall rolling wheel supporting plate on the support platform and can be driven to compress or be away from the sidewall, and the sidewall rolling wheel arranged on the rolling wheel supporting plate.

所述的胎侧滚压轮通过连接板与胎侧滚压轮承载板固定连接,所述的连接板或胎侧滚压轮承载板上对应地开设有多组固定孔。The sidewall rolling wheel is fixedly connected to the sidewall rolling wheel bearing plate through a connecting plate, and the connecting plate or the sidewall rolling wheel bearing plate are correspondingly provided with a plurality of sets of fixing holes.

所述的胎面滚压装置包括与所述的环体固定连接的支撑平台,设置在所述的支撑平台之上并可受驱相对支撑平台沿环体轴向同步正反向运动的两块移动平台,设置在所述的移动平台之上并可受驱压紧或远离胎面的胎面滚压轮载板,以及设置在所述的胎面滚压轮载板前端的胎面滚压轮。The tread rolling device includes a support platform fixedly connected to the ring body, two blocks that are arranged on the support platform and can be driven to move forward and reverse synchronously in the axial direction of the ring body relative to the support platform. The mobile platform is arranged on the mobile platform and can be driven to compact or move away from the tread rolling wheel carrier plate of the tread, and the tread rolling wheel carrier plate arranged at the front end of the tread rolling wheel carrier plate wheel.

所述的胎面滚压轮支撑板上可旋转地设置有旋转臂,所述的胎面滚压轮固定在旋转臂上部,所述的旋转臂与胎面滚压轮支撑板间设置有可驱动旋转臂转动的气缸。A rotating arm is rotatably arranged on the supporting plate of the tread rolling wheel, and the described tread rolling wheel is fixed on the upper part of the rotating arm. The cylinder that drives the rotating arm.

所述的胎肩滚压装置包括与所述的环体固定连接的支撑平台,设置在支撑平台之上并可受驱相对支撑平台沿环体轴向同步正反向运动的两块移动平台,设置在移动平台之上并受驱可压紧或远离胎肩的胎肩滚压轮载板,以及设置在胎肩滚压轮载板前端的胎肩滚压轮。The shoulder rolling device includes a support platform fixedly connected to the ring body, two moving platforms that are arranged on the support platform and can be driven to move forward and reverse synchronously in the axial direction of the ring body relative to the support platform, The tire shoulder rolling wheel carrier plate arranged on the mobile platform and driven to compress or keep away from the tire shoulder, and the shoulder rolling wheel arranged at the front end of the shoulder roller carrier plate.

所述的胎肩滚压轮的轮体外圆形成有两个与胎肩滚压轮轴线呈两个不同角度的坡面,外侧坡面与胎肩外圆以预定压力接触并将其压紧,而轮体的内侧坡面与胎肩的外侧面以预定压力接触并将其压紧,在所述的外侧坡面上间隔地设置有多个凹槽。The outer circle of the tire shoulder rolling wheel is formed with two slopes at two different angles to the axis of the shoulder rolling wheel, and the outer slopes are in contact with the outer circle of the shoulder with a predetermined pressure and pressed tightly. The inner slope surface of the wheel body is in contact with the outer surface of the tire shoulder with a predetermined pressure and pressed against it, and a plurality of grooves are arranged at intervals on the outer slope surface.

所述的环体分为固定连接的上下两部分环体结构,所述的胎面滚压装置和胎肩滚压装置固定设置在下半部环体的两端。The ring body is divided into upper and lower ring body structures fixedly connected, and the tread rolling device and shoulder rolling device are fixedly arranged at both ends of the lower half ring body.

在环体的环周中心处还设置有预压合装置,其包括与环体固定连接且沿径向设置的导向轴、匹配套设在导向轴之上的预压合滚压轮承载板以及设置其下部的预压合滚压轮。A pre-compression device is also provided at the center of the ring body, which includes a guide shaft fixedly connected with the ring body and arranged radially, a pre-compression rolling wheel bearing plate that is matched and sleeved on the guide shaft, and Set the pre-compression rolling wheel at its lower part.

