CN102867917A - Flexible film used for flexible organic solar battery - Google Patents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一种用于柔性有机太阳能电池的柔性薄膜,本发明在柔性透明基材的一侧设置透明导电膜,在柔性透明基材的另一侧依次设置阻隔层和功能层,所述功能层由里到外依次为有机氟树脂层和有机无机混合层。本发明的柔性薄膜耐紫外、耐湿热、表面硬度高,用于制作柔性有机太阳能电池可显著提高电池的使用寿命。
A flexible film for flexible organic solar cells. The invention provides a transparent conductive film on one side of a flexible transparent substrate, and sequentially arranges a barrier layer and a functional layer on the other side of the flexible transparent substrate. The functional layer consists of To the outside are the organic fluororesin layer and the organic-inorganic hybrid layer. The flexible film of the invention is resistant to ultraviolet light, heat and humidity, and has high surface hardness, and can significantly improve the service life of the battery when used for making flexible organic solar cells.
Description
技术领域 technical field
本发明涉及太阳能电池技术领域,特别涉及一种用于柔性有机太阳能电池的柔性薄膜。 The invention relates to the technical field of solar cells, in particular to a flexible film used for flexible organic solar cells.
背景技术 Background technique
第三代有机太阳能电池的转换效率与晶硅类相比仍然较低。不过,最近3年左右其转换效率的增长率在太阳能电池的诸多技术中则为最快。2009年的转换效率最高为6%出头,而最近,日本三菱化学和美国加利福尼亚大学洛杉矶分校(UCLA)将转换效率提升到10%以上,近日,德国太阳能电池厂商Heliatek又创造了转换效率高达10.7%(有效面积1.1cm2)的世界纪录。 The conversion efficiency of third-generation organic solar cells is still low compared with that of crystalline silicon. However, the growth rate of its conversion efficiency in the last three years or so is the fastest among many technologies of solar cells. The highest conversion efficiency in 2009 was just over 6%. Recently, Japan’s Mitsubishi Chemical and the University of California, Los Angeles (UCLA) raised the conversion efficiency to over 10%. Recently, German solar cell manufacturer Heliatek has created a conversion efficiency as high as 10.7%. (effective area 1.1cm 2 ) world record.
有机太阳能电池与无机晶硅太阳能电池相比,目前除了转换效率低外,还存在另外一个急需解决的问题,就是稳定性差、寿命短,这主要是由于有机半导体活性材料和电极材料易受外界环境水、氧等的影响。氧气本身是三线态猝灭剂,会氧化活性层中的有机半导体材料,导致不饱和键打开,使其发光量子效率显著下降;氧气还会氧化低功函数活泼金属电极,导致电子传输能力下降;水蒸气容易使活性层中的有机半导体发生水解反应,也会腐蚀空穴传输层导致ITO阳极表面劣化。 Compared with inorganic crystalline silicon solar cells, organic solar cells have another problem that needs to be solved urgently in addition to low conversion efficiency, that is, poor stability and short life. This is mainly due to the fact that organic semiconductor active materials and electrode materials are susceptible to external environment. Effects of water, oxygen, etc. Oxygen itself is a triplet quencher, which will oxidize the organic semiconductor material in the active layer, resulting in the opening of unsaturated bonds, resulting in a significant decrease in the quantum efficiency of luminescence; oxygen will also oxidize active metal electrodes with low work functions, resulting in a decrease in electron transport capability; Water vapor easily causes the organic semiconductor in the active layer to undergo hydrolysis reaction, and also corrodes the hole transport layer to cause the surface degradation of the ITO anode.
对于外界环境的影响,通常采用封装技术,阻挡空气中的水、氧进入器件中与薄膜发生反应。目前普遍采用的封装柔性有机太阳能电池器件结构:阻隔膜/封装胶或膜/有机太阳能电池元件/封装胶或膜/阻隔膜,其中阻隔膜和有机太阳能电池元件分别采用在柔性基材上制作阻隔层和透明阳极/有机活性层/不透明金属阴极而成。这种结构形成的有机太阳能电池器件,由于阻隔膜和有机太阳能电池元件中的透明阳极均使用柔性基材(透过率小于93%),这在很大程度上减弱了有机活性层对太阳光的吸收利用,从而使柔性有机太阳能电池器件在封装后光电转换效率进一步降低。日本专利JP2008-21605公开了一种用于显示领域中的新型结构柔性薄膜:在柔性基材的两侧和同侧分别形成导电层和阻隔层。这种结构的柔性薄膜虽然减少了一层柔性基材,增加了光透过率,节约了成本,但由于缺少耐紫外、耐湿热、硬化等涂层,致使耐候性差、阻隔层表面硬度低,用其组装的柔性有机太阳能电池使用寿命很短。 For the impact of the external environment, encapsulation technology is usually used to prevent water and oxygen in the air from entering the device and reacting with the film. Currently commonly used packaging flexible organic solar cell device structure: barrier film/encapsulation glue or film/organic solar cell element/encapsulation glue or film/barrier film, wherein the barrier film and organic solar cell element are respectively used to make barriers on flexible substrates layer and transparent anode/organic active layer/opaque metal cathode. The organic solar cell device formed by this structure, because both the barrier film and the transparent anode in the organic solar cell element use a flexible substrate (the transmittance is less than 93%), which greatly reduces the impact of the organic active layer on sunlight. The absorption and utilization of flexible organic solar cell devices further reduce the photoelectric conversion efficiency after encapsulation. Japanese patent JP2008-21605 discloses a new structural flexible film used in the display field: a conductive layer and a barrier layer are respectively formed on both sides and the same side of the flexible substrate. Although the flexible film of this structure reduces a layer of flexible substrate, increases the light transmittance, and saves costs, but due to the lack of coatings such as UV resistance, heat and humidity resistance, and hardening, the weather resistance is poor and the surface hardness of the barrier layer is low. Flexible organic solar cells assembled with it have a short lifespan.
