CN102850169A - Method for manufacturing isobutene through isobutane dehydrogenation - Google Patents
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Abstract
本发明属于化学化工技术领域,具体为一种异丁烷脱氢制异丁烯的方法。本发明以异丁烷为原料,同时以碳纳米管负载的氧化钒为催化剂,在固定床反应器中,异丁烷发生脱氢反应并转化为异丁烯为主的混合烃类;其中:所述催化剂钒在碳纳米管中的负载量为3wt%-11wt%,脱氢反应温度是480–620℃,反应压力为0.05–1.0MPa,气时空速为10–1000h-1。本发明的优点在于异丁烷转化率和异丁烯选择性接近工业铬-铝催化剂,催化剂环境友好,成本较低。The invention belongs to the technical field of chemistry and chemical engineering, and specifically relates to a method for preparing isobutene by dehydrogenating isobutane. The present invention uses isobutane as a raw material and vanadium oxide supported by carbon nanotubes as a catalyst. In a fixed bed reactor, isobutane undergoes a dehydrogenation reaction and converts isobutene-based mixed hydrocarbons; wherein: the The load of catalyst vanadium in carbon nanotubes is 3wt%-11wt%, the dehydrogenation reaction temperature is 480-620°C, the reaction pressure is 0.05-1.0MPa, and the gas hourly space velocity is 10-1000h -1 . The invention has the advantages that the conversion rate of isobutane and the selectivity of isobutene are close to those of industrial chromium-aluminum catalysts, the catalyst is environmentally friendly and the cost is low.
Description
技术领域 technical field
本发明属于化学化工技术领域,具体涉及一种由异丁烷为原料制备异丁烯的方法。 The invention belongs to the technical field of chemistry and chemical engineering, and in particular relates to a method for preparing isobutene from isobutane as a raw material.
背景技术 Background technique
异丁烯是一种重要的化工原料,分子式是C4H8。全球范围内对异丁烯的需求量非常大,而且呈逐年递增的趋势。传统的异丁烯生产主要通过石油催化裂化装置和石脑油催化裂化装置副产物中提取,但这些方法中异丁烯都是作为副产品生产,且产量强烈受制于主反应的规模和C4烯烃产率。我国液化气资源丰富,其中异丁烷作为一种主要成分却没有得到合理的利用,大部分随着液化气作为民用燃料被消耗掉。因此采用异丁烷作为原料,通过脱氢反应制备异丁烯具有先天的优势和社会意义。 Isobutene is an important chemical raw material, and its molecular formula is C 4 H 8 . The global demand for isobutylene is very large, and it is increasing year by year. The traditional isobutene production is mainly extracted from by-products of petroleum catalytic cracking units and naphtha catalytic cracking units, but isobutene is produced as a by-product in these methods, and the output is strongly restricted by the scale of the main reaction and the yield of C4 olefins. my country is rich in liquefied gas resources, but isobutane as a main component has not been rationally utilized, and most of it is consumed along with liquefied gas as a civil fuel. Therefore, the use of isobutane as a raw material to prepare isobutene through dehydrogenation has inherent advantages and social significance.
从二十世纪六十年代开始,国外公司相继开始开发异丁烷脱氢制异丁烯催化剂和工艺方法,具有代表性并且已经实现工业化的有Snamprogetti公司的FBD-4工艺、Lummus/UCI开发的Catofin工艺、UOP的Oleflex工艺、Phillips的STAR工艺和Linde AG的Linde工艺等。他们所使用的催化剂分为两类:氧化铬负载在氧化铝载体和贵金属Pt负载在氧化铝或者其他载体上。反应温度在500-650℃之间,反应压力在0.1-6.0MPa之间,反应异丁烷转化率在40-60%之间,异丁烯的选择性在91-95%之间。虽然目前这些工艺已经实现工业化,可是贵金属的高成本和金属铬的高毒性,以及二者所共有的较易失活的特点仍旧吸引着人们寻求更合适的催化剂。 Since the 1960s, foreign companies have successively started to develop catalysts and processes for isobutane dehydrogenation to isobutene. Representative and industrialized ones include the FBD-4 process of Snamprogetti and the Catofin process developed by Lummus/UCI. , UOP's Oleflex process, Phillips' STAR process and Linde AG's Linde process, etc. The catalysts they used fall into two categories: chromium oxide supported on alumina support and noble metal Pt supported on alumina or other supports. The reaction temperature is between 500-650°C, the reaction pressure is between 0.1-6.0MPa, the reaction isobutane conversion rate is between 40-60%, and the selectivity of isobutene is between 91-95%. Although these processes have been industrialized at present, the high cost of noble metals and the high toxicity of metal chromium, as well as the characteristics of easy deactivation shared by the two, still attract people to seek more suitable catalysts.