在环体的环周中心处还设置有中心划线装置,其包括与环体固定连接且沿径向设置的导轨、匹配套设在导轨之上的中心划线轮承载板以及设置其下部的中心划线轮。A central marking device is also provided at the center of the ring body, which includes a guide rail fixedly connected with the ring body and arranged radially, a matching central marking wheel bearing plate set on the guide rail, and a lower part of the marking wheel. Center dash wheel.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明将轮胎成型机的传递环与滚压装置合成一个传递环,传递环的夹持块将带束鼓上已缠好的带束层和胎面贴合好的复合件夹持传递到成型工位,传递后传递环不再移动,待胎胚成型后,传递环中的四套滚压装置分别滚压胎胚的各个部位,一次移动就可完成传递与成型滚压的全部工作,缩短了移动时间,提高工作效率。而且本发明的传递环改变了以前后压辊的复杂结构,因为用了多套压辊进行滚压工作,滚压时每套压辊的工作部位不同,互不干涉,同一时间可完成各部位的滚压,提高了工作效率,且新结构使每套压辊的工作内容变的简单了,滚压的质量也就提高了,又因为是多套压辊组合滚压胎胚不同部位,使胎胚成型滚压的整体质量得到了提高。The invention combines the transfer ring of the tire building machine and the rolling device into a transfer ring, and the clamping block of the transfer ring clamps and transfers the wrapped belt layer on the belt drum and the composite parts bonded by the tread to the forming machine. Station, the transfer ring does not move after the transfer. After the embryo is formed, the four sets of rolling devices in the transfer ring roll each part of the embryo respectively, and all the work of transfer and forming rolling can be completed by one movement, shortening the Reduce mobile time and improve work efficiency. Moreover, the transfer ring of the present invention changes the complex structure of the front and rear pressure rollers, because multiple sets of pressure rollers are used for rolling work, and the working parts of each set of pressure rollers are different during rolling without interfering with each other, and each part can be completed at the same time The rolling is improved, and the new structure makes the work of each set of rollers easier, and the quality of rolling is also improved. In addition, because multiple sets of rollers are combined to roll different parts of the embryo, the The overall quality of green tire building rolling has been improved.

附图说明 Description of drawings

图1所示为本发明的总装结构示意图;Fig. 1 shows the schematic diagram of the assembly structure of the present invention;

图2所示为本发明的胎侧滚压装置结构示意图;Fig. 2 shows the structural representation of the sidewall rolling device of the present invention;

图3所示为本发明的胎面滚压装置结构示意图;Fig. 3 shows the structural representation of the tread rolling device of the present invention;

图4为图3所示结构的俯视图;Figure 4 is a top view of the structure shown in Figure 3;

图5为本发明的胎肩滚压装置结构示意图;Fig. 5 is a structural schematic diagram of the tire shoulder rolling device of the present invention;

图6为图5所示结构的俯视图。FIG. 6 is a top view of the structure shown in FIG. 5 .

具体实施方式 Detailed ways

以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

如图1所示,本发明的具有滚压功能的传递环包括可受驱沿轨道移动的环体1,设置在环体1内圆周上的夹持块11,其还包括胎侧滚压装置2、胎肩滚压装置3和胎面滚压装置4。其中,所述的环体与现有的传递环结构基本类似,其中心处形成用以容纳筒体或胎胚9的腔体,在环体内环周面上间隔地设置有夹持块,此与现有技术类似,在此不展开描述。As shown in Figure 1, the transfer ring with rolling function of the present invention includes a ring body 1 that can be driven to move along the track, a clamping block 11 arranged on the inner circumference of the ring body 1, and a sidewall rolling device 2. The shoulder rolling device 3 and the tread rolling device 4. Wherein, the structure of the ring body is basically similar to the existing transfer ring, and a cavity for accommodating the cylinder body or the embryo 9 is formed at the center of the ring body, and clamping blocks are arranged at intervals on the inner peripheral surface of the ring body. Similar to the prior art, it will not be described here.

