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CN102812355A - Method for manufacturing thin layer chromatography plates - Google Patents

Method for manufacturing thin layer chromatography plates Download PDF

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CN102812355A
CN102812355A CN2011800108326A CN201180010832A CN102812355A CN 102812355 A CN102812355 A CN 102812355A CN 2011800108326 A CN2011800108326 A CN 2011800108326A CN 201180010832 A CN201180010832 A CN 201180010832A CN 102812355 A CN102812355 A CN 102812355A
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stationary phase
coating
catalyst layer
elongated
silicon
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M·R·林福德
R·C·戴维斯
R·R·范佛里特
D·S·詹森
杨立
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Brigham Young University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/90Plate chromatography, e.g. thin layer or paper chromatography
    • G01N30/92Construction of the plate
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • B01J20/205Carbon nanostructures, e.g. nanotubes, nanohorns, nanocones, nanoballs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
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    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3202Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
    • B01J20/3204Inorganic carriers, supports or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
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    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502707Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by the manufacture of the container or its components

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Abstract

A method for manufacturing a thin layer chromatography ("TLC") plate (100) is disclosed. The method includes forming a catalyst layer (104) disposed on a substrate that includes a first portion and at least a second portion, each of the first and at least a second portions exhibiting a selected non-linear configuration. The method also includes forming a layer of elongated nanostructures (e.g. carbon nanotubes), and at least partially coating the elongated nanostructures with a coating. The coating includes a stationary phase and/or precursor of a stationary phase for use in chromatography. The stationary phase is functionalized with hydroxyl groups by exposure to acidified water vapor or immersion in a concentrated acid liquid bath (e.g. HCI and methanol). At least a portion of the elongated nanostructures are removed after being coated.

Description

制备薄层色谱板的方法Method for Preparing Thin-Layer Chromatography Plates

相关申请的交叉引用Cross References to Related Applications

本申请要求了于2010年2月26日提交的题为“制备有效的薄层色谱载体的方法”的美国临时申请No.61/339,095的权益,该申请的公开内容在此全文引入作为参考。This application claims the benefit of US Provisional Application No. 61/339,095, entitled "Methods of Making Effective Thin Layer Chromatography Supports," filed February 26, 2010, the disclosure of which is hereby incorporated by reference in its entirety.

背景技术 Background technique

色谱和固相萃取(“SPE”)是在多种分析化学和生物化学环境中采用的常用分离技术。色谱和SPE常用于对感兴趣的样品中的各种成分或馏分的分离、萃取和分析。色谱和SPE也可用于样品的制备、纯化、浓缩和清洁。Chromatography and solid phase extraction ("SPE") are common separation techniques employed in a variety of analytical chemistry and biochemical settings. Chromatography and SPE are commonly used for the separation, extraction and analysis of various components or fractions in a sample of interest. Chromatography and SPE can also be used for sample preparation, purification, concentration and cleanup.

色谱和SPE涉及基于由样品随其流动的流动相所携带的样品组分与样品所流经的固定相的差别亲和力来分离复杂混合物的多种技术。一般而言,色谱和SPE涉及到固定相的使用,所述固定相包括装入筒中、柱子中或者作为薄层设置在板上的吸附剂。薄层色谱(“TLC”)使用在载体或基材板上的薄层中铺展的固定相。常用的固定相包括硅胶基吸收剂材料。Chromatography and SPE involve techniques for separating complex mixtures based on the differential affinities of sample components carried by the mobile phase through which the sample flows and the stationary phase through which the sample flows. In general, chromatography and SPE involve the use of stationary phases comprising sorbents packed in cartridges, columns, or disposed as thin layers on plates. Thin layer chromatography ("TLC") uses a stationary phase spread in a thin layer on a support or substrate plate. Commonly used stationary phases include silica-based absorbent materials.

流动相通常是溶剂基液体,尽管气相色谱通常采用气体流动相。取决于待分析样品的各种特性以及样品中希望进行萃取和/或分析的各种组分,液体流动相的组成可能明显不同。例如液体流动相的pH和溶剂性质可能明显不同。另外,取决于所采用的固定相的特性,液体流动相的组成可能不同。在给定的色谱或SPE程序期间,经常采用几种不同的流动相。Mobile phases are usually solvent-based liquids, although gas chromatography usually employs gaseous mobile phases. The composition of the liquid mobile phase can vary significantly depending on the various characteristics of the sample to be analyzed and the various components of the sample which it is desired to extract and/or analyze. For example, the pH and solvent properties of liquid mobile phases can vary significantly. Additionally, depending on the nature of the stationary phase employed, the composition of the liquid mobile phase may vary. During a given chromatography or SPE procedure, several different mobile phases are often employed.

典型的TLC板是通过将吸附剂(起固定相的作用)与少量惰性粘合剂和水混合制备的。可将该混合物作为相对较粘浆料在载体片上铺展开。然后,可将所得的板在烘箱中干燥和活化。通过粘合剂将所得的固定相结合固定于载体片或其它基材上。粘合剂的存在可能导致与流动相的二次相互作用以及分离效率的下降。A typical TLC plate is prepared by mixing a sorbent (which acts as a stationary phase) with a small amount of an inert binder and water. The mixture can be spread on a carrier sheet as a relatively viscous slurry. The resulting panels can then be dried and activated in an oven. The obtained stationary phase is bonded and fixed on a carrier sheet or other substrates through an adhesive. The presence of binders may lead to secondary interactions with the mobile phase and a decrease in separation efficiency.

发明内容 Contents of the invention

本发明的实施方案涉及TLC板、在色谱中使用这种TLC板的方法、以及相关的制备方法,其中形成多个细长的固定相结构并且在不使用单独粘合剂情况下将该结构固定于基材。不使用任何粘合剂可防止不需要的二次相互作用,和可提高分离效率。Embodiments of the present invention relate to TLC plates, methods of using such TLC plates in chromatography, and related methods of preparation, wherein a plurality of elongated stationary phase structures are formed and immobilized without the use of a separate adhesive on the substrate. The absence of any binder prevents unwanted secondary interactions and improves separation efficiency.

在一个实施方案中,公开了一种用于制备TLC板的方法。该方法包括形成细长纳米结构层,和用涂层至少部分涂覆该细长纳米结构。该涂层包括用于色谱的固定相和/或固定相前体。在一个实施方案中,可随后在氧化环境中通过加热烧掉细长纳米结构,由此除去该细长纳米结构。在一个实施方案中,细长纳米结构层包括在催化剂层的第一部分上生长的第一部分,和在催化剂层的至少第二部分上生长的至少第二部分,每一部分均显示出选定的非线性结构。In one embodiment, a method for preparing a TLC plate is disclosed. The method includes forming a layer of elongated nanostructures, and at least partially coating the elongated nanostructures with a coating. The coating includes a stationary phase and/or a stationary phase precursor for chromatography. In one embodiment, the elongated nanostructures can then be removed by heating in an oxidizing environment to burn off the elongated nanostructures. In one embodiment, the layer of elongated nanostructures includes a first portion grown on the first portion of the catalyst layer, and at least a second portion grown on at least a second portion of the catalyst layer, each portion exhibiting a selected non- linear structure.

在一个实施方案中,公开了一种TLC板。所述TLC板包括基材和沿纵向延伸远离基材的多个固定相结构。多个固定相结构的至少一部分显示出细长的几何结构并且基本不含用作在其上形成固定相结构的模板的碳纳米管(“CNT”)。在一个实施方案中,多个固定相结构以选定的图案排列在基材上。多个固定相结构的第一和至少第二部分可以各自以非线性图案例如Z字形图案或其它选定的非线性图案排列。这种非线性图案提供给固定相结构增加的机械稳定性,因为单个固定相结构易于彼此至少部分缠结或接触,相对于彼此提供了支承。另外,已经发现使用Z字形或其它非线性图案抵消了在氧化形成固定相结构期间材料从基材上剥离的趋势。In one embodiment, a TLC plate is disclosed. The TLC plate includes a substrate and a plurality of stationary phase structures extending longitudinally away from the substrate. At least a portion of the plurality of stationary phase structures exhibits an elongated geometry and is substantially free of carbon nanotubes ("CNTs") that serve as templates for forming the stationary phase structures thereon. In one embodiment, a plurality of stationary phase structures are arranged in a selected pattern on the substrate. The first and at least second portions of the plurality of stationary phase structures can each be arranged in a non-linear pattern, such as a zigzag pattern or other selected non-linear pattern. This non-linear pattern provides increased mechanical stability to the stationary phase structures, as individual stationary phase structures tend to at least partially entangle or contact each other, providing support relative to each other. Additionally, it has been found that the use of a zigzag or other non-linear pattern counteracts the tendency of material to peel off from the substrate during oxidation to form the stationary phase structure.

在一个实施方案中,公开了一种实施色谱的方法。该方法包括提供包含基材和沿纵向延伸远离基材的多个固定相结构的TLC板。该多个固定相结构的至少一部分显示出细长的几何结构。该方法还包括将待分析样品施涂于该TLC板的多个固定相结构,和拖动流动相使其流经施涂有样品的多个固定相结构。样品的不同组分可作为流动相被分离,和该样品与TLC板相互作用。In one embodiment, a method of performing chromatography is disclosed. The method includes providing a TLC plate comprising a substrate and a plurality of stationary phase structures extending longitudinally away from the substrate. At least a portion of the plurality of stationary phase structures exhibits an elongated geometry. The method also includes applying the sample to be analyzed to the plurality of stationary phase structures of the TLC plate, and dragging the mobile phase through the plurality of stationary phase structures to which the sample is applied. The different components of the sample can be separated as the mobile phase, and the sample interacts with the TLC plate.

所公开的实施方案的任何特征可以无限制地彼此组合使用。此外,通过考虑以下详细描述和附图,对于本领域那些普通技术人员而言,本公开内容的其它特征和优点将变得明显。Any features of the disclosed embodiments may be used in combination with each other without limitation. Furthermore, other features and advantages of the present disclosure will become apparent to those of ordinary skill in the art by consideration of the following detailed description and accompanying drawings.

附图说明 Description of drawings

图1为TLC板中间结构的实施方案的示意性俯视平面图,该中间结构包括基材以及设置在基材上的催化剂层,其中催化剂层显示出Z字形图案;Figure 1 is a schematic top plan view of an embodiment of a TLC plate intermediate structure comprising a substrate and a catalyst layer disposed on the substrate, wherein the catalyst layer exhibits a zigzag pattern;

图2为类似于图1的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出替代的Z字形图案;Figure 2 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 1, but with the catalyst layer showing an alternative zigzag pattern;

图3为类似于图1的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出基本平行的间隔图案;Figure 3 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 1, but with catalyst layers exhibiting a substantially parallel spaced pattern;

图4为类似于图3的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出另一种基本平行的间隔图案;Figure 4 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 3, but with the catalyst layers exhibiting an alternative substantially parallel spaced pattern;

图5为类似于图1的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出菱形图案;Figure 5 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 1, but with the catalyst layer exhibiting a diamond pattern;

图6为类似于图5的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出另一种菱形图案;Figure 6 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 5, but with the catalyst layer exhibiting an alternative diamond pattern;

图7为类似于图1的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出蜂窝状图案;Figure 7 is a schematic top plan view of another embodiment of a TLC plate intermediate structure similar to Figure 1, but with the catalyst layer showing a honeycomb pattern;

图8为类似于图7的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出另一种蜂窝状图案;Figure 8 is a schematic top plan view of another embodiment of a TLC panel intermediate structure similar to Figure 7, but with the catalyst layer showing an alternative honeycomb pattern;

图9为类似于图7的TLC板中间结构的另一个实施方案的示意性俯视平面图,但催化剂层显示出另一种蜂窝状图案;Figure 9 is a schematic top plan view of another embodiment of a TLC panel intermediate structure similar to Figure 7, but with the catalyst layer exhibiting an alternative honeycomb pattern;

