Summary of the invention
Main purpose of the present invention is in the base plate for packaging formation method that the ultra-thin Seed Layer of a kind of tool (seed layer) is provided; Pressing tinsel on a surface of substrate then runs through this substrate and tinsel and forms a hole, then; Whole the etching away of tinsel formed a basal plane; And in the last ultra-thin ultra-thin Seed Layer of thickness that forms of the Kong Bi of this basal plane and hole, wherein basal plane can be rough surface, and this ultra-thin Seed Layer is an electric conducting material; This ultra-thin Seed Layer can rise and fall along with the roughness of basal plane, and so this ultra-thin Seed Layer is also for having the conductive layer of rough surface.
Then, dry film is pressed on this ultra-thin Seed Layer, forms opening by image transfer; Opening exposes the ultra-thin Seed Layer of part and opens at least one hole; And in the opening of dry film plated metal, filling up opening, and produce metal coupling; Wherein metal coupling increases the adherence and the adhesion of metal coupling or circuit and substrate through the rough surface of ultra-thin Seed Layer; And, can increase the yield of making the fine rule road because therefore the very thin thickness of ultra-thin Seed Layer can effectively dwindle the live width and the line-spacing of circuit on the substrate.
At last, divest dry film and with beyond the hole and the ultra-thin Seed Layer that is not covered by metal coupling remove.
Another main purpose of the present invention is in the base plate for packaging formation method that the ultra-thin Seed Layer of a kind of tool is provided; The utilization of this method is at the base-material of the upper and lower surfaces pressing tinsel of substrate; Then run through this substrate and tinsel and tinsel and form a hole, then, tinsel and tinsel are etched away; Form top base and reach basal plane down; Top base and down basal plane can be rough surface, then at top base and form the ultra-thin ultra-thin Seed Layer of thickness on the Kong Bi of basal plane and hole down, wherein this ultra-thin Seed Layer is an electric conducting material; This ultra-thin Seed Layer is along with substrate can be along with top base and the roughness fluctuating of basal plane down, and so this ultra-thin Seed Layer is also for having the conductive layer of rough surface.
Then, dry film is pressed on this ultra-thin Seed Layer, dry film is formed opening with the mode of image transfer; Opening exposes the ultra-thin Seed Layer of part and opens at least one hole, and then plated metal fills up opening and produces metal coupling; Wherein the metal coupling rough surface that sees through ultra-thin Seed Layer increase and substrate between adherence and adhesion; And, can increase the yield of making the fine rule road because therefore the very thin thickness of ultra-thin Seed Layer can effectively dwindle the live width and the line-spacing of circuit on the substrate.
At last, divest dry film and with beyond the hole and the ultra-thin Seed Layer that is not covered by metal coupling remove.
Further, with above-mentioned double-decker, extend to form the multi-layer sheet structure more than three layers in the same way again.
The base plate for packaging formation method of the ultra-thin Seed Layer of tool of the present invention (seed layer); Mainly be to utilize ultra-thin Seed Layer to replace the layer of metal foil in the general base plate for packaging; Because ultra-thin Seed Layer has ultra-thin thickness; Therefore can effectively dwindle the live width and the line-spacing of circuit on the substrate, further improve the yield of making the fine rule base board.In addition, ultra-thin Seed Layer is the conductive layer with rough surface, thus metal coupling or circuit can see through that ultra-thin Seed Layer increases and substrate between adherence and adhesion, be difficult for and substrate attachment in order to avoid some metal material, thereby the problem that comes off.
Embodiment
Those skilled in the art below cooperate Figure of description that execution mode of the present invention is done more detailed explanation, so that can implement after studying this specification carefully according to this.
With reference to figure 1A-Fig. 1 H, Figure 1A-Fig. 1 H is the administration step sketch map of first embodiment of the invention.
At first, shown in Figure 1A-Figure 1B, on the surface of pressing one tinsel 20 to one substrates 10; Then, run through substrate 10 and form at least one hole 30 (being) in Fig. 1 C, then as representative with a hole 30 with tinsel 20; Etching is to remove tinsel 20; In order to let the surface of substrate 10 become a basal plane 11, wherein etch away the roughness (making basal plane 11 form a rough rough surface) that tinsel 20 can increase the surface of substrate 10, shown in Fig. 1 D.
Then; Form a ultra-thin Seed Layer (seed layer) 25 on the Kong Bi of basal plane 11 and hole 30; Wherein this ultra-thin Seed Layer 27 is to be made up of electric conducting material; This ultra-thin Seed Layer 25 is along with this basal plane 11 rises and falls, and therefore this ultra-thin Seed Layer 25 is also for to have the Seed Layer of rough surface, shown in Fig. 1 E.Then, pressing one dry film 40 utilizes the image transfer mode on this ultra-thin Seed Layer 25, makes this dry film 40 have at least one opening, and opening can expose a part of and this hole 30 of ultra-thin Seed Layer 25.
Then, have plated metal on the dry film of opening accomplishing image transfer, make on the ultra-thin Seed Layer 25 that the dry film opening is exposed; And hole 30 filled up; In order to form at least one metal coupling 51,53, wherein institute's electroplated metal can be the alloy of copper or copper, shown in Fig. 1 F; When ultra-thin Seed Layer 25 has the rough surface that rises and falls along with basal plane 11, can increase the adherence and the adhesion of plating metal coupling 51,53 on it.At last, divest dry film 40 and also will do not removed, shown in Fig. 1 G-Fig. 1 H by the ultra-thin Seed Layer 25 of metal coupling 51,53 coverings.
The surface that is noted that substrate comprises the upper surface of this substrate and one of them of lower surface, is the expression of above surface in Figure 1B.
