CN102815409A - Subpackaging and sealing assembly line for culture medium in cicada solid fermentation industry - Google Patents

Abstract

The invention discloses a subpackaging and sealing assembly line for a culture medium in cicada solid fermentation industry. The subpackaging and sealing assembly line comprises subpackaging equipment for evenly subpackaging a cicada culture medium into culture boxes and transferring the culture boxes containing the culture medium to sealing equipment, the sealing equipment for sealing the culture boxes containing the cicada culture medium and transferring the sealed culture boxes to oscillation equipment, the oscillation equipment for uniformly mixing the culture medium in the culture boxes, a control circuit, and necessary transmission parts and fasteners. The technical scheme in the invention has the beneficial effects that: (1) the sterilized culture boxes, the culture medium with uniform strains, and the sealing equipment are butt-jointed with the movable type cicada culture medium automatic subpackaging equipment in a sterile way; (2) the automation of cicada culture subpackaging and culture box sealing is realized; and (3) a sterile freeze-drying preparation technology is adopted in the part from materials and culture boxes, subpackaging to sealing. The subpackaging and sealing assembly line adopts 100-stage laminar flow protection to ensure that the filling and sealing are realized in a sterile environment.

Description

Subpackaging and sealing line of culture medium in cicada solid fermentation industry

technical field

The invention relates to a subpackaging and sealing assembly line for culture medium in cicadae solid fermentation industry, specifically an assembly line for subpackaging culture medium that has been mixed into culture boxes and sealing it with heat-shrinkable film; it belongs to solid insect-borne bacteria Fermentation industry automation production technology field;

Background technique

Cicada, also known as cicada grass, cicada, cicada antler, etc., is a complex of insects and fungi formed by Isaria cicadae Miq.≡Paecilomyces cicadae (Miq) Samson, also known as Paecilomyces cicadae body.

When autumn comes, adult cicadas lay eggs and burrow into the soil. When they hatch into nymphs, they are infected by I. cicadas. After a long-term struggle between the two, some cicadas have the upper hand, and finally the cicadas are occupied by I. cicadas mycelium. . From June to July, if the head of the cicada gradually grows a bunch of fruit bodies about one inch long, the top produces a large number of spores, which resemble a bouquet of flowers, so it is named cicada.

The wild cicada is a complex of the nymphs of the bamboo cicada after being parasitized by the genus I. cicadae, which is similar to Cordyceps sinensis. There is a record of processing cicadae in Lei Gong's "Lei Gong Pao Shao Lun" the earliest in the Northern and Southern Dynasties. The "Zheng Lei Materia Medica" written by Tang Shenwei in the Song Dynasty, as well as the "Compendium of Materia Medica" written by Li Shizhen in the Ming Dynasty and later pharmacopoeias all have recorded efficacy. Domestic and foreign studies have shown that cicadae has multiple functions such as improving immunity, anti-fatigue, protecting kidney, improving sleep, anti-tumor, protecting liver, anti-radiation and improving eyesight. It is a magical ancient Chinese medicine. The artificially cultivated cicada contains 2.18% mannitol, 21.73% polysaccharide, 19.76% amino acid, 0.005% cordycepin, and 0.05% adenosine, which is similar to natural Cordyceps sinensis, but toxic heavy metals such as arsenic, mercury, and lead have not been detected. Out, this is safer than natural Cordyceps sinensis. Therefore, cicadae can be used as a substitute for Cordyceps sinensis, and it can also achieve the effect of nourishing and maintaining health.

The historical record of wild cicadae is 800 years earlier than that of Cordyceps sinensis, but natural cicadae is very rare, which limits its mass use. Therefore artificially cultivating cicadae is the main method to solve the problem. But, in the preparation process of the cicada flower culture of artificial culture at present, at present, the subpackage of the substratum that has mixed bacterial classification is packed in the culture box, still is the artificial mode with heat-shrinkable film sealing operation. There are also many problems:

(1) Manual manual operation requires a large number of personnel and is labor-intensive;

(2) People are in contact with the culture medium for a long time, which is easy to be infected with bacteria;

(3) The material is not easy to distribute evenly in the culture box.

Contents of the invention

The object of the present invention is to provide a subpackaging and sealing assembly line for culture medium in cicadae solid fermentation industry, to solve the above-mentioned problems in the prior art.

The purpose of the present invention can be achieved through the following technical solutions.

