CN102869819A - Method and device for melt spinning and cooling a plurality of synthetic threads - Google Patents
Method and device for melt spinning and cooling a plurality of synthetic threads Download PDFInfo
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- CN102869819A CN102869819A CN2011800216903A CN201180021690A CN102869819A CN 102869819 A CN102869819 A CN 102869819A CN 2011800216903 A CN2011800216903 A CN 2011800216903A CN 201180021690 A CN201180021690 A CN 201180021690A CN 102869819 A CN102869819 A CN 102869819A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/06—Feeding liquid to the spinning head
- D01D1/09—Control of pressure, temperature or feeding rate
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
- D01D4/025—Melt-blowing or solution-blowing dies
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Abstract
本发明涉及一种用于熔纺和冷却许多合成丝线的方法和装置,丝线以组的形式在多个并立运行的纺丝站中被挤出和冷却。为此,为纺丝站分别输入用于冷却有关丝线的冷却空气流,所述冷却空气流由一个共同的冷却空气流源供应。为了尤其是在运行干扰时能够改变冷却空气流,按本发明,至少一个有关纺丝站的冷却空气流流量与冷却空气流源无关地被改变。为此,配置给纺丝站的供应管路具有用于调节冷却空气流流量的调节装置。The present invention relates to a method and a device for melt spinning and cooling a plurality of synthetic threads which are extruded and cooled in groups in a plurality of spinning stations operating side by side. To this end, the spinning stations are each supplied with cooling air flows for cooling the respective threads, which are supplied from a common cooling air flow source. In order to be able to vary the cooling air flow, especially in the event of an operating disturbance, according to the invention, the cooling air flow rate of at least one associated spinning station is varied independently of the source of the cooling air flow. For this purpose, the supply line assigned to the spinning station has a regulating device for regulating the flow rate of the cooling air stream.
Description
技术领域 technical field
本发明涉及一种根据权利要求1前序部分的用于熔纺和冷却许多合成丝线的方法以及一种根据权利要求10前序部分的用于实施该方法的装置。The invention relates to a method for melt spinning and cooling a plurality of synthetic threads according to the preamble of claim 1 and a device for carrying out the method according to the preamble of claim 10 .
背景技术 Background technique
同类方法以及同类装置例如由WO 2005/052224A1公开。A similar method and a similar device are known, for example, from WO 2005/052224 A1.
在合成丝线的制造中,通常需要制造大量合成丝线。为了尤其是在过程开始和过程中断期间进行操作,丝线以组的形式通过多个在纺丝设备中并立设置的纺丝站被挤出和冷却。通过纺丝站产生的丝线共同由配置给该纺丝站的卷绕装置卷绕成卷筒。根据卷绕装置的特点,可在一个纺丝站中同时生产8至32个丝线。纺丝站并立运行并且共同建立在一个车间中。为了能够在纺丝站中冷却刚挤出的丝线,为每个纺丝站输入单独的冷却空气流,该冷却空气流被输入给有关的冷却装置以冷却丝线。In the manufacture of synthetic threads, it is usually necessary to manufacture a large number of synthetic threads. For handling, especially during process start and process interruption, the threads are extruded and cooled in groups by a plurality of spinning stations arranged side by side in the spinning plant. The threads produced by the spinning station are collectively wound into bobbins by a winding device assigned to the spinning station. Depending on the characteristics of the winding unit, 8 to 32 yarns can be produced simultaneously in one spinning station. The spinning stations run side by side and are built together in one hall. In order to be able to cool the freshly extruded yarns in the spinning stations, a separate cooling air flow is supplied to each spinning station, which is fed to the associated cooling device for cooling the yarns.
如由WO 2005/052224A1已知,输入给纺丝站的冷却空气流由一个共同的冷却空气流源供应。该冷却空气流源为此连接到主管路上,所述主管路沿纺丝站延伸,使得配置给纺丝站的冷却装置通过相应的供应管路与主管路连接。因此,由主管路供应的冷却空气流可被输入给各个纺丝站。在纺丝站内,根据冷却装置的结构冷却流作为横向定向的空气流或作为径向定向的空气流被输入给单丝簇。但也存在这样的可能,即通过多个冷却筒或吹气塞分配冷却装置中的冷却空气流并且为纺丝站中的每个丝线供应一个冷却空气分流。As known from WO 2005/052224 A1, the cooling air flow fed to the spinning station is supplied by a common cooling air flow source. For this purpose, the source of the cooling air flow is connected to a main line which extends along the spinning station, so that the cooling devices assigned to the spinning station are connected to the main line via corresponding supply lines. Thus, the cooling air flow supplied by the main line can be fed to the individual spinning stations. In the spinning station, depending on the design of the cooling device, the cooling flow is supplied to the monofilament bundle as a transversely oriented air flow or as a radially oriented air flow. However, it is also possible to distribute the cooling air flow in the cooling device via several cooling cylinders or blow plugs and to supply each yarn in the spinning station with a cooling air partial flow.
在已知的方法和已知的装置中,在每个纺丝站中产生相同的冷却空气流,其强度主要由相应的过程和丝线类型来预定。In known methods and known devices, the same cooling air flow is generated in each spinning station, the intensity of which is primarily predetermined by the respective process and yarn type.
为了在制造合成丝线时实现高的过程速度,已提供这样的冷却装置,在其中,在冷却空气流和丝线之间产生尽可能小的相对速度。因此这种冷却装置通常需要较大的流量,其可通过提高冷却空气流源的功率来产生。但现在已表明,纺丝站中增大的流量不适合于所有运行状态。尤其是初纺和丝线生头在冷却空气流流量较大时尤为困难。In order to achieve high process speeds in the production of synthetic threads, cooling devices have been provided in which the lowest possible relative speed is produced between the cooling air flow and the threads. Such cooling devices therefore usually require a higher flow rate, which can be produced by increasing the power of the cooling air flow source. However, it has now been shown that the increased flow in the spinning station is not suitable for all operating states. Especially the spinning and threading-up of yarns are difficult when the cooling air flow is high.
