CN102815419B - Full-automatic packaging machine - Google Patents
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- CN102815419B CN102815419B CN201210299458.2A CN201210299458A CN102815419B CN 102815419 B CN102815419 B CN 102815419B CN 201210299458 A CN201210299458 A CN 201210299458A CN 102815419 B CN102815419 B CN 102815419B
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Abstract
本发明公开一种全自动包装机,包括有机架、推送装置、封袋装置和送袋装置,在推送装置和封袋装置之间设有用来撑开袋口的撑袋件,撑袋件设置在送袋装置的传送路径上,采用本技术方案后,本发明的有益效果是:无论被包装品(纸巾)的供给,还是包装袋的供给都实现自动化,结合自动推送装置和自动封装装置,使整个包装过程实现全自动化生产,提高生产效率和产品的一致性,而且可以节省生产工人数量,降低人工成本。
The invention discloses a fully automatic packaging machine, which comprises a frame, a pushing device, a bag sealing device and a bag feeding device, and a bag supporting member for opening the bag opening is arranged between the pushing device and the bag sealing device, and the bag supporting member It is arranged on the conveying path of the bag feeding device. After adopting the technical solution, the beneficial effect of the present invention is that both the supply of the packaged product (paper towel) and the supply of the packaging bag are automated, and the combination of the automatic pushing device and the automatic packaging device , so that the entire packaging process can achieve fully automated production, improve production efficiency and product consistency, and can save the number of production workers and reduce labor costs.
Description
技术领域: Technical field:
本发明涉及一种全自动包装机。The invention relates to a fully automatic packaging machine.
背景技术: Background technique:
对袋装产品的包装目前都是采用半自动化的方式进行的,也就是利用半自动化包装机进行,例如对方形纸巾的包装(即方形纸巾包),是利用人工的方式撑开包装袋袋口,然后蹬踏脚踏开关,启动下压装置,对层叠好的方形纸巾进行压缩,接着推动装置将高度被压小后的方形纸巾推进包装袋内,然后工人把装有纸巾的包装袋拿到封装装置上进行袋口的封装,这个过程生产效率非常低,而且受工人熟练程度的影响,对生产质量难以控制,生产出的纸巾包质量的一致性差,厂家需要供养大量的工人,人工成本较贵。At present, the packaging of bagged products is carried out in a semi-automatic way, that is, using a semi-automatic packaging machine. For example, the packaging of square tissue (that is, square tissue package) is to open the mouth of the packaging bag manually. , and then step on the foot switch to start the pressing device to compress the stacked square paper towels, and then the pushing device pushes the reduced square paper towels into the packaging bag, and then the worker takes the packaging bag containing the paper towels The bag mouth is sealed on the packaging device. The production efficiency of this process is very low, and it is difficult to control the production quality due to the influence of the worker's proficiency. The quality consistency of the produced tissue packs is poor. The manufacturer needs to support a large number of workers, and the labor cost is relatively expensive.
发明内容: Invention content:
本发明的目的是为了克服上述现有技术的缺点,提供一种全自动、降低人工成本、提高产品质量一致性的包装机。The object of the present invention is to provide a fully automatic packaging machine that reduces labor costs and improves product quality consistency in order to overcome the above-mentioned shortcomings of the prior art.
本发明的发明目的可以通过以下的技术方案来实现:一种全自动包装机,包括有机架、推送装置、封袋装置和送袋装置,在推送装置和封袋装置之间设有用来撑开袋口的撑袋件,撑袋件设置在送袋装置的传送路径上。The object of the invention of the present invention can be realized by the following technical solutions: a fully automatic packaging machine, including a frame, a pushing device, a bag sealing device and a bag feeding device, between the pushing device and the bag sealing device is provided with a support The bag supporting member for opening the bag opening is arranged on the conveying path of the bag feeding device.
