CN102816336A - Method for preparing high filling plastic masterbatch for polypropylene woven bag - Google Patents
Method for preparing high filling plastic masterbatch for polypropylene woven bag Download PDFInfo
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- CN102816336A CN102816336A CN201210330961XA CN201210330961A CN102816336A CN 102816336 A CN102816336 A CN 102816336A CN 201210330961X A CN201210330961X A CN 201210330961XA CN 201210330961 A CN201210330961 A CN 201210330961A CN 102816336 A CN102816336 A CN 102816336A
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- polypropylene woven
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- -1 polypropylene Polymers 0.000 title claims abstract description 35
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 24
- 239000004033 plastic Substances 0.000 title claims abstract description 24
- 229920003023 plastic Polymers 0.000 title claims abstract description 24
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 24
- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000004698 Polyethylene Substances 0.000 claims abstract description 10
- 229920000573 polyethylene Polymers 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 6
- 229910021532 Calcite Inorganic materials 0.000 claims abstract description 4
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000005469 granulation Methods 0.000 claims abstract description 4
- 230000003179 granulation Effects 0.000 claims abstract description 4
- 239000004579 marble Substances 0.000 claims abstract description 4
- 239000000155 melt Substances 0.000 claims abstract description 3
- 238000002360 preparation method Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- 239000004925 Acrylic resin Substances 0.000 claims 1
- 229920000178 Acrylic resin Polymers 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 235000013312 flour Nutrition 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000010298 pulverizing process Methods 0.000 claims 1
- 229920005989 resin Polymers 0.000 abstract description 10
- 239000011347 resin Substances 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000012752 auxiliary agent Substances 0.000 abstract description 5
- 239000008188 pellet Substances 0.000 abstract description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000004645 aluminates Chemical class 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Processes Of Treating Macromolecular Substances (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明涉及一种聚丙烯编织袋用高填充塑料母粒的制备方法,选用粒径为1250目的无机粉体,如方解石粉、大理石粉或滑石粉,加入相对无机粉体重量的1~1.5%的活性助剂,在高速混合机中加热混合,使活性助剂包复在无机粉体的表面,当物料温度上升至105~120度时,加入无机粉体重量的5~10%聚丙烯树脂和无机粉体重量的5~10%聚乙烯蜡,继续混合,物料温度继续上升,当高速混合机电流升高的瞬间时,聚乙烯蜡逐步融化,混合物料粘成团粒状,此时将高速混合机转速调成慢速,打开出料阀,放出物料,冷却、粉碎,送至双螺杆挤出机造粒即得到聚丙烯编织袋用高填充塑料母粒。本发明在编织袋相同强度下,具有填充量大,编织丝表面光滑,有效降低了编织袋的生产成本。The invention relates to a method for preparing high-filling plastic masterbatches for polypropylene woven bags. Inorganic powders with a particle size of 1250 mesh, such as calcite powder, marble powder or talc powder, are added in an amount of 1-1.5% relative to the weight of the inorganic powders. Active auxiliary agent, heated and mixed in a high-speed mixer, so that the active auxiliary agent is coated on the surface of the inorganic powder, when the temperature of the material rises to 105-120 degrees, add 5-10% polypropylene resin by the weight of the inorganic powder Continue mixing with 5-10% polyethylene wax by weight of inorganic powder, and the temperature of the material continues to rise. When the current of the high-speed mixer rises, the polyethylene wax gradually melts, and the mixed material sticks into pellets. At this time, the high-speed mixer will Adjust the rotation speed of the mixer to a low speed, open the discharge valve, release the material, cool, crush, and send it to the twin-screw extruder for granulation to obtain high-filling plastic masterbatch for polypropylene woven bags. Under the same strength of the woven bag, the invention has the advantages of large filling amount and smooth surface of the woven yarn, thereby effectively reducing the production cost of the woven bag.
Description
技术领域 technical field
本发明涉及一种聚丙烯编织袋用高填充塑料母粒的制备方法,属于塑料填充改性技术领域。The invention relates to a method for preparing high-filling plastic masterbatches for polypropylene woven bags, and belongs to the technical field of plastic filling modification.