A subpackaging and sealing assembly line for culture medium in cicadae solid fermentation industry, comprising: uniformly distributing the cicada culture medium into culture boxes, and transferring the culture box filled with culture medium to a packaging device for sealing equipment; The culture box of the cicada culture medium is sealed and the sealed culture box is transferred to the sealing device of the oscillation device; the oscillation equipment is used to mix the culture medium evenly in the culture box; and the control circuit and necessary transmission parts and fasteners.

The transfer and sub-packaging equipment includes a filling machine filled with the culture medium that has been mixed. The bottom of the filling machine is provided with a filling port, and the transmission belt for placing the culture box and driving at a constant speed is located below the filling port; The filling machine is fixed and supported by the frame; the discharge and closing of the filling port of the filling machine and the operation and stop of the conveyor belt; all are controlled by the control circuit.

Furthermore, in order to connect one sub-packaging equipment to multiple filling machines, reduce the need for 100-level purification space; save manufacturing costs and future production costs; install rollers on the bottom of the sub-packaging equipment rack for easy movement .

The cicadae sealing equipment includes a sealing machine, and below the sealing machine is a conveyor belt with cultivation boxes.

Furthermore, the sealing machine is a heat shrinkable film sealing machine.

The operation method of the above-mentioned packaging and sealing line is as follows:

1) The culture box that has been inactivated, cleaned and sterilized is conveyed to the bottom of the filling machine through the conveyor belt, and the control circuit stops;

2) The filling machine filled with culture medium opens the filling port, quantitatively distributes the culture medium into the culture box, closes the filling port, and the conveyor belt runs;

3) When the conveyor belt sends the culture box containing the culture medium to the bottom of the sealing machine, the control circuit stops, the working area of the sealing machine descends to the mouth of the culture box, and seals it with heat shrinkable film; the working area of the sealing machine rises, and the conveyor belt continues to run;

4) The conveyor belt sends the sealed culture box to the shaking device for shaking and mixing.

The working speed of the filling machine is: 4-8 boxes/minute; the weight of the medium to be filled is: 4.5kg/box.

The working speed of the sealing machine is: 4-8 boxes/minute, which is consistent with the working speed of the filling machine.

The filling machine and sealing machine are operated in a class 100 purification space.

The beneficial effects of the technical solution of the present invention are:

(1) Aseptic docking of the sterilized culture box, medium with uniform strains, sealing equipment and mobile cicada culture medium automatic packaging equipment;

(2) Cicada culture subpackage and culture box sealing are automated;

(3) Aseptic freeze-dried preparation technology is used in the part of materials and culture box → packaging → sealing, and 100-level laminar flow protection is adopted to ensure filling and sealing in a sterile environment.

(4) The cicada culture medium subpackaging equipment is mobile, and one subpackaging equipment can be connected to multiple integrated tanks to reduce the need for 100-level purification space; save manufacturing costs and future production costs;

(5) During the entire production process, the culture box and materials are not in contact with people, which greatly reduces the possibility of bacterial contamination;

(6) Oscillating equipment makes the material evenly distributed in the culture box.

Description of drawings

Figure 1 is a schematic diagram of the equipment structure of the present invention; the horizontal arrow in the figure indicates the moving direction of the conveyor belt, and the dotted line box in the figure indicates the 100-level purification space.

In the figure: 10. Subpackaging equipment 11. Filling machine 12. Filling port 20. Heat shrinkable film 30. Oscillating equipment 40. Conveyor belt 50. Incubation box.

Detailed ways

The technical characteristics of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

As shown in Figure 1, a subpackaging and sealing assembly line of culture medium in cicadae solid fermentation industry comprises: evenly distributing cicadae culture medium to culture box 50, and the culture box 50 after containing culture medium is sent to sealing The packing equipment 10 of equipment; The culture box 50 of splendid attire cicadae substratum is sealed and the culture box 50 after sealing is sent to the sealing equipment of oscillation equipment; The oscillation equipment 30 that substratum is mixed homogeneously in culture box 50; And Power system, control circuit and necessary transmission parts, fasteners.

The sub-packaging equipment 10 includes a filling machine 11 filled with a culture medium that has been mixed. The bottom of the filling machine 11 is provided with a filling port 12, and a transmission belt 40 for placing the culture box 50 and driving at a constant speed is located at the filling port. 12 below; the conveyor belt 40 and the filling machine 11 are fixed and supported by the frame; the discharge and closing of the filling port 12 and the operation and stop of the conveyor belt 40; all are controlled by the control circuit.