发明内容 Contents of the invention
现在,本发明的任务是提供一种同类的用于挤出和冷却许多丝线的方法和装置,其中,所有纺丝站可共同以由冷却空气流源供应的相对大的冷却空气流流量来运行。It is now the task of the present invention to provide a homogeneous method and device for extruding and cooling a plurality of filaments, wherein all spinning stations can be operated together with a relatively large flow of cooling air flow supplied by a source of cooling air flow .
本发明的另一目的在于提供一种用于熔纺和冷却许多合成丝线的方法和装置,其中,并立运行的纺丝站可在冷却空气流需求不同时由一个共同的冷却空气流源供应。Another object of the present invention is to provide a method and apparatus for melt spinning and cooling a plurality of synthetic yarns in which spinning stations operating side by side can be supplied by a common source of cooling air flow when cooling air flow requirements differ.
按本发明,所述任务通过具有权利要求1的特征的方法及具有权利要求10的特征的装置得以解决。According to the invention, the object is achieved by a method with the features of claim 1 and an arrangement with the features of claim 10 .
本发明有利的扩展方案由从属权利要求的特征和特征组合定义。Advantageous developments of the invention are defined by the features and feature combinations of the subclaims.
本发明的特点在于:在纺丝站中可根据当前的运行情况直接调节输入的冷却空气流流量,且无需改变由冷却空气流源产生的主流。至少一个纺丝站上改变的流量对相邻纺丝站的相邻冷却空气流产生不利的影响的担忧并未被确定。已表明,在一个纺丝站中相对于传统运行被改变的调节的冷却空气流流量的运行时间相对短并且因此不会在所有纺丝站的整体系统中引起注意。此外,改变的运行状态通常仅同时出现在整个设备的几个纺丝站中,因此纺丝站中本来的生产过程基本上不受此影响。The characteristic of the present invention is that in the spinning station, the flow rate of the cooling air flow input can be directly adjusted according to the current operating conditions, and there is no need to change the main flow generated by the cooling air flow source. Concerns that an altered flow at at least one spinning station would adversely affect the adjacent cooling air flow at an adjacent spinning station have not been identified. It has been found that the operating time of the modified regulated cooling air flow rate in a spinning station compared to conventional operation is relatively short and therefore not noticeable in the overall system of all spinning stations. In addition, the changed operating state usually only occurs simultaneously in several spinning stations of the overall plant, so that the actual production process in the spinning stations is basically not affected by this.
就这点而言,相邻纺丝站的冷却空气流流量可彼此独立地被调节的方法方案被证明是有益的。由此可进行个别调节或者在纺丝站中设置不同地构成的冷却装置。In this regard, a method variant in which the cooling air flow rates of adjacent spinning stations can be adjusted independently of one another has proven to be advantageous. Individual adjustments can thus be carried out or differently designed cooling devices can be provided in the spinning station.
在许多应用情况下已表明,冷却空气流的两种调节之间的调整已经能够在丝线制造的整个过程中实现高的生产安全性。通常,在运行状态中冷却空气流被调节到运行量上,其提供增大的用于冷却丝线的流量。为了在断线或在过程开始之后使丝线可靠生头或初纺,冷却空气流流量被调节到停机量上,其例如维持最小冷却空气流。It has been shown in many applications that the adjustment between the two adjustments of the cooling air flow already enables a high production reliability throughout the thread production process. Usually, in the operating state, the cooling air flow is adjusted to an operating quantity, which provides an increased flow for cooling the wires. In order to allow the thread to be spun up or spun reliably after a thread break or after the start of the process, the cooling air flow rate is adjusted to a standstill amount, which for example maintains a minimum cooling air flow.
但原则上冷却空气流的停机量也可大于冷却空气流的运行量,以便这样改善某些生头过程,使得冷却空气流可用于气动输送松弛的丝线端部。In principle, however, the cooling air flow can also be stopped more than the running cooling air flow in order to improve certain threading processes in such a way that the cooling air flow can be used for pneumatically transporting loose thread ends.
冷却空气流流量的调节优选由节流阀实施,所述节流阀集成到纺丝站的供应管路中。在此只能对由冷却空气流源提供的最大冷却空气流节流。The regulation of the flow rate of the cooling air stream is preferably carried out by a throttle valve which is integrated into the supply line of the spinning station. In this case, only the maximum cooling air flow provided by the cooling air flow source can be throttled.
与此相反,另一方法方案允许获得与冷却空气流源相比更大的冷却空气流流量。在此情况下,冷却空气流流量的调节在纺丝站中通过辅助鼓风机实施。In contrast, another method variant allows a larger cooling air flow rate than the cooling air flow source to be obtained. In this case, the regulation of the flow rate of the cooling air stream is carried out in the spinning station by auxiliary blowers.
根据调节装置的结构,可手动或自动实施过程改变所需的控制。在自动控制中,节流阀通过连接到控制装置的控制回路中的电调节致动器来操作。在此已证明这样的方案尤为有益,在其中,丝线监控单元也连接到控制装置的控制回路中,以致可直接利用断线时产生的信号使冷却空气流适配已改变的运行情况。Depending on the configuration of the regulating device, the control required for process changes can be carried out manually or automatically. In automatic control, the throttle valve is operated by an electrically modulating actuator connected in the control circuit of the control device. It has proven to be particularly advantageous here for a concept in which the wire monitoring unit is also connected into the control circuit of the control device, so that the signal generated in the event of a wire break can be used directly to adapt the cooling air flow to the changed operating situation.