图10A为图1的TLC板中间结构的剖面图;10A is a cross-sectional view of the TLC plate intermediate structure of FIG. 1;

图10B为带有在催化剂层上生长的CNT的图10A的TLC板中间结构的剖面图;Figure 10B is a cross-sectional view of the TLC plate intermediate structure of Figure 10A with CNTs grown on the catalyst layer;

图10C为CNT已至少部分被涂层涂覆的图10B的TLC板中间结构的剖面图;Figure 10C is a cross-sectional view of the TLC plate intermediate structure of Figure 10B in which CNTs have been at least partially coated with a coating;

图10CC为图10C的经涂覆CNT之一的放大俯视平面图;Figure 10CC is an enlarged top plan view of one of the coated CNTs of Figure 10C;

图10D为图10C的TLC板中间结构的剖面图,其中CNT已被烧掉并氧化涂层从而形成固定相结构;Figure 10D is a cross-sectional view of the intermediate structure of the TLC plate of Figure 10C, wherein the CNTs have been burned off and the coating has been oxidized to form a stationary phase structure;

图10DD为类似于图10CC的放大俯视平面图,但CNT已被烧掉;Figure 10DD is an enlarged top plan view similar to Figure 10CC, but with the CNTs burned away;

图11A为由类似于图1的TLC板中间结构制成的TLC板的示意性俯视平面图;11A is a schematic top plan view of a TLC panel made from a TLC panel intermediate structure similar to that of FIG. 1;

图11B为图11A的TLC板中间结构的放大俯视平面图,图中示出了几个设置在该TLC板基材上的高纵横比沉积的固定相结构;11B is an enlarged top plan view of the TLC plate intermediate structure of FIG. 11A showing several high aspect ratio deposited stationary phase structures disposed on the TLC plate substrate;

图12A和12B给出的图线描述了根据本发明工作实施例氧化前和氧化后TLC板的能量分散x射线光谱(“EDX”)谱图;Figures 12A and 12B present graphs depicting energy dispersive x-ray spectroscopy ("EDX") spectra of TLC plates before and after oxidation according to working examples of the present invention;

图13A-13D给出了在氧化铝基材上形成的各种非线性催化剂层图案的扫描电子显微镜(“SEM”)图像;Figures 13A-13D present scanning electron microscope ("SEM") images of various nonlinear catalyst layer patterns formed on alumina substrates;

图14A-14P给出了TLC板的SEM图像,所述TLC板具有不同的催化剂层厚度以及在催化剂层上形成的具有不同相应高度的CNT和SiO2细长纳米结构;14A-14P present SEM images of TLC plates with different catalyst layer thicknesses and CNT and SiO elongated nanostructures with different corresponding heights formed on the catalyst layer;

图15A-15N给出了硅渗透的CNT和氧化的细长纳米结构的SEM图像;Figures 15A-15N present SEM images of silicon infiltrated CNTs and oxidized elongated nanostructures;

图16A-16D给出了比较各种TLC板分离效率的SEM和其它图像;Figures 16A-16D present SEM and other images comparing the separation efficiency of various TLC plates;

图17给出了各种硅渗透的CNT结构以及该结构氧化后的图像;Figure 17 shows various silicon-infiltrated CNT structures and images of the structure after oxidation;

图18A给出了另一种制备的具有Z字形结构的SiO2固定相结构的TLC板的SEM图像;Fig. 18A has provided the SEM image of the TLC plate of the SiO of another kind of preparation with zigzag structure stationary phase structure;

图18B给出了点有CAMAG测试混合物的TLC板的结果;Figure 18B shows the results of a TLC plate spotted with the CAMAG test mixture;

图18C给出了点有CAMAG测试混合物的商购TLC板的比较结果;Figure 18C shows a comparison of commercially available TLC plates spotted with the CAMAG test mixture;

图19为渗透以形成硅壳后CNT芯线的透射电子显微镜(“TEM”)和扫描透射电子显微镜(“STEM”)图像,和电子能量损耗光谱(“EELS”)相关数据;和Figure 19 is a transmission electron microscope ("TEM") and a scanning transmission electron microscope ("STEM") image of a CNT core after infiltration to form a silicon shell, and electron energy loss spectroscopy ("EELS") correlation data; and

图20为另一种制备的具有Z字形结构的TLC板的SEM图像。FIG. 20 is an SEM image of another prepared TLC plate with a zigzag structure.

具体实施方式 Detailed ways

I.引言I. introduction

本发明的实施方案涉及TLC板和相关的制备方法及应用。公开的TLC板可包括在不使用单独粘合剂的情况下固定于基材的多个细长固定相结构,从而提供适于色谱用途的高孔隙结构。不使用任何粘合剂可防止不需要的二次相互作用,和可提高分离效率。Embodiments of the present invention relate to TLC plates and related methods of preparation and use. The disclosed TLC plates can include multiple elongated stationary phase structures immobilized to a substrate without the use of a separate adhesive, thereby providing a highly porous structure suitable for chromatographic use. The absence of any binder prevents unwanted secondary interactions and improves separation efficiency.

II.制备TLC板的方法的实施方案以及TLC板实施方案II. Embodiments of methods of making TLC plates and TLC plate embodiments

在各种实施方案中,TLC板可通过如下方式制备:在基材上形成细长纳米结构层,然后用包含用于色谱的固定相和/或固定相前体的涂层至少部分涂覆该细长纳米结构。虽然在下文的描述中将CNT用作合适的细长纳米结构的实例,但也可采用其它细长纳米结构,诸如有或没有多孔涂层的半导体纳米线、有或没有多孔涂层的金属纳米线、通过纳米印刷光刻所形成的纳米柱、前述纳米结构的组合或者任何其它合适的纳米结构。In various embodiments, TLC plates can be prepared by forming a layer of elongated nanostructures on a substrate and then at least partially coating the layer with a coating comprising a stationary phase and/or a stationary phase precursor for chromatography. elongated nanostructures. Although CNTs are used as an example of a suitable elongated nanostructure in the description below, other elongated nanostructures, such as semiconductor nanowires with or without porous coating, metallic nanowires with or without porous coating, can also be used. wires, nanopillars formed by nanoimprint lithography, combinations of the foregoing nanostructures, or any other suitable nanostructures.

CNT通常可能相对于彼此垂直排列,尽管相邻的CNT可能出现一些接触和/或至少部分缠结,这可以提供给整个CNT丛林增加的机械稳定性。CNT用厚度小于CNT间距的固定相涂覆,这得到借助于色谱通过它可能进行分离的多孔介质。CNT丛林作为其上可以涂覆和/或形成固定相的框架使用,得到通常不含任何用于将固定相结合于基材上的粘合剂的最终结构。CNTs may generally be perpendicularly aligned with respect to each other, although adjacent CNTs may exhibit some contact and/or at least partial entanglement, which may provide increased mechanical stability to the entire CNT forest. The CNTs are coated with a stationary phase with a thickness smaller than the CNT spacing, which results in a porous medium through which separation is possible by means of chromatography. The CNT jungle is used as a framework on which the stationary phase can be coated and/or formed, resulting in a final structure that typically does not contain any binders used to bind the stationary phase to the substrate.

所述基材可包括:底层、设置在该底层上的背衬层、以及设置在背衬层上的用以催化CNT在基材上生长的催化剂层。一般来说,可通过任何合适技术使催化剂层沉积在背衬层上。例如可使用光刻法来完成催化剂层的设置,例如掩蔽催化剂层并蚀刻除去通过掩模曝露的催化剂层区域。这种光刻法可用于制备具有选定的非线性(例如Z字形)图案的催化剂层。也可以使用其它图案化方法,例如在催化剂沉积或印刷期间用蜡纸的荫罩板。在另一个实施方案中,可施涂催化剂层从而基本上涂覆整个基材。The substrate may include: a bottom layer, a backing layer disposed on the bottom layer, and a catalyst layer disposed on the backing layer to catalyze the growth of CNTs on the substrate. In general, the catalyst layer can be deposited on the backing layer by any suitable technique. The placement of the catalyst layer can be accomplished, for example, using photolithography, such as masking the catalyst layer and etching away the areas of the catalyst layer exposed through the mask. This photolithography method can be used to prepare catalyst layers with selected non-linear (eg zigzag) patterns. Other patterning methods can also be used, such as shadow masking with stencils during catalyst deposition or printing. In another embodiment, the catalyst layer can be applied so as to coat substantially the entire substrate.

催化剂层可包含在适当的生长条件(例如加热并暴露于工艺气体如H2和含碳气体如C2H4)下催化CNT生长的任何合适材料。各种过渡金属可能适合用作催化剂层。适合的金属包括但不限于铁、镍、铜、钴、前述金属的合金、以及它们的组合。The catalyst layer may comprise any suitable material that catalyzes the growth of CNTs under appropriate growth conditions (eg, heating and exposure to process gases such as H2 and carbonaceous gases such as C2H4 ). Various transition metals may be suitable for use as catalyst layers. Suitable metals include, but are not limited to, iron, nickel, copper, cobalt, alloys of the foregoing, and combinations thereof.

基材的背衬层为TLC板的结构提供支承。例如背衬层提供催化剂层可沉积在其上的支承,和也可以起到扩散屏障的作用以有助于防止催化剂层与底层之间发生化学反应。背衬层材料的实例可以包括但不限于二氧化硅(例如熔融石英)、氧化铝、低膨胀高温硼硅酸盐玻璃(例如Pyrex 7740和/或Schott Borofloat玻璃)、钢(例如不锈钢)、硅晶片、镍基材或任何其它高温玻璃或者其它合适材料。在背衬层包含不同于氧化铝的材料的实施方案中,可通过在非-氧化铝的背衬层上施加一薄层氧化铝来制备用于CNT生长的背衬层。氧化铝层的厚度可以为约5-100nm,更特别地为约10-50nm,和最特别地为约20-40nm(例如约30nm)。The backing layer of the substrate provides support for the structure of the TLC panel. For example, the backing layer provides a support on which the catalyst layer may be deposited, and may also act as a diffusion barrier to help prevent chemical reactions between the catalyst layer and the underlying layer. Examples of backing layer materials may include, but are not limited to, silica (e.g. fused silica), alumina, low expansion high temperature borosilicate glass (e.g. Pyrex 7740 and/or Schott Borofloat glass), steel (e.g. stainless steel), silicon Wafer, nickel substrate or any other high temperature glass or other suitable material. In embodiments where the backing layer comprises a material other than alumina, the backing layer for CNT growth can be prepared by applying a thin layer of alumina over the non-alumina backing layer. The aluminum oxide layer may have a thickness of about 5-100 nm, more specifically about 10-50 nm, and most specifically about 20-40 nm (eg, about 30 nm).

催化剂层(例如铁)可施加于背衬层上。催化剂层的厚度可以为约0.1-15nm,更特别地约0.5-8nm,和甚至更特别地约0.5-5nm(例如约2-3nm)。例如催化剂层的厚度可以为约0.5nm、约1nm、约2nm、约3nm、约4nm、约5nm、约6nm、约7nm、约8nm、约9nm、约10nm、约11nm、约12nm、约13nm、约14nm或约15nm。尽管在上面描述了具体的催化剂层厚度,但发明人进一步发现改变催化剂层的厚度影响了在其它方面相同的条件下生长的CNT的直径、密度和高度中的一些或每一个。因此,根据一个实施方案,可以改变催化剂层厚度以改变生长的CNT的直径、密度或高度中的一个或多个。A catalyst layer (eg iron) can be applied on the backing layer. The thickness of the catalyst layer may be about 0.1-15 nm, more specifically about 0.5-8 nm, and even more specifically about 0.5-5 nm (eg, about 2-3 nm). For example, the thickness of the catalyst layer can be about 0.5 nm, about 1 nm, about 2 nm, about 3 nm, about 4 nm, about 5 nm, about 6 nm, about 7 nm, about 8 nm, about 9 nm, about 10 nm, about 11 nm, about 12 nm, about 13 nm, About 14nm or about 15nm. Although specific catalyst layer thicknesses are described above, the inventors have further discovered that varying the thickness of the catalyst layer affects some or each of the diameter, density and height of CNTs grown under otherwise identical conditions. Thus, according to one embodiment, the catalyst layer thickness can be varied to vary one or more of the diameter, density, or height of the growing CNTs.