背景技术 Background technique
编织袋生产过程中,首先是需要将一定量的填充塑料母粒加入到聚丙烯中混合,然后拉成丝织成带,这样既可以提高丝的遮盖率、着色率,同时也可以降低编织袋的成本。以往填充的塑料母粒由于存在着分散性差,粉体粒径较粗的缺陷,所以将填充的塑料母粒加入到聚丙烯中混合时,填充量一般只能添加25%左右,填充量少,如果再加大填充量,就会造成丝的强度明显下降,同时这种普通塑料母粒填入到编丝中,丝表面粗糙,而聚丙烯树脂价格昂贵,造成编织袋成本居高不下。In the production process of woven bags, first of all, a certain amount of filled plastic masterbatch needs to be added to polypropylene and mixed, and then drawn into silk and woven into belts, which can not only improve the covering rate and coloring rate of silk, but also reduce the color of woven bags. the cost of. In the past, due to the defects of poor dispersion and coarse particle size of the filled plastic masterbatch, when the filled plastic masterbatch is added to polypropylene for mixing, the filling amount can generally only be added about 25%, and the filling amount is small. If the filling amount is increased, the strength of the yarn will be significantly reduced. At the same time, the ordinary plastic masterbatch is filled into the braided yarn, and the surface of the yarn is rough. The polypropylene resin is expensive, resulting in high cost of woven bags.
发明内容 Contents of the invention
本发明公开了一种聚丙烯编织袋用高填充塑料母粒的制备方法,主要是针对现有的填充塑料母粒在编丝中分散性差、母粒中无机粉体和聚丙烯树脂结合力低的缺陷着手进行研究,以克服粉体粒径较粗、填充量少,编织丝表面粗糙,聚丙烯编织袋价格昂贵等缺陷。本发明通过偶联剂对无机粉体表面进行偶联活化处理,以增强和聚丙烯树脂的结合力,从而达到编丝强度不下降,而填充母粒的填充量又能大幅度增加的目的。采用本发明方法制备的塑料母粒,不仅添加量可以达到35%,而且编织丝表面光滑光亮,有效降低了编织袋的生产成本。The invention discloses a preparation method of high-filling plastic masterbatches for polypropylene woven bags, mainly aiming at the poor dispersion of the existing filling plastic masterbatches in braiding and the low binding force between inorganic powder and polypropylene resin in the masterbatches In order to overcome the defects of coarse powder particle size, less filling amount, rough surface of woven wire, and expensive polypropylene woven bags, etc. In the present invention, the surface of the inorganic powder is subjected to coupling and activation treatment through a coupling agent to enhance the binding force with the polypropylene resin, so that the strength of the braided yarn does not decrease, and the filling amount of the filling masterbatch can be greatly increased. The plastic masterbatch prepared by the method of the invention not only has an additive amount of up to 35%, but also has a smooth and bright surface of the braided yarn, which effectively reduces the production cost of the braided bag.
本发明技术方案是这样实现的:The technical scheme of the present invention is realized like this:
一种聚丙烯编织袋用高填充塑料母粒的制备方法,其特征在于按照如下步骤进行:A preparation method for highly filled plastic masterbatches for polypropylene woven bags, characterized in that it proceeds in accordance with the following steps:
选用粒径为1250目,其中10μ>97%的无机粉体,加入相对无机粉体重量的1~1.5%的活性助剂,在高速混合机中加热混合,使活性助剂包复在无机粉体的表面,当物料温度上升至105~120度时,加入无机粉体重量的5~10%聚丙烯树脂和无机粉体重量的5~10%聚乙烯蜡,继续混合,物料温度继续上升,当高速混合机电流升高的瞬间时,聚乙烯蜡逐步融化,混合物料粘成团粒状,此时将高速混合机转速调成慢速,打开出料阀,放出物料,冷却、粉碎,送至双螺杆挤出机造粒即得到聚丙烯编织袋用高填充塑料母粒。Select an inorganic powder with a particle size of 1250 mesh, of which 10μ>97%, add 1 to 1.5% active auxiliary agent relative to the weight of the inorganic powder, heat and mix in a high-speed mixer, so that the active auxiliary agent is coated on the inorganic powder When the temperature of the material rises to 105-120 degrees, add 5-10% polypropylene resin by weight of the inorganic powder and 5-10% polyethylene wax by weight of the inorganic powder, and continue mixing, and the temperature of the material continues to rise. When the current of the high-speed mixer increases, the polyethylene wax gradually melts, and the mixed material sticks into pellets. At this time, the speed of the high-speed mixer is adjusted to a slow speed, the discharge valve is opened, the material is released, cooled, crushed, and sent to The twin-screw extruder granulates to obtain high-filling plastic masterbatches for polypropylene woven bags.