当通过辅助鼓风机调节冷却空气流时,则可简单地将鼓风机马达纳入纺丝站的控制算法中。When the cooling air flow is regulated by means of an auxiliary blower, the blower motor can simply be incorporated into the control algorithm of the spinning station.
通过改变由冷却空气流源产生的用于供应冷却空气流的冷却空气主流的流量来对该主流进行调节,可进一步提高和改善冷却空气流改变的灵活性以及调节范围。因此,可通过上级控制将冷却空气的主供应例如调节到恒定的压力水平上,以便在纺丝站上分别获得预定的冷却空气流流量来冷却丝线。By changing the flow rate of the cooling air main flow generated by the cooling air flow source for supplying the cooling air flow to adjust the main flow, the flexibility of changing the cooling air flow and the adjustment range can be further improved and improved. Thus, the main supply of cooling air can be adjusted, for example to a constant pressure level, by a superordinate control in order to achieve a predetermined flow of cooling air flow at the spinning station in order to cool the yarn.
按本发明的方法可特别有利地用于下述情况,在其中,冷却空气流至少在纺丝站之一中被导入压力室中,并且冷却空气流通过该压力室被分配给多个包围丝线的透气的冷却筒以冷却丝线。在此情况下,冷却空气流在纺丝站中以各分流的形式被分配给多个丝线,从而能避免较大的压力损失。The method according to the invention can be used particularly advantageously in a situation in which a cooling air flow is introduced into a pressure chamber at least in one of the spinning stations and the cooling air flow is distributed to a plurality of surrounding threads through the pressure chamber The breathable cooling cylinder to cool the wire. In this case, the cooling air flow is distributed in the spinning station in separate streams to a plurality of threads, so that large pressure losses can be avoided.
此外,丝线在设置于冷却筒下游的冷却管中冷却的特别优点在于:由此可实现更高的、尤其是用于制造所谓的POY丝线的纺丝速度。Furthermore, the particular advantage of cooling the threads in the cooling tubes arranged downstream of the cooling cylinder is that higher spinning speeds can thus be achieved, in particular for the production of so-called POY threads.
按本发明的装置为了实施该方法至少在纺丝站的供应管路之一中具有用于调节冷却空气流流量的调节装置。由此可在纺丝站中个别适配冷却空气流,可根据纺丝站的相应运行状态来选择这些适配。In order to carry out the method, the device according to the invention has a regulating device for regulating the flow of the cooling air flow in at least one of the supply lines of the spinning station. As a result, the cooling air flow can be individually adapted in the spinning station, which adaptations can be selected depending on the respective operating state of the spinning station.
通常用于制造合成丝线的整个纺丝设备中的纺丝站的构造相同,因此在纺丝站中产生的丝线分别借助构造相同的冷却装置冷却。就这点而言,优选使用按本发明的装置的扩展方案,在其中,设置多个调节装置,它们分配给各个纺丝站的供应管路并且可彼此独立地被调节。Generally, the spinning stations in the entire spinning plant for producing synthetic threads are of the same design, so that the threads produced in the spinning stations are each cooled by means of cooling devices of the same design. In this connection, an embodiment of the device according to the invention is preferably used, in which a plurality of regulating devices are provided, which are assigned to the supply lines of the individual spinning stations and which can be adjusted independently of one another.
为了调节由纺丝站的供应管路输入的冷却空气流,这样设计调节装置,使得可在多个切换位置之间进行选择,以便调节冷却空气流流量。例如可调节出用于冷却丝线所需的冷却空气流流量以及在过程开始时所希望的用于丝线生头的冷却空气流流量。In order to regulate the cooling air flow supplied by the supply line of the spinning station, the regulating device is designed in such a way that it is possible to select between a plurality of switching positions in order to regulate the cooling air flow. For example, the required cooling air flow rate for cooling the thread and the desired cooling air flow rate for thread threading at the start of the process can be adjusted.
在简单的设计中,调节装置可由节流阀构成,其设置在供应管路中并且可通过操作人员手动操作或可通过调节致动器操作。In a simple design, the regulating device can consist of a throttle valve, which is arranged in the supply line and can be operated manually by an operator or by a regulating actuator.
但调节装置也可有利地由辅助鼓风机构成,其通过鼓风机马达来驱动并且在供应管路中导致冷却空气流的增大。当仅有几个纺丝站需要与冷却空气流源相比增大的冷却空气量时,这种调节装置尤为有利。However, the regulating device can advantageously also be formed as an auxiliary blower, which is driven by a blower motor and leads to an increase in the cooling air flow in the supply line. Such a regulating device is particularly advantageous when only a few spinning stations require an increased cooling air volume compared to the cooling air flow source.
通过按本发明的装置的一种有利的扩展方案,在其中,为调节致动器和/或鼓风机马达配置控制器,所述控制器与控制装置耦联,并且所述控制装置与配置给有关纺丝站的丝线监控单元连接,冷却空气流的调节可自动进行。在确定纺丝站中断线后,丝线通常被立即切断并被吸入废料站中。在此阶段,已经通过如下方式调节出减少的冷却空气流,即在进行信号处理之后控制装置通过相配的控制器控制调节致动器或鼓风机马达,以使调节装置进入改变的切换位置中。According to an advantageous development of the device according to the invention, a controller is assigned to the adjusting actuator and/or the blower motor, said controller is coupled to a control device, and said control device is assigned to The yarn monitoring unit of the spinning station is connected and the regulation of the cooling air flow can be carried out automatically. After determining a thread break in the spinning station, the thread is usually cut immediately and sucked into the waste station. In this phase, the reduced cooling air flow is already set in that after signal processing the control device controls the adjusting actuator or the blower motor via an associated controller in order to bring the adjusting device into the changed switching position.