发明内容 Contents of the invention
本发明要解决的技术问题是:针对上述现有封装柔性有机太阳能电池器件所存在的问题,提供一种耐紫外、耐湿热、表面硬度高的柔性薄膜,将该薄膜应用于柔性有机太阳能电池,能够有效提高电池寿命。 The technical problem to be solved in the present invention is to provide a flexible film with UV resistance, heat and humidity resistance, and high surface hardness for the above-mentioned existing problems in packaging flexible organic solar cell devices, and to apply the film to flexible organic solar cells. Can effectively improve battery life.
为解决上述技术问题,本发明采用的技术方案为: In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种用于柔性有机太阳能电池的柔性薄膜,在柔性透明基材的一侧设置透明导电膜,在柔性透明基材的另一侧依次设置阻隔层和功能层,所述功能层由里到外依次为有机氟树脂层和有机无机混合层。 A flexible film for flexible organic solar cells, a transparent conductive film is provided on one side of a flexible transparent substrate, and a barrier layer and a functional layer are sequentially provided on the other side of the flexible transparent substrate, and the functional layer is arranged from the inside to the outside It is an organic fluororesin layer and an organic-inorganic hybrid layer in sequence.
上述柔性薄膜,所述功能层中的有机氟树脂层为全氟乙烯丙烯共聚物、乙烯-四氟乙烯共聚物、聚三氟氯乙烯中的一种。 In the above flexible film, the organic fluorine resin layer in the functional layer is one of perfluoroethylene propylene copolymer, ethylene-tetrafluoroethylene copolymer, and polychlorotrifluoroethylene.
上述柔性薄膜,所述功能层中的有机氟树脂层的厚度为0.1~30μm。 In the above flexible film, the organic fluororesin layer in the functional layer has a thickness of 0.1-30 μm.
上述柔性薄膜,所述功能层中的有机无机混合层中的有机成分为丙烯酸树脂、聚乙烯、硅氧聚合物中的一种。 In the above flexible film, the organic component in the organic-inorganic hybrid layer in the functional layer is one of acrylic resin, polyethylene, and silicone polymer.
上述柔性薄膜,所述功能层中的有机无机混合层中的无机成分为纳米级TiO2、ZnO和CeO2颗粒中的一种或两种。 In the above flexible film, the inorganic component in the organic-inorganic hybrid layer in the functional layer is one or both of nanoscale TiO 2 , ZnO and CeO 2 particles.
上述柔性薄膜,所述功能层中的有机无机混合层中的有机成分和无机成分的质量比为10:1~1:5。 In the above flexible film, the mass ratio of the organic component to the inorganic component in the organic-inorganic hybrid layer in the functional layer is 10:1˜1:5.
上述柔性薄膜,所述功能层中的有机无机混合层的膜厚为0.1~50μm。 In the above flexible film, the film thickness of the organic-inorganic hybrid layer in the functional layer is 0.1-50 μm.
上述柔性薄膜,所述柔性薄膜的水蒸气透过率为10-3 g/m2·24h以下、氧气透过率为10-3 cc /m2·24h·atm以下。 In the above flexible film, the water vapor transmission rate of the flexible film is 10 -3 g/m 2 ·24h or less, and the oxygen transmission rate is 10 -3 cc/m 2 ·24h·atm or less.
上述柔性薄膜,所述柔性薄膜的方块电阻为0.1~150Ω/□;所述柔性薄膜的透光率为75%以上。 In the above flexible film, the sheet resistance of the flexible film is 0.1-150Ω/□; the light transmittance of the flexible film is above 75%.
与现有技术相比,本发明的柔性薄膜由于设置了功能层,使其除具有导电、阻水阻氧外,还有表面硬度高、耐紫外、耐湿热性能,用于制作柔性有机太阳能电池可显著提高电池的使用寿命。 Compared with the prior art, since the flexible film of the present invention is provided with a functional layer, it not only has conductivity, water and oxygen resistance, but also has high surface hardness, ultraviolet resistance, and heat and humidity resistance, and is used for making flexible organic solar cells. Can significantly improve battery life.
本发明中的柔性薄膜是在柔性透明基材的一侧设置透明导电膜;另一侧设置透明阻隔层和功能层,所述功能层由里到外依次为有机氟树脂层和有机无机混合层。 In the flexible film of the present invention, a transparent conductive film is provided on one side of the flexible transparent substrate; a transparent barrier layer and a functional layer are provided on the other side, and the functional layer is an organic fluororesin layer and an organic-inorganic hybrid layer from inside to outside. .
适合于本发明柔性透明基材要求一定的耐热性,如果高温环境下柔性透明基材和无机阻隔层热膨胀尺寸变化不一致,将导致无机阻隔层的开裂和剥离。因此本发明柔性透明基材选用线膨胀系数小的树脂膜,最好小于40ppm/℃,如聚萘二甲酸乙二醇酯(PEN)、聚碳酸酯(PC)、聚丙烯酸酯(PAR)、聚醚砜(PES)、聚砜(PSF)、聚酰亚胺(PI)、聚对苯二甲酸乙二醇酯(PET)中的任意一种,优选的是价格低廉、性能优良的聚对苯二甲酸乙二醇酯PET。柔性透明基材21的厚度为12~200μm,若过薄的话,基材机械强度太低,不利于导电膜、阻隔层和功能层的制作;过厚的话,透过率太低、柔性也变差。 The flexible transparent substrate suitable for the present invention requires a certain heat resistance. If the thermal expansion size of the flexible transparent substrate and the inorganic barrier layer are inconsistent under high temperature environment, it will lead to cracking and peeling of the inorganic barrier layer. Therefore, the flexible transparent substrate of the present invention selects a resin film with a small linear expansion coefficient, preferably less than 40ppm/°C, such as polyethylene naphthalate (PEN), polycarbonate (PC), polyacrylate (PAR), Any one of polyethersulfone (PES), polysulfone (PSF), polyimide (PI), polyethylene terephthalate (PET), preferably polyparaffin with low price and excellent performance Ethylene phthalate PET. The thickness of the flexible transparent substrate 21 is 12-200 μm. If it is too thin, the mechanical strength of the substrate will be too low, which is not conducive to the production of conductive films, barrier layers and functional layers; if it is too thick, the transmittance will be too low and the flexibility will also become Difference.