催化剂层可以选定的非线性图案或其它图案施加,或者可以施加于背衬层的基本整个表面上。图1-9示出了催化剂层图案的各种实施方案。例如图1和图10A示出了包括基材101的TLC板中间结构100,该基材101具有设置在底层103上的背衬层102以及以非线性Z字形图案形成在背衬层102上的催化剂层104,其中深色的线代表图案化的催化剂。在一些实施方案中,可以在催化剂层104的一些或全部的Z字形部分中形成周期性裂缝,以提供给最终将形成的TLC板更均匀的平均流动相流速。图2示出了催化剂层104的Z字形图案的另一个实施方案,其中深色的线代表图案化的催化剂。图3和图4各自示出了根据另一个实施方案的包括基材101的TLC板中间结构100,该基材101具有设置在底层103上的背衬层102以及以基本平行的图案形成于背衬层102上的催化剂层104,其中深色的线代表图案化的催化剂。图5和图6各自示出了根据不同实施方案的包括基材101的TLC板中间结构100,该基材101具有设置在底层103上的背衬层102以及以各种重复的菱形图案形成于背衬层102上的催化剂层104,其中菱形代表催化剂。图7-9各自示出了根据不同实施方案的包括基材101的TLC板中间结构100,该基材101具有设置在底层103上的背衬层102以及以不同的蜂窝状图案形成于背衬层102上的催化剂层104。图1和2以及5-9各自示出了非线性催化剂图案,而图3和4的图案示出了通常线性的催化剂图案。The catalyst layer may be applied in a selected non-linear or other pattern, or may be applied over substantially the entire surface of the backing layer. 1-9 illustrate various embodiments of catalyst layer patterns. For example, FIGS. 1 and 10A show a TLC plate intermediate structure 100 comprising a substrate 101 having a backing layer 102 disposed on a bottom layer 103 and a non-linear zigzag pattern formed on the backing layer 102. Catalyst layer 104, where dark lines represent patterned catalysts. In some embodiments, periodic cracks may be formed in some or all of the zigzag portions of the catalyst layer 104 to provide a more uniform average mobile phase flow rate to the eventually formed TLC plate. Figure 2 shows another embodiment of the zigzag pattern of the catalyst layer 104, where the dark lines represent the patterned catalyst. 3 and 4 each show a TLC plate intermediate structure 100 comprising a substrate 101 having a backing layer 102 disposed on a bottom layer 103 and formed in a substantially parallel pattern on the backing layer 102 according to another embodiment. Catalyst layer 104 on liner 102, where dark lines represent patterned catalyst. 5 and 6 each show a TLC plate intermediate structure 100 comprising a substrate 101 having a backing layer 102 disposed on a bottom layer 103 and formed in various repeating diamond patterns in various embodiments, according to various embodiments. The catalyst layer 104 on the backing layer 102, wherein the rhombus represents the catalyst. 7-9 each show a TLC panel intermediate structure 100 comprising a substrate 101 having a backing layer 102 disposed on a bottom layer 103 and formed in a different honeycomb pattern on the backing according to various embodiments. Catalyst layer 104 on layer 102. Figures 1 and 2 and 5-9 each show a non-linear catalyst pattern, whereas the patterns of Figures 3 and 4 show a generally linear catalyst pattern.

可将催化剂层104图案化以在图案化的催化剂层104的相邻部分之间显示出任何期望的间距。例如平均床层间距“S”示于图1。在一个实施方案中,图案化催化剂层104的相邻部分之间的平均床层间距为约1-50μm,更特别地为约3-20μm,和最特别地为约5-15μm(例如约10μm)。本领域技术人员将理解,催化剂层104可形成为具有任何期望的图案和/或间距“S”。在另一个实施方案中,催化剂层104可形成为覆盖基本整个背衬层102,没有任何特定的不同图案。在一些实施方案中,催化剂层104从背衬层102的边缘向内间隔,从而基本上防止CNT在边缘上生长。在一些实施方案中,间距“S”可以在一个或两个方向上变化,例如从Z字形部分到Z字形部分变化。The catalyst layer 104 can be patterned to exhibit any desired spacing between adjacent portions of the patterned catalyst layer 104 . An example of the average bed spacing "S" is shown in Figure 1 . In one embodiment, the average bed spacing between adjacent portions of the patterned catalyst layer 104 is about 1-50 μm, more specifically about 3-20 μm, and most specifically about 5-15 μm (e.g., about 10 μm ). Those skilled in the art will appreciate that the catalyst layer 104 may be formed to have any desired pattern and/or spacing "S". In another embodiment, the catalyst layer 104 can be formed to cover substantially the entire backing layer 102 without any particular different pattern. In some embodiments, the catalyst layer 104 is spaced inward from the edge of the backing layer 102 such that CNT growth on the edge is substantially prevented. In some embodiments, spacing "S" may vary in one or both directions, eg, from zigzag portion to zigzag portion.

随着在背衬层102上形成催化剂层104,可将TLC板中间结构100置于炉内的合适载体(例如石英载体)上,并加热到约600-900℃、更特别地为约650-850℃和甚至更特别地为约700-800℃(例如约750℃)范围内的温度。在CNT生长前,催化剂层104可以在退火工艺中退火,其中H2或其它工艺气体流过催化剂层104(例如在熔融石英管内),同时温度从环境温度增至在其下将出现CNT生长的温度。H2的流量可以为约300cm3/min或者其它合适的流量。With the catalyst layer 104 formed on the backing layer 102, the TLC plate intermediate structure 100 can be placed on a suitable support (such as a quartz support) in a furnace and heated to about 600-900°C, more specifically about 650- 850°C and even more particularly a temperature in the range of about 700-800°C (eg about 750°C). Prior to CNT growth, the catalyst layer 104 may be annealed in an annealing process in which H or other process gas is flowed through the catalyst layer 104 (e.g., within a fused silica tube) while the temperature is increased from ambient to the temperature at which CNT growth will occur. temperature. The flow rate of H 2 may be about 300 cm 3 /min or other suitable flow rates.

引入工艺气体(例如H2、氨、N2或它们的组合)和含碳气体(例如乙炔、乙烯、乙醇、甲烷或它们的组合)并使它们流过催化剂层104。含碳气流也可包含惰性气体(例如氩气)以控制CNT在催化剂层104上或其上方的生长速率。工艺气体与含碳气体(例如乙烯)的流量比可以为约0.5∶1-1:1,更特别地为约0.55∶1-0.85∶1,和甚至更特别地为约0.6∶1-0.8∶1。A process gas (eg, H 2 , ammonia, N 2 , or combinations thereof) and a carbon-containing gas (eg, acetylene, ethylene, ethanol, methane, or combinations thereof) are introduced and flowed through the catalyst layer 104 . The carbon-containing gas stream may also contain an inert gas such as argon to control the growth rate of CNTs on or over the catalyst layer 104 . The flow ratio of process gas to carbon-containing gas (eg, ethylene) may be from about 0.5:1 to 1:1, more specifically from about 0.55:1 to 0.85:1, and even more specifically from about 0.6:1 to 0.8: 1.

一旦达到期望的CNT生长高度,就关掉工艺气体和含碳气体流,随着将炉子部分冷却至例如在约100-300℃之间、更特别地为约150-250℃和甚至更特别地为约175-225℃(例如约200℃)的温度下,可以用惰性气体(例如氩气)流吹扫炉腔。Once the desired CNT growth height is reached, the flow of process gas and carbon-containing gas is turned off, with the furnace partially cooled, for example to between about 100-300°C, more specifically about 150-250°C and even more specifically At a temperature of about 175-225°C (eg, about 200°C), the furnace chamber may be purged with a flow of inert gas (eg, argon).

在一个实施方案中,为了获得更高的底层宽度与CNT高度的纵横比,可采用“开始/停止”方法。例如可在CNT生长期间关掉含碳气体,从而导致CNT在多个方向上生长。这种类型的生长在一些实施方案中可能是所期望的,因为这可导致更机械稳定的CNT(例如相邻的CNT可能更易于彼此接触和/或至少部分缠结)。In one embodiment, in order to obtain higher aspect ratios of substrate width to CNT height, a "start/stop" approach can be employed. For example, the carbon-containing gas can be turned off during CNT growth, causing the CNTs to grow in multiple directions. This type of growth may be desirable in some embodiments, as it may result in more mechanically stable CNTs (eg, adjacent CNTs may be more likely to contact each other and/or at least partially entangle).

图10B为类似于图1和10A的结构的一个实施方案的剖面图,其中CNT 106已在催化剂层104上和其上方生长。可使CNT 106生长从而沿纵向延伸远离基材101。例如CNT可基本正交(即垂直)于催化剂层104和基材101的各表面延伸。根据需要,生长的CNT 106可以是单壁的或多壁的。生长的CNT 106可以具有约3-20nm、更特别地为约5-10nm(例如约8.5nm)的平均直径,和约10-2000μm、约10-1000μm、约10-500μm、约20-400μm、约20-200μm、约100-300μm、约10-100μm或者约20-200μm的平均长度。生长的CNT 106可显示出约10,000-2,000,000的平均纵横比(即平均长度与平均直径的比),例如约10,000-1,000,000或者约100,000-750,000。Figure 10B is a cross-sectional view of one embodiment of a structure similar to Figures 1 and 10A, in which CNTs 106 have been grown on and over catalyst layer 104. The CNTs 106 can be grown to extend longitudinally away from the substrate 101. For example, CNTs may extend substantially orthogonal (ie, perpendicular) to the respective surfaces of catalyst layer 104 and substrate 101 . The grown CNTs 106 can be single-walled or multi-walled, as desired. The grown CNT 106 can have an average diameter of about 3-20 nm, more particularly about 5-10 nm (e.g., about 8.5 nm), and about 10-2000 μm, about 10-1000 μm, about 10-500 μm, about 20-400 μm, about An average length of 20-200 μm, about 100-300 μm, about 10-100 μm, or about 20-200 μm. The grown CNTs 106 can exhibit an average aspect ratio (ie, the ratio of average length to average diameter) of about 10,000-2,000,000, such as about 10,000-1,000,000 or about 100,000-750,000.

可基于特定的色谱用途来选择CNT 106生长的平均长度。例如对于超薄层色谱(“UTLC”)而言,CNT 106的平均长度可为约10-100μm,对于高性能薄层色谱(“HPTLC”)而言,CNT 106的平均长度可为约100-300μm,和对于预备液相色谱法(“PLC”)而言,CNT 106的平均长度可为约500-2000μm。The average length of CNT 106 growth can be selected based on the particular chromatographic application. For example, for ultra-thin layer chromatography ("UTLC"), the average length of CNT 106 can be about 10-100 μm, and for high-performance thin-layer chromatography ("HPTLC"), the average length of CNT 106 can be about 100-100 μm. 300 μm, and for preparative liquid chromatography (“PLC”), the average length of CNT 106 may be about 500-2000 μm.

有关CNT 106生长的附加细节可以在题为“具有碳纳米管框架的X射线辐射窗”的美国专利申请No.12/239,281和12/239,339中找到。上述两个申请要求美国临时专利申请No.60/995,881的优先权。美国专利申请No.12/239,281和12/239,339以及美国临时专利申请No.60/995,881均在此全文引入作为参考。Additional details on CNT 106 growth can be found in U.S. Patent Application Nos. 12/239,281 and 12/239,339, entitled "X-Ray Radiation Windows With Carbon Nanotube Frameworks." The above two applications claim priority from US Provisional Patent Application No. 60/995,881. US Patent Application Nos. 12/239,281 and 12/239,339 and US Provisional Patent Application No. 60/995,881 are hereby incorporated by reference in their entirety.