如果纺丝站中冷却空气流调节之间的波动较大,则可通过按本发明装置的一种扩展方案调节主流,以避免较大的体积流量波动,在该扩展方案中,连接到冷却空气流源上的主管路与旁通管路和旁通阀连接,为主管路配置压力传感器,并且该压力传感器和旁通阀通过设备控制装置彼此耦联。因此可通过设备控制装置维持主管路中预定义的气压界限范围。If there are large fluctuations between the cooling air flow adjustments in the spinning station, the main flow can be adjusted to avoid large volume flow fluctuations by means of an expansion of the device according to the invention, in which the connection to the cooling air The main line on the flow source is connected with a bypass line and a bypass valve, the main line is equipped with a pressure sensor, and the pressure sensor and the bypass valve are coupled to each other through the device control device. A pre-defined air pressure limit range in the main line can thus be maintained by the plant control.
但对于冷却空气流源由主鼓风机构成的情况,作为替换方案也存在这样的可能,即鼓风机驱动装置和设置在主管路中的压力传感器共同通过鼓风机控制装置彼此耦联。因此可在确定的界限范围内调节由主鼓风机产生的冷却空气流量。However, if the source of the cooling air flow is formed by the main blower, it is also possible as an alternative to couple the blower drive and the pressure sensor arranged in the main line to one another via the blower control. The cooling air flow generated by the main blower can thus be adjusted within defined limits.
设置在纺丝站中的用于冷却丝线的冷却装置优选通过压力室构成,供应管路连接到该压力室上并且压力室为每个喷丝头分别具有一个透气的冷却筒。由此每个由喷丝头挤出的、通常由许多单丝构成的丝线可被均匀冷却。压力室中的冷却空气流被分为多个分流,每个分流朝一个丝线定向。The cooling device arranged in the spinning station for cooling the threads is preferably formed by a pressure chamber to which the supply line is connected and which has a gas-permeable cooling cylinder for each spinneret. As a result, each thread extruded from the spinneret, usually consisting of a plurality of filaments, can be cooled uniformly. The cooling air flow in the pressure chamber is divided into a plurality of partial flows, each directed towards a wire.
在制造所谓的POY丝线时,在冷却管中冷却丝线被证明尤为有益,在其中,冷却空气的额外加速用于提高纺丝速度。为此,在压力室的下侧上为每个冷却筒配置一个冷却管。Cooling the yarn in cooling tubes has proven to be particularly beneficial when producing so-called POY yarns, in which the additional acceleration of the cooling air is used to increase the spinning speed. For this purpose, a cooling tube is assigned to each cooling cylinder on the underside of the pressure chamber.
附图说明 Description of drawings
现在借助按本发明的装置的几种实施例参考附图详细说明按本发明的方法和按本发明的装置。附图如下:The method according to the invention and the device according to the invention will now be described in more detail with reference to the drawings using several exemplary embodiments of the device according to the invention. The accompanying drawings are as follows:
图1为实施本发明方法的本发明装置的第一种实施例的示意图;Fig. 1 is the schematic diagram of the first embodiment of the device of the present invention implementing the inventive method;
图2为根据图1的实施例的处于用于调节冷却空气流的不同调节位置中的调节装置的示意图;FIG. 2 is a schematic illustration of the regulating device according to the embodiment of FIG. 1 in different regulating positions for regulating the cooling air flow;
图3至5为实施本发明方法的本发明装置的多种实施例的示意图;3 to 5 are schematic diagrams of various embodiments of the apparatus of the present invention implementing the method of the present invention;
图6为按本发明装置的实施例之一的纺丝站的示意图。FIG. 6 is a schematic view of a spinning station according to one embodiment of the apparatus according to the invention.
具体实施方式 Detailed ways
图1示出按本发明的用于实施按本发明方法的装置的第一种实施例的示意图。在该实施例中,为清楚起见仅示出两个用于制造两组丝线且每组含五个丝线的纺丝站。通常,多个这种纺丝站并立设置,以制造许多合成丝线。因此,每个纺丝站的丝线数量也是示例性的。通常,在一个纺丝站中,至少8个直至最多32个丝线并行被挤出和冷却。FIG. 1 shows a schematic view of a first exemplary embodiment of a device according to the invention for carrying out the method according to the invention. In this example, only two spinning stations are shown for the sake of clarity to produce two groups of filaments, each containing five filaments. Usually, several such spinning stations are arranged side by side to produce many synthetic threads. Accordingly, the number of filaments per spinning station is also exemplary. Typically, at least 8 up to a maximum of 32 filaments are extruded and cooled in parallel in one spinning station.