透明导电膜设置在柔性透明基材表面。适合于本发明的透明导电膜可以为表面电阻小于200Ω/□,透明度大于70%的膜。适合本发明的透明导电膜选自导电氧化物薄膜、导电聚合物薄膜、金属网格中的一种。其中,导电氧化物薄膜选自铟锡氧化物(ITO)、掺氟的氧化锡(FTO)、掺铝的氧化锌(AZO)和掺镓的氧化锌(GZO)薄膜中的一种;导电聚合物薄膜选自聚噻吩、聚苯胺和聚乙炔薄膜中的一种;金属网格导电薄膜选自银、铜或其混合物等导电性优异的金属网格。其中,由于金属网格的导电性能优异,且透明度高,本发明优选使用金属网格透明电极。透明导电氧化物的制备方法为公知的磁控溅射法、离子溅射法、电阻式蒸镀法、原子层沉积法中的任意一种;导电聚合物的制备方法为公知的旋转涂布法、微凹版涂布法、丝网印刷法、喷墨打印法、刮刀涂布法中的任意一种;金属网格的制备方法为公知的磁控溅射法、蚀刻法、银盐法、网栅编织法、喷墨打印法中的任意一种。金属网格透明导电膜中金属线的厚度为0.1~1μm、宽度为5~100μm、间距为0.1~5mm。金属网格透明导电膜的开孔率大于等于70%,优选大于等于80%,更优选大于等于90%。 The transparent conductive film is arranged on the surface of the flexible transparent substrate. The transparent conductive film suitable for the present invention may be a film with a surface resistance of less than 200Ω/□ and a transparency greater than 70%. The transparent conductive film suitable for the present invention is selected from one of conductive oxide films, conductive polymer films, and metal grids. Among them, the conductive oxide film is selected from one of indium tin oxide (ITO), fluorine-doped tin oxide (FTO), aluminum-doped zinc oxide (AZO) and gallium-doped zinc oxide (GZO) films; conductive polymer The material film is selected from one of polythiophene, polyaniline and polyacetylene films; the metal grid conductive film is selected from metal grids with excellent conductivity such as silver, copper or their mixtures. Among them, since the metal grid has excellent electrical conductivity and high transparency, the present invention preferably uses the metal grid transparent electrode. The preparation method of the transparent conductive oxide is any one of the known magnetron sputtering method, ion sputtering method, resistive evaporation method, and atomic layer deposition method; the preparation method of the conductive polymer is the known spin coating method , micro gravure coating method, screen printing method, inkjet printing method, doctor blade coating method; the preparation method of the metal grid is the well-known magnetron sputtering method, etching method, silver salt method, mesh Any one of grid weaving method and inkjet printing method. The thickness of the metal wires in the metal grid transparent conductive film is 0.1-1 μm, the width is 5-100 μm, and the spacing is 0.1-5 mm. The open porosity of the metal grid transparent conductive film is greater than or equal to 70%, preferably greater than or equal to 80%, more preferably greater than or equal to 90%.
所述阻隔层为有机无机交替叠层复合结构,设置在柔性透明基材的另一表面,形成两对及以上有机无机叠层。对于无机阻隔层,主要是通过形成致密的金属或金属化合物颗粒堆叠结构,降低颗粒间隙来实现对气体的阻隔。适合于本发明的无机阻隔层可选自氧化铝、氧化硅、氧化铝和氧化硅的混合物、氮化硅、碳氧化硅、氮氧化硅中的任意一种形成的薄膜。本发明中无机阻隔层薄膜的形成方法可选自磁控溅射法、离子溅射法、电阻式蒸镀法、等离子体增强化学气相沉积法(PECVD)、电子束物理气相沉积法(EBPVD)、原子层沉积法(ALD)中的任意一种,优选的是PECVD,其沉积过程基本温度低、速率快、成膜质量好,针孔较少,不易龟裂。本发明透明无机阻隔层的膜厚为10~300nm,优选20~200nm,更优选30~120nm,过厚或过薄都会影响其阻隔性能。无机阻隔层过薄的话,薄膜致密性不够,存在针孔缺陷,导致阻隔性不高;膜层过厚的话,会导致薄膜弯曲产生裂纹等,引起阻隔性大幅下降。有机层涂覆在透明无机阻隔层表面,作为平坦化层,可平滑、填补无机阻隔层针孔、裂纹等缺陷,形成致密构造。由于无机阻隔层在制作过程中不可避免的存在针孔、裂纹、突起等缺陷,这样气体可以通过毛细管流直接通过,阻隔性急剧下降,所以本发明在透明无机阻隔层表面涂覆有机层可显著提高薄膜的阻隔性。适合于本发明的有机层可选自聚氨酯树脂、聚酯树脂、环氧树脂、硅氧烷树脂中的任意一种形成的薄膜,涂覆方法为刮刀涂布法、丝网印刷法、喷涂法、微凹版涂布法中的一种,涂覆厚度为0.1~30μm,优选0.2~15μm,更优选0.3~10μm。有机层过薄的话,不能完全遮盖无机阻隔层的缺陷部分;过厚的话,会降低太阳光透过率。 The barrier layer is an organic-inorganic alternate lamination composite structure, which is arranged on the other surface of the flexible transparent substrate to form two or more pairs of organic-inorganic laminations. For the inorganic barrier layer, the gas barrier is mainly achieved by forming a dense metal or metal compound particle stack structure and reducing the particle gap. The inorganic barrier layer suitable for the present invention may be a thin film formed from any one of aluminum oxide, silicon oxide, a mixture of aluminum oxide and silicon oxide, silicon nitride, silicon oxycarbide, and silicon oxynitride. The formation method of the inorganic barrier layer film in the present invention can be selected from magnetron sputtering method, ion sputtering method, resistive evaporation method, plasma enhanced chemical vapor deposition method (PECVD), electron beam physical vapor deposition