送袋装置包括有运送机械臂、移动机构和取袋机构,撑袋件设置在移动机构的移动轨迹上,运送机械臂设置在移动机构上,取袋机构提取包装袋给运送机械臂。The bag feeding device includes a conveying robot arm, a moving mechanism and a bag taking mechanism. The bag support is arranged on the moving track of the moving mechanism, the conveying robot arm is arranged on the moving mechanism, and the bag taking mechanism extracts the packaging bag to the conveying robot arm.
取袋机构包括有横向移动台、第一升降器、上吸盘和下吸盘,第一升降器安装在横向移动台上,上吸盘安装在第一升降器上,在上吸盘的移动轨迹上对应运送机械臂的一端设有下吸盘,另一端设有置袋槽,置袋槽的槽底设有送袋皮带。The bag taking mechanism includes a horizontal moving platform, a first lifter, an upper suction cup and a lower suction cup. The first lifter is installed on the horizontal moving platform, and the upper suction cup is installed on the first elevator. One end of the mechanical arm is provided with a lower suction cup, and the other end is provided with a bag placement groove, and a bag delivery belt is provided at the bottom of the bag placement groove.
移动机构包括有纵向移动台、驱动机构和伸向撑袋件的导向杆,纵向移动台滑配在导向杆上,驱动机构与纵向移动台连接。The moving mechanism includes a longitudinal moving platform, a driving mechanism and a guide rod stretched toward the bag support, the longitudinal moving platform is slidably fitted on the guiding rod, and the driving mechanism is connected with the longitudinal moving platform.
运送机械臂设有两条,运送机械臂的一端铰接在移动机构上,两条运送机械臂的铰接端都设有齿轮,两齿轮相互啮合,在两齿轮间连接有弹簧,移动机构上设有驱使运送机械臂转动的张开机构,运送机械臂伸出有撑袋片。There are two conveyor arms, one end of the conveyor arm is hinged on the moving mechanism, and the hinged ends of the two conveyor arms are equipped with gears, the two gears mesh with each other, and a spring is connected between the two gears. The opening mechanism that drives the rotation of the conveying mechanical arm, and the conveying mechanical arm is extended with a bag support piece.
张开机构由销柱、弹簧和第二气动缸构成,第二气动缸安装在移动机构上,销柱安装在其中一齿轮上,气缸的活动杆前端设有槽框,销柱插进槽框内,在两齿轮间连接有弹簧。The opening mechanism is composed of a pin, a spring and a second pneumatic cylinder. The second pneumatic cylinder is installed on the moving mechanism, and the pin is installed on one of the gears. The front end of the movable rod of the cylinder is provided with a slot frame, and the pin is inserted into the slot frame Inside, a spring is connected between the two gears.
封袋装置由侧插板、上刀座和下刀座构成,上刀座和下刀座成相对移动配合,侧插板有两片,分别位于撑袋件的两侧,并位于上刀座朝取袋机构一侧,两侧插板成相对移动配合。The bag sealing device is composed of a side inserting plate, an upper knife seat and a lower knife seat. The upper knife seat and the lower knife seat are in relative movement and cooperation. Towards one side of the bag taking mechanism, the inserting plates on both sides are relatively movable and matched.
在上刀座的两侧设有与其同步升降的槽板,槽板上设有导滑槽,导滑槽由三段构成,上段和下段为平行状态,中段连接上段的底部和下段的顶部,并成向下倾斜状,机架上设有可作伸缩运动的滑动杆,滑动杆的一端安装侧插板,另一端设有滑动件,滑动件插进导滑槽内。On both sides of the upper tool seat, there are groove plates that rise and fall synchronously with it. There is a guide chute on the groove plate. The guide chute is composed of three sections. The upper section and the lower section are parallel, and the middle section connects the bottom of the upper section and the top of the lower section. And into a downward sloping shape, the frame is provided with a sliding bar that can be used for telescopic movement, one end of the sliding bar is equipped with a side plate, and the other end is provided with a sliding piece, which is inserted into the guide chute.
所述的撑袋件为上下放置的撑袋板对,各撑袋板的背后都连接有伸缩器。The bag supporting parts are a pair of bag supporting boards placed up and down, and the back of each bag supporting board is connected with a stretcher.