尽管描述了CNT106为均匀间隔的,但CNT106也可以至少部分彼此缠结以形成垂直的CNT106壁。如前所述,CNT106彼此至少部分缠结和/或接触有助于减少、限制或者防止垂直的CNT106壁弯曲出平面。此外,通过使催化剂层104以选定的非线性图案(例如图1中所示的图案)图案化和使CNT106的各部分在催化剂层104的各非线性部分上生长以形成CNT106的各个壁,可以进一步增强CNT106壁的刚性,以减少、限制或防止其弯曲出平面。Although the CNTs 106 are described as being evenly spaced, the CNTs 106 can also be at least partially entangled with each other to form vertical CNT 106 walls. As previously described, at least partial entanglement and/or contact of CNTs 106 with each other helps to reduce, limit, or prevent vertical CNT 106 walls from bending out of plane. Furthermore, by patterning the catalyst layer 104 in a selected non-linear pattern, such as the pattern shown in FIG. The walls of the CNT 106 can be further stiffened to reduce, limit or prevent them from bending out of plane.

CNT用作有待于被材料渗透的框架,所述材料可以增加整个结构的机械稳定性并且提供用于色谱应用的固定相。参照图10C,在生长后,CNT 106可用一种或多种渗透剂(例如前体气体)渗透,以使涂层108沉积于CNT 106上。涂层108包含固定相和/或固定相前体。用于涂层108的材料的实例包括但不限于元素硅(例如由前体SiH4气体沉积)、二氧化硅、氮化硅、元素铝、氧化铝、元素锆、氧化锆(例如二氧化锆)、元素钛、氧化钛、无定形碳、石墨碳以及前述材料的组合。由于对涂层108的选择可改变所得的TLC板的选择性,因此可根据TLC板的预期用途来选择用于制备任何给定TLC板的涂层108。CNTs serve as a framework to be infiltrated by materials that can increase the mechanical stability of the overall structure and provide a stationary phase for chromatographic applications. Referring to FIG. 10C , after growth, the CNTs 106 may be infiltrated with one or more infiltrants (eg, precursor gases) to deposit a coating 108 on the CNTs 106 . Coating 108 includes a stationary phase and/or a stationary phase precursor. Examples of materials for coating 108 include, but are not limited to, elemental silicon (e.g., deposited from precursor SiH gas), silicon dioxide, silicon nitride, elemental aluminum, alumina, elemental zirconium, zirconia (e.g., zirconia ), elemental titanium, titanium oxide, amorphous carbon, graphitic carbon, and combinations of the foregoing. Since the choice of coating 108 can alter the selectivity of the resulting TLC plate, the coating 108 used to prepare any given TLC plate can be selected based on the intended use of the TLC plate.

在一个实施方案中,可使用化学气相沉积法(例如低压化学汽相沉积(“LPCVD”))或者其它合适的沉积方法(例如原子层沉积(“ALD”))来完成CNT 106的渗透。例如可将图10B中所示TLC板中间结构置于炉子中并且加热到约500-650℃、更特别地为约540-620℃和甚至更特别地为约560-600℃(例如约580℃)的温度。在渗透期间,可将渗透压维持在小于约400毫托。例如可将渗透压维持在约50-400毫托,更特别地为约100-300毫托,和甚至更特别地为约150-250毫托(例如约200毫托)。在这样的温度和压力条件下,渗透剂流过CNT 106从而使得在CNT 106上形成涂层108(见图10C)。处理时间可影响涂层材料的沉积量。例如渗透的处理时间可以为约0.5-10小时,更特别地为约1-5小时,和最特别地为约1-4小时(例如约3小时)。In one embodiment, infiltration of CNTs 106 may be accomplished using chemical vapor deposition, such as low pressure chemical vapor deposition ("LPCVD"), or other suitable deposition methods, such as atomic layer deposition ("ALD"). For example, the TLC plate intermediate structure shown in FIG. 10B can be placed in a furnace and heated to about 500-650° C., more specifically about 540-620° C. and even more specifically about 560-600° C. (e.g., about 580° C. )temperature. During infiltration, the osmotic pressure can be maintained at less than about 400 mTorr. For example, the osmotic pressure may be maintained at about 50-400 mTorr, more specifically about 100-300 mTorr, and even more specifically about 150-250 mTorr (eg, about 200 mTorr). Under these temperature and pressure conditions, the penetrant flows through the CNTs 106 such that a coating 108 is formed on the CNTs 106 (see FIG. 10C ). Processing time can affect the amount of coating material deposited. For example, the treatment time for infiltration may be about 0.5-10 hours, more specifically about 1-5 hours, and most specifically about 1-4 hours (eg, about 3 hours).

CNT106的无定形碳渗透可以使用在高温下流过熔融石英管的碳源进行。例如乙烯可以例如在170cm3/min的流量下与在200cm3/min的流量下的氩气混合并且在约900℃的温度下流动。由于无定形碳的轻吸收特性,因此分离后分析物的检测可能需要后样品制备。该过程可以包括用氧化稳定的标记物标记分析物,和在高温氧环境中(例如用氧等离子体)除碳。例如显影剂可以包括气相或溶液中的硅烷,其将施加于TLC板。在氧化环境(例如炉子、等离子体或火焰)中,将碳烧掉,留下SiO2图案,该图案将显示在何处出现分析物的迁移。Amorphous carbon infiltration of CNT106 can be performed using a carbon source flowing through a fused silica tube at high temperature. For example ethylene can be mixed with argon at a flow rate of 200 cm 3 /min and flowed at a temperature of about 900° C., eg at a flow rate of 170 cm 3 /min. Due to the light absorbing properties of amorphous carbon, detection of analytes after separation may require post sample preparation. The process may include labeling the analyte with an oxidatively stable label, and removing carbon in a high temperature oxygen environment (eg, with an oxygen plasma). For example the developer may comprise silane in gas phase or in solution which will be applied to the TLC plate. In an oxidizing environment such as a furnace, plasma, or flame, the carbon is burned away, leaving behind a pattern of SiO2 that will show where migration of the analyte occurs.

可以通过LPCVD用元素硅渗透CNT106,和然后如果需要或希望则进行氧化形成SiO2。用于SiO2的其它沉积方法包括直接的SiO2LPCVD、ALD,或者通过用SiH4和O2或SiH2Cl2与N2O的其它CVD方法,或者通过根据本公开对本领域技术人员将显而易见的其它用于CNT渗透的方法。发明人用元素硅进行CNT的LPCVD渗透,随后干燥氧化。硅渗透方法使用SiH4作为元素硅源。取决于希望的膜厚(渗透程度),硅渗透通过使SiH4在约20cm3/min的流量下在约530℃温度以及约160毫托的压力下流动约1-3小时进行。硅沉积后,在空气中将材料放入炉子中并且处理至约500-1000℃约1-10小时。该处理将元素硅转化成二氧化硅,同时还通过使它们氧化成CO和/或CO2而除去CNT106,由此留下由二氧化硅制成的细长固定相结构,而没有任何明显量的CNT106填充。取决于氧化过程的程度,细长固定相结构可以是基本实心的纳米线,而没有CNT存在于其中的中空中心部分。该过程制得可用于色谱的白色和/或透明的SiO2材料。在CNT线之间和周围的硅渗透可以接近完全(例如至少约90%)。The CNT 106 can be infiltrated with elemental silicon by LPCVD, and then oxidized to form SiO2 if needed or desired. Other deposition methods for SiO 2 include direct SiO 2 LPCVD, ALD, or by other CVD methods with SiH 4 and O 2 or SiH 2 Cl 2 and N 2 O, or will be apparent to those skilled in the art from this disclosure. Other methods for CNT infiltration. The inventors performed LPCVD infiltration of CNTs with elemental silicon, followed by dry oxidation. The silicon infiltration method uses SiH4 as the source of elemental silicon. Silicon infiltration was performed by flowing SiH 4 at a flow rate of about 20 cm 3 /min at a temperature of about 530° C. and a pressure of about 160 mTorr for about 1-3 hours, depending on the desired film thickness (degree of infiltration). After silicon deposition, the material is placed in a furnace and processed to about 500-1000° C. for about 1-10 hours in air. This treatment converts elemental silicon to silica while also removing CNT106 by oxidizing them to CO and/or CO , thereby leaving an elongated stationary phase structure made of silica without any appreciable amount CNT106 filled. Depending on the extent of the oxidation process, the elongated stationary phase structure may be a substantially solid nanowire without a hollow center in which the CNTs reside. This process produces a white and/or transparent SiO2 material that can be used in chromatography. Silicon infiltration between and around the CNT wires can be nearly complete (eg, at least about 90%).

可以替代使用ALD方法用具有色谱能力或者可以随后进行处理得到该能力的选定材料的共形涂层渗透CNT106。ALD可用于用SiO2渗透CNT。一种这类方法可以在选定的温度下使用SiCl4和水。将SiCl4引入包含CNT106的室并且允许其反应预定的时间。在结束自身限制的化学吸收/物理吸收过程后,将水引入所述室,该水与结合的SiCl4反应以在CNT 106上制得SiO2的共形层。重复该过程直到实现预定的SiO2膜厚。在另一些实施方案中,可以使用类似ALD的方法渗透CNT 106。例如引入SiCl4,但在引入水之前可以通过泵送完全除去过量的SiCl4,也可以不完全除去。反过来,在引入SiCl4之前,过量水可以完全除去,也可以不完全除去。正如对于真正的ALD方法而言适合的,通过不完全除去过量试剂,可以更快沉积SiO2。对于可用于渗透CNT 106的其它ALD化学方法,可以预期这种不完全除去材料的相同策略。还注意到可能希望或不希望CNT 106的均匀厚度的完美共形涂层。可以将渗透方法设计成制得大致非均匀厚度的涂层,以增加载体的表面积。The CNT 106 can be infiltrated with a conformal coating of a selected material that has chromatographic capability or can be subsequently processed to achieve this capability instead using the ALD method. ALD can be used to infiltrate CNTs with SiO2 . One such method may use SiCl4 and water at a selected temperature. SiCl4 was introduced into the chamber containing CNT106 and allowed to react for a predetermined time. After the self-limited chemisorption/physiosorption process is complete, water is introduced into the chamber, which reacts with the bound SiCl 4 to make a conformal layer of SiO 2 on the CNT 106 . Repeat this process until a predetermined SiO2 film thickness is achieved. In other embodiments, CNTs 106 can be infiltrated using ALD-like methods. For example SiCl4 is introduced, but excess SiCl4 may or may not be completely removed by pumping before water is introduced. In turn, the excess water may or may not be completely removed before introducing SiCl4 . As is appropriate for true ALD methods, SiO 2 can be deposited faster by incomplete removal of excess reagents. This same strategy of incomplete material removal can be expected for other ALD chemistries that can be used to infiltrate CNTs 106 . Note also that a perfectly conformal coating of uniform thickness of CNT 106 may or may not be desired. The infiltration process can be designed to produce a coating of substantially non-uniform thickness in order to increase the surface area of the support.