method (EBPVD) 1. Any one of atomic layer deposition (ALD), PECVD is preferred, the deposition process has low basic temperature, fast rate, good film quality, less pinholes, and is not easy to crack. The film thickness of the transparent inorganic barrier layer of the present invention is 10-300nm, preferably 20-200nm, more preferably 30-120nm, too thick or too thin will affect its barrier performance. If the inorganic barrier layer is too thin, the film will not be dense enough, and there will be pinhole defects, resulting in low barrier properties; if the film layer is too thick, it will cause the film to bend and crack, etc., resulting in a significant drop in barrier properties. The organic layer is coated on the surface of the transparent inorganic barrier layer. As a planarization layer, it can smooth and fill defects such as pinholes and cracks in the inorganic barrier layer to form a dense structure. Since the inorganic barrier layer inevitably has defects such as pinholes, cracks, and protrusions during the production process, the gas can pass directly through the capillary flow, and the barrier property drops sharply. Improve the barrier properties of the film. The organic layer suitable for the present invention can be selected from any film formed in polyurethane resin, polyester resin, epoxy resin, silicone resin, and the coating method is doctor blade coating method, screen printing method, spray coating method . One of the micro gravure coating methods, the coating thickness is 0.1-30 μm, preferably 0.2-15 μm, more preferably 0.3-10 μm. If the organic layer is too thin, it cannot completely cover the defects of the inorganic barrier layer; if it is too thick, the solar light transmittance will be reduced.
所述功能层设置在阻隔层表面,由里到外依次为有机氟树脂层和有机无机混合层。有机氟树脂层涂覆在阻隔层表面,可进一步提高薄膜的阻水阻氧性能,同时对薄膜的耐候性、耐湿热、电绝缘性能和机械性能得到很大程度的改善。氟树脂的性能由两个主要因素控制,即氟原子高的电负性和较小的原子半径,氟原子的2s和2p轨道与碳原子的相应轨道特别匹配,上述原因也导致氟原子特别低的可极化性。一般聚烯烃分子的碳链呈锯齿形,氟原子替代氢原子后,由于氟原子电负性大,相邻氟原子的相互排斥,主链C-C-C键角由120°变为107°,沿碳链作螺旋排布,使得碳链四周被氟原子包围。氟碳化合物的分子间凝聚力低,表面自由能低,难于被液体或固体浸润或粘着,表面磨擦系数小,使得氟树脂具有许多优异的性能。适合于本发明的有机氟树脂层可选自全氟乙烯丙烯共聚物(FEP)、乙烯-四氟乙烯共聚物(ETFE)、聚三氟氯乙烯(PCTFE)中的任意一种,优选ETFE。有机氟树脂层的膜厚为0.1~30μm,优选0.2~15μm,更优选0.3~10μm。 The functional layer is arranged on the surface of the barrier layer, and consists of an organic fluororesin layer and an organic-inorganic hybrid layer from inside to outside. The organic fluorine resin layer is coated on the surface of the barrier layer, which can further improve the water and oxygen barrier properties of the film, and at the same time greatly improve the weather resistance, heat and humidity resistance, electrical insulation properties and mechanical properties of the film. The performance of fluororesin is controlled by two main factors, that is, the high electronegativity and small atomic radius of fluorine atoms. The 2s and 2p orbitals of fluorine atoms are particularly matched with the corresponding orbitals of carbon atoms. The above reasons also lead to the particularly low electronegativity of fluorine atoms polarizability. Generally, the carbon chain of polyolefin molecules is zigzag. After fluorine atoms replace hydrogen atoms, due to the high electronegativity of fluorine atoms and the mutual repulsion of adjacent fluorine atoms, the C-C-C bond angle of the main chain changes from 120° to 107°. Arranged in a spiral so that the carbon chain is surrounded by fluorine atoms. The intermolecular cohesion of fluorocarbons is low, the surface free energy is low, it is difficult to be infiltrated or adhered by liquid or solid, and the surface friction coefficient is small, which makes fluorocarbon resins have many excellent properties. The organic fluorine resin layer suitable for the present invention can be selected from any one of perfluoroethylene propylene copolymer (FEP), ethylene-tetrafluoroethylene copolymer (ETFE), and polychlorotrifluoroethylene (PCTFE), preferably ETFE. The film thickness of the organic fluororesin layer is 0.1 to 30 μm, preferably 0.2 to 15 μm, more preferably 0.3 to 10 μm.