推送装置包括有送料槽、承载台和推送件,送料槽的底部设有步进送料机构,承载台设置在送料槽的出口端,推送件的移动轨迹在承载台的上方并正对撑袋件。The pushing device includes a feeding trough, a carrying platform and a pushing piece. The bottom of the feeding trough is provided with a stepping feeding mechanism, and the carrying platform is set at the outlet end of the feeding trough. The moving track of the pushing piece is above the carrying platform and facing the bag support .
采用本技术方案后,本发明的有益效果是:无论被包装品(纸巾)的供给,还是包装袋的供给都实现自动化,结合自动推送装置和自动封装装置,使整个包装过程实现全自动化生产,提高生产效率和产品的一致性,而且可以节省生产工人数量,降低人工成本。After adopting the technical solution, the beneficial effect of the present invention is that both the supply of packaged goods (paper towels) and the supply of packaging bags can be automated, and the entire packaging process can be fully automated by combining the automatic pushing device and the automatic packaging device. Improve production efficiency and product consistency, and can save the number of production workers and reduce labor costs.
附图说明: Description of drawings:
图1为本发明全自动包装机的结构图;Fig. 1 is the structural diagram of automatic packaging machine of the present invention;
图2为本发明全自动包装机移除送料槽的调整板后的结构图;Fig. 2 is the structural diagram after the adjustment plate of the feeding chute is removed by the automatic packaging machine of the present invention;
图3为本发明全自动包装机的推送装置结构图;Fig. 3 is the structural diagram of the pushing device of the automatic packaging machine of the present invention;
图4为本发明全自动包装机移除送料槽调整板后的推送装置结构图;Fig. 4 is a structural diagram of the pushing device after the automatic packaging machine of the present invention removes the feed tank adjustment plate;
图5为本发明全自动包装机封袋装置的正视结构图;Fig. 5 is the front structural view of the bag sealing device of the automatic packaging machine of the present invention;
图6为本发明全自动包装机封袋装置的立体结构图之一;Fig. 6 is one of the three-dimensional structural diagrams of the bag sealing device of the automatic packaging machine of the present invention;
图7为本发明全自动包装机封袋装置的立体结构图之二;Fig. 7 is the second three-dimensional structure diagram of the bag sealing device of the automatic packaging machine of the present invention;
图8为本发明全自动包装机送袋装置的结构图之一;Fig. 8 is one of the structural diagrams of the bag feeding device of the automatic packaging machine of the present invention;
图9为本发明全自动包装机送袋装置的结构图之二;Fig. 9 is the second structural diagram of the bag feeding device of the automatic packaging machine of the present invention;
图10为本发明全自动包装机送袋装置的上视结构图;Fig. 10 is a top structural view of the bag feeding device of the automatic packaging machine of the present invention;
图11为本发明全自动包装机运送机械臂撑住包装袋时的结构图;Fig. 11 is a structural diagram when the automatic packaging machine of the present invention transports the mechanical arm to support the packaging bag;
图12为本发明全自动包装机运送机械臂把包装袋往封袋装置前移的结构图;Fig. 12 is a structural diagram of the transporting mechanical arm of the automatic packaging machine of the present invention moving the packaging bag to the bag sealing device;
图13为本发明全自动包装机的运送机械臂往撑袋板对送来包装袋,并撑袋板对插进包装袋袋口后的结构图;Fig. 13 is a structural diagram of the delivery mechanical arm of the automatic packaging machine of the present invention sending the packaging bag to the pair of bag-supporting plates, and inserting the pair of bag-supporting plates into the mouth of the packaging bag;
图14为图13的B部分放大图;Fig. 14 is an enlarged view of part B of Fig. 13;
图15为本发明全自动包装机的撑袋板对张开并撑住包装袋,并运送机械臂进一步前移至撑袋片完全移出包装袋袋口的结构图;Fig. 15 is a structural diagram in which the bag-supporting plate pair of the automatic packaging machine of the present invention is opened to support the packaging bag, and the transporting mechanical arm is further moved forward until the bag-supporting sheet is completely removed from the mouth of the packaging bag;
图16为图15的C部分放大图。FIG. 16 is an enlarged view of part C of FIG. 15 .