在图1所示实施例中,纺丝站1.1和1.2并立设置。纺丝站1.1和1.2构造相同。因此,每个纺丝站1.1和1.2各具有一个纺丝箱体2和一个设置在纺丝箱体2下方的冷却装置6。纺丝箱体2在其上侧上具有纺丝泵3,其经由熔体输入件4与在此未示出的熔体源连接。纺丝泵3构造为多重泵并且通过驱动轴5驱动。In the embodiment shown in Figure 1, the spinning stations 1.1 and 1.2 are arranged side by side. The spinning stations 1.1 and 1.2 are constructed identically. Accordingly, each spinning station 1.1 and 1.2 has a
纺丝泵3通过设置在被加热的纺丝箱体中的分配系统与多个喷丝头连接,这些喷丝头保持在纺丝箱体2的下侧上(在此未示出)。The spinning
设置在纺丝箱体2下方的冷却装置6在该实施例中包括一个压力室8和多个连接在压力室8下侧上的冷却管7。每个冷却管7在此分别配置给一个在此未示出的喷丝头,以便分别冷却一个丝线的单丝簇。在每个冷却管7上,丝线27被设在冷却管7下方的导丝器34引导。The
为了向纺丝站1.1和1.2的冷却装置6供应冷却空气流,为纺丝站1.1和1.2各配置一个供应管路9.1和9.2。供应管路9.1和9.2分别通入相应纺丝站1.1和1.2的冷却装置6的压力室8中。供应管路9.1和9.2以相反的端部连接在主管路10上。主管路10与冷却空气流源11连接,通过该冷却空气流源在主管路10中产生冷却空气主流。In order to supply the cooling air flow to the
为每个供应管路9.1和9.2各配置一个调节装置12.1和12.2,以便能够调节通过供应管路9.1和9.2分别向纺丝站1.1和1.2输入的冷却空气流的流量。在该实施例中,调节装置12.1和12.2分别由节流阀13相同地构成。节流阀13在此可通过手轮14调整。A regulating device 12.1 and 12.2 is assigned to each supply line 9.1 and 9.2 in order to be able to regulate the flow rate of the cooling air flow fed via the supply lines 9.1 and 9.2 to the spinning stations 1.1 and 1.2 respectively. In this exemplary embodiment, the regulating devices 12.1 and 12.2 are each identically formed by a
与冷却空气流源11连接的主管路10沿在此未示出的纺丝站延伸。因此,每个纺丝站至少有一个供应管路连接到主管路10上。A main line 10 , which is connected to a cooling
在冷却空气流源11的区域中,主管路10具有设有旁通阀16的旁通管路15。旁通管路15通入环境中,以致冷却空气的分流可通过旁通阀16直接排出主管路10。旁通阀16在所述实施例中由可手动调节的节流阀构成,以便可根据需要调节分流以控制主管路10中的主流。In the region of the cooling
在图1所示实施例中,在纺丝站1.1和1.2中分别并行挤出多个由被输入的聚合物熔体构成的丝线并且随后将其冷却。在丝线冷却后,丝线被导丝盘系统拉出、拉伸并且接着被卷绕成卷筒。为此,为每个纺丝站1.1和1.2各配置在此未示出的一个导丝盘系统和一个卷绕装置。在每个纺丝站1.1和1.2中可以连续由聚合物熔体产生一组丝线。在该运行状态中,为了冷却纺丝站1.1或1.2中的丝线,需要由供应管路9.1和9.2输入预定义的冷却空气流流量。与此相应,调节装置12.1和12.2分别被调节到第一切换位置中,以便调节出所需的流量。In the exemplary embodiment shown in FIG. 1 , in the spinning stations 1 . 1 and 1 . 2 , a plurality of threads of the supplied polymer melt are each extruded in parallel and subsequently cooled. After the wire has cooled, the wire is pulled out by the godet system, stretched and then wound into a bobbin. For this purpose, a godet system (not shown here) and a winding device are assigned to each spinning station 1.1 and 1.2. In each spinning station 1.1 and 1.2 a set of threads can be continuously produced from the polymer melt. In this operating state, in order to cool the yarn in the spinning station 1.1 or 1.2, a predefined flow of cooling air flow is required to be fed through the supply lines 9.1 and 9.2. Correspondingly, the adjusting devices 12.1 and 12.2 are each adjusted into the first switching position in order to set the required flow.
在过程开始时或断线之后,需要使丝线在导丝盘系统和卷绕装置中生头。生头过程在减小的生产速度下实施,因此冷却装置中按生产速度调节的冷却空气流妨碍和干扰该生头过程。同样,过程开始时的初纺也有特殊需要,以便各个刚挤出的丝线能够穿过冷却管。就这点而言,需要调节冷却装置的冷却空气流,以得到改变的流量。例如可通过调节装置12.1将供应管路9.1中的冷却空气流调节到运行量或停机量上。冷却空气流的运行量用于冷却丝线,并且在过程中断或过程开始时调节出停机量,其优选小于冷却空气流的运行量。由此可优化丝线的重新生头,从而可实现短的中断时间。At the start of the process or after a thread break, the thread needs to be spun up in the godet system and winding device. The spinning-in process is carried out at a reduced production speed, so that the cooling air flow in the cooling device adjusted to the production speed impedes and interferes with the spinning-in process. Likewise, the initial spinning at the beginning of the process has special needs so that the individual freshly extruded yarns can pass through the cooling tubes. In this regard, it is necessary to adjust the cooling air flow of the cooling device to obtain a changed flow. For example, the cooling air flow in the supply line 9.1 can be adjusted to an operating or shut-down quantity by means of the regulating device 12.1. The operating volume of the cooling air flow is used to cool the wires, and at process interruptions or process start-ups a stoppage volume is set which is preferably smaller than the operating volume of the cooling air flow. As a result, the re-spinning of the thread can be optimized so that short interruption times can be achieved.
