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CN102810239A - Accident prevention system and method - Google Patents

Accident prevention system and method Download PDF

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Publication number
CN102810239A
CN102810239A CN2011101444557A CN201110144455A CN102810239A CN 102810239 A CN102810239 A CN 102810239A CN 2011101444557 A CN2011101444557 A CN 2011101444557A CN 201110144455 A CN201110144455 A CN 201110144455A CN 102810239 A CN102810239 A CN 102810239A
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China
Prior art keywords
hand
accident prevention
captured image
prevention system
machine
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CN2011101444557A
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Chinese (zh)
Inventor
李后贤
李章荣
罗治平
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Priority to CN2011101444557A priority Critical patent/CN102810239A/en
Publication of CN102810239A publication Critical patent/CN102810239A/en
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Abstract

The invention provides an accident prevention system, which is used on a machine station. The accident prevention system comprises a hand detection module and a control module. The hand detection module is used for detecting images which are obtained when a camera shoots possible reaching operation range of a cutter of the machine station, so as to judge whether the images obtained through shooting comprise a hand or not. The control module is used for sending control signals to a switching device connected between the machine station and an external power supply when the images obtained through shooting comprise the hand, so as to cut the connection between the machine station and the external power supply. The accident prevention system can prevent the machine station from injuring the hand of an operator. The invention also provides an accident prevention method.

Description

意外防止系统及方法Accident prevention system and method

技术领域 technical field

本发明涉及一种意外防止系统及方法。 The invention relates to an accident prevention system and method.

背景技术 Background technique

当操作者在操作冲压机等机台时,若不小心将手部伸到机台中刀具可能达到的作业范围内,则很有可能会导致操作者的手部不慎遭刀具割伤、夹伤等意外事故。 When the operator is operating a machine such as a punching machine, if he accidentally extends his hand into the possible working range of the tool in the machine, it is very likely that the operator's hand will be accidentally cut or pinched by the tool Wait for an accident.

发明内容 Contents of the invention

鉴于以上内容,有必要提供一种能避免对操作者的手部造成意外伤害的意外防止系统及方法。 In view of the above, it is necessary to provide an accident prevention system and method capable of avoiding accidental injury to the operator's hands.

一种意外防止系统,使用于一机台,该意外防止系统包括: An accident prevention system used in a machine, the accident prevention system includes:

一手部侦测模块,用于对由一摄像头对该机台的刀具可能达到的作业范围进行拍摄所得到的图像进行侦测,以判断拍摄得到的图像中是否包含有手部;以及 A hand detection module is used to detect the image obtained by shooting the possible working range of the tool of the machine by a camera, so as to determine whether the captured image contains a hand; and

一控制模块,用于在拍摄得到的图像中包含有手部时发送一控制信号至一连接于该机台与一外部电源之间的开关装置,以切断该机台与外部电源之间的连接。 A control module, used to send a control signal to a switch device connected between the machine table and an external power supply when the captured image contains hands, so as to cut off the connection between the machine table and the external power supply .

一种意外防止方法,包括: A method of accident prevention, including:

侦测步骤:对由一摄像头对该机台的刀具可能达到的作业范围进行拍摄所得到的图像进行侦测,以判断拍摄得到的图像中是否包含有手部;以及 Detecting step: Detecting the image obtained by shooting the possible operating range of the tool of the machine by a camera, so as to determine whether the captured image contains a hand; and

控制步骤:在拍摄得到的图像中包含有手部时发送一控制信号至一连接于该机台与一外部电源之间的开关装置,以切断该机台与外部电源之间的连接。 Controlling step: sending a control signal to a switch device connected between the machine table and an external power supply when the captured image contains hands, so as to cut off the connection between the machine table and the external power supply.

上述意外防止系统及方法通过摄像头对刀具可能达到的作业范围进行拍摄,并通过该手部侦测模块侦测拍摄得到的图像中是否包含有手部,当拍摄得到的图像中包含有手部时则通过控制模块及时控制开关装置切断机台与外部电源之间的连接,以避免机台对操作者造成伤害。 The above-mentioned accident prevention system and method use the camera to shoot the possible working range of the tool, and use the hand detection module to detect whether the captured image contains a hand. When the captured image contains a hand Then, the control module timely controls the switch device to cut off the connection between the machine table and the external power supply, so as to avoid the machine table from causing harm to the operator.

附图说明 Description of drawings

图1是本发明意外防止系统的较佳实施方式的方框图。 Fig. 1 is a block diagram of a preferred embodiment of the accident prevention system of the present invention.

图2是本发明意外防止方法的较佳实施方式的流程图。 Fig. 2 is a flowchart of a preferred embodiment of the accident prevention method of the present invention.