所述无机粉体为方解石粉、大理石粉、滑石粉中的一种。The inorganic powder is one of calcite powder, marble powder and talcum powder.
所述活性助剂为钛酸脂、铝酸酯、硬脂酸中的一种。The coagent is one of titanate, aluminate and stearic acid.
本发明方法制备的编织袋用高填充母粒用于编丝中,与以往的填充塑料母料相比,有以下特点:The high-filling masterbatch for woven bags prepared by the method of the present invention is used in weaving, and compared with the past filling plastic masterbatch, it has the following characteristics:
1.填充量大:在相同强度下,普通塑料母粒填充量为25%,而本发明填充塑料母粒可以填充至35%。1. Large filling amount: under the same strength, the filling amount of ordinary plastic masterbatch is 25%, while the filled plastic masterbatch of the present invention can be filled up to 35%.
2.表面光洁度好:普通塑料母粒填入到编丝中,丝表面粗糙,而本发明之填充塑料母粒,则丝表面光滑光亮。2. Good surface finish: ordinary plastic masterbatches are filled into the braided yarn, and the surface of the yarn is rough, while the filled plastic masterbatch of the present invention makes the surface of the yarn smooth and bright.
3.用本发明之填充塑料母粒,因为填充量增加,取代了部分价值昂贵的聚丙烯树脂,因而降低了编织袋的生产成本。3. With the filled plastic masterbatch of the present invention, because the filling amount increases, it replaces part of the expensive polypropylene resin, thereby reducing the production cost of the woven bag.
具体实施方式 Detailed ways
以下结合实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the examples.
实施例1Example 1
取水分小于0.1%的方解石粉(重质碳酸钙)100Kg,其97%的粒径小于10μ,置于高速混合机中,加入1.5Kg的铝酸酯进行高速混合,当物料温度升高至120度时加入8Kg聚丙烯树脂、聚乙烯蜡7Kg继续高速混合,当高速混合机电流升高的瞬间时,表明物料开始形成胶泥状,此时将高速混合机转速调成慢速,打开出料阀,放出物料,冷却、粉碎,送至双螺杆挤出机造粒即成。Take 100Kg of calcite powder (heavy calcium carbonate) with a water content of less than 0.1%, and 97% of its particle size is less than 10μ, put it in a high-speed mixer, add 1.5Kg of aluminate for high-speed mixing, when the temperature of the material rises to 120 Add 8Kg of polypropylene resin and 7Kg of polyethylene wax to continue mixing at high speed. When the current of the high-speed mixer rises, it indicates that the material begins to form cement. At this time, adjust the speed of the high-speed mixer to a slow speed and open the discharge valve. , release the material, cool, crush, and send it to the twin-screw extruder for granulation.
实施例2Example 2
大理石粉:方法同上Marble powder: the method is the same as above
实施例3Example 3
滑石粉:方法同上Talc powder: the method is the same as above
以下结合实施例对本发明所用物料添加量控制范围及混合温度条件作说明。The control range of the amount of materials used in the present invention and the mixing temperature conditions will be described below in conjunction with the examples.
1、活性助剂加入量的范围控制:1. The range control of the amount of active additives added:
活性助剂加入量不低于相对无机粉体重量的1%,否则会使对粉体的包覆度不够,造成粉体的活性下降。如果高于1.5%,由于包覆度过大,容易造成粒子之间的粘连,不易分散。The amount of active auxiliary agent added is not less than 1% relative to the weight of the inorganic powder, otherwise the coating degree of the powder will be insufficient, resulting in a decrease in the activity of the powder. If it is higher than 1.5%, due to excessive coating, it is easy to cause adhesion between particles and it is difficult to disperse.