图2示例性示出供应管路9.1中调节装置12.1的不同的切换位置。这些切换位置在此通过节流阀13在供应管路9.1中的不同位置来实现。在图2.1中,节流阀13处于最大打开的状态中,因此被输入的冷却空气流流量可无阻碍地通过节流阀13。FIG. 2 shows an example of different switching positions of the regulating device 12.1 in the supply line 9.1. These switching positions are realized here by different positions of the
在图2.2中示出节流阀13的一个改变的切换位置,在此在供应管路中由节流阀13释放减小的开口横截面。由此调节出减少的冷却空气流流量。该位置例如可用于在纺丝站上调节出冷却空气流的停机量。FIG. 2.2 shows a changed switching position of the
在图2.3中示出节流阀13的关闭位置,由此供应管路9.1中的冷却空气流被中断并且因此不再向纺丝站1.1输入冷却空气流。该位置优选可在纺丝站上的维修工作期间被调节出。FIG. 2.3 shows the closed position of the
为了实现节流阀13的各个节流位置的高度的可再现性,可通过传感器、例如角度传感器来监控节流阀13的位置。In order to achieve a high degree of reproducibility of the individual throttle positions of the
在图1所示实施例中,可在纺丝站1.1和1.2上个别调节冷却空气流,并且在此无需改变主管路10中的由冷却空气流源11产生的主流。在图1所示实施例中,冷却空气流的调节可由个别操作人员手动来实施。但原则上这种调节也可自动进行并且集成在机器的控制设计中。因此图1所示实施例可通过附加的致动器和控制器如根据图3的实施例那样来改进。In the exemplary embodiment shown in FIG. 1 , the cooling air flow can be adjusted individually at the spinning stations 1.1 and 1.2, and there is no need to change the main flow in the main line 10 generated by the cooling
图3所示实施例的结构与根据图1的实施例的结构相同,因此引用上述说明并且在此仅说明不同之处。The structure of the exemplary embodiment shown in FIG. 3 is the same as that of the exemplary embodiment according to FIG. 1 , so that reference is made to the above description and only the differences are explained here.
为了自动调节冷却空气流,为调节装置12.1和12.2各配置一个调节致动器17,其与控制器18耦联。调节装置12.1和12.2的控制器18与中央控制装置19连接。For automatic regulation of the cooling air flow, a regulating
每个纺丝站1.1和1.2具有操作面板20.1和20.2,其与控制装置19连接。操作人员可通过操作面板20.1和20.2输入控制命令,以便开始初纺或维修。因此,冷却装置6通常构造成高度可调的并且可通过在此未示出的调整装置与纺丝箱体分离。因此供应管路9.1和9.2优选构造成柔性的。Each spinning station 1.1 and 1.2 has an operating panel 20.1 and 20.2, which is connected to the control device 19. Operators can input control commands through the operation panels 20.1 and 20.2, so as to start initial spinning or maintenance. The
现在,为了在调节装置12.1和12.2上分别保持纺丝站1.1和1.2上预定义的冷却空气流流量,可分别通过操作面板20.1和20.2输入希望的切换位置,从而通过控制装置19来控制相应的控制器18和调节致动器17,以便控制调节装置12.1或12.2。Now, in order to maintain the predefined cooling air flow rates on the spinning stations 1.1 and 1.2 on the regulating devices 12.1 and 12.2 respectively, the desired switching positions can be entered via the operating panels 20.1 and 20.2 respectively, thereby controlling the corresponding cooling air flows via the control device 19. A
在图3所示实施例中,为主流设置上级调节。对此,为旁通阀16配置阀致动器21和阀控制装置22,它们与控制装置19耦联。为主管路10配置压力传感器28,该压力传感器与控制装置19连接。因此可在控制装置19中持续监控由压力传感器28输入的压力信号并且根据实际值—规定值比较在旁通阀16上实施相应的阀控制。由此可实现所有连接上的纺丝站1.1和1.2的均匀的供应。In the embodiment shown in FIG. 3, the upper-level regulation is set for the main flow. For this purpose, a valve actuator 21 and a valve control unit 22 , which are coupled to the control unit 19 , are assigned to the bypass valve 16 . A
为了能够将丝线从纺丝站中直至卷绕期间的事件都集成到控制设计中,图4示出另一种实施例,其结构基本上与根据图3的实施例的结构相同。因此在此引用上述说明并且仅说明主要区别。In order to be able to integrate the events of the yarn from the spinning station up to winding into the control design, FIG. 4 shows another embodiment, the structure of which is basically the same as that of the embodiment according to FIG. 3 . The above description is therefore quoted here and only the main differences are stated.
在图4所示实施例中示意性示出配置给纺丝站1.1和1.2的导丝盘系统25.1和25.2以及卷绕装置26.1和26.2。导丝盘系统25.1和25.2通常直接设置在纺丝站1.1和1.2的冷却装置6下方,以从冷却装置6中拉出丝线簇。在导丝盘系统25.1和25.2下游设置卷绕装置26.1和26.2,在卷绕装置中丝线并行相邻地分别卷绕成卷筒。在导丝盘系统25.1和卷绕装置26.1之间设置丝线监控单元24.1,例如用于检测断线。丝线监控单元24.1与调节控制单元23.1连接,该调节控制单元配置给纺丝站1.1并且与操作面板20.1耦联。调节控制单元23.1也与调节致动器17的控制器18连接,以便控制供应管路9.1中的调节装置12.1。In the exemplary embodiment shown in FIG. 4, the godet systems 25.1 and 25.2 and the winding devices 26.1 and 26.2 assigned to the spinning stations 1.1 and 1.2 are schematically shown. The godet systems 25.1 and 25.2 are usually arranged directly below the
与纺丝站1.1相似,纺丝站1.2也配有调节控制单元23.2,其与操作面板20.2、丝线监控单元24.2和调节装置12.2连接。通过与丝线监控单元的额外关联,纺丝站中的冷却空气流的调节可这样自动化进行,使得在识别断线时在有关调节装置12.1或12.2上直接改变地调节冷却空气流流量。在消除过程干扰及在重新生头之后,可通过操作面板20.1或20.2借助调节控制单元23.1或23.2使调节装置12.1或12.2复位。Similar to the spinning station 1.1, the spinning station 1.2 is also equipped with a regulating control unit 23.2, which is connected to the operating panel 20.2, the thread monitoring unit 24.2 and the regulating device 12.2. Through the additional link to the yarn monitoring unit, the regulation of the cooling air flow in the spinning station can be automated in such a way that when a thread break is detected, the cooling air flow rate is variably adjusted directly at the respective regulating device 12.1 or 12.2. After elimination of process disturbances and re-starting, the adjustment device 12.1 or 12.2 can be reset via the operating panel 20.1 or 20.2 by means of the adjustment control unit 23.1 or 23.2.