图10C为图10B中所示TLC板中间结构的剖面图,其中CNT 106已用渗透剂渗透从而涂层沉积于CNT 106上形成至少部分涂覆各CNT 106的外周并且沿所述外周延伸的涂层108。在渗透剂为硅前体气体如硅烷的情况下,涂层108可以是硅。但如上所述,可使用其它前体气体,从而涂层108可由铝或锆形成。取决于所选择的渗透剂,涂层108可以仅至少部分或者基本上涂覆CNT 106的整个阵列,或者也可以涂覆在CNT 106之间的背衬层102与催化剂层104的中间部分,得到结合在一起的TLC板。图10C中所示的各CNT 106上的涂层108形成了显示出细长环状几何结构(例如基本为空心圆筒)的各高纵横比结构。CNT 106起到使涂层沉积在其周围的模板的作用。在一些实施方案中,涂层108可以是多孔或非-多孔的。由涂层108制成的细长结构的特定纵横比取决于模板CNT 106的高度、沉积时间、工艺温度(例如渗透剂和CNT 106的温度)或者前述工艺参数的组合。图10CC为图10C的单个涂覆CNT 106的放大俯视平面图。由涂覆各CNT 106的涂层108的所限定的多个细长结构的平均纵横比(即平均长度与平均直径之比)可以为约10,000-2,000,000,例如约10,000-1,000,000,或者约100,000-750,000。涂覆CNT 106的涂层108的平均径向厚度可为约10-100nm,更特别地为约20-80nm,和甚至更特别地为约25-40nm(例如约30nm)。由涂层108所限定的细长结构的平均长度可与模板CNT 106基本相同或相似。10C is a cross-sectional view of the intermediate structure of the TLC plate shown in FIG. 10B in which CNTs 106 have been infiltrated with a penetrant such that a coating is deposited on the CNTs 106 to form a coating at least partially coating and extending along the periphery of each CNT 106. Layer 108. Where the penetrant is a silicon precursor gas such as silane, coating 108 may be silicon. However, as noted above, other precursor gases may be used so that coating 108 may be formed from aluminum or zirconium. Depending on the penetrant selected, the coating 108 may only at least partially or substantially coat the entire array of CNTs 106, or may also be coated in the middle of the backing layer 102 and the catalyst layer 104 between the CNTs 106, resulting in TLC plates bonded together. The coating 108 on each CNT 106 shown in FIG. 10C forms each high aspect ratio structure exhibiting an elongated annular geometry (e.g., substantially a hollow cylinder). The CNT 106 acts as a template around which the coating is deposited. In some embodiments, coating 108 may be porous or non-porous. The specific aspect ratio of the elongated structures made by coating 108 depends on the height of template CNT 106, deposition time, process temperature (e.g., temperature of infiltrant and CNT 106), or a combination of the foregoing process parameters. Figure 10CC is an enlarged top plan view of a single coated CNT 106 of Figure 10C. The plurality of elongated structures defined by the coating 108 coating each CNT 106 may have an average aspect ratio (i.e., the ratio of average length to average diameter) of about 10,000-2,000,000, such as about 10,000-1,000,000, or about 100,000- 750,000. The coating 108 coating the CNTs 106 may have an average radial thickness of about 10-100 nm, more specifically about 20-80 nm, and even more specifically about 25-40 nm (eg, about 30 nm). The average length of the elongated structures defined by the coating 108 can be substantially the same or similar to the template CNT 106.

图19表示在用硅涂覆形成硅壳后CNT的TEM和STEM以及EELS图像。分析结果表明没有检测到碳从CNT相互扩散到硅涂层中。Figure 19 shows TEM and STEM and EELS images of CNTs after coating with silicon to form a silicon shell. The analytical results indicated that no interdiffusion of carbon from the CNTs into the silicon coating was detected.

在一些情形中,CNT 106无序生长随后进行涂层108的渗透和任选氧化可能造成潜在的问题。在将硅转化成二氧化硅的氧化过程期间,由于氧的加入使材料经历体积膨胀。体积膨胀造成材料从背衬剥离,特别是在较长的更完全的氧化时间期间。即使最初看起来没有出现剥离,但由于膨胀,因此作为轻微凸起或接触的结果,材料可以容易地起皱和剥落。减少、最小化或者消除这种材料从背衬上剥离、剥落或起皱的一种方式是通过将CNT生长催化剂图案化(例如Z字形或其它非线性),这样将空隙置入整个结构,从而允许在氧化步骤期间体积膨胀。另外,固定相介质在微观规模上的图案化可以提高分离效率。SEM图像表明改变催化剂层的厚度如何造成不同高度的CNT生长。该SEM图像示于图14A-14P中。图14A-14P示出了在氧化步骤后渗透板的外观,在氧化步骤中硅转化成二氧化硅和CNT 106被除去。注意颜色变化是材料变化的标志(即CNT暗,SiO2亮)。氧化前和氧化后图案化介质的SEM图像表明氧化期间体积膨胀(参见图15A-15O)。In some cases, the disordered growth of CNT 106 followed by infiltration and optional oxidation of coating 108 may pose a potential problem. During the oxidation process that converts silicon to silicon dioxide, the material undergoes volume expansion due to the addition of oxygen. Volume expansion causes material to detach from the backing, especially during longer, more complete oxidation times. Even if peeling does not appear to occur initially, the material can easily wrinkle and peel off as a result of slight bumps or touches due to swelling. One way to reduce, minimize, or eliminate delamination, flaking, or wrinkling of this material from the backing is by patterning the CNT growth catalyst (e.g., zigzag or otherwise non-linear) such that voids are built throughout the structure, thereby Volume expansion is allowed during the oxidation step. In addition, patterning of stationary phase media on a microscopic scale can improve separation efficiency. SEM images show how varying the thickness of the catalyst layer results in CNT growth of different heights. The SEM images are shown in Figures 14A-14P. Figures 14A-14P show the appearance of the infiltrated plate after the oxidation step in which the silicon is converted to silica and the CNTs 106 are removed. Note that the color change is indicative of a material change (i.e. dark for CNT, bright for SiO2 ). SEM images of the patterned media before and after oxidation showed volume expansion during oxidation (see Figures 15A-15O).

选定的Z字形图案可以包括在Z字形的特定部分之间大于0°且小于180°的任意不同角度。例如图1、2、11A-11B、18A和20中所示的Z字形图案可以包括在图案的之字形和Z字形的相邻部分之间的约90°角。The selected zigzag pattern may include any different angles greater than 0° and less than 180° between certain portions of the zigzag. A zigzag pattern such as that shown in FIGS. 1 , 2, 11A-11B, 18A and 20 may include an angle of about 90° between adjacent portions of the zigzag and zigzag of the pattern.

如上所述,图案化催化剂层104的相邻部分之间的平均床层间距可以为约1-50μm,更特别地为约3-20μm,和最特别地为约5-15μm(例如约10μm)。CNT 106生长之后用渗透剂渗透和/或涂层108在CNT 106周围生长导致当CNT 106侧向向外和彼此相对生长时相邻的细长结构之间由涂层108所限定的间距较小。例如相邻细长结构之间的由涂层108所限定的平均间距可以为约0.5-30μm,更特别地为约2-10μm,和最特别地为约4-8μm。这种间距导致具有非常高的本体孔隙率的本体结构(即相邻结构之间的间距起到流动相和流动相所携带样品由于毛细管作用而前进经过的孔的作用)。当存在时,任何单个涂层108的孔隙率(即与由相邻结构之间的间距所产生的本体孔隙率相对)对于TLC板的总孔隙率也有贡献。As noted above, the average bed spacing between adjacent portions of the patterned catalyst layer 104 may be about 1-50 μm, more specifically about 3-20 μm, and most specifically about 5-15 μm (eg, about 10 μm) . Infiltration with a penetrant after CNT 106 growth and/or growth of coating 108 around CNT 106 results in smaller spacing between adjacent elongated structures defined by coating 108 as CNT 106 grows laterally outward and toward each other . For example, the average spacing defined by coating 108 between adjacent elongated structures may be about 0.5-30 μm, more specifically about 2-10 μm, and most specifically about 4-8 μm. This spacing results in a bulk structure with a very high bulk porosity (ie the spacing between adjacent structures acts as pores through which the mobile phase and the sample carried by the mobile phase advance due to capillary action). When present, the porosity of any individual coating 108 (ie, as opposed to the bulk porosity created by the spacing between adjacent structures) also contributes to the overall porosity of the TLC plate.

在一个实施方案中,一旦涂层108已沉积于CNT 106上,则可部分或基本上完全除去CNT 106。例如可将图10C中所示的TLC板中间结构置于炉子中并在氧化气氛(例如氧气气氛)存在下加热(例如到约800-900℃,或者约850℃),从而除去(例如烧掉)基本上所有的CNT 106,仅剩下设置在背衬层102上的涂层108以及TLC板基材101的催化剂层104。如果涂层108不是固定相,则这样的氧化步骤也可起到通过将所沉积的涂层108氧化而将涂层108转化成固定相的作用。例如如果涂层108是硅、铝或锆,则它可被分别氧化成氧化硅、氧化铝或氧化锆。除去CNT 106的方法的一个实施方案可包括利用氧的等离子体氧化涂层108。用于至少部分除去CNT 106的其它方法可包括溶解CNT 106,或者通过任何方法除去。In one embodiment, once the coating 108 has been deposited on the CNTs 106, the CNTs 106 may be partially or substantially completely removed. For example, the TLC plate intermediate structure shown in FIG. 10C can be placed in a furnace and heated (eg, to about 800-900° C., or about 850° C.) in the presence of an oxidizing atmosphere (eg, an oxygen atmosphere) to remove (eg, burn off ) substantially all of the CNTs 106, leaving only the coating 108 disposed on the backing layer 102 and the catalyst layer 104 of the TLC plate substrate 101. If the coating 108 is not a stationary phase, such an oxidation step may also serve to convert the coating 108 to a stationary phase by oxidizing the deposited coating 108 . For example, if coating 108 is silicon, aluminum, or zirconium, it may be oxidized to silicon oxide, aluminum oxide, or zirconium oxide, respectively. One embodiment of a method of removing CNTs 106 may include oxidation of coating 108 using a plasma of oxygen. Other methods for at least partially removing the CNTs 106 may include dissolving the CNTs 106, or removing them by any means.

图10D为图10C中所示结构的剖面图,其中CNT 106已被除去且涂层108已被氧化形成多个细长固定相结构108'。图10DD为CNT 106已被烧掉后固定相结构108'的俯视平面图。图10D清楚地示出了固定相结构108'的总体高的纵横比构造。在氧化前,多个细长的固定相结构108'的尺寸可与由涂层108限定的多个细长结构的尺寸基本相同或相似。氧化过程可以进行至少约5小时,更特别地为至少约10小时,和最特别地为至少约24小时。本发明人已发现,增加的氧化提高了由氧化的固定相实现的分离效率。在一些实施方案中,仅部分涂覆各CNT 106的涂层108被氧化。在其它实施方案中,基本上全部涂覆各CNT 106的涂层108被氧化。Figure 10D is a cross-sectional view of the structure shown in Figure 10C, in which the CNTs 106 have been removed and the coating 108 has been oxidized to form a plurality of elongated stationary phase structures 108'. Figure 10DD is a top plan view of the stationary phase structure 108' after the CNTs 106 have been burned away. Figure 10D clearly shows the overall high aspect ratio configuration of the stationary phase structure 108'. Dimensions of the plurality of elongated stationary phase structures 108 ′ may be substantially the same or similar to the dimensions of the plurality of elongated structures defined by the coating 108 prior to oxidation. The oxidation process can be performed for at least about 5 hours, more specifically for at least about 10 hours, and most specifically for at least about 24 hours. The inventors have found that increased oxidation increases the separation efficiency achieved by oxidized stationary phases. In some embodiments, only a portion of coating 108 coating each CNT 106 is oxidized. In other embodiments, substantially all of the coating 108 coating each CNT 106 is oxidized.

尽管在CNT 106除去后细长的固定相结构108'在图10D和10DD中被描述为中空状态,但取决于氧化过程的程度,细长的固定相结构108'可以为基本实心的纳米线,其中预先被CNT 106占据的空间被氧化物消耗或填充。在涂层108通过ALD或ALD类似的方法(例如氧化硅的ALD沉积)沉积的实施方案中,所得的细长固定相结构可以是中空的细长圆筒,该中空处是CNT 106位于的位置。Although elongated stationary phase structures 108' are depicted as hollow in FIGS. 10D and 10DD after CNT 106 removal, depending on the extent of the oxidation process, elongated stationary phase structures 108' may be substantially solid nanowires, Wherein the space previously occupied by CNT 106 is consumed or filled by oxide. In embodiments where the coating 108 is deposited by ALD or an ALD-like method (e.g., ALD deposition of silicon oxide), the resulting elongated stationary phase structure may be a hollow elongated cylinder where the CNTs 106 reside.