具体实施方式: Detailed ways:
下面列举方形纸巾包的包装生产为例来对本技术作详细说明。The packaging production of square paper towel packs is given as an example to describe this technology in detail below.
全自动的方形纸巾包装机包括有机架1、推送装置2、封袋装置3和送袋装置4,The fully automatic square tissue packaging machine includes a
推送装置2包括有送料槽21、承载台22和推送件,层叠好的方形纸巾放置在送料槽21内,送料槽21两侧壁由调整板211构成,通过调节两调整板之间的距离就可以调整送料槽21的槽宽,送料槽21的底部设有步进送料机构24,该步进送料机构24由步进转动带241和推动杆242构成,推动杆242设有多条,推动杆242沿步进转动带241成间隔分布,推动杆242上设有连接销243,连接销243连接步进转动带241,工人只要把叠好的方形纸巾放置在送料槽21内,每条推动杆负责推动一叠方形纸巾。承载台22设置在送料槽21的出口端,在承载台22朝送料槽21一侧的另一侧设有定位板25,定位板25是把推动杆242推送出来的方形纸巾定好位。在机架1的底部设有第一电机26和转动主轴27,第一电机26和传动主轴27通过齿轮261和传动带262传动,在传动主轴27上设有第一凸轮28,本实施例的推送件为推送杆23,在推送杆23的前端设有推板291,推板291的移动轨迹在承载台22的上方,推送杆23的末端与第一摆动杆292顶部铰接,第一摆动杆292的底部铰接在机架1上,第一摆动杆292的中部与第一传动杆293铰接,第一传动杆293的另一端连接有第四摆动杆296,第四摆动杆296的下端与机架1铰接,中部与第一凸轮28配合,上端与第一传动杆293连接,第一凸轮28转动过程会带动第四摆动杆296摆动,经第一传动杆293传动后,带动第一摆动杆292来回摆动,进而使推送杆23和推板291作推送和返回运动,第一凸轮28每转动一圈,推送杆23和推板291完成一次推送和返回运动,结合步进转动带241和推动杆242的动作,每次推动杆242推动一叠方形纸巾到承载台22上后,推板291就会推送方形纸巾往前送。在承载台22的上方设有下压板294,机架1上设有第一气动缸295,下压板294安装在第一气动缸295上,第一气动缸295驱动下压板294的下压和上升动作,下压板294的作用是把送到承载台22上的方形纸巾的厚度压小,方便其后续推进包装袋。The pushing
在推板291的前端、承载台22的台边设有撑袋件,撑袋件为上下放置的撑袋板对5,各撑袋板的背后都连接有伸缩器51,伸缩器51安装在机架1上,它负责驱动两撑袋板的对合和分离,包装袋的袋口在撑袋板对5上被撑开,方便推板291把方形纸巾推进包装袋内。The front end of
封袋装置3由侧插板31、上刀座32和下刀座33构成,下刀座33设有发热件,两刀座压合后利用发热件发热对包装袋袋口进行封合,侧插板31共有两片,分设于撑袋板对5前方的两侧,而且偏移上刀座32朝送袋装置4一侧一段距离,从而避免侧插板31干涉上刀座32和下刀座33的升降运动,每片侧插板的前端为尖峰状,在传动主轴27上还设有第二凸轮34,于机架1的底部设有互相啮合的摆动齿轮对35,摆动齿轮对35以一上一下的方式布置,在下摆动齿轮351伸出有同步转动轴353,同步转动轴353与下摆动齿轮351同步转动,同步转动轴353上套装有第一连杆36,在机架1上铰接有第二摆动杆37,第二摆动杆37的下端与机架1铰接,中部与第二凸轮34连接配合,上端与第一连杆36之间连接有第二连杆38,上摆动齿轮352与上刀座32之间、下摆动齿轮351与下刀座33之间都分别依次连接有第三连杆391和第四连杆392,第三连杆391横向放置,第四连杆392竖向放置。