在根据图4的实施例中,为了在主管路10中产生主流,冷却空气流源11构造为主鼓风机29并且通过鼓风机驱动装置30驱动。在此情况下,可以按下述方式进行主流的上级调节:为鼓风机驱动装置30配置鼓风机控制装置31,其与压力传感器28连接。压力传感器28设置在主管路10中并且监控在主管路中由冷却空气流的馈入而引起的过压。由此可以与纺丝站1.1和1.2中的条件无关地在主管路10中产生尽可能恒定的气流。In the exemplary embodiment according to FIG. 4 , the cooling
如开头所述,在这种实施例中运行多个优选成列地并立设置的纺丝站。在此很常见的是,并非所有纺丝站构造都相同,因此例如使用不同的冷却装置来冷却丝线。但为了能够在某些纺丝站上个别调节冷却空气流,在图5中示出另一种实施例。在图5所示实施例中显示前三个纺丝站,其中,纺丝站1.1和1.2与上述实施例构造相同。而纺丝站1.3则具有冷却装置6,在该冷却装置中未使用冷却管来冷却丝线。纺丝站1.1和1.2与根据图4的实施例的纺丝站1.1和1.2构造相同,其中仅调节装置12.1和12.2在此情况下由辅助鼓风机32构成。各辅助鼓风机32通过鼓风机马达33运行,借助控制器18来控制鼓风机马达。控制器18与调节控制单元23.1或23.2连接,所述调节控制单元与操作面板20.1或20.2和丝线监控单元24.1或24.2耦联。As mentioned at the outset, in this exemplary embodiment a plurality of spinning stations arranged side by side, preferably in a row, are operated. It is very common here that not all spinning stations are constructed identically, so that for example different cooling devices are used to cool the threads. However, in order to be able to individually adjust the cooling air flow at certain spinning stations, another embodiment is shown in FIG. 5 . In the exemplary embodiment shown in FIG. 5 , the first three spinning stations are shown, wherein the spinning stations 1.1 and 1.2 are configured identically to the previous exemplary embodiment. In contrast, the spinning station 1.3 has a
与此相反,纺丝站1.3通过供应管路9.3与主管路10连接,供应管路9.3没有调节装置。在此,输入给纺丝站1.3的冷却空气流仅由主管路中的主流的调节以及供应管路9.3与主管路10之间的横截面比值决定。由冷却空气流源11产生的冷却空气流流量在纺丝站1.1和1.2中作为基础供应被接收。为获得增大的用于冷却丝线的冷却空气流流量,使用套筒式鼓风机32。In contrast, the spinning station 1.3 is connected to the main line 10 via a supply line 9.3, which has no regulating device. Here, the cooling air flow fed to the spinning station 1.3 is determined solely by the regulation of the main flow in the main line and the cross-sectional ratio between the supply line 9.3 and the main line 10. The cooling air flow produced by the cooling
但在此原则上要指出,这种辅助鼓风机也可用于根据图3和4的实施例中,以便例如通过辅助鼓风机产生压力升高,其可通过节流阀调节。在此重要的是,可在纺丝站中为不同的运行状态例如初纺、断线、丝线生头等分别相应地调节输入给冷却装置的冷却空气流。In principle, however, it should be pointed out that such an auxiliary blower can also be used in the exemplary embodiments according to FIGS. 3 and 4 in order to generate a pressure increase, which can be adjusted via a throttle valve, for example by means of the auxiliary blower. What is important here is that the cooling air flow supplied to the cooling device can be adjusted accordingly in the spinning station for different operating states such as initial spinning, thread breakage, thread spinning, etc.
在图6中示出纺丝站的一种实施例,其例如可有利地用于根据图1至5的实施例中。纺丝站的该实施例具有纺丝箱体2,其具有多个喷丝头39,这些喷丝头经由分配管路系统40与纺丝泵3连接。纺丝箱体2构造成可加热的,以便加热引导熔体的构件。FIG. 6 shows an exemplary embodiment of a spinning station, which can be advantageously used, for example, in the exemplary embodiments according to FIGS. 1 to 5 . This exemplary embodiment of the spinning station has a
在纺丝箱体2的下侧上设置压力室8,其通过升降装置41保持并且可在其高度上相对于纺丝箱体2进行调整。压力室8在所述实施例中具有通过透气的隔板42彼此分开的上室36和下室37。供应管路9.1连接到压力室8的下室37上,以致流入下室37中的冷却空气流被分配给上室36。在上室36中,与喷丝头39同轴地设置冷却筒35,冷却筒具有透气的壁。冷却筒35分别包围由喷丝头产生的单丝簇,其通常合并成丝线。因此,通过冷却筒35进入上室36中的冷却空气流被分配并且以分流的形式被输入给挤出的单丝束。Arranged on the underside of the
在冷却筒35的延长部中分别设置管接头38和冷却管7,以便实施单丝的冷却。管接头38穿过下室37,冷却管7保持在管接头的下侧上。冷却管7在其丝线行进方向中具有横截面紧缩部,以致经由冷却筒35导入的分流获得额外的加速,从而达到尽可能高的纺丝速度。In the extension of the
为了能够借助输入给纺丝站的冷却空气流均匀冷却许多丝线,需要大的流量,其可处于40~120m3/h的范围中。In order to be able to cool many threads uniformly by means of the cooling air flow supplied to the spinning station, a large flow rate is required, which can be in the range of 40-120 m 3 /h.