在使用TLC板之前除去CNT 106可防止在使用TLC板期间CNT 106干扰流动相的分离(例如通过二次相互作用进行干扰)。另外,这导致白色和/或透明的固定相;由此使色谱结果的评价比固定相为黑色或褐色更容易。在涂层108包含无定形碳的实施方案中,可以不除去CNT 106,因为涂层108和CNT 106均含有碳,由此基本上消除了由存在于渗透期间所形成固定相中的CNT 106所导致的二次相互作用的可能性。Removing the CNT 106 prior to use of the TLC plate prevents the CNT 106 from interfering with the separation of the mobile phase during use of the TLC plate (e.g. by secondary interactions). Additionally, this results in a white and/or transparent stationary phase; thus making evaluation of chromatographic results easier than if the stationary phase were black or brown. In embodiments where the coating 108 comprises amorphous carbon, the CNTs 106 may not be removed because both the coating 108 and the CNTs 106 contain carbon, thereby substantially eliminating any damage caused by the CNTs 106 present in the stationary phase formed during infiltration. Possibility of resulting secondary interactions.

在一些实施方案中,固定相结构108'包含白色、灰白色、透明或者或者通常为浅色的材料,从而使得在使用TLC板期间所分离的流动相化合物在显影之后在TLC板的表面上可见。硅和/或二氧化硅是提供这种颜色对比的材料的实例。在一些实施方案中,可将荧光材料(例如ZnS)结合到TLC板中以制得荧光活性的TLC板。这可以通过使薄膜沉积在色谱载体的顶上或者色谱载体下面的几个单层上完成。这可以在液相或气相中进行。ALD以及其它CVD或液相方法可用于将无机物质放入色谱载体之中或之上。例如可使荧光材料至少部分涂覆和/或结合入固定相结构108′中,可至少部分涂覆固定相结构108'之间的背衬层102的中间部分,或这二者。In some embodiments, the stationary phase structure 108' comprises a white, off-white, transparent or or generally light colored material such that mobile phase compounds separated during use of the TLC plate are visible on the surface of the TLC plate after development. Silicon and/or silicon dioxide are examples of materials that provide such color contrast. In some embodiments, a fluorescent material (eg, ZnS) can be incorporated into a TLC plate to make a fluorescently active TLC plate. This can be done by depositing thin films on top of the chromatographic support or as a few monolayers below the chromatographic support. This can be done in liquid or gas phase. ALD as well as other CVD or liquid phase methods can be used to place inorganic species in or on chromatographic supports. For example, the fluorescent material may be at least partially coated and/or incorporated into the stationary phase structures 108', may at least partially coat the intermediate portion of the backing layer 102 between the stationary phase structures 108', or both.

在CNT 106氧化和除去之后,在一些实施方案中,可将TLC板暴露于至少一种酸以使固定相结构108'官能化。例如可在HCl存在下将如此形成的TLC板置于炉子中,以便HCl蒸汽使羟基置于固定相结构108'的表面上从而使固定相结构108'官能化。通过例如用任何合适的气相化学法用烷基部分进行硅烷化,可将另外的化学官能度和选择性加到固定相结构108'中。当固定相结构108'包含二氧化硅(例如通过对硅涂层108进行氧化)时,可通过将C8链、C18链、NH2或它们的组合结合到二氧化硅上以使二氧化硅官能化。Following oxidation and removal of the CNTs 106, in some embodiments, the TLC plate can be exposed to at least one acid to functionalize the stationary phase structure 108'. The TLC plate so formed can be placed in a furnace, for example, in the presence of HCl so that the HCl vapor places hydroxyl groups on the surface of the stationary phase structure 108' thereby functionalizing the stationary phase structure 108'. Additional chemical functionality and selectivity can be added to the stationary phase structure 108' by, for example, silylation with an alkyl moiety using any suitable gas phase chemistry. When the stationary phase structure 108 ' comprises silica (e.g., by oxidizing the silicon coating 108 ), the silica can be made Silicon functionalization.

在一个实施方案中,可以在氧化步骤后和在从氧化温度冷却至环境温度期间将固定相暴露于水蒸气。酸化的水蒸气可用于将表面羟基化。例如这可以通过将TLC板放在沸腾的HCl溶液上方使得溶液蒸汽与固定相相互作用而进行。沸腾的溶液可以包括甲醇以有助于表面润湿。可使用的其它组分包括其它强酸(例如硝酸、HBr)、有机酸(例如乙酸、甲酸、三氟乙酸)或可以使表面羟基化的其它合适化学品。在一个实施方案中,可以暴露约5分钟,尽管可以使用更短或更长的时间。可以使用多种硅烷(例如单氯硅烷、二氯硅烷、三氯硅烷或它们的组合)将含硅醇的表面硅烷化。合适的硅烷的例子包括烷基硅烷(例如十八烷基三氯硅烷、十八烷基二甲基氯硅烷、全氟烷基硅烷)、氨基硅烷、苯基硅烷、氰基硅烷、联苯基硅烷或它们的组合。这些硅烷可以是单官能(例如包括一个Si-Cl基团、一个Si-OCH3基团、一个Si-OCH2CH3基团或一个Si-OC(O)CH3基团)或者带有多个表面反应性官能团的硅烷。考虑了分子例如十八烷基二异丙基氯硅烷,其中异丙基赋予二氧化硅TLC板增加的水解稳定性。In one embodiment, the stationary phase may be exposed to water vapor after the oxidation step and during cooling from the oxidation temperature to ambient temperature. Acidified water vapor can be used to hydroxylate the surface. This can be done, for example, by placing a TLC plate over a boiling HCl solution so that the solution vapor interacts with the stationary phase. The boiling solution may include methanol to aid in surface wetting. Other components that may be used include other strong acids (eg, nitric acid, HBr), organic acids (eg, acetic acid, formic acid, trifluoroacetic acid), or other suitable chemicals that can hydroxylate the surface. In one embodiment, the exposure may be for about 5 minutes, although shorter or longer times may be used. Silanol-containing surfaces can be silanized using a variety of silanes such as monochlorosilane, dichlorosilane, trichlorosilane, or combinations thereof. Examples of suitable silanes include alkylsilanes (e.g. octadecyltrichlorosilane, octadecyldimethylchlorosilane, perfluoroalkylsilane), aminosilanes, phenylsilanes, cyanosilanes, biphenylsilanes Silanes or combinations thereof. These silanes can be monofunctional (e.g. comprising one Si-Cl group, one Si- OCH3 group, one Si- OCH2CH3 group or one Si-OC(O) CH3 group) or polyfunctional silanes with surface reactive functional groups. Molecules such as octadecyldiisopropylchlorosilane, where the isopropyl group confers increased hydrolytic stability to silica TLC plates, are contemplated.

暴露于酸化的水蒸气可以使材料的色谱性能提高。图16A-16D证明了使用该酸处理如何影响材料的色谱能力。图16A-16D中的图像中分离的化学物质是若丹明6G、Sunset Yellow FCF和SulforhodamineB。若丹明6G以最大程度保留在TLC板上。Exposure to acidified water vapor resulted in improved chromatographic performance of the material. Figures 16A-16D demonstrate how treatment with this acid affects the chromatographic capabilities of the material. The chemicals isolated in the images in Figures 16A-16D are Rhodamine 6G, Sunset Yellow FCF, and Sulforhodamine B. Rhodamine 6G was retained on the TLC plate to the greatest extent.

如所述的,可以在渗透后通过湿或干氧化法除去CNT。至少就干氧化法而言,该除去CNT的方法减少了固定相结构108'表面上的硅醇(“SiOH”)基团。为了增加固定相结构108'表面上的硅醇基团,如上所述可以使固定相结构108'的SiO2材料经受酸化的水蒸气处理。另外或替代地,可以将固定相结构108'的SiO2材料经受浓缩的HCl酸性液体浴预定的时间。例如可以将TLC板浸入酸溶液选定的时间。在一个实施方案中,酸溶液可以包含50:50vol./vol.浓缩的HCl和甲醇,和TLC板可在其中加热至回流温度几小时(例如4-20小时)。酸溶液中的甲醇可以有助于表面润湿。可使用的其它酸包括在别处描述的那些(例如硝酸、HBr、乙酸、甲酸、三氟乙酸或它们的组合)。暴露于HCl蒸汽或者将水蒸气或酸化的水蒸气(包括上述酸或其它合适的酸)引入氧化室,同时将材料冷却或者在高温下预定的时间,可以增加固定相结构108'的二氧化硅表面上羟基的数目。As mentioned, CNTs can be removed by wet or dry oxidation after infiltration. This method of CNT removal reduces the silanol ("SiOH") groups on the surface of the stationary phase structure 108', at least as far as the dry oxidation process is concerned. In order to increase the silanol groups on the surface of the stationary phase structure 108', the SiO2 material of the stationary phase structure 108' may be subjected to an acidified water vapor treatment as described above. Additionally or alternatively, the Si02 material of the stationary phase structure 108' may be subjected to a concentrated HCl acidic liquid bath for a predetermined period of time. For example a TLC plate can be immersed in an acid solution for a selected time. In one embodiment, the acid solution may contain 50:50 vol./vol. concentrated HCl and methanol, and the TLC plate may be heated therein to reflux temperature for several hours (eg, 4-20 hours). Methanol in the acid solution can aid in surface wetting. Other acids that can be used include those described elsewhere (eg, nitric acid, HBr, acetic acid, formic acid, trifluoroacetic acid, or combinations thereof). Exposure to HCl vapor or introduction of water vapor or acidified water vapor (including the acids described above or other suitable acids) into the oxidation chamber while cooling the material or at elevated temperature for a predetermined time increases the silica of the stationary phase structure 108'. The number of hydroxyl groups on the surface.

在一个实施方案中,可以制备带有浓缩区的TLC板。这涉及设置其中可能点有化合物的具有相对低停留时间的区域。这允许流动相迅速地携带分析物通过该区域,和然后分析物在到达正常的吸收剂床时将减慢。这可以通过用低密度固定相结构形成预浓缩区和/或用允许分析物降低停留时间的化学物质选择性官能化该区域来进行。In one embodiment, TLC plates with enrichment zones can be prepared. This involves setting up regions with relatively low residence times where compounds are likely to be spotted. This allows the mobile phase to quickly carry the analytes through the region, and the analytes will then slow down as they reach the normal absorbent bed. This can be done by forming a pre-concentration zone with a low density stationary phase structure and/or selectively functionalizing this zone with chemicals that allow the analyte to reduce residence time.

在一些实施方案中,在CNT 106生长和/或涂覆CNT 106之前或之后,基材101可以进行划线或部分切割。通过划线或切割基材101,通过沿基材101的划线/切割线分裂较大的TLC板可以制备较小的TLC板。In some embodiments, substrate 101 may be scribed or partially cut either before or after CNT 106 growth and/or coating of CNT 106. By scribing or cutting the substrate 101 , smaller TLC plates can be prepared by splitting larger TLC plates along the scribed/cut lines of the substrate 101 .