主要元件符号说明 Description of main component symbols

机台Machine 11 外部电源External power supply 22 意外防止系统accident prevention system 33 手部图像存储模块Hand Image Storage Module 1010 手部侦测模块hand detection module 1212 控制模块control module 1515 摄像头Camera 1616 开关装置switchgear 1818 警报装置alarm device 1919

如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式 Detailed ways

下面结合附图及较佳实施方式对本发明作进一步详细描述: Below in conjunction with accompanying drawing and preferred embodiment the present invention is described in further detail:

请参阅图1,本发明意外防止系统3使用于一机台1,用于防止操作者误操作时机台1给操作者的手部所带来的伤害。该意外防止系统3的较佳实施方式包括一手部图像存储模块10、一手部侦测模块12及一控制模块15。 Please refer to FIG. 1 , the accident prevention system 3 of the present invention is applied to a machine 1 to prevent the hand of the operator from being injured by the machine 1 when the operator misuses it. A preferred embodiment of the accident prevention system 3 includes a hand image storage module 10 , a hand detection module 12 and a control module 15 .

该手部图像存储模块10内存储有大量无背景图案的各种姿势之手部图像,如手掌正面、手掌侧面以及握拳等姿势的图像。 The hand image storage module 10 stores a large number of hand images of various postures without background patterns, such as images of the front of the palm, the side of the palm, and making a fist.

该机台1上装设有一摄像头16,用于对机台1的刀具可能达到的作业范围进行拍摄,并将拍摄得到的图像传输至该手部侦测模块12。该手部侦测模块12用于将得到的图像与存储于手部图像存储模块10内的大量手部图像进行比较,以判断拍摄得到的图像中是否包含有手部。当然,该手部侦测模块12亦可采用其它习知的侦测技术对拍摄得到的图像进行侦测,以判断该图像中是否包含有手部。 The machine 1 is equipped with a camera 16 for photographing the possible working range of the tool of the machine 1 and transmitting the photographed images to the hand detection module 12 . The hand detection module 12 is used for comparing the obtained image with a large number of hand images stored in the hand image storage module 10 to determine whether the captured image contains a hand. Of course, the hand detection module 12 can also use other known detection techniques to detect the captured image to determine whether the image contains a hand.

若该手部侦测模块12侦测得知拍摄得到的图像中包含有手部,则表示此时操作者的手部置于该刀具可能达到的作业范围内,若此时该机台1继续工作则将有可能对操作者的手部造成伤害。此时,该控制模块15则发送一控制信号至该机台1的开关装置18。该机台1的开关装置18连接于机台1与外部电源2之间,用于切断及恢复机台1与外部电源2之间的连接。当该开关装置18接收到来自控制模块15的控制信号后,该开关装置18即立刻切断机台1与外部电源2之间的连接,以避免给操作者带来的伤害。 If the hand detection module 12 detects that the captured image contains a hand, it means that the operator's hand is placed within the reachable operating range of the cutting tool. Work may cause injury to the operator's hands. At this time, the control module 15 sends a control signal to the switch device 18 of the machine 1 . The switch device 18 of the machine 1 is connected between the machine 1 and the external power source 2 for cutting off and restoring the connection between the machine 1 and the external power source 2 . When the switch device 18 receives the control signal from the control module 15, the switch device 18 immediately cuts off the connection between the machine 1 and the external power source 2 to avoid harm to the operator.

同时,该机台1上还可设置有一警报装置19(如一指示灯),当拍摄得到的图像中包含有手部时,该控制模块15还同时发送该控制信号至警报装置19,以使得警报装置19开始工作,即可提醒操作者此时的动作属于危险动作。 At the same time, an alarm device 19 (such as an indicator light) can also be provided on the machine platform 1. When the captured image contains hands, the control module 15 also sends the control signal to the alarm device 19 at the same time, so that the alarm When the device 19 starts to work, the operator can be reminded that the action at this moment belongs to a dangerous action.

请参考图2,本发明意外防止方法的较佳实施方式包括以下步骤: Please refer to Fig. 2, the preferred embodiment of accident prevention method of the present invention comprises the following steps:

步骤S1:该摄像头16对机台1的刀具可能达到的作业范围进行拍摄,并将拍摄得到的图像传输至该手部侦测模块12。 Step S1 : The camera 16 takes pictures of the possible working range of the tool of the machine 1 , and transmits the captured images to the hand detection module 12 .

步骤S2:该手部侦测模块12将由摄像头16拍摄所得到的图像与存储于手部图像存储模块10内的大量手部图像进行比较,以判断拍摄得到的图像中是否包含有手部。若拍摄得到的图像中包含有手部,则执行步骤S3。若拍摄得到的图像中不包含有手部,则返回至步骤S1。 Step S2: The hand detection module 12 compares the image captured by the camera 16 with a large number of hand images stored in the hand image storage module 10 to determine whether the captured image contains a hand. If the captured image contains hands, step S3 is executed. If the captured image does not contain hands, return to step S1.