在上刀座32的两侧分别都固定安装有槽板393,两侧槽板393与上刀座32同步升降,每侧槽板上设有导滑槽394,导滑槽394由三段构成,上段和下段为平行状态,中段连接上段的底部和下段的顶部,并成向下倾斜状,机架1上设有可作伸缩运动的滑动杆395,滑动杆395的一端安装侧插板31,另一端设有滑动件,该滑动件为滑轮396,滑轮396放置在导滑槽394内。第二凸轮34的转动会驱使第二摆动杆37作摆动动作,从而推动两摆动齿轮351、352作相反转动,带动下刀座33作上升运动,上刀座32作下降运动,上刀座32作升降运动的过程,因滑轮396在导滑槽394内滑动而使两侧的滑动杆395和侧插板31作相对对合和分离运动,通过调整导滑槽394的结构,控制两侧侧插板31先于上刀座32和下刀座33完成对合运动。The
送袋装置4包括有运送机械臂41、移动机构42和取袋机构43。The
移动机构42包括纵向移动台421和纵向导滑杆422,纵向导滑杆422固定在机架1上并延伸至撑袋板对5,纵向移动台421滑配在纵向导滑杆422上,在机架1的下部、纵向导滑杆422的下方设有第三凸轮423和第二电机424,第二电机424驱动第三凸轮423转动,第三凸轮423的旁边设有第三摆动杆425,第三摆动杆425的下端与机架1铰接,中部设有与第三凸轮423配合的插销426,顶端与纵向移动台421之间连接有第二传动杆427。第三凸轮423转动,通过第三摆动杆425和第二传动杆427的传递,就可以控制纵向移动台421朝撑袋板对5来回移动了。The moving
运送机械臂41设有两条,运送机械臂41为爪状,爪状成竖立放置,其底部朝撑袋板对5的另一侧伸出有撑袋片411,两条运送机械臂的一端铰接在纵向移动台421上,两条运送机械臂的铰接端都成型为齿轮412,两齿轮相互啮合,在两齿轮间远离撑袋板对5的一侧设有受拉弹簧413,受拉弹簧413保持拉紧力,使两运送机械臂成张开状态,在其中一齿轮上且位于齿轮的啮合侧向上伸出有销柱414,在纵向移动台421上远离撑袋板对5的一侧设有第二气动缸415,第二气动缸415的活动杆上设有槽框416,销柱414插进槽框416内,初始状态,第二气动缸415拉动活动杆缩回,槽框416拉动销柱414,使两齿轮转动,两运送机械臂41对合,受拉弹簧413被拉开。Conveying
取袋机构43设置在纵向移动台421的下方,包括有横向移动台431、第一升降器432、上吸盘433和下吸盘434,在机架1上设有横向导滑杆435,横向移动台431滑配在横向导滑杆435上,使横向移动台431可横向来回移动,在横向移动台431的两侧都分别设有第一升降器432,每个第一升降器的活动杆都安装有吸盘安装座436,上吸盘433安装在吸盘安装座436的底部,在横向移动台431移动轨迹中央处的下方设有临时置袋台437,在该临时置袋台437上设有下吸盘434,运送机械臂撑袋片411的高度处于上吸盘433和下吸盘434之间,在横向移动台431移动轨迹的两端下方都设有置袋槽,一置袋槽位于前侧,另一置袋槽位于后侧,置袋槽的槽底设有送袋皮带438,送袋皮带438上设有推袋杆439,横向移动台431上设有两组上吸盘,分别为前侧上吸盘组440和后侧上吸盘组441,前侧上吸盘组440靠近前侧置袋槽442,后侧上吸盘组441靠近后侧置袋槽443,横向移动台431移动至前侧时,前侧上吸盘组440就会下降吸取前侧置袋槽442内的包装袋,移动至后侧时,横向移动台431上后侧上吸盘组441就会下降吸取后侧置袋槽443内的包装袋,同时前侧上吸盘组440下降,将刚才吸取的包装袋被放置到下吸盘434上,接着横向移动台431再次移动到前侧取袋,在前侧吸盘组440吸取包装袋的同时,后侧上吸盘组441会把包装袋放置到下吸盘434上,实现循环来回供袋,当一叠包装袋用完后,置袋槽内的送袋皮带438和推袋杆439负责传送补充包装袋。The bag-taking