有机无机混合层涂覆在有机氟树脂层的表面。适合于本发明有机无机混合层中的有机成分能增加阻隔层的表面硬度、提高平滑度,所以可用作顶保护层,防止柔性薄膜在使用中因受到外力磨损、破坏而降低其阻隔性。适合于本发明有机无机混合层中的有机成分选自丙烯酸树脂、聚乙烯、硅氧聚合物中的任意一种,优选丙烯酸树脂,因其表面硬度高,聚合物耐热性好,透明性优异。适合于本发明有机无机混合层中的无机成分由于其具有高折光性和高光活性,起到屏蔽紫外线的作用。适合于本发明有机无机混合层中的无机成分选自纳米级二氧化钛(TiO2)、氧化锌(ZnO)和二氧化铈(CeO2)颗粒,优选纳米级TiO2和ZnO。本发明有机无机混合层中的无机成分抗紫外线能力及其机理与其粒径有关:当粒径较大时,对紫外线的阻隔是以反射、散射为主,且对中波区和长波区紫外线均有效;随着粒径的减小,光线能透过纳米无机氧化物的粒子面,对长波区紫外线的反射、散射性不明显,而对中波区紫外线的吸收性明显增强。适合于本发明纳米级TiO2、ZnO和CeO2颗粒的粒径为10~100nm,优选20~50nm。本发明中有机成分和无机成分的质量比为10:1~1:5,优选8:1~1:3,更优选5:1~1:2,若有机成分含量过高的话,吸收紫外线能力下降;无机成分含量过高的话,涂层硬度会降低。适合于本发明的有机无机混合层的涂覆方法为刮刀涂布法、丝网印刷法、喷涂法、微凹版涂布法中的任意一种,涂覆厚度为0.1~50μm,优选0.5~25μm,更优选1~10μm。若膜层过薄,首先不能完全弥补阻隔层的缺陷;其次涂层表面硬度低,达不到保护无机阻隔层免受损伤的目的;再次不能完全阻碍紫外线的入射。若膜层过厚,会降低太阳光透过率。 The organic-inorganic hybrid layer is coated on the surface of the organic fluorine resin layer. The organic components suitable for the organic-inorganic hybrid layer of the present invention can increase the surface hardness and smoothness of the barrier layer, so it can be used as a top protection layer to prevent the flexible film from being worn and damaged by external forces during use and reduce its barrier properties. The organic component suitable for the organic-inorganic hybrid layer of the present invention is selected from any one of acrylic resin, polyethylene, and silicone polymer, preferably acrylic resin, because of its high surface hardness, good heat resistance and excellent transparency of the polymer . The inorganic components suitable for the organic-inorganic hybrid layer of the present invention have the function of shielding ultraviolet rays due to their high refraction and high photoactivity. The inorganic components suitable for the organic-inorganic hybrid layer of the present invention are selected from nanoscale titanium dioxide (TiO 2 ), zinc oxide (ZnO) and cerium oxide (CeO 2 ) particles, preferably nanoscale TiO 2 and ZnO. The anti-ultraviolet ability and its mechanism of the inorganic components in the organic-inorganic hybrid layer of the present invention are related to their particle size: when the particle size is large, the blocking of ultraviolet rays is mainly based on reflection and scattering, and the ultraviolet rays in the medium-wave and long-wave regions are both Effective; as the particle size decreases, light can pass through the particle surface of nano-inorganic oxides, and the reflection and scattering of ultraviolet rays in the long-wave region are not obvious, while the absorption of ultraviolet rays in the medium-wave region is significantly enhanced. The suitable particle size of nanoscale TiO 2 , ZnO and CeO 2 particles in the present invention is 10-100 nm, preferably 20-50 nm. In the present invention, the mass ratio of organic components to inorganic components is 10:1 to 1:5, preferably 8:1 to 1:3, more preferably 5:1 to 1:2. If the content of organic components is too high, the ability to absorb ultraviolet rays Decrease; if the content of inorganic components is too high, the hardness of the coating will decrease. The coating method suitable for the organic-inorganic hybrid layer of the present invention is any one of the doctor blade coating method, screen printing method, spray coating method, and micro-gravure coating method, and the coating thickness is 0.1-50 μm, preferably 0.5-25 μm , more preferably 1 to 10 μm. If the film layer is too thin, firstly, the defects of the barrier layer cannot be completely compensated; secondly, the surface hardness of the coating is low, and the purpose of protecting the inorganic barrier layer from damage cannot be achieved; thirdly, the incidence of ultraviolet rays cannot be completely blocked. If the film layer is too thick, it will reduce the sunlight transmittance.
本发明得到的柔性薄膜的水蒸气透过率为10-3 g/m2·24h以下、氧气透过率为10-3 cc /m2·24h·atm以下,优选水蒸气透过率为10-4 g/m2·24h以下、氧气透过率为5×10-4 cc /m2·24h·atm以下。 The water vapor transmission rate of the flexible film obtained by the present invention is 10 -3 g/m 2 ·24h or less, the oxygen transmission rate is 10 -3 cc/m 2 ·24h ·atm or less, preferably the water vapor transmission rate is 10 -4 g/m 2 ·24h or less, and the oxygen transmission rate is 5×10 -4 cc/m 2 ·24h·atm or less.
上述所制作的柔性薄膜的透明导电膜的方块电阻为0.1~150Ω/□,优选0.1~60Ω/□,更优选0.1~15Ω/□。 The sheet resistance of the transparent conductive film of the flexible film produced above is 0.1-150Ω/□, preferably 0.1-60Ω/□, more preferably 0.1-15Ω/□.
上述所制作的柔性薄膜的透光率一般为75%以上,优选80%以上,更优选85%以上。 The light transmittance of the above-mentioned flexible film is generally above 75%, preferably above 80%, more preferably above 85%.
附图说明 Description of drawings
图1是本发明产品的结构示意图。 Fig. 1 is the structural representation of product of the present invention.
图中各标号表示为:1-透明导电薄膜;2-柔性透明基材;3-阻隔层;4-功能层;41-有机氟树脂层;42-有机无机混合层。 The symbols in the figure are represented as: 1-transparent conductive film; 2-flexible transparent substrate; 3-barrier layer; 4-functional layer; 41-organic fluororesin layer; 42-organic-inorganic hybrid layer.