金属钒与金属铬在化学周期中处于临位,在多价态和氧化性上具有相似性,但是毒性更低,对环境污染性更小,钒催化剂在工业上用于二氧化硫氧化制硫酸、醇氧化制醛等反应。将钒用于低碳烷烃脱氢也有很多学者和机构进行研究,试图用其替代铂催化剂和铬催化剂。 Metal vanadium and metal chromium are in the adjacent position in the chemical cycle, and they have similarities in multivalence and oxidation, but they are less toxic and less polluting to the environment. Oxidation of aldehydes and other reactions. There are also many scholars and institutions conducting research on the use of vanadium for the dehydrogenation of low-carbon alkanes, trying to use it to replace platinum and chromium catalysts.
碳纳米管(CNT)是一类由印sp 2 一C构成的类石墨平面、按一定方式组合而成的新奇碳素纳米材料。近年来,用碳纳米管作为催化剂载体或促进剂的研究与日俱增,优先涉及的应用领域包括选择加氢、脱氢、氢解等过程。从化学催化角度考虑,碳纳米管除其高机械强度、类石墨结构的管壁、纳米级的管腔以及大而可修饰的表面外,其优良的电子传递性能、对H2强的吸附活化能力以及对吸附氢在催化剂上溢流可能产生的促进作用,比常规的一些催化剂载体(活性炭、氧化铝、氧化硅等)更具特点,这大大增加其在催化领域的应用机会。 Carbon nanotubes (CNTs) are novel carbon nanomaterials composed of graphite-like planes composed of printed sp 2 -C in a certain way. In recent years, the research on using carbon nanotubes as catalyst supports or promoters has been increasing day by day, and the priority application fields include selective hydrogenation, dehydrogenation, hydrogenolysis and other processes. From the perspective of chemical catalysis, in addition to its high mechanical strength, graphite-like structure of the tube wall, nano-scale tube cavity and large and modifiable surface, carbon nanotubes have excellent electron transfer performance and strong adsorption and activation of H2 . Compared with some conventional catalyst supports (activated carbon, alumina, silica, etc.), it has more characteristics than some conventional catalyst supports (activated carbon, alumina, silica, etc.), which greatly increases its application opportunities in the field of catalysis.
已有文献报道使用碳纳米管负载钒氧化物作为氮氧化物还原催化剂,运用等量浸渍法负载草酸溶解的钒盐,焙烧后得到催化剂成品。但是将这种催化剂用于异丁烷脱氢反应则则未见报导。 It has been reported in the literature that vanadium oxide supported by carbon nanotubes is used as a nitrogen oxide reduction catalyst, and vanadium salt dissolved in oxalic acid is supported by an equal impregnation method, and the finished catalyst is obtained after roasting. But then there is no report that this catalyst is used for isobutane dehydrogenation reaction.
发明内容 Contents of the invention
本发明的目的是提供一种异丁烷脱氢转化率高、异丁烯选择性高的由异丁烷脱氢制异丁烯的方法。 The purpose of the present invention is to provide a method for producing isobutene by isobutane dehydrogenation with high isobutane dehydrogenation conversion rate and high isobutene selectivity.
本发明所提出的方法,以异丁烷为原料,采用碳纳米管负载氧化钒作为催化剂,在固定床或者流化床中,异丁烷发生脱氢反应并转化为异丁烯为主的混合烃类;其中: The method proposed by the present invention uses isobutane as a raw material and uses carbon nanotube-supported vanadium oxide as a catalyst. In a fixed bed or a fluidized bed, isobutane undergoes a dehydrogenation reaction and converts it into mixed hydrocarbons mainly composed of isobutene. ;in:
(1)所用催化剂为碳纳米管负载氧化钒作为催化剂,钒负载量为3wt% - 11wt%。优选钒载量为7wt% (1) The catalyst used is carbon nanotube-supported vanadium oxide as a catalyst, and the vanadium loading is 3wt% - 11wt%. The preferred vanadium loading is 7wt%
(2)脱氢反应反应温度是480 – 620℃; (2) The reaction temperature of the dehydrogenation reaction is 480-620°C;
(3)反应压力为0.05–1.0MPa,气时空速为10–1000h-1。 (3) The reaction pressure is 0.05-1.0MPa, and the gas hourly space velocity is 10-1000h -1 .