Be noted that this tinsel 20 can be copper foil, metal coupling 51,53 can be one of them that copper bump and this at least one hole 30 comprise buried via hole, blind hole and through hole.
Be noted that; The method that forms ultra-thin Seed Layer 25 comprises one of them of chemical deposition and electricity slurry sputter; And this ultra-thin Seed Layer has a thickness, and this thickness is less than 1 μ m, because the thickness of this ultra-thin Seed Layer as thin as a wafer; Therefore can effectively dwindle the live width and the line-spacing of circuit on the substrate, so can increase the yield of making the fine rule road.
With reference to figure 2A-Fig. 2 G, the administration step sketch map of second embodiment of the invention.
At first, shown in Fig. 2 A, prepare first tinsel 22 to the substrate 10 of pressing upper surface, and pressing second tinsel 24 be pressure bonded to a base-material of the lower surface of substrate 10.Then; Run through substrate 10, first tinsel 22 and second tinsel 24, to form at least one hole 35 (being) in Fig. 2 B, then as representative with a through hole; Etching is to remove first tinsel 22; In order to letting the upper surface of this substrate 10 become top base 13, and etching is to remove second tinsel 24, in order to let the lower surface of substrate 10 become basal plane 15 down; Wherein etch away first tinsel 22 and second tinsel 24 can increase substrate 10 upper and lower surfaces and roughness (being that top base 13 can be a rough surface with following basal plane 15), shown in Fig. 2 C.
Then; Form a ultra-thin Seed Layer 27 on the Kong Bi of the surface of top base 13 and following basal plane 15 and hole 35; Wherein this ultra-thin Seed Layer 27 is to be made up of electric conducting material; This ultra-thin Seed Layer 27 is along with the surface undulation of top base 13 with following basal plane 15, and therefore this ultra-thin Seed Layer 27 also can be for having the conductive layer of rough surface, shown in Fig. 2 D.Then; Pressing first dry film 42 is on the ultra-thin Seed Layer 27 that is positioned on this top base 13; And pressing one second this dry film 44 is on the ultra-thin Seed Layer 27 that is positioned on this unsmooth lower surface 15; This first dry film 42 and this second this dry film 44 have at least one opening respectively after the image transfer, expose ultra-thin Seed Layer 27 and hole 35 partly.
Then, shown in Fig. 2 E, accomplish image transfer and have plated metal on the dry film of opening; On the ultra-thin Seed Layer 27 that metal is formed on exposed; And opening 35 filled up, and form at least one metal coupling 55,57,59, wherein institute's electroplated metal can be the alloy of copper or copper; Wherein when ultra-thin Seed Layer 27 has rough surface, can increase plating metal coupling 55,57,59 and the adherence and the adhesion of substrate on it.At last, divest first dry film 42 and second dry film 44 and general and do not removed, and form the pair of lamina structure, shown in Fig. 2 F-Fig. 2 G by the ultra-thin Seed Layer 27 that metal coupling 55,57,59 covers.
Be noted that; First tinsel 22 and second tinsel 24 can be copper foil; Metal coupling 55,57,59 can be one of them that copper bump and this at least one hole 35 comprise buried via hole, blind hole and through hole; Wherein fill up hole 35, and form metal coupling 57,59, the circuit unit of upper surface and the circuit unit of lower surface are electrically connected at two ends.
Be noted that; The method that forms ultra-thin Seed Layer 27 comprises one of them of chemical deposition and electricity slurry sputter; And this ultra-thin Seed Layer has a thickness, and this thickness is less than 1 μ m, because the thickness of this ultra-thin Seed Layer as thin as a wafer; Therefore can effectively dwindle the live width and the line-spacing of circuit on the substrate, so can increase the yield of making the fine rule road.
With reference to figure 3A-Fig. 3 H, the administration step sketch map of third embodiment of the invention.Shown in Fig. 3 A-Fig. 3 H; The third embodiment of the present invention is used the double-decker of second embodiment; Be the multi-layer sheet structure and extend to form; Shown in Fig. 3 A-Fig. 3 B, forming one the 3rd substrate 60 respectively with the step of second embodiment formed double-decker top and/or bottom, and on the 3rd substrate each pressing one tinsel 70.Then, shown in Fig. 3 C, the mode of using second embodiment forms at least one hole, among Fig. 3 C with hole 37 as through hole signal and hole 39 as the signal of buried via hole.
Then; Tinsel 70 is divested with etching mode; Form one first basal plane 17 and/or second basal plane 19 on the surface of the 3rd substrate 60 and make; First basal plane 17 and second basal plane 19 can be rough surface, then forming a ultra-thin Seed Layer 29 on first basal plane 17, second basal plane 19 and on the hole wall of hole 37,39, shown in Fig. 3 D-Fig. 3 E.
Then; On top and the bottom form the 3rd dry film 46 and the 4th dry film 48 respectively, and utilize image transfer to form at least one opening, accomplish image transfer and have plated metal on the dry film of opening; On the ultra-thin Seed Layer 29 that metal is formed on exposed; And opening 37,39 filled up, and form at least one metal coupling 81,83,85, shown in Fig. 3 F.
Then, remove dry film, the ultra-thin Seed Layer 29 that will not have metal coupling 81,83,85 to coat again removes, and shown in Fig. 3 G-Fig. 3 H, and forms a multi-layer sheet structure.Wherein from filling up hole 37 and metal coupling 81,85 can be electrically connected the assembly of the superiors and undermost assembly at two ends, and fill up hole 39 and the metal coupling 83 that forms, internal layer and skin are electrically connected.
The above person is merely in order to explain preferred embodiment of the present invention; Be not that attempt is done any pro forma restriction to the present invention according to this; Therefore, all have in that identical invention spirit is following do relevant any modification of the present invention or change, all must be included in the category that the invention is intended to protect.