具体实施方式 Detailed ways
以下结合实施例中对本发明提供的用于柔性有机太阳能电池的柔性薄膜进行详细说明,但本发明的保护范围并不限于此。 The flexible film for flexible organic solar cells provided by the present invention will be described in detail below in conjunction with the examples, but the protection scope of the present invention is not limited thereto.
实施例1 Example 1
透明导电膜的制备: Preparation of transparent conductive film:
选用125μm厚度PET基材,采用磁控溅射法在其一侧制作铟锡氧化物(ITO)透明导电膜,方块电阻为31.8Ω/□。 A PET substrate with a thickness of 125 μm was selected, and an indium tin oxide (ITO) transparent conductive film was fabricated on one side by magnetron sputtering method, with a sheet resistance of 31.8Ω/□.
阻隔层的制备: Preparation of the barrier layer:
在上述PET基材的另一侧首先采用等离子体增强化学气相沉积法(PECVD)制作30nm厚的氧化硅无机阻隔层,接着在其表面涂覆聚氨酯树脂粘结剂,干燥后制得厚度为5.1μm的有机阻隔层,然后按照上述条件再交替制作两对氧化硅层和聚氨酯树脂层制得阻隔层。 On the other side of the above-mentioned PET substrate, a 30nm-thick silicon oxide inorganic barrier layer was first prepared by plasma-enhanced chemical vapor deposition (PECVD), and then coated with a polyurethane resin binder on the surface, and dried to obtain a thickness of 5.1 μm organic barrier layer, and then alternately make two pairs of silicon oxide layers and polyurethane resin layers according to the above conditions to obtain a barrier layer.
功能层的制备: Preparation of functional layer:
在上述制备好的阻隔层表面先涂覆一层乙烯-四氟乙烯共聚物(ETFE),厚度为8.4μm;然后在其表面涂覆有机无机混合物,有机成分为丙烯酸树脂、无机成分为二氧化钛(TiO2),二者质量比为5:1,制得膜厚为3.6μm的有机无机混合层。 On the surface of the barrier layer prepared above, a layer of ethylene-tetrafluoroethylene copolymer (ETFE) was first coated with a thickness of 8.4 μm; then an organic-inorganic mixture was coated on the surface, the organic component was acrylic resin, and the inorganic component was titanium dioxide ( TiO 2 ), the mass ratio of the two was 5:1, and an organic-inorganic hybrid layer with a film thickness of 3.6 μm was prepared.
上述制得的柔性薄膜的水蒸气透过率为9.3×10-4 g/m2·24h、氧气透过率为1.2×10-3cc /m2·24h·atm、透光率为83.1%。 The water vapor transmission rate of the flexible film prepared above is 9.3×10 -4 g/m 2 ·24h, the oxygen transmission rate is 1.2×10 -3 cc/m 2 ·24h·atm, and the light transmittance is 83.1%. .
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构为本实施例柔性薄膜(功能层/阻隔层/基材/透明导电膜)/ZnO/P3HT:PC61BM/MoO3/Al/EVA/阻隔膜。 The flexible film prepared above is used to assemble flexible organic solar cells, and the packaged device structure is the flexible film (functional layer/barrier layer/substrate/transparent conductive film)/ZnO/P3HT:PC 61 BM/MoO 3 / Al/EVA/barrier film.
实施例2 Example 2
透明导电膜的制备: Preparation of transparent conductive film:
选用75μm厚度PC基材,采用喷墨打印法在其一侧制作银金属网格透明导电膜,方块电阻为2.1Ω/□。 A PC substrate with a thickness of 75 μm was selected, and a silver metal grid transparent conductive film was fabricated on one side by inkjet printing method, and the sheet resistance was 2.1Ω/□.
阻隔层的制备: Preparation of the barrier layer:
在上述PC基材的另一侧首先采用电子束物理气相沉积法(EBPVD)制作50nm厚的氮氧化硅无机阻隔层,接着在其表面涂覆聚酯树脂粘结剂,干燥后制得厚度为3.5μm的有机阻隔层,然后按照上述条件再交替制作两对氮氧化硅层和聚酯树脂层制得阻隔层。 On the other side of the above-mentioned PC substrate, a 50nm-thick silicon oxynitride inorganic barrier layer was first prepared by electron beam physical vapor deposition (EBPVD), and then a polyester resin binder was coated on the surface, and after drying, a thickness of 3.5 μm organic barrier layer, and then alternately fabricate two pairs of silicon oxynitride layers and polyester resin layers according to the above conditions to obtain a barrier layer.
功能层的制备: Preparation of functional layer:
在上述制备好的阻隔层表面先涂覆一层全氟乙烯丙烯共聚物(FEP),厚度为2.4μm;然后在其表面涂覆有机无机混合物,有机成分为聚乙烯、无机成分为氧化锌(ZnO),二者质量比为3:1,制得膜厚为7.2μm的有机无机混合层。 On the surface of the barrier layer prepared above, a layer of perfluoroethylene propylene copolymer (FEP) is first coated with a thickness of 2.4 μm; then an organic-inorganic mixture is coated on the surface, the organic component is polyethylene, and the inorganic component is zinc oxide ( ZnO), the mass ratio of the two is 3:1, and an organic-inorganic hybrid layer with a film thickness of 7.2 μm is obtained.
上述制得的柔性薄膜的水蒸气透过率为6.1×10-4 g/m2·24h、氧气透过率为7.9×10-4 cc /m2·24h·atm、透光率为80.5%。 The water vapor transmission rate of the flexible film prepared above is 6.1×10 -4 g/m 2 ·24h, the oxygen transmission rate is 7.9×10 -4 cc/m 2 ·24h·atm, and the light transmittance is 80.5%. .
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构同实施例1。 The flexible thin film prepared above was used to assemble flexible organic solar cells, and the structure of the packaged device was the same as that in Example 1.