本发明中催化剂的制备方法如下:将碳纳米管浸入偏钒酸铵和草酸溶液中,经真空或常压下60-120℃干燥后,于500-620℃氮气气氛下焙烧2-8小时后,再于空气气氛下200-300℃焙烧3-6小时后得到。 The preparation method of the catalyst in the present invention is as follows: immerse carbon nanotubes in ammonium metavanadate and oxalic acid solution, dry at 60-120°C under vacuum or under normal pressure, and then roast under nitrogen atmosphere at 500-620°C for 2-8 hours , and then obtained after calcining at 200-300°C for 3-6 hours under an air atmosphere.
本发明的优点在于异丁烷转化率和异丁烯选择性接近工业铬-铝催化剂,催化剂环境友好,成本较低。 The invention has the advantages that the conversion rate of isobutane and the selectivity of isobutene are close to those of industrial chromium-aluminum catalysts, the catalyst is environmentally friendly and the cost is low.
具体实施方式 Detailed ways
实施例1 Example 1
将2.0克采用浸渍法制备的5%V/CNT催化剂置于一个直径10mm的不锈钢管固定床反应器中,催化剂中钒的含量为5.0%。催化剂制备步骤如下: 2.0 g of 5% V/CNT catalyst prepared by impregnation method was placed in a stainless steel tube fixed-bed reactor with a diameter of 10 mm, and the content of vanadium in the catalyst was 5.0%. Catalyst preparation steps are as follows:
在4.5毫升水中溶解0.757克偏钒酸铵和2.0克草酸,完全溶解后加入6.0克碳纳米管,搅拌均匀后在室温下静置12小时,之后置于90℃烘箱中烘干,然后将样品置于管式炉中氮气气氛下620℃焙烧5小时后,空气中200℃焙烧5小时后得到催化剂1,造粒后取20 – 30目颗粒。 Dissolve 0.757 grams of ammonium metavanadate and 2.0 grams of oxalic acid in 4.5 milliliters of water, add 6.0 grams of carbon nanotubes after completely dissolving, stir well and let it stand at room temperature for 12 hours, then dry it in an oven at 90 ° C, and then dry the sample Put it in a tube furnace under a nitrogen atmosphere and roast it at 620°C for 5 hours, then roast it in the air at 200°C for 5 hours to obtain Catalyst 1, and take 20-30 mesh particles after granulation.
用氮气作为排空气体,用纯异丁烷作为原料,气时空速为530h-1,反应在常压下进行,温度为480℃。异丁烷转化率为25.5%,对异丁烯选择性为95.0%,异丁烯得率为24.2%。 Nitrogen was used as the exhaust gas, pure isobutane was used as the raw material, the gas hourly space velocity was 530h -1 , the reaction was carried out under normal pressure, and the temperature was 480°C. The conversion rate of isobutane is 25.5%, the selectivity to isobutene is 95.0%, and the yield of isobutene is 24.2%.
实施例2 Example 2
将2.0克采用浸渍法制备的7%V/CNT催化剂置于一个直径10mm的不锈钢管固定床反应器中,催化剂中钒的含量为7.0%。催化剂制备步骤如下: 2.0 g of 7% V/CNT catalyst prepared by impregnation method was placed in a stainless steel tube fixed-bed reactor with a diameter of 10 mm, and the content of vanadium in the catalyst was 7.0%. Catalyst preparation steps are as follows:
在4.5毫升水中溶解1.103克偏钒酸铵和2.5克草酸,完全溶解后加入6.0克碳纳米管,搅拌均匀后在室温下静置12小时,之后置于90℃烘箱中烘干,然后将样品置于管式炉中氮气气氛下620℃焙烧5小时后,空气中250℃焙烧5小时后得到催化剂2,造粒后取20 – 30目颗粒。 Dissolve 1.103 grams of ammonium metavanadate and 2.5 grams of oxalic acid in 4.5 milliliters of water, add 6.0 grams of carbon nanotubes after completely dissolving, stir well and let it stand at room temperature for 12 hours, then dry it in an oven at 90 ° C, and then dry the sample After being placed in a tube furnace under a nitrogen atmosphere and calcined at 620°C for 5 hours, and then calcined at 250°C in air for 5 hours, Catalyst 2 was obtained. After granulation, 20-30 mesh particles were taken.
用氮气作为排空气体,用纯异丁烷作为原料,气时空速为530h-1,反应在常压下进行,温度为550℃。异丁烷转化率为54.0%,异丁烯选择性为92.0%,异丁烯得率49.7%。 Nitrogen was used as the exhaust gas, pure isobutane was used as the raw material, the gas hourly space velocity was 530h -1 , the reaction was carried out under normal pressure, and the temperature was 550°C. The conversion rate of isobutane is 54.0%, the selectivity of isobutene is 92.0%, and the yield of isobutene is 49.7%.
实验证明此时为最佳反应条件。 Experiments have shown that this is the best reaction condition.
