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CN102815292A - Universal automatic adjusting air cushion module - Google Patents

Universal automatic adjusting air cushion module Download PDF

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Publication number
CN102815292A
CN102815292A CN2012102758876A CN201210275887A CN102815292A CN 102815292 A CN102815292 A CN 102815292A CN 2012102758876 A CN2012102758876 A CN 2012102758876A CN 201210275887 A CN201210275887 A CN 201210275887A CN 102815292 A CN102815292 A CN 102815292A
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air cushion
ball head
support plate
seat
universal
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CN102815292B (en
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于建海
任宪晓
逄作森
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Himile Mechanical Manufacturing Co Ltd
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SHANDONG HIMILE HEAVY MACHINERY CO Ltd
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Abstract

本发明公开了一种万向自动调节气垫模块,包括支撑盘,所述支撑盘上安装有球头座,所述球头座内安装有万向球头,所述万向球头上连接有与气垫搬运车体连接的连接座,所述球头座上安装有球头限位装置,所述支撑盘的下端面上安装有气垫气囊,所述气垫气囊上设有多个对称分布的气体溢出孔,所述支撑盘上设有与所述气垫气囊连通的进气孔;万向球头通过连接座与气垫搬运车体连接,在水平面上支撑盘与地面平行,遇到起伏地面时,支撑盘上的万向球头与球头座发生转动,此时支撑盘与水平面成一定角度,直到气垫模块越过起伏,这样就可以使气垫气囊带动气垫搬运车体在起伏的地面上移动了。

Figure 201210275887

The invention discloses a universal self-adjusting air cushion module, which comprises a support plate, a ball seat is installed on the support plate, a universal ball head is installed in the ball head seat, and a universal ball head is connected to the universal ball head. The connection seat connected with the air cushion vehicle body, the ball head seat is equipped with a ball head limit device, the lower end surface of the support plate is equipped with an air cushion airbag, and the air cushion airbag is provided with a plurality of symmetrically distributed gas An overflow hole, the support plate is provided with an air inlet connected to the air cushion airbag; the universal ball head is connected with the air cushion truck body through the connecting seat, and the support plate is parallel to the ground on the horizontal plane. When encountering undulating ground, The universal ball head on the support plate and the ball head seat rotate, and the support plate forms a certain angle with the horizontal plane at this time until the air cushion module crosses the undulations, so that the air cushion airbag can drive the air cushion handling vehicle body to move on the undulating ground.

Figure 201210275887

Description

万向自动调节气垫模块Universal self-adjusting air cushion module

技术领域 technical field

本发明涉及一种搬运装置,尤其涉及一种气垫搬运装置。 The invention relates to a conveying device, in particular to an air cushion conveying device.

背景技术 Background technique

目前在大型设备生产、机车车辆、汽车、航空航天、造船和核电站等领域进行大件工件的搬运已经应用到了气垫搬运车。气垫搬运车,是由支撑盘和气垫气囊等部件组成的一种结构简单、使用灵活方便的搬运设备。这种装置特别适用于不能承受震动、对平稳性要求很高的精密设备的搬运和位置调整,以及不能安装起吊设备场合下的搬运操作。但是现有的气垫搬运车在搬运前必须对地面进行高要求整理,地面必须水平光滑,不能有起伏,如果是临时使用,地面达不到要求就不能使用,这就制约了很多场所不能使用气垫搬运技术。 At present, the handling of large workpieces in the fields of large-scale equipment production, rolling stock, automobiles, aerospace, shipbuilding and nuclear power plants has been applied to air cushion trucks. The air cushion truck is a kind of handling equipment with simple structure, flexible and convenient use, which is composed of supporting plate, air cushion air bag and other components. This device is especially suitable for handling and position adjustment of precision equipment that cannot withstand vibration and has high requirements for stability, as well as handling operations where lifting equipment cannot be installed. However, the existing air-cushion trucks must carry out high requirements on the ground before transporting. The ground must be level and smooth without ups and downs. If it is used temporarily, the ground cannot be used if the ground does not meet the requirements. This restricts the use of air cushions in many places. handling technology.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种可以在起伏不平的地面上使用的万向自动调节气垫模块。  The technical problem to be solved by the present invention is to provide a universal self-adjusting air cushion module that can be used on uneven ground. the

为解决上述技术问题,本发明的技术方案是:万向自动调节气垫模块,包括支撑盘,所述支撑盘上安装有球头座,所述球头座内安装有万向球头,所述万向球头连接有与气垫搬运车体连接的连接座,所述球头座上安装有球头限位装置,所述支撑盘的下端面上安装有气垫气囊,所述气垫气囊上设有多个对称分布的气体溢出孔,所述支撑盘上设有与所述气垫气囊连通的进气孔。 In order to solve the above-mentioned technical problems, the technical solution of the present invention is: the universal automatic adjustment air cushion module includes a support plate, a ball seat is installed on the support plate, and a universal ball head is installed in the ball seat. The universal ball head is connected with a connection seat connected with the air cushion truck body, a ball head limit device is installed on the ball head seat, an air cushion airbag is installed on the lower end surface of the support plate, and the air cushion airbag is provided with A plurality of symmetrically distributed gas overflow holes, and an air inlet hole communicating with the air cushion airbag is arranged on the support plate.