具体地说,如图2所示,所述的胎侧滚压装置2包括轴架21和设置在轴架21上的胎侧滚压机构,所述的轴架21包括与环体轴向平行设置的旋转轴和固定设置在旋转轴同侧两端并向下延伸的支撑臂29,在所述的支撑臂29与环体1间固定设置有可驱动支撑臂29摆动的气缸22,所述的气缸缸体尾部与环体铰接,活塞杆杆体端部与轴架21的支撑臂29铰接。因为轴架的旋转轴与环体平行,且胎侧滚压装置的滚压工作位置应该在胎胚9的左右两侧,所以为便于筒体进入传递环,所述的胎侧滚压装置应该有两个工位,等待工位和工作工位,等待工位时可避开筒体的进入路线,而在工作工位即处于胎胚两侧,可对胎侧进行有效滚压,而本发明正是通过气缸推动其绕轴摆动来实现工位间的切换。所述的胎侧滚压机构包括可沿所述的支撑臂受驱移动的支撑平台23,在所述的支撑平台23上设置有可沿环体轴向受驱移动的胎侧滚压轮承载板24,在所述的滚压轮承载板上设置有胎侧滚压轮25;具体地说,在所述的支撑臂29上沿环体径向设置有导轨,所述的胎侧滚压轮承载板24通过导轨滑块结构设置在支撑平台23之上,同时为控制所述的支撑平台相对于支撑臂29的移动还设置有支撑平台驱动结构,所述的支撑平台驱动结构包括丝杠螺母和伺服电机26,所述的螺母与支撑平台固定连接,所述的伺服电机固定设置在轴架之上并与丝杠可传动连接,通过伺服电机驱动丝杠转动即可实现支撑平台沿导轨的上下移动。所述的支撑平台上设置有沿环体轴向设置的导轨,所述的胎侧滚压轮承载板通过导轨滑块结构设置在所述的支撑平台之上,为控制所述的胎侧滚压轮承载板24相对支撑平台23移动,在所述的支撑平台上还铰接有气缸27,所述的气缸27的活塞杆端与胎侧滚压轮承载板24铰接,通过气缸27即可实现胎侧滚压轮承载板24相对支撑平台23的可控移动。Specifically, as shown in Figure 2, the described sidewall rolling device 2 includes a shaft frame 21 and a sidewall rolling mechanism arranged on the shaft frame 21, and the described shaft frame 21 includes The provided rotating shaft and the supporting arm 29 fixedly arranged at both ends of the same side of the rotating shaft and extending downward, the cylinder 22 that can drive the supporting arm 29 to swing is fixedly arranged between the supporting arm 29 and the ring body 1, the The tail of the cylinder block is hinged with the ring body, and the end of the piston rod body is hinged with the support arm 29 of the axle frame 21. Because the axis of rotation of the axle frame is parallel to the ring body, and the rolling working position of the sidewall rolling device should be on the left and right sides of the green tire 9, so in order to facilitate the cylinder body to enter the transfer ring, the sidewall rolling device should be There are two stations, the waiting station and the working station. When the waiting station can avoid the entry route of the cylinder, the working station is on both sides of the embryo, which can effectively roll the sidewall. The invention realizes the switch between stations by pushing it to swing around the axis through the cylinder. The sidewall rolling mechanism includes a support platform 23 that can be driven to move along the support arm, and a sidewall rolling wheel that can be driven to move along the ring body axial direction is arranged on the support platform 23. Plate 24, the sidewall rolling wheel 25 is arranged on the rolling wheel bearing plate; specifically, guide rails are arranged radially along the ring body on the support arm 29, and the sidewall rolling The wheel bearing plate 24 is arranged on the support platform 23 through the guide rail slider structure, and is also provided with a support platform drive structure for controlling the movement of the support platform relative to the support arm 29. The support platform drive structure includes a leading screw Nut and servo motor 26, the nut is fixedly connected with the support platform, the servo motor is fixedly arranged on the shaft frame and connected with the lead screw in a transmission manner, and the support platform can be realized along the guide rail by driving the lead screw to rotate through the servo motor. up and down movement. The support platform is provided with a guide rail arranged axially along the ring body, and the sidewall rolling wheel bearing plate is arranged on the support platform through the guide rail slider structure, in order to control the sidewall rolling The pressure wheel bearing plate 24 moves relative to the support platform 23, and a cylinder 27 is also hinged on the support platform, and the piston rod end of the cylinder 27 is hinged with the sidewall rolling wheel bearing plate 24, and can be realized by the cylinder 27. Controllable movement of the sidewall rolling wheel bearing plate 24 relative to the supporting platform 23 .