Furthermore, in order to connect one sub-packaging equipment 10 to multiple filling machines, reduce the need for a hundred-level purification space; save manufacturing costs and future production costs; the bottom of the sub-packaging equipment 10 frame is equipped with rollers, so that on mobile.

The cicadae sealing equipment includes a sealing machine, and below the sealing machine is a conveyor belt 40 on which a culture box 50 is placed. The sealing machine covers the heat-shrinkable film 20 on the box opening of the culture box 50 .

Furthermore, the sealing machine is a heat shrinkable film sealing machine.

The operation method of the above-mentioned packaging and sealing line is as follows:

1) The culture box that has been cleaned and sterilized is conveyed to the bottom of the filling machine through the conveyor belt, and the control circuit stops;

2) The filling machine filled with culture medium opens the filling port, quantitatively distributes the culture medium into the culture box, closes the filling port, and the conveyor belt runs;

3) When the conveyor belt sends the culture box containing the culture medium to the bottom of the sealing machine, the control circuit stops, the working area of the sealing machine descends to the mouth of the culture box, and seals it with heat shrinkable film 20; the working area of the sealing machine rises, and the conveyor belt continues to run ;

4) The conveyor belt sends the sealed culture box to the shaking device for shaking and mixing.

The working speed of the filling machine is: 4-8 boxes/minute; the weight of the medium to be filled is: 4.5kg/box.

The working speed of the sealing machine is: 4-8 boxes/minute, which is consistent with the working speed of the filling machine. And if it is sealed by sub-packaging, it will take about 3-5 minutes per box. It can be seen that the work efficiency is greatly improved through the technical solution of the present invention.

Claims (9)

1. the coating-dividing sealing conveyor line of culture in the cicada fungus solid fermentation industry is characterized in that: comprising: the cicada fungus culture is evenly divided be filled to the dispensing apparatus of cultivating box and the cultivation box behind the splendid attire culture being sent to sealing device; With the sealing of the cultivation box of splendid attire cicada fungus culture and the cultivation box after will sealing be sent to the sealing device of oscillator device; The oscillator device that culture is mixed in cultivating box; And control circuit and necessary Transmission, fastener.

2. the coating-dividing sealing conveyor line of culture in the cicada fungus solid fermentation according to claim 1 industry; It is characterized in that: described dispensing apparatus comprises and is loaded with the bottle placer of mixing culture of strains base; Bottle placer bottom is provided with filling exit, place cultivate box and at the uniform velocity the driving band of transmission be positioned at the filling exit below; Belt conveyor and bottle placer are fixed through frame and are supported; The discharging of bottle placer filling exit and closing and the operation of belt conveyor and stopping; All control through control circuit.

3. the coating-dividing sealing conveyor line of culture in the cicada fungus solid fermentation according to claim 2 industry is characterized in that: the frame bottom of dispensing apparatus is equipped with roller.

4. the coating-dividing sealing conveyor line of culture in the cicada fungus solid fermentation according to claim 1 industry is characterized in that: described cicada fungus sealing device comprises capper, and the capper below is for being placed with the belt conveyor of cultivating box.

5. the coating-dividing sealing conveyor line of culture in the cicada fungus solid fermentation according to claim 4 industry is characterized in that: described capper is the heat shrinkage film capper.

6. like the method for operation of one of any coating-dividing sealing conveyor line of claim 1-5, it is characterized in that: the steps include:

1) the cultivation box of deactivation, cleaning and sterilization is sent to the bottle placer below through belt conveyor, and control circuit control stops;

2) bottle placer that has been loaded with culture is opened filling exit, culture is quantitatively divided to install to cultivate in the box, and filling exit is closed, the belt conveyor operation;

When 3) the belt conveyor cultivation box that will be loaded with culture was delivered to the capper below, control circuit control stopped, and the capper work area drops to cultivates the box oral area, and seals with heat shrinkage film; Capper rises on the work area, and belt conveyor continues operation;

4) belt conveyor will be leak free cultivate box and deliver to the oscillator device mixing that vibrates.

7. the method for operation of coating-dividing sealing conveyor line according to claim 6 is characterized in that: described bottle placer work speed is: the 4-8 box/minute; The culture weight of can is: the 4.5kg/ box.

8. the method for operation of coating-dividing sealing conveyor line according to claim 6 is characterized in that: described capper work speed is: the 4-8 box/minute.

9. the method for operation of coating-dividing sealing conveyor line according to claim 6 is characterized in that: described bottle placer and capper move in hundred grades of better purifying spaces.

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