实施例3 Example 3
透明导电膜的制备: Preparation of transparent conductive film:
选用175μm厚度PEN基材,采用微凹版涂布法在其一侧制作聚噻吩透明导电膜,方块电阻为61.8Ω/□。 A PEN substrate with a thickness of 175 μm was selected, and a polythiophene transparent conductive film was fabricated on one side by micro-gravure coating method, with a sheet resistance of 61.8Ω/□.
阻隔层的制备: Preparation of the barrier layer:
在上述PEN基材的另一侧首先采用磁控溅射法制作70nm厚的碳氧化硅无机阻隔层,接着在其表面涂覆环氧树脂粘结剂,干燥后制得厚度为8.5μm的有机阻隔层,然后按照上述条件再交替制作两对碳氧化硅层和环氧树脂层制得阻隔层。 On the other side of the above-mentioned PEN substrate, a 70nm-thick silicon carbide inorganic barrier layer was first produced by magnetron sputtering, and then an epoxy resin adhesive was coated on the surface, and an organic barrier layer with a thickness of 8.5 μm was obtained after drying. barrier layer, and then alternately fabricate two pairs of silicon oxycarbide layers and epoxy resin layers according to the above conditions to obtain a barrier layer.
功能层的制备: Preparation of functional layer:
在上述制备好的阻隔层表面先涂覆一层乙烯-四氟乙烯共聚物(ETFE),厚度为5.9μm;然后在其表面涂覆有机无机混合物,有机成分为硅氧聚合物、无机成分为二氧化铈(CeO2),二者质量比为1:1,制得膜厚为7.2μm的有机无机混合层。 On the surface of the barrier layer prepared above, a layer of ethylene-tetrafluoroethylene copolymer (ETFE) is first coated with a thickness of 5.9 μm; then an organic-inorganic mixture is coated on the surface, the organic component is a silicone polymer, and the inorganic component is Cerium dioxide (CeO 2 ), the mass ratio of the two was 1:1, and an organic-inorganic hybrid layer with a film thickness of 7.2 μm was prepared.
上述制得的柔性薄膜的水蒸气透过率为4.1×10-4 g/m2·24h、氧气透过率为8.5×10-4 cc /m2·24h·atm、透光率为80.9%。 The water vapor transmission rate of the flexible film prepared above is 4.1×10 -4 g/m 2 ·24h, the oxygen transmission rate is 8.5×10 -4 cc/m 2 ·24h·atm, and the light transmittance is 80.9%. .
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构同实施例1。 The flexible thin film prepared above was used to assemble flexible organic solar cells, and the structure of the packaged device was the same as that in Example 1.
实施例4 Example 4
透明导电膜的制备: Preparation of transparent conductive film:
选用115μm厚度PET基材,采用磁控溅射法在其一侧制作掺氟的氧化锡(FTO)透明导电膜,方块电阻为17.9Ω/□。 A PET substrate with a thickness of 115 μm was selected, and a fluorine-doped tin oxide (FTO) transparent conductive film was fabricated on one side by magnetron sputtering method, with a sheet resistance of 17.9Ω/□.
阻隔层的制备: Preparation of the barrier layer:
在上述PET基材的另一侧首先采用原子层沉积法(ALD)制作90nm厚的氧化铝无机阻隔层,接着在其表面涂硅氧烷树脂粘结剂,干燥后制得厚度为3.5μm的有机阻隔层,然后按照上述条件再交替制作两对氧化铝层和硅氧烷树脂层制得阻隔层。 On the other side of the above-mentioned PET substrate, a 90nm-thick aluminum oxide inorganic barrier layer was first produced by atomic layer deposition (ALD), and then coated with a silicone resin binder on the surface, and dried to obtain a thickness of 3.5μm. Organic barrier layer, and then alternately fabricate two pairs of aluminum oxide layers and silicone resin layers according to the above conditions to obtain a barrier layer.
功能层的制备: Preparation of functional layer:
在上述制备好的阻隔层表面先涂覆一层全氟乙烯丙烯共聚物(FEP),厚度为9.8μm;然后在其表面涂覆有机无机混合物,有机成分为聚乙烯、无机成分为氧化锌(ZnO),二者质量比为1:2,制得膜厚为3.2μm的有机无机混合层。 On the surface of the barrier layer prepared above, a layer of perfluoroethylene propylene copolymer (FEP) was first coated with a thickness of 9.8 μm; then an organic-inorganic mixture was coated on the surface, the organic component was polyethylene, and the inorganic component was zinc oxide ( ZnO), the mass ratio of the two is 1:2, and an organic-inorganic hybrid layer with a film thickness of 3.2 μm is obtained.
上述制得的柔性薄膜的水蒸气透过率为3.5×10-3 g/m2·24h、氧气透过率为4.9×10-3 cc /m2·24h·atm、透光率为82.5%。 The water vapor transmission rate of the flexible film prepared above is 3.5×10 -3 g/m 2 ·24h, the oxygen transmission rate is 4.9×10 -3 cc/m 2 ·24h·atm, and the light transmittance is 82.5%. .
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构同实施例1。 The flexible thin film prepared above was used to assemble flexible organic solar cells, and the structure of the packaged device was the same as that in Example 1.
实施例5 Example 5
透明导电膜的制备: Preparation of transparent conductive film:
选用175μm厚度PI基材,采用丝网印刷法在其一侧制作聚苯胺透明导电膜,方块电阻为82.3Ω/□。 A PI substrate with a thickness of 175 μm was selected, and a polyaniline transparent conductive film was fabricated on one side by the screen printing method, and the sheet resistance was 82.3Ω/□.