在进行胎侧滚压时,首先气缸22推动轴架落下,胎侧滚压轮按预定的角度扎入胎胚三角胶根部,将根部压实,然后伺服电机26带动提高丝杠螺母结构带动胎侧滚压轮在支撑臂上下移动,滚压三角胶和胎侧,当胎侧滚压轮在径向移动同时,气缸27可按程序控制胎侧滚压轮25沿环体轴向移动,两个运动的叠加,可以保证胎侧滚压轮随胎胚外型变化,随型进退并始终保持预定压力,压实三角胶和胎侧。When performing sidewall rolling, firstly, the cylinder 22 pushes the axle frame down, and the sidewall rolling wheel pierces into the root of the apex rubber of the tire embryo at a predetermined angle to compact the root, and then the servo motor 26 drives the screw nut structure to drive the tire. The side rolling wheel moves up and down on the support arm to roll the apex rubber and the sidewall. When the sidewall rolling wheel moves radially, the cylinder 27 can control the sidewall rolling wheel 25 to move axially along the ring body according to the program. The superposition of the two movements can ensure that the sidewall rolling wheel advances and retreats with the shape of the tire embryo and always maintains the predetermined pressure to compact the apex and the sidewall.

为提高对不同型号的胎侧滚压效果,所述的胎侧滚压轮25经连接板28与所述的胎侧滚压轮承载板23固定连接,在所述的连接板上开设有多组固定孔,通过选择不同固定孔固定,可改变胎侧滚压轮的角度,提高对不同型号轮胎的滚压效果。In order to improve the sidewall rolling effect of different types, the sidewall rolling wheel 25 is fixedly connected to the sidewall rolling wheel bearing plate 23 via the connecting plate 28, and multiple Set of fixing holes, by choosing different fixing holes to fix, the angle of the sidewall rolling wheel can be changed, and the rolling effect of different types of tires can be improved.

如图3、4所示,所述的胎面滚压装置4包括与所述的环体1固定连接的支撑平台40,设置在所述的支撑平台之上并可相对支撑平台40沿环体轴向运动的两块移动平台41,设置在所述的移动平台之上并可沿环体径向移动的胎面滚压轮载板42,以及设置在所述的胎面滚压轮轮载板前端的滚压轮43。其中,为便于安装设置,所述的胎面滚压装置设置在环体的水平中心面上,相应地,所述的环体为固定连接的上下两部分半环结构,所述的胎面滚压装置和下面所描述的胎肩滚压装置分别设置在下半环体的两侧水平台上,采用两部分半环结构,便于胎面滚压装置即胎肩滚压装置的安装和维护使用。As shown in Figures 3 and 4, the tread rolling device 4 includes a support platform 40 fixedly connected to the ring body 1, which is arranged on the support platform and can move along the ring body relative to the support platform 40. Two moving platforms 41 that move axially, a tread rolling wheel carrier plate 42 that is arranged on the moving platform and can move radially along the ring body, and a tread rolling wheel carrier plate 42 that is arranged on the tread rolling wheel carrier The rolling wheel 43 of plate front end. Wherein, for the convenience of installation and setting, the said tread rolling device is arranged on the horizontal central plane of the ring body, correspondingly, the said ring body is a fixedly connected upper and lower half-ring structure, and the said tread rolling device The tread rolling device and the shoulder rolling device described below are respectively arranged on the horizontal platforms on both sides of the lower semi-annular body, adopting a two-part semi-annular structure, which facilitates the installation and maintenance of the tread rolling device, that is, the shoulder rolling device.