动作过程:横向移动台431移动至一侧,第一升降器432驱动上吸盘433下降,上吸盘433吸取一个置袋槽内的包装袋a,该包装袋a是处于折叠状态的,然后第一升降器432带动上吸盘433上升,横向移动台431返回移动,包装袋a被运送到下吸盘434上方,第一升降器432下降,直到包装袋a的底部被下吸盘434吸住,然后上吸盘433上升一定高度,直到包装袋a被上吸盘433和下吸盘434拉扯至打开状态,接下来,第二气动缸415启动,其活动杆作缩回运动,带动槽框416拉动销柱414,两运送机械臂41作对合运动,然后在第三凸轮423的驱动下,纵向移动台421被拉动,朝上吸盘433和下吸盘434共同吸住的包装袋a移动,使两运送机械臂41的撑袋片411分别对应插进包装袋袋口内两侧,此时上吸盘433和下吸盘434取消吸力释放该包装袋a,这样包装袋a就被转送给了两运送机械臂41(如图11所示),然后在第三凸轮423的作用下,纵向移动台421与运送机械臂41一起被推向撑袋板对5(如图12所示),此时的撑袋板对5为对合状态,而且正好正对着包装袋a的袋口,待运送机械臂41送来包装袋a时,撑袋板对5的前端插进包装袋袋口内(如图13所示),接着两撑袋板各自的伸缩器51启动,把两撑袋板一上一下地拉开,直到撑袋板以一上一下的状态撑住包装袋袋口,然后,第三凸轮423驱使纵向移动台421进一步向前移动,直到两运送机械臂41上的撑袋片411完全离开包装袋a,此时包装袋a被转给两撑袋板(如图14所示),第二气动缸415再次启动作伸出动作,槽框416释放对销柱414的拉动,在受拉弹簧413的作用下,两运送机械臂41作张开动作,使它们回程时不会受到其它部件的阻挡,接下来第三凸轮423驱使纵向移动台421作返回运动,同一时间,送料槽21内最前方的那叠方形纸巾被推动杆242推送至承载台22,并被定位板25定好位,使方形纸巾正对包装袋袋口,此时第一凸轮28驱使第一摆动杆292推动推送杆23作推送动作,设置在推送杆23前端的推板291推动方形纸巾,方形纸巾经撑袋板后被推进包装袋a内,然后推送杆23带动推板291返回,接着第二凸轮34带动第二摆动杆37摆动,第二摆动杆37在第二连杆38的传动下带动第一连杆36摆动,第一连杆36驱使下摆动齿轮351转动,同时带动上摆动齿轮352也转动,由于两齿轮是相互反方向转动,这样上刀座32和下刀座33各自的第三连杆391和第四连杆392会驱动上刀座32作下降运动,下刀座33作上升运动,此时,上刀座32下降的过程中带动槽板393向下运动,在槽板393上的导滑槽394作用下,两侧的滑动杆395被推动作相对运动,从而驱动两侧插板31先于上刀座33和下刀座34对合,把包装袋a的两侧向内压折,包装袋a两侧被压折后,随着上刀座33和下刀座34最终对合,把内装有方形纸巾的包装袋袋口封装起来,这样就完成了全自动的生产过程。Action process: the lateral moving table 431 moves to one side, the
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本发明技术方案的内容,依据本发明之形状、构造及原理所作的等效变化,均应涵盖于本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention that do not deviate from the technical solution of the present invention shall fall within the scope of protection of the present invention.
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