阻隔层的制备: Preparation of the barrier layer:
在上述PEN基材的另一侧首先采用离子溅射法制作119nm厚的碳氧化硅无机阻隔层,接着在其表面涂覆聚氨酯树脂粘结剂,干燥后制得厚度为9.7μm的有机阻隔层,然后按照上述条件再交替制作两对碳氧化硅层和聚氨酯树脂层制得阻隔层。 On the other side of the above-mentioned PEN substrate, a 119nm-thick silicon carbide inorganic barrier layer was first produced by ion sputtering, and then a polyurethane resin binder was coated on the surface, and an organic barrier layer with a thickness of 9.7 μm was obtained after drying. , and then alternately make two pairs of silicon carbide layers and polyurethane resin layers according to the above conditions to obtain a barrier layer.
功能层的制备: Preparation of functional layer:
在上述制备好的阻隔层表面先涂覆一层乙烯-四氟乙烯共聚物(ETFE),厚度为3.1μm;然后在其表面涂覆有机无机混合物,有机成分为硅氧聚合物、无机成分为二氧化钛和氧化锌的混合物(1:1),二者质量比为1:4,制得膜厚为9.9μm的有机无机混合层。 On the surface of the barrier layer prepared above, a layer of ethylene-tetrafluoroethylene copolymer (ETFE) is first coated with a thickness of 3.1 μm; then an organic-inorganic mixture is coated on the surface, the organic component is a silicone polymer, and the inorganic component is A mixture of titanium dioxide and zinc oxide (1:1), the mass ratio of the two is 1:4, and an organic-inorganic hybrid layer with a film thickness of 9.9 μm is prepared.
上述制得的柔性薄膜的水蒸气透过率为3.1×10-4 g/m2·24h、氧气透过率为7.5×10-4 cc /m2·24h·atm、透光率为81.9%。 The water vapor transmission rate of the flexible film prepared above is 3.1×10 -4 g/m 2 ·24h, the oxygen transmission rate is 7.5×10 -4 cc/m 2 ·24h·atm, and the light transmittance is 81.9%. .
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构同实施例1。 The flexible thin film prepared above was used to assemble flexible organic solar cells, and the structure of the packaged device was the same as that in Example 1.
对比例1: Comparative example 1:
透明导电膜的制备:同实施例1。
Preparation of transparent conductive film: same as
阻隔层的制备:同实施例1。 Preparation of barrier layer: same as Example 1.
将上述制得的柔性薄膜用于组装柔性有机太阳能电池,封装器件结构同实施例1。 The flexible thin film prepared above was used to assemble flexible organic solar cells, and the structure of the packaged device was the same as that in Example 1.
实施例1-5和对比例1所制备柔性薄膜的耐紫外、耐湿热和表面硬度性能指标,以及组装柔性有机太阳能电池使用寿命,见表1。 See Table 1 for the performance indexes of the flexible films prepared in Examples 1-5 and Comparative Example 1 for UV resistance, heat and humidity resistance, and surface hardness, as well as the service life of the assembled flexible organic solar cells.
(1)耐紫外老化测试 条件:光源采用UVB313紫外灯,光照和凝露温度分别为60℃、40℃,时间分别为 (1) UV aging test conditions: UVB313 ultraviolet lamp is used as the light source, the light and condensation temperatures are 60°C and 40°C respectively, and the time is
4h、4h,光照和凝露交替进行共4000h。耐紫外老化后的黄变指数(△YI)按GB2409-80《塑料黄色指数实验方法》进行测试。 4h, 4h, light and condensation alternately for a total of 4000h. The yellowing index (△YI) after UV aging resistance is tested according to GB2409-80 "Plastics Yellowness Index Test Method".
(2)耐湿热老化测试 (2) Damp heat aging test
条件:湿度85RH%、温度85℃、时间1000h。耐湿热老化后的黄变指数(△YI)按GB2409-80《塑料黄色指数实验方法》进行测试。 Conditions: Humidity 85RH%, temperature 85°C, time 1000h. The yellowing index (△YI) after damp heat aging resistance is tested according to GB2409-80 "Plastics Yellowness Index Test Method".
(3)表面硬度测试 (3) Surface hardness test
根据国家GB/T6739-1996标准,采用铅笔硬度计测量。 According to the national GB/T6739-1996 standard, it is measured with a pencil hardness tester.
(4)组装柔性有机太阳能电池使用寿命测试 (4) Service life test of assembled flexible organic solar cells
电池光电转化效率测试条件:日本SAN-EI公司XES-502S+ELS155型AAA太阳光模拟器,光谱分布AM1.5G,光照强度1000W/m2,I-V曲线用Keithly2400型数字源表,温度25℃。 Test conditions for photoelectric conversion efficiency of cells: XES-502S+ELS155 type AAA solar simulator of Japan SAN-EI Company, spectral distribution AM1.5G, light intensity 1000W/m 2 , Keithly2400 type digital source meter for IV curve, temperature 25°C.
电池使用寿命测试:以在电池加速老化条件(温度65℃、湿度85RH%)下,光电转换效率衰减高于20%所用时间的长短来衡量,100h相当于电池自然存放1年。 Battery service life test: Measured by the length of time it takes for the photoelectric conversion efficiency to decay above 20% under accelerated battery aging conditions (temperature 65°C, humidity 85RH%), 100h is equivalent to 1 year of natural storage of the battery.
表1各实施例和对比例数据表 Each embodiment of table 1 and comparative example data table
。由表1数据看出,实施例1、2、3、4和5发明的柔性薄膜相对于对比例1未设置功能层的柔性薄膜,耐紫外和耐湿热性能明显优异、表面硬度高,所组装电池使用寿命延长4倍。 . It can be seen from the data in Table 1 that the flexible films invented in Examples 1, 2, 3, 4 and 5, compared with the flexible films without functional layers in Comparative Example 1, have obviously excellent resistance to ultraviolet rays and heat and humidity, and high surface hardness. 4 times longer battery life.
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