为实现两块移动平台41相对支撑平台40沿环体可控的轴向运动,在所述的支撑平台上设置有沿环体轴向设置的导轨,所述的移动平台通过导轨滑块结构设置其上并在两者之间设置丝杠螺母结构,所述的丝杠为左右旋丝杠,其在伺服电机的驱动下可带动两移动平台沿环体轴向的同步正反向运动。In order to realize the controllable axial movement of the two mobile platforms 41 relative to the support platform 40 along the ring body, guide rails arranged in the axial direction of the ring body are arranged on the support platform, and the described mobile platforms are set by the guide rail slider structure A lead screw nut structure is arranged on it and between the two, and the lead screw is a left and right screw, which can drive the two mobile platforms to move synchronously forward and reverse along the axial direction of the ring body under the drive of the servo motor.

所述的胎面滚压轮载板42通过导轨滑块结构可径向移动地设置在所述的移动平台之上,同时在所述的移动平台之上还铰接设置有气缸46,所述的气缸46的活塞杆端部与胎面滚压轮承载板铰接,当气缸46动作时,可推动胎面滚压轮承载板沿导向轴靠近胎面以使胎面滚压轮压紧胎面。The tread rolling wheel carrier plate 42 is arranged radially movable on the mobile platform through the guide rail slider structure, and at the same time, an air cylinder 46 is hingedly arranged on the mobile platform. The piston rod end of cylinder 46 is hinged with the tread rolling wheel bearing plate, and when cylinder 46 moves, can promote the tread rolling wheel bearing plate along guide shaft near tread so that tread rolling wheel compresses tread.

因为轮胎的胎面并非平整平面,尤其是胎面向胎侧过渡的胎肩部分,为提高胎面滚压轮对胎肩处的滚压效果,所述的胎面滚压轮支撑板上设置有可旋转的旋转臂44,所述的胎面滚压轮43可旋转地设置在旋转臂上部,在胎面滚压轮支撑板上铰接设置有旋转臂驱动气缸45,所述的旋转臂驱动气缸45的活塞杆端部与旋转臂铰接,当旋转臂驱动气缸伸缩时,可驱动旋转臂绕其轴转动,籍以改变胎面滚压轮与胎肩处的接触角度,提高其对胎肩处的滚压效果。Because the tread of the tire is not flat, especially the shoulder portion where the tire faces the sidewall transition, in order to improve the rolling effect of the tread rolling wheel on the shoulder, the tread rolling wheel support plate is provided with Rotatable rotating arm 44, described tread rolling wheel 43 is rotatably arranged on the upper part of rotating arm, and is hingedly provided with rotating arm driving cylinder 45 on the tread rolling wheel support plate, described rotating arm driving cylinder The end of the piston rod of 45 is hinged with the rotating arm. When the rotating arm drives the cylinder to expand and contract, it can drive the rotating arm to rotate around its axis, so as to change the contact angle between the tread rolling wheel and the tire shoulder, and improve its contact angle with the tire shoulder. rolling effect.

如图5、6所示,所述的胎肩滚压装置3包括与所述的环体固定连接的支撑平台30,设置在支撑平台30之上并可相对支撑平台沿环体轴向运动的两块移动平台31,设置在移动平台之上并可沿环体径向移动的胎肩滚压轮载板32,以及设置在胎肩滚压轮载板前端的胎肩滚压轮33。As shown in Figures 5 and 6, the shoulder rolling device 3 includes a support platform 30 fixedly connected to the ring body, which is arranged on the support platform 30 and can move axially along the ring body relative to the support platform. Two mobile platforms 31, a shoulder rolling wheel support plate 32 arranged on the mobile platform and movable radially along the ring body, and a shoulder rolling wheel 33 arranged at the front end of the shoulder rolling wheel support plate.