图11A为TLC板100'的一个实施方案的俯视平面图。图11B为TLC板100'的一部分的放大视图,其中包括设置在TLC板100'的端部110和端部112之间的固定相结构108'。根据本文公开的本发明方法所制备的TLC板提供固定相,其中在不使用任何单独粘合剂(例如通常为硫酸钙)的情况下使固定相附着于TLC板的基材上。由于粘合剂所导致的二次相互作用,所述粘合剂可能影响TLC板的性能。不需要任何粘合剂可形成更高效的TLC板,同时使这种二次相互作用最小化和/或防止这种二次相互作用。FIG. 11A is a top plan view of one embodiment of a TLC plate 100'. 11B is an enlarged view of a portion of a TLC plate 100' including a stationary phase structure 108' disposed between end 110 and end 112 of TLC plate 100'. TLC plates prepared according to the inventive methods disclosed herein provide a stationary phase which is attached to the substrate of the TLC plate without the use of any separate binder, such as typically calcium sulfate. The adhesive may affect the performance of the TLC plate due to secondary interactions caused by the adhesive. Not requiring any adhesives can result in a more efficient TLC plate while minimizing and/or preventing such secondary interactions.

固定相结构108'的间距示于图11A和图11B,该间距一般是均匀的。但在一些实施方案中,在TLC板100'的不同位置,固定相结构108'的密度可能不同(例如较大或较小)。例如在接近端部110的固定相结构108'的密度可不同于(例如大于或小于)接近端部112的密度。作为替代或者另外,固定相结构108'的密度随位置而变化,固定相结构108'的组成可随位置而变化。作为非限制性例子,固定相结构108'的一部分可包含氧化锆,和固定相结构108'的另一部分可包含二氧化硅。The spacing of the stationary phase structures 108' is shown in FIGS. 11A and 11B, which is generally uniform. However, in some embodiments, the density of the stationary phase structures 108' may be different (eg, larger or smaller) at different locations on the TLC plate 100'. For example, the density of the stationary phase structure 108 ′ near end 110 may be different (eg, greater or less than) the density near end 112 . Alternatively, or in addition, the density of the stationary phase structure 108' varies with position, the composition of the stationary phase structure 108' may vary with position. As a non-limiting example, a portion of the stationary phase structure 108' may comprise zirconia, and another portion of the stationary phase structure 108' may comprise silica.

此外,根据本文中公开的本发明方法所制备的TLC板提供具有特别高的孔隙率的固定相。高孔隙率以及不存在粘合剂可使得在用于分析流动相中的样品的过程中TLC板的效率增加。在一个实施方案中,根据公开方法所形成的TLC板用于分析样品材料。在一个实施方案中,将待分析样品施加于TLC板100'的固定相结构108'上(例如接近端部110)。然后,通过毛细管作用沿TLC板100'(例如向上)拖动流动相溶剂或溶剂混合物(例如通过将TLC板100'置于包含溶剂或溶剂混合物的容器中)。当通过毛细管作用沿TLC板100'朝相对端112拖动溶剂或溶剂混合物时,该样品溶解于流动相中并实现样品中各组分的分离,这是因为样品的不同组分以不同速率沿TLC板100'上升。高纵横比的固定相结构108'以及由于各高纵横比固定相结构108'之间的间距所导致的本体孔隙率,使得当流动相(例如溶剂或溶剂混合物)携带样品组分经过固定相结构108'时,样品中的组分具有优良的分离效率。TLC板100'也可用于HPTLC中,其中应用步骤的一种或多种方法可以自动化,从而提高所达到的分辨率并且允许更准确的量化。Furthermore, TLC plates prepared according to the inventive methods disclosed herein provide stationary phases with exceptionally high porosity. The high porosity and absence of binders can lead to increased efficiency of the TLC plate during use to analyze samples in the mobile phase. In one embodiment, a TLC plate formed according to the disclosed method is used to analyze sample material. In one embodiment, the sample to be analyzed is applied to the stationary phase structure 108' of the TLC plate 100' (eg, near the end 110). The mobile phase solvent or solvent mixture is then drawn along (eg, upwardly) the TLC plate 100' by capillary action (eg, by placing the TLC plate 100' in a container containing the solvent or solvent mixture). As the solvent or solvent mixture is drawn by capillary action along the TLC plate 100' towards the opposite end 112, the sample dissolves in the mobile phase and separation of the components in the sample is achieved because the different components of the sample move along the TLC plate 100' at different rates. TLC plate 100' rises. The high aspect ratio stationary phase structures 108' and the bulk porosity due to the spacing between each high aspect ratio stationary phase structure 108' allow the sample components to When 108', the components in the sample have excellent separation efficiency. The TLC plate 100' can also be used in HPTLC, where one or more of the application steps can be automated, thereby increasing the resolution achieved and allowing more accurate quantification.

III  工作实施例 III Working Example

以下工作实施例只是为了说明目的,并不用于限制本说明书或所附权利要求的范围。The following working examples are for illustration purposes only and are not intended to limit the scope of the specification or the appended claims.

实施例1Example 1

通过将30nm的氧化铝层施加于背衬层上而形成单独的TLC板。将2-3nm的铁催化剂膜沉积于氧化铝层上,并通过光刻工艺形成图案,以形成TLC板中间结构。将TLC板中间结构置于炉子中的石英支承管中并加热到约750℃,同时以约500标准cm3/min的流量使H2工艺气体流经该石英管。一旦炉子达到约750℃,则开始以约700标准cm3/min的流量流过含碳的C2H4气体。在完成CNT的生长后,关掉H2和C2H4气体流,并用氩气以约350标准cm3/min的流量吹扫石英管,同时将炉子冷却至约200℃。生长的CNT具有约为8.5nm的直径。Individual TLC plates were formed by applying a 30 nm layer of aluminum oxide on the backing layer. A 2-3nm iron catalyst film is deposited on the alumina layer and patterned by a photolithography process to form the TLC plate intermediate structure. The TLC plate intermediate structure was placed in a quartz support tube in a furnace and heated to about 750°C while flowing H2 process gas through the quartz tube at a flow rate of about 500 standard cm3 /min. Once the furnace reached about 750 °C, a flow of carbon-containing C2H4 gas was started at a rate of about 700 standard cm3 /min. After the growth of CNTs was completed, the H2 and C2H4 gas flows were turned off, and the quartz tube was purged with argon gas at a flow rate of about 350 standard cm3 /min while cooling the furnace to about 200 °C. The grown CNTs have a diameter of approximately 8.5 nm.

使用LPCVD沉积无掺杂的多晶硅,从而将生长的CNT用硅涂覆。将该CNT置于LPCVD炉子中,并在约200毫托的压力下加热到约580℃,同时以约20标准cm3/min的流量使SiH4流过约3小时。LPCVD方法涂覆了CNT和氧化铝层。在用硅涂覆后,将该经涂覆的TLC板中间结构置于炉子中并加热到约850℃,并保持在该温度下同时暴露于大气中,由此去除CNT并将沉积的硅氧化成二氧化硅。制得不同的氧化样品,其中进行氧化约5小时、约10小时和约24小时。试验表明增加氧化时间增加了流动相中的分析物迁移通过硅/二氧化硅固定相的能力。The grown CNTs are coated with silicon using LPCVD to deposit undoped polysilicon. The CNTs were placed in an LPCVD furnace and heated to about 580°C at a pressure of about 200 mTorr while flowing SiH4 at a flow rate of about 20 standard cm3 /min for about 3 hours. The LPCVD method coated the CNT and alumina layers. After coating with silicon, the coated TLC plate intermediate structure is placed in a furnace and heated to about 850 °C and maintained at this temperature while being exposed to the atmosphere, thereby removing the CNTs and oxidizing the deposited silicon into silicon dioxide. Different oxidation samples were prepared in which the oxidation was carried out for about 5 hours, about 10 hours and about 24 hours. Experiments have shown that increasing the oxidation time increases the ability of analytes in the mobile phase to migrate through the silica/silica stationary phase.

图12A和12B示出了氧化前和氧化后的板的EDX光谱。氧化前存在碳。氧化后剩下极少量的碳。另外,氧通过化学方法接枝到硅的表面上形成二氧化硅。Figures 12A and 12B show the EDX spectra of the panels before and after oxidation. Carbon is present prior to oxidation. A very small amount of carbon remains after oxidation. In addition, oxygen is chemically grafted onto the surface of silicon to form silicon dioxide.

实施例2-35Example 2-35

通过将30nm的氧化铝层施加于基材上而形成单独的TLC板。之后,施加光刻胶,随后进行光刻和显影。显影后,然后将氧化铝层和光刻胶用预定量的催化剂材料涂覆。在这些例子中,将2、4、6或7nm铁层沉积在光刻胶和氧化铝层顶部。在铁催化剂沉积后,将基材置于溶剂丙酮浴,其用于移走留在上面的光刻胶和铁,如图13A-13D中所见。然后通过使300cm3/min H2流过1英寸熔融石英管同时将炉子从环境温度加热至650-850℃的温度将催化剂材料退火,由此将TLC板中间结构用于CNT生长。退火后,通过使100-1000cm3/min乙烯与300cm3/min H2混合流过熔融石英管而使CNT生长。之后,冷却炉子同时用380cm3/min氩气吹扫熔融石英管以除去任何剩余的乙烯和氢气。Individual TLC plates were formed by applying a 30 nm layer of alumina on the substrate. Afterwards, photoresist is applied, followed by photolithography and development. After development, the alumina layer and photoresist are then coated with a predetermined amount of catalyst material. In these examples, a 2, 4, 6 or 7 nm iron layer was deposited on top of the photoresist and aluminum oxide layers. After iron catalyst deposition, the substrate was placed in a bath of solvent acetone, which was used to remove photoresist and iron left on it, as seen in Figures 13A-13D. The TLC plate intermediate was then used for CNT growth by annealing the catalyst material by flowing 300 cm3 /min H2 through a 1 inch fused silica tube while heating the furnace from ambient temperature to a temperature of 650-850°C. After annealing, CNTs were grown by flowing 100-1000 cm 3 /min ethylene mixed with 300 cm 3 /min H 2 through a fused silica tube. Afterwards, cool the furnace while purging the fused silica tube with 380 cm 3 /min of argon to remove any remaining ethylene and hydrogen.

然后通过LPCVD用元素硅渗透CNT和然后氧化成SiO2。渗透工艺在530℃以及160毫托压力下使用20cm3/min SiH4约1小时。硅渗透后,在空气中将材料放入炉子中并且加热至约500-1000℃约1-10小时,以将元素硅转化成二氧化硅,和同时除去CNT。该过程制得适用于色谱应用的白色SiO2材料。图17描述了如此形成的硅渗透的CNT TLC阵列的氧化和未氧化例子。硅渗透的CNT为褐色(较暗),而白色板是氧化的TLC板。图14A-14P示出了这些例子另外的SEM图像。下表I提供了有关这些制备例每一个的信息。The CNTs are then infiltrated with elemental silicon by LPCVD and then oxidized to SiO2 . The infiltration process used 20 cm 3 /min SiH 4 at 530° C. and a pressure of 160 mTorr for about 1 hour. After silicon infiltration, the material is placed in a furnace in air and heated to about 500-1000° C. for about 1-10 hours to convert elemental silicon to silica and remove CNTs simultaneously. This process produces a white SiO2 material suitable for chromatographic applications. Figure 17 depicts oxidized and non-oxidized examples of silicon infiltrated CNT TLC arrays thus formed. The silicon infiltrated CNTs are brown (darker), while the white plates are oxidized TLC plates. Figures 14A-14P show additional SEM images of these examples. Table I below provides information about each of these preparations.