实施例3 Example 3
将2.0克采用浸渍法制备的3%V/CNT催化剂置于一个直径10mm的不锈钢管反应器中,催化剂中V的含量为3.0%。催化剂制备步骤如下: 2.0 g of 3% V/CNT catalyst prepared by impregnation method was placed in a stainless steel tube reactor with a diameter of 10 mm, and the content of V in the catalyst was 3.0%. Catalyst preparation steps are as follows:
在4.5毫升水中溶解0.437克偏钒酸铵和2.0克草酸,完全溶解后加入6.0克碳纳米管,搅拌均匀后在室温下静置12小时,之后置于90℃烘箱中烘干,然后将样品置于管式炉中氮气气氛下620℃焙烧2.5小时后,空气中300℃焙烧6小时后得到催化剂3,造粒后取20 – 30目颗粒。 Dissolve 0.437 grams of ammonium metavanadate and 2.0 grams of oxalic acid in 4.5 milliliters of water, add 6.0 grams of carbon nanotubes after completely dissolving, stir well and let it stand at room temperature for 12 hours, then dry it in an oven at 90 ° C, and then dry the sample Put it in a tube furnace under a nitrogen atmosphere and roast it at 620°C for 2.5 hours, then roast it in the air at 300°C for 6 hours to obtain catalyst 3, and take 20-30 mesh particles after granulation.
用氮气作为排空气体,用纯异丁烷作为原料,气时空速为10h-1,反应压力为1.0MPa,温度为620℃。异丁烷转化率为49.2%,对异丁烯选择性为86.5%,异丁烯得率为42.6%。 Nitrogen was used as the exhaust gas, pure isobutane was used as the raw material, the gas hourly space velocity was 10h -1 , the reaction pressure was 1.0MPa, and the temperature was 620°C. The conversion rate of isobutane was 49.2%, the selectivity to isobutene was 86.5%, and the yield of isobutene was 42.6%.
实施例4 Example 4
将2.0克采用浸渍法制备的11%V/CNT催化剂置于一个直径10mm的不锈钢管反应器中,催化剂中V的含量为5.0%。催化剂制备步骤如下: 2.0 g of 11% V/CNT catalyst prepared by impregnation method was placed in a stainless steel tube reactor with a diameter of 10 mm, and the V content in the catalyst was 5.0%. Catalyst preparation steps are as follows:
在4.5毫升水中溶解1.888克偏钒酸铵和3.7克草酸,完全溶解后加入6.0克碳纳米管,搅拌均匀后在室温下静置12小时,之后置于90℃烘箱中烘干,然后将样品置于管式炉中氮气气氛下620℃焙烧8小时后,空气中250℃焙烧3小时后得到催化剂4,造粒后取20 – 30目颗粒。 Dissolve 1.888 grams of ammonium metavanadate and 3.7 grams of oxalic acid in 4.5 milliliters of water, add 6.0 grams of carbon nanotubes after completely dissolving, stir well and let it stand at room temperature for 12 hours, then dry it in an oven at 90 ° C, and then dry the sample Put it in a tube furnace under a nitrogen atmosphere and roast it at 620°C for 8 hours, then roast it in air at 250°C for 3 hours to obtain catalyst 4, and take 20-30 mesh particles after granulation.
用氮气作为排空气体,用纯异丁烷作为原料,气时空速为900h-1,反应压力为0.5MPa,温度为550℃。异丁烷转化率为39.4%,对异丁烯选择性为92.5%,异丁烯得率为36.4%。 Nitrogen is used as the exhaust gas, pure isobutane is used as the raw material, the gas hourly space velocity is 900h -1 , the reaction pressure is 0.5MPa, and the temperature is 550°C. The conversion rate of isobutane is 39.4%, the selectivity to isobutene is 92.5%, and the yield of isobutene is 36.4%.
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| CN105435773A (en) * | 2015-12-15 | 2016-03-30 | 复旦大学 | Catalyst for preparing isobutene through isobutane dehydrogenation and preparation method thereof |
| CN105435773B (en) * | 2015-12-15 | 2018-07-10 | 复旦大学 | Catalyst for preparing isobutene through dehydrogenation of iso-butane and preparation method thereof |
| CN111137851A (en) * | 2020-01-09 | 2020-05-12 | 浙江大学 | Light metal borohydride/carbon-loaded nano vanadium trioxide composite hydrogen storage material and preparation method thereof |
| CN111137851B (en) * | 2020-01-09 | 2021-05-14 | 浙江大学 | A kind of light metal borohydride/carbon supported nanometer vanadium trioxide composite hydrogen storage material and preparation method thereof |
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