为实现两块移动平台31相对支撑平台30沿环体可控的轴向运动,在所述的支撑平台上设置有沿环体轴向设置的导轨,所述的移动平台通过导轨滑块结构设置其上并在两者之间设置丝杠螺母结构,所述的丝杠为左右旋丝杠,其在伺服电机的驱动下可带动两移动平台沿环体轴向的同步正反向运动。In order to realize the controllable axial movement of the two mobile platforms 31 relative to the support platform 30 along the ring body, guide rails arranged axially along the ring body are arranged on the support platform, and the described mobile platforms are set by the guide rail slider structure A lead screw nut structure is arranged on it and between the two, and the lead screw is a left and right screw, which can drive the two mobile platforms to move synchronously forward and reverse along the axial direction of the ring body under the drive of the servo motor.

所述的胎肩滚压轮载板32通过导轨滑块结构可径向移动地设置在所述的移动平台之上,同时在所述的移动平台之上还铰接设置有气缸34,所述的气缸34的活塞杆端部与胎肩滚压轮承载板铰接,当气缸34动作时,可推动胎肩滚压轮承载板沿导轨靠近胎面以使胎肩滚压轮压紧胎肩。并且滚压轮运动方向不与环体轴线垂直而是呈一定的角度,这样当气缸34推动滚压轮工作时,可使滚压轮的内、外侧坡面分别压合胎肩的外侧和外圆。The shoulder rolling wheel carrier plate 32 is arranged radially movable on the mobile platform through the guide rail slider structure, and at the same time, a cylinder 34 is hingedly arranged on the mobile platform. The piston rod end of cylinder 34 is hinged with the tire shoulder rolling wheel bearing plate, and when cylinder 34 moves, can promote tire shoulder rolling wheel bearing plate along guide rail and be close to tread so that tire shoulder rolling wheel compresses tire shoulder. And the moving direction of the rolling wheel is not perpendicular to the axis of the ring body but at a certain angle, so that when the cylinder 34 pushes the rolling wheel to work, the inner and outer slopes of the rolling wheel can be pressed against the outer and outer sides of the tire shoulder respectively. round.

同时因为胎肩处层叠比较多且在此处各层在此处弯折,在滚压时容易产生堆叠现象形成皱纹,如图6所示,所述的胎肩滚压轮的轮体外圆形成有两个与胎肩滚压轮轴线呈两个不同角度的坡面,外侧坡面33-2与胎肩外圆以预定压力接触并将其压紧,而轮体的内侧坡面33-1与胎肩的外侧面以预定压力接触并将其压紧,在所述的外侧坡面上间隔地设置有多个凹槽,所述的凹槽延伸方向与胎肩滚压轮的轴向同。具体地说,所述的胎肩滚压轮轮体外圆并不是一个圆环,而是由两个圆台面构成,在胎肩滚压轮轮体上形成中间高而两侧坡面的结构,可以用一个轮体对两处进行滚压,提高对胎肩处弯折的适应性,同时利用形成在外侧坡面上的凹槽的吞吐效果产生类似捏褶效果,如同包子的捏褶过程,可有效将胎肩处的胎胚均匀化,保证压合曲线顺畅圆滑。At the same time, because there are many stacks at the shoulders and the layers are bent here, it is easy to generate stacks and form wrinkles during rolling. As shown in Figure 6, the outer circle of the shoulder rolling wheel is formed There are two slopes with two different angles to the axis of the tire shoulder rolling wheel. The outer slope 33-2 is in contact with the outer circle of the shoulder with a predetermined pressure and pressed tightly, while the inner slope 33-1 of the wheel body Contact and press the outer surface of the shoulder with a predetermined pressure, and a plurality of grooves are arranged at intervals on the outer slope surface, and the extending direction of the grooves is the same as the axial direction of the shoulder rolling wheel . Specifically, the outer circle of the shoulder rolling wheel wheel is not a ring, but is composed of two circular table tops, forming a structure with a middle height and slopes on both sides on the shoulder rolling wheel body. One wheel body can be used to roll the two places to improve the adaptability to the bending of the shoulder. At the same time, the effect of the groove formed on the outer slope can be used to produce a similar pinching effect, just like the pinching process of buns. It can effectively homogenize the tire embryo at the shoulder to ensure a smooth and smooth pressing curve.