步骤S3:该控制模块15发送一控制信号至该机台1的开关装置18。该开关装置18即立刻切断机台1与外部电源2之间的连接,以避免给操作者带来的伤害。 Step S3: the control module 15 sends a control signal to the switch device 18 of the machine 1 . The switch device 18 immediately cuts off the connection between the machine platform 1 and the external power source 2, so as to avoid injury to the operator.

步骤S4:该控制模块15发送该控制信号至警报装置19,以使得警报装置19开始工作,即可提醒操作者此时的动作属于危险动作。 Step S4: The control module 15 sends the control signal to the alarm device 19, so that the alarm device 19 starts to work, that is, to remind the operator that the action at this time is a dangerous action.

上述意外防止系统及方法通过摄像头16对刀具可能达到的作业范围进行拍摄,并通过该手部侦测模块12侦测拍摄得到的图像中是否包含有手部,当拍摄得到的图像中包含有手部时则通过控制模块15及时控制开关装置18切断机台1与外部电源2之间的连接,以避免机台1对操作者造成伤害。同时,该控制模块15还同时控制警报装置19开始工作,以提醒操作者此时的动作属于危险动作。 The above-mentioned accident prevention system and method use the camera 16 to take pictures of the possible working range of the tool, and use the hand detection module 12 to detect whether the captured image contains hands. At the end, the control module 15 controls the switch device 18 to cut off the connection between the machine 1 and the external power supply 2 in time, so as to avoid the machine 1 from causing harm to the operator. At the same time, the control module 15 also controls the alarm device 19 to start working, so as to remind the operator that the action at this time is a dangerous action.

Claims (6)

1.一种意外防止系统,使用于一机台,该意外防止系统包括: 1. An accident prevention system used in a machine, the accident prevention system includes: 一手部侦测模块,用于对由一摄像头对该机台的刀具可能达到的作业范围进行拍摄所得到的图像进行侦测,以判断拍摄得到的图像中是否包含有手部;以及 A hand detection module is used to detect the image obtained by shooting the possible working range of the tool of the machine by a camera, so as to determine whether the captured image contains a hand; and 一控制模块,用于在拍摄得到的图像中包含有手部时发送一控制信号至一连接于该机台与一外部电源之间的开关装置,以切断该机台与外部电源之间的连接。 A control module, used to send a control signal to a switch device connected between the machine table and an external power supply when the captured image contains hands, so as to cut off the connection between the machine table and the external power supply . 2.如权利要求1所述的意外防止系统,其特征在于:所述意外防止系统还包括一手部图像存储模块,该手部图像存储模块内存储有若干各种姿势之手部图像,该手部侦测模块用于通过将拍摄得到的图像与存储于手部图像存储模块内的若干手部图像进行比较来判断拍摄得到的图像中是否包含有手部。 2. Accident prevention system as claimed in claim 1, is characterized in that: described accident prevention system also comprises a hand image storage module, is stored with some hand images of various postures in this hand image storage module, and this hand image storage module The part detection module is used for comparing the captured image with several hand images stored in the hand image storage module to determine whether the captured image contains a hand. 3.如权利要求1所述的意外防止系统,其特征在于:该控制模块还用于在拍摄得到的图像中包含有手部时发送控制信号至一警报装置以使得该警报装置报警。 3. The accident prevention system according to claim 1, wherein the control module is further configured to send a control signal to an alarm device to make the alarm device alarm when the captured image contains a hand. 4.一种意外防止方法,包括: 4. A method of preventing accidents, comprising: 侦测步骤:对由一摄像头对该机台的刀具可能达到的作业范围进行拍摄所得到的图像进行侦测,以判断拍摄得到的图像中是否包含有手部;以及 Detecting step: Detecting the image obtained by shooting the possible operating range of the tool of the machine by a camera, so as to determine whether the captured image contains a hand; and 控制步骤:在拍摄得到的图像中包含有手部时发送一控制信号至一连接于该机台与一外部电源之间的开关装置,以切断该机台与外部电源之间的连接。 Controlling step: sending a control signal to a switch device connected between the machine table and an external power supply when the captured image contains hands, so as to cut off the connection between the machine table and the external power supply. 5.如权利要求4所述的意外防止方法,其特征在于:该“侦测步骤”包括: 5. The accident prevention method according to claim 4, characterized in that: the "detection step" comprises: 通过将拍摄得到的图像与大量各种姿势之手部图像进行比较来判断拍摄得到的图像中是否包含有手部。 By comparing the captured image with a large number of hand images in various poses, it is judged whether the captured image contains a hand. 6.如权利要求4所述的意外防止方法,其特征在于:所述意外防止方法还包括: 6. The accident prevention method according to claim 4, characterized in that: the accident prevention method further comprises: 发送控制信号至一警报装置以使得该警报装置开始工作。 A control signal is sent to an alarm device to make the alarm device start working.
CN2011101444557A 2011-05-31 2011-05-31 Accident prevention system and method Pending CN102810239A (en)

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Application publication date: 20121205