在图6所示实施例中,升降装置41的控制——例如为了在维护周期中分离冷却装置6和纺丝箱体2——也可有利地与中央控制装置19或调节控制单元23.1或23.2组合,从而可根据升降装置41的控制来调节冷却空气流流量。In the embodiment shown in FIG. 6, the control of the lifting device 41 - for example in order to separate the
图6所示的纺丝站的实施例仅是示例性的。原则上,构造在按本发明的装置中的纺丝站和通过按本发明的方法运行的纺丝站也可包括没有冷却管的冷却装置。有利的是,冷却装置可这样运行,即它们借助吹气壁将冷却空气流横向地引导到丝线簇上。尤为有利的是,也可使用这样的冷却装置,在其中各个丝线通过吹气塞冷却。在此重要的是,在纺丝站中在断线或在丝线生头时可改变优选减小地调节冷却空气流流量,并且在此无需干预冷却空气流源的整个供应系统。The embodiment of the spinning station shown in Figure 6 is exemplary only. In principle, the spinning station embodied in the device according to the invention and the spinning station operated by the method according to the invention can also comprise a cooling device without cooling pipes. Advantageously, the cooling devices can be operated in such a way that they guide the cooling air flow transversely onto the thread bundles by means of the blowing walls. Particularly advantageously, a cooling device can also be used in which the individual wires are cooled by means of blow plugs. What is important here is that the cooling air flow rate can be adjusted in a variable, preferably reduced, manner in the spinning station in the event of a thread break or thread spinning-in, and that the entire supply system of the cooling air flow source does not need to be intervened here.
附图标记列表List of reference signs
1.1,1.2,1.3 纺丝站1.1,1.2,1.3 spinning station
2 纺丝箱体2 Spinning beam
3 纺丝泵3 Spinning pump
4 熔体输入件4 Melt input piece
5 驱动轴5 drive shaft
6 冷却装置6 Cooling device
7 冷却管7 Cooling pipe
8 压力室8 pressure chamber
9.1,9.2,9.3 供应管路9.1, 9.2, 9.3 supply lines
10 主管路10 Supervisor Road
11 冷却空气流源11 Cooling air flow source
12.1,12.2,12.3 调节装置12.1, 12.2, 12.3 Adjusting device
13 节流阀13 Throttle valve
14 手轮14 handwheel
15 旁通管路15 Bypass pipeline
16 旁通阀16 Bypass valve
17 调节致动器17 Adjustment actuator
18 控制器18 Controller
19 控制装置19 control device
20.1,20.2 操作面板20.1, 20.2 Operation panel
21 阀致动器21 Valve Actuator
22 阀控制装置22 Valve control device
23.1,23.2 调节控制单元23.1, 23.2 Regulation control unit
24.1,24.2 丝线监控单元24.1,24.2 Wire monitoring unit
25.1,25.2 导丝盘系统25.1,25.2 Godet system
26.1,26.2 卷绕装置26.1, 26.2 Winding device
27 丝线27 silk thread
28 压力传感器28 pressure sensor
29 主鼓风机29 Main blower
30 鼓风机驱动装置30 Blower drive
31 鼓风机控制装置31 Blower control device
32 辅助鼓风机32 Auxiliary blower
33 鼓风机马达33 Blower motor
34 导丝器34 yarn guide
35 冷却筒35 cooling cylinder
36 上室36 upper room
37 下室37 lower room
38 管接头38 pipe joint
39 喷丝头39 spinneret
40 分配管路系统40 Distribution piping system
41 升降装置41 Lifting device
42 隔板42 Partition
Claims (19)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010012461.3 | 2010-03-24 | ||
| DE102010012461 | 2010-03-24 | ||
| PCT/EP2011/054095 WO2011117146A2 (en) | 2010-03-24 | 2011-03-18 | Method and device for melt spinning and cooling a plurality of synthetic threads |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102869819A true CN102869819A (en) | 2013-01-09 |
| CN102869819B CN102869819B (en) | 2015-08-12 |
Family
ID=44490805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201180021690.3A Expired - Fee Related CN102869819B (en) | 2010-03-24 | 2011-03-18 | For melt-spun and the method and apparatus cooling many synthetic threads |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2550381A2 (en) |
| CN (1) | CN102869819B (en) |
| WO (1) | WO2011117146A2 (en) |
Cited By (2)
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| CN107532335A (en) * | 2015-04-25 | 2018-01-02 | 欧瑞康纺织有限及两合公司 | Method and apparatus for the melt spinning and cooling of multifilament threads |
| CN107532336A (en) * | 2015-04-16 | 2018-01-02 | 米歇尔·范德威尔公司 | Machines for the production of synthetic silk threads |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2836629B1 (en) | 2012-04-13 | 2017-01-11 | Oerlikon Textile GmbH & Co. KG | Device for producing synthetic fibres |
| DE102021003310A1 (en) * | 2021-06-26 | 2022-12-29 | Oerlikon Textile Gmbh & Co. Kg | melt spinning device |
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- 2011-03-18 CN CN201180021690.3A patent/CN102869819B/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CN102869819B (en) | 2015-08-12 |
| EP2550381A2 (en) | 2013-01-30 |
| WO2011117146A2 (en) | 2011-09-29 |
| WO2011117146A3 (en) | 2011-11-17 |
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