进一步地,在胎面与带束层贴合后,传递环传递之前有一个预压和动作,用以将各层预压紧,为提高各滚压装置的集中性同时也便于安装维护,所述的预压合装置6也固定设置在环体之上,所述的预压合装置设置在环体的中心,其包括与环体固定连接且沿径向设置的导向轴、匹配套设在导轨之上的预压合滚压轮承载板以及设置其下部的预压合滚压轮。在完成胎面与带束层的贴合后传递环进入夹持工位,传递环上的预压合装置可对其进行初步的压合,将该装置整合到传递环之上,减小了带束层供料架结构和控制的复杂性,将各种滚压操作集合一体,提高效率。Furthermore, after the tread and the belt layer are bonded, there is a preload and action before the transfer ring transfers to preload each layer. In order to improve the concentration of each rolling device and facilitate installation and maintenance, the The above-mentioned pre-pressing device 6 is also fixedly arranged on the ring body, and the described pre-pressing device is arranged at the center of the ring body, which includes a guide shaft fixedly connected with the ring body and arranged radially, and a matching sleeve arranged on the ring body. The pre-compression rolling wheel bearing plate on the guide rail and the pre-compression rolling wheel are arranged on the lower part thereof. After the bonding of the tread and the belt layer is completed, the transfer ring enters the clamping station, and the pre-pressing device on the transfer ring can perform preliminary pressing, and the device is integrated on the transfer ring, reducing the The complexity of the structure and control of the belt layer feeding frame integrates various rolling operations to improve efficiency.

优选地,所述的环体上的中心还设置有中心划线装置7,在胎胚中心处划线可以在后续操作中实现快速定中,提高操作效率。所述的中心划线装置包括与环体固定连接且沿径向设置的导轨、匹配套设在导轨之上的中心划线轮承载板以及设置其下部的中心划线轮。在胎胚成型之后,控制传递环上的中心划线装置可对胎胚的胎面圆周中心划线以便后续定中,将该装置整合到传递环之上,减少了该步骤的等待时间,提高效率。Preferably, the center of the ring body is also provided with a central marking device 7, marking the center of the embryo can realize rapid centering in subsequent operations and improve operational efficiency. The central marking device includes a guide rail fixedly connected with the ring body and arranged radially, a central marking wheel bearing plate matched and sleeved on the guide rail, and a central marking wheel arranged below it. After the blank is formed, the central marking device on the control transfer ring can mark the center of the tread circumference of the blank for subsequent centering. The device is integrated on the transfer ring, which reduces the waiting time of this step and improves efficiency.

需要指出的是,上述描述中提及的环体轴向和环体径向或轴向、径向,除特别指出都是以与环体的轴向或径向平行或者近似平行为宜,其只需满足能够将滚压轮移动到匹配位置并不与其他部件发生干涉即可。同时上述的驱动结构也不局限于导轨滑块和丝杠螺母结构,可以采用导杆、同步带齿条、链条等驱动方式,在此不赘述。It should be pointed out that the axial direction of the ring body and the radial direction or axial direction of the ring body mentioned in the above description, unless otherwise specified, are preferably parallel or approximately parallel to the axial or radial direction of the ring body. It is only necessary to be able to move the roller to a matching position without interfering with other parts. At the same time, the above-mentioned driving structure is not limited to the structure of the guide rail slider and the lead screw nut, and the driving methods such as guide rod, synchronous belt rack, and chain can be used, which will not be described in detail here.

以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.