2、聚丙烯树脂加入量的范围控制:2. The range control of the amount of polypropylene resin added:
聚丙烯树脂加入量不低于相对无机粉体重量的5%,否则产品的强度和分散性均较差,如果高于10%,母料的制作成本相对提高。The amount of polypropylene resin added is not less than 5% relative to the weight of the inorganic powder, otherwise the strength and dispersibility of the product are poor. If it is higher than 10%, the production cost of the masterbatch will be relatively increased.
3、聚乙烯蜡加入量的范围控制:3. The range control of the amount of polyethylene wax added:
聚乙烯蜡加入量不低于相对无机粉体重量的5%,否则不利于粘结成粒,如果高于10%,制作成本提高,也会造成产品强度下降。The amount of polyethylene wax added should not be less than 5% relative to the weight of the inorganic powder, otherwise it is not conducive to bonding and granulation. If it is higher than 10%, the production cost will increase and the product strength will also decrease.
4、物料混合过程中的温度范围:4. Temperature range during material mixing:
物料在高速混合过程中,物料温度会上升,当温度到达105~120度时,加入的聚丙烯树脂、聚乙烯蜡开始逐步熔融,混合物料粘成团粒状,高速混合机转速调成慢速,物料温度升高后下降。During the high-speed mixing process, the temperature of the material will rise. When the temperature reaches 105-120 degrees, the added polypropylene resin and polyethylene wax begin to melt gradually, and the mixed material sticks into a pellet. The speed of the high-speed mixer is adjusted to a slow speed. The temperature of the material rises and then falls.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104354968A (en) * | 2014-09-12 | 2015-02-18 | 宜兴威尼特包装袋有限公司 | Durable antistatic anti-explosion packing bag and preparation method thereof |
| CN104609010A (en) * | 2014-12-25 | 2015-05-13 | 辽宁腾华塑料有限公司 | Anti-static woven bag and manufacturing method thereof |
| CN105017706A (en) * | 2015-06-30 | 2015-11-04 | 成都新柯力化工科技有限公司 | Flat filament special-purpose filling master batch, and preparation method thereof |
| CN106009211A (en) * | 2016-05-20 | 2016-10-12 | 山西新泰恒信纳米材料有限公司 | Special master batch for plastic weaving high-speed wire drawing machines and method for preparing special master batch |
| CN106048770A (en) * | 2016-08-10 | 2016-10-26 | 天津华庆百胜塑业有限公司 | Method for producing flat filament for woven bag from waste plastics |
| CN108359173A (en) * | 2018-01-19 | 2018-08-03 | 江西亚美达科技有限公司 | Polypropylene high-filled modified Flat Yarn Production PP Pipe Compound of one kind and preparation method thereof |
| CN108823666A (en) * | 2018-04-11 | 2018-11-16 | 巢湖市瀚海渔具有限公司 | A kind of preparation method preparing fishing net polymeric extenders |
| CN116144048A (en) * | 2022-12-08 | 2023-05-23 | 宣城虹光新材料科技有限公司 | Carrier-free plastic filling master batch and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104354968A (en) * | 2014-09-12 | 2015-02-18 | 宜兴威尼特包装袋有限公司 | Durable antistatic anti-explosion packing bag and preparation method thereof |
| CN104609010A (en) * | 2014-12-25 | 2015-05-13 | 辽宁腾华塑料有限公司 | Anti-static woven bag and manufacturing method thereof |
| CN105017706A (en) * | 2015-06-30 | 2015-11-04 | 成都新柯力化工科技有限公司 | Flat filament special-purpose filling master batch, and preparation method thereof |
| CN106009211A (en) * | 2016-05-20 | 2016-10-12 | 山西新泰恒信纳米材料有限公司 | Special master batch for plastic weaving high-speed wire drawing machines and method for preparing special master batch |
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| CN108359173A (en) * | 2018-01-19 | 2018-08-03 | 江西亚美达科技有限公司 | Polypropylene high-filled modified Flat Yarn Production PP Pipe Compound of one kind and preparation method thereof |
| CN108823666A (en) * | 2018-04-11 | 2018-11-16 | 巢湖市瀚海渔具有限公司 | A kind of preparation method preparing fishing net polymeric extenders |
| CN116144048A (en) * | 2022-12-08 | 2023-05-23 | 宣城虹光新材料科技有限公司 | Carrier-free plastic filling master batch and preparation method thereof |
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| CN102816336B (en) | 2014-10-22 |
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