表ITable I

  实施例 Example    picture   Fe厚度 Fe thickness   SiO 2 纳米结构的高度 Height of SiO2 nanostructures   2 2   14A 14A   7nm 7nm   105μm 105μm   3 3   14B 14B   7nm 7nm   90μm 90μm   4 4   14C 14C   7nm 7nm   80μm 80μm   5 5   14D 14D   7nm 7nm   100μm 100μm   6 6   14E 14E   6nm 6nm   100μm 100μm   7 7   14F 14F   6nm 6nm   130μm 130μm   8 8   14G 14G   6nm 6nm   140μm 140μm   9 9   14H 14H   6nm 6nm   130μm 130μm   10 10   14I 14I   4nm 4nm   翘曲板(高度未测量) Warped board (height not measured)   11 11   14J 14J   4nm 4nm   190μm 190μm   12 12   14K 14K   4nm 4nm   165μm 165μm   13 13   14L 14L   4nm 4nm   220μm 220μm   14 14   14M 14M   2nm 2nm   145μm 145μm   15 15   14N 14N   2nm 2nm   125μm 125μm   16 16   14O 14O   2nm 2nm   142μm 142μm   17 17   14P 14P   2nm 2nm   7μm 7μm

图15A-15N是制备的例子的另外的SEM图像。图15A-15N的每一个包括三行照片。第一行照片表示氧化前硅渗透的CNT。第二行照片表示硅已经氧化成SiO2的氧化的硅纳米结构。第三行照片表示一些另外的视图,其中第一个照片是硅纳米结构的侧视图,第二个照片是SiO2纳米结构的侧视图,和第三个照片是SiO2纳米结构的放大侧视图。下表II提供了有关这些制备例每一个的附加信息。15A-15N are additional SEM images of fabricated examples. Each of Figures 15A-15N includes three rows of photographs. The first row of photographs shows silicon-infiltrated CNTs before oxidation. The second row of photographs represents the oxidized silicon nanostructure where silicon has been oxidized to SiO2 . The third row of photos represents some additional views, where the first photo is a side view of the silicon nanostructure, the second photo is a side view of the SiO2 nanostructure, and the third photo is an enlarged side view of the SiO2 nanostructure . Table II below provides additional information on each of these preparations.

表IITable II

  实施例 Example    picture   Fe厚度 Fe thickness   18 18   15A 15A   2nm 2nm   19 19   15B 15B   2nm 2nm   20 20   15C 15C   2nm 2nm   21 twenty one   15D 15D   2nm 2nm   22 twenty two   15E 15E   4nm 4nm   23 twenty three   15F 15F   4nm 4nm   24 twenty four   15G 15G   4nm 4nm   25 25   15H 15H   6nm 6nm   26 26   15I 15I   6nm 6nm   27 27   15J 15J   6nm 6nm   28 28   15K 15K   6nm 6nm   29 29   15L 15L   7nm 7nm   30 30   15M 15M   7nm 7nm   31 31   15N 15N   7nm 7nm

图16A-16D是几个制备样品的SEM图像,以及几个制备样品与商购TLC板、常规处理TLC板和通过将板放在12M HCl上方5分钟而用HCl蒸汽处理的TLC板相比的比较测试结果。在比较测试中使用三种不同的分析物-若丹明6G、Sunset Yellow FCF和Sulforhodamine B。分析物以上面列出的顺序在9:1二氯甲烷:甲醇溶剂体系中分离。SEM图像从左到右和从上到下表示:(1)细长纳米结构的侧视图;(2)细长纳米结构的俯视图;(3)细长纳米结构的俯视平面图;和(4)细长纳米结构的放大图。另外示出(并标记)的是商购TLC板、常规处理板(即SiO2没有羟基化)和其中SiO2被羟基化的HCl处理板的比较测试。如图像中所见,常规处理板导致比商购TLC板更好的分析物分离,和HCl处理板导致比常规处理TLC板更好的分析物分离。下表III提供了有关这些实施例每一个的附加信息。16A-16D are SEM images of several prepared samples, and several prepared samples compared to commercially available TLC plates, conventionally processed TLC plates, and TLC plates treated with HCl vapor by placing the plates above 12M HCl for 5 minutes. Compare test results. Three different analytes - Rhodamine 6G, Sunset Yellow FCF and Sulforhodamine B - were used in the comparison test. Analytes were separated in the order listed above in a 9:1 dichloromethane:methanol solvent system. SEM images represent from left to right and top to bottom: (1) side view of the elongated nanostructure; (2) top view of the elongated nanostructure; (3) top plan view of the elongated nanostructure; and (4) elongated nanostructure. A zoomed-in view of a long nanostructure. Also shown (and labeled) is a comparative test of a commercially available TLC plate, a conventionally treated plate (i.e. the SiO2 was not hydroxylated) and an HCl treated plate in which the SiO2 was hydroxylated. As seen in the images, conventionally treated plates resulted in better analyte separation than commercially available TLC plates, and HCl treated plates resulted in better analyte separation than conventionally processed TLC plates. Table III below provides additional information about each of these examples.

表IIITable III

  实施例 Example    picture   Fe厚度 Fe thickness   32 32   16A 16A   4nm 4nm   33 33   16B 16B   4nm 4nm   34 34   16C 16C   4nm 4nm   35 35   16D 16D   6nm 6nm

实施例36Example 36

图18A的SEM图像表示了所形成的SiO2固定相结构的基本连续Z字形图案。为了证明图18A的TLC板的色谱能力,使用由CAMAG(Muttenz,瑞士)生产的测试溶液。如图18B中所示,点有CAMAG测试混合物的TLC板完全分辨所有5种分析物。利用甲苯流动相的运行距离为45mm。有色化合物的Rf值如下:黄色:0.933,红色:0.624,蓝色0.506,黑色:0.32,紫色:0.231。与商购板(图18C)相比,该板对于CAMAG测试混合物显示出稍微不同的选择性。用于商购板的有色化合物的Rf值如下:黄色:0.260,红色:0.136,蓝色0.120,黑色:0.098,紫色:0.002。将根据本发明实施方案的另一种类似微制备TLC板与商购获得的Merck TLC和HPTLC板比较的附加测试数据示于下表IV中。如较高的板数所证明的,根据本发明实施方案的微制备TLC板显示出比商购获得的Merck TLC和HPTLC板更好的分离效率。The SEM image of Figure 18A shows a substantially continuous zigzag pattern of the formed SiO2 stationary phase structure. To demonstrate the chromatographic capability of the TLC plate of Fig. 18A, a test solution produced by CAMAG (Muttenz, Switzerland) was used. As shown in Figure 18B, the TLC plate spotted with the CAMAG test mixture completely resolved all 5 analytes. The run distance was 45 mm with the toluene mobile phase. The Rf values of the colored compounds are as follows: yellow: 0.933, red: 0.624, blue: 0.506, black: 0.32, purple: 0.231. This plate showed slightly different selectivity for the CAMAG test mixture compared to the commercial plate (Figure 18C). The R f values of the colored compounds used in the commercial plates are as follows: Yellow: 0.260, Red: 0.136, Blue 0.120, Black: 0.098, Purple: 0.002. Additional test data comparing another similar micropreparative TLC plate according to an embodiment of the present invention to commercially available Merck TLC and HPTLC plates is shown in Table IV below. Micropreparative TLC plates according to embodiments of the present invention showed better separation efficiencies than commercially available Merck TLC and HPTLC plates, as evidenced by higher plate numbers.

表IVTable IV

Figure BDA00002050794800221
Figure BDA00002050794800221

图20表示在TLC板上形成的SiO2固定相结构的另一种基本连续Z字形图案的SEM图像。Figure 20 shows the SEM image of another substantially continuous zigzag pattern of SiO2 stationary phase structure formed on a TLC plate.

所述实施方案可用于不同类型的液相或气相色谱,例如高性能液相色谱(“HPLC”)、超性能液相色谱(“UPLC”)、微流体应用、加压液相色谱、微流体或纳米流体色谱、环形或反环形TLC和任何其它类型色谱应用。用于包含图案化或非图案化渗透CNT的HPLC、UPLC或微流体应用的不同柱子或分离介质均在本公开的范围内。The described embodiments can be used in different types of liquid or gas chromatography, such as high performance liquid chromatography ("HPLC"), ultra performance liquid chromatography ("UPLC"), microfluidic applications, pressurized liquid chromatography, microfluidic Or nanofluid chromatography, circular or reverse circular TLC and any other type of chromatography application. Different columns or separation media for HPLC, UPLC or microfluidic applications containing patterned or non-patterned permeated CNTs are within the scope of the present disclosure.

虽然本文已公开了各方面及实施方案,但也设想了其它方面和实施方案。本文所公开的各方面和实施方案是为了说明目的和不用于限制。另外,本文包括权利要求书在内所使用的词语“包括”、“具有”及其变体(例如“包含”和“含有”)都是开放式的并且与词语“包含”及其变体(例如“包括”)具有相同的含义。Although aspects and embodiments have been disclosed herein, other aspects and embodiments are also contemplated. The aspects and embodiments disclosed herein are for purposes of illustration and not limitation. Additionally, as used herein, including in the claims, the words "comprises," "has," and variations thereof (such as "comprising" and "comprising") are open-ended and distinct from the words "comprising" and variations ( eg "comprising") have the same meaning.

Claims (15)

1. method for preparing TLCP, said method comprises:
Formation is arranged on the catalyst layer on the base material, and said catalyst layer comprises first and second portion at least, said first and at least second portion demonstrate selected nonlinear organization separately;
Catalyst layer first and form elongated nanostructured layers at least on the second portion, wherein elongated nanostructured layers is included in first of growing in the first of catalyst layer and the second portion at least of on the second portion at least of catalyst layer, growing;
With coating at least part apply said elongated nanostructured, said coating comprises at least a of the stationary phase that is used for chromatogram or stationary phase precursor;
After part applied said elongated nanostructured at least with coating, part was removed said elongated nanostructured at least; With
Coating is immersed acidic liquid solution so that hydroxyl is attached on the said coating.
2. the method for claim 1, wherein said acidic liquid solution comprise and are selected from following acid: hydrochloric acid, nitric acid, hydrobromic acid, acetate, formic acid, trifluoroacetic acid and their combination.
3. the method for claim 1, wherein acidic liquid solution comprises the concentrated bath of HCl and the methyl alcohol of 50:50v/v.
4. like each described method of claim 1-3, the coating that wherein at least partly applies said elongated nanostructured has defined each slim-lined construction that extends longitudinally away from base material.
5. like each described method of claim 1-4, wherein said base material comprises the back sheet that catalyst layer is set on it, and said back sheet comprises at least a following material that is selected from: silicon dioxide, silicon, nickel aluminium oxide, borosilicate glass and steel.
6. like each described method of claim 1-5, wherein catalyst layer first and form elongated nanostructured layers on the second portion at least and comprise the carbon nano-tube layer.
7. like each described method of claim 1-6, wherein at least partly apply said elongated nanostructured and comprise that the formation coating is to comprise at least a following material that is selected from: silicon, silicon dioxide, silicon nitride, aluminium, aluminium oxide, titanium, titanium dioxide, zirconium and zirconia with coating.
8. method as claimed in claim 7, wherein form coating with comprise at least a be selected from silicon, silicon dioxide, silicon nitride, aluminium, aluminium oxide, titanium, titanium dioxide, zirconium and zirconic material comprise through low-pressure chemical vapor deposition with bleeding agent at least part permeate said elongated nanostructured.
9. like each described method of claim 1-8; Thereby wherein at least part remove said elongated nanostructured comprise oxidation at least the part coating that applies said elongated nanostructured form a plurality of stationary phase structures and the said elongated nanostructured of oxidation and make and be removed on said elongated nanostructured basically.
10. like each described method of claim 1-9, wherein said catalyst layer first and at least second portion all form the zigzag pattern.
11. method as claimed in claim 10, first and second parts of wherein said zigzag pattern relative to each other are about 90 °.
12. like each described method of claim 1-11, wherein at least a in stationary phase or the stationary phase precursor demonstrate about 10,000-2,000,000 average aspect ratio.
13. like each described method of claim 1-12, wherein at least a in stationary phase or the stationary phase precursor without adhesive attachment on base material.
14. like each described method of claim 1-13, wherein at least a part at least in stationary phase or the stationary phase precursor is tangled each other.
15. like each described method of claim 1-14, wherein at least a in stationary phase or the stationary phase precursor is in said first and demonstrate the equispaced of about 4-8 μ m at least between the second portion.
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