Claims (10)

1. transmission ring with roll extrusion function, comprise the ring body that can be driven along rail moving, be arranged on the grip block on the ring body inner periphery, it is characterized in that it also comprises and is fixedly installed on the ring body and can carries out the sidewall rolling device of roll extrusion, the tyre surface rolling device that is fixedly installed on the ring body and can carries out the tire shoulder rolling device of roll extrusion and be fixedly installed on the ring body and can carry out to tyre surface roll extrusion tire shoulder to the sidewall.
2. transmission ring as claimed in claim 1, it is characterized in that, described sidewall rolling device comprises pedestal and the sidewall rolling mechanism that is arranged on the pedestal, described pedestal comprises with the rotating shaft of ring body axially parallel setting and is arranged on rotating shaft terminal and to the support arm of downward-extension, between described support arm and ring body, be provided with the cylinder that the drivable shaft frame swings, described sidewall rolling mechanism comprises can be driven the support platform that moves along described support arm, be arranged on the described support platform and can be driven and compress or away from the sidewall rolling wheel loading plate on sidewall, and be arranged on sidewall rolling wheel on the described rolling wheel loading plate.
3. transmission ring as claimed in claim 2 is characterized in that, described sidewall rolling wheel is fixedly connected with sidewall rolling wheel loading plate by connecting plate, offers accordingly many group fixing holes on described connecting plate or the sidewall rolling wheel loading plate.
4. transmission ring as claimed in claim 1, it is characterized in that, described tyre surface rolling device comprises the support platform that is fixedly connected with described ring body, be arranged on and also can be driven relative support platform on the described support platform along axially synchronous forward and reverse two mobile platforms that move of ring body, be arranged on the described mobile platform and can be driven and compress or away from the tyre surface rolling wheel support plate of tyre surface, and the tyre surface rolling wheel that is arranged on described tyre surface rolling wheel support plate front end.
5. transmission ring as claimed in claim 4, it is characterized in that, rotatably be provided with turning arm on the described tyre surface rolling wheel gripper shoe, described tyre surface rolling wheel is fixed on turning arm top, is provided with between described turning arm and tyre surface rolling wheel gripper shoe to drive the cylinder that turning arm rotates.
6. transmission ring as claimed in claim 1, it is characterized in that, described tire shoulder rolling device comprises the support platform that is fixedly connected with described ring body, be arranged on and also can be driven relative support platform on the support platform along axially synchronous forward and reverse two mobile platforms that move of ring body, be arranged on the mobile platform and driven and can compress or away from the tire shoulder rolling wheel support plate of tire shoulder, and the tire shoulder rolling wheel that is arranged on tire shoulder rolling wheel support plate front end.
7. transmission ring as claimed in claim 6, it is characterized in that, the wheel body cylindrical of described tire shoulder rolling wheel is formed with two and is the domatic of two different angles with tire shoulder rolling wheel axis, outer side slope contacts with predetermined pressure with the tire shoulder cylindrical and with its compression, and the interior side slope of wheel body contacts with predetermined pressure with the lateral surface of tire shoulder and with its compression, the compartment of terrain is provided with a plurality of grooves on described outer side slope.
8. transmission ring as claimed in claim 1 is characterized in that, described ring body is divided into the up and down two parts ring body structurc that is fixedly connected with, and described tyre surface rolling device and tire shoulder rolling device are fixedly installed on the two ends of Lower Half ring body.
9. transmission ring as claimed in claim 1, it is characterized in that, ring week center at ring body also is provided with the pre-pressing device, and it comprises the axis of guide that is fixedly connected with and is disposed radially with ring body, the pre-pressing rolling wheel that coupling is set in the pre-pressing rolling wheel loading plate on the axis of guide and its underpart is set.
10. transmission ring as claimed in claim 1, it is characterized in that, ring week center at ring body also is provided with the center chalker, and it comprises the guide rail that is fixedly connected with and is disposed radially with ring body, the center stitch marker that coupling is set in the center stitch marker loading plate on the guide rail and its underpart is set.
CN201210371533.1A 2012-09-28 2012-09-28 Transmission ring with rolling function Active CN102862303B (en)

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CN115447185A (en) * 2019-02-22 2022-12-09 Vmi荷兰公司 Apparatus and method for transferring carcass plies to a tire building drum
US11780187B2 (en) 2019-02-22 2023-10-10 Vmi Holland B.V. Transfer apparatus and method for transferring one or more plies onto a carcass package on a tire building drum
CN115447185B (en) * 2019-02-22 2025-11-21 Vmi荷兰公司 Apparatus and method for transferring a ply to a carcass assembly of a tyre building drum

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