作为一种优选的技术方案,所述球头限位装置包括将所述万向球头限位在所述球头座内的球头压盖。 As a preferred technical solution, the ball head limiting device includes a ball head gland that limits the universal ball head in the ball head seat.

作为一种优选的技术方案,所述气垫气囊通过法兰与所述支撑盘的下端面密封连接。 As a preferred technical solution, the air cushion airbag is sealingly connected to the lower end surface of the support plate through a flange.

作为一种优选的技术方案,所述气体溢出孔呈环形分布在所述气垫气囊上。 As a preferred technical solution, the gas overflow holes are annularly distributed on the air cushion airbag.

作为一种优选的技术方案,所述支撑盘上环所述球头座设有多个支撑板。 As a preferred technical solution, the ball head seat is provided with a plurality of support plates on the upper ring of the support plate.

由于采用了上述技术方案,万向自动调节气垫模块,包括支撑盘,所述支撑盘上安装有球头座,所述球头座内安装有万向球头,所述万向球头上连接有与气垫搬运车体连接的连接座,所述球头座上安装有球头限位装置,所述支撑盘的下端面上安装有气垫气囊,所述气垫气囊上设有多个对称分布的气体溢出孔,所述支撑盘上设有与所述气垫气囊连通的进气孔;万向球头通过连接座与气垫搬运车体连接,在水平面上支撑盘与地面平行,遇到起伏地面时,支撑盘上的万向球头与球头座发生转动,此时支撑盘与水平面成一定角度,直到气垫模块越过起伏,这样就可以使气垫气囊带动气垫搬运车体在起伏的地面上移动了。 Due to the adoption of the above technical solution, the universal self-adjusting air cushion module includes a support plate, a ball seat is installed on the support plate, a universal ball head is installed in the ball seat, and the universal ball head is connected to There is a connection seat connected with the air cushion transport vehicle body, a ball head limit device is installed on the ball head seat, an air cushion airbag is installed on the lower end surface of the support plate, and a plurality of symmetrically distributed airbags are arranged on the air cushion airbag. Gas overflow hole, the support plate is provided with an air intake hole connected to the air cushion air bag; the universal ball head is connected with the air cushion transport vehicle body through the connecting seat, and the support plate is parallel to the ground on the horizontal plane. , the universal ball head on the support plate and the ball head seat rotate, and at this time the support plate forms a certain angle with the horizontal plane until the air cushion module crosses the undulations, so that the air cushion airbag can drive the air cushion handling vehicle body to move on the undulating ground .

附图说明  Description of drawings

以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中, The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in,

图1是本发明实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of the present invention;

图2是图1中A-A向剖视图; Fig. 2 is A-A direction sectional view among Fig. 1;

图3是本发明实施例的爆炸图; Fig. 3 is an exploded view of an embodiment of the present invention;

图4是图1的俯视图; Fig. 4 is the top view of Fig. 1;

图中:1-支撑盘;11-进气孔;12-支撑板;13-避重过孔;21-球头座;22-万向球头;23-连接座;24-球头压盖;3-气垫气囊;31-气体溢出孔;4-法兰。 In the figure: 1-support plate; 11-air intake hole; 12-support plate; 13-heavy avoidance hole; 21-ball head seat; 22-universal ball head; ; 3-air cushion air bag; 31-gas overflow hole; 4-flange.

具体实施方式 Detailed ways

下面参照附图详细描述根据本发明的示例性实施例。这里,需要注意的是,在附图中,将相同的附图标记赋予结构以及功能基本相同的组成部分,并且为了使说明书更加简明,省略了关于基本上相同的组成部分的冗余描述。 Exemplary embodiments according to the present invention will be described in detail below with reference to the accompanying drawings. Here, it should be noted that, in the drawings, the same reference numerals are assigned to components having substantially the same structure and function, and redundant descriptions on components that are substantially the same are omitted in order to make the description more concise.

如图1所示,万向自动调节气垫模块,包括支撑盘1,如图2和图3所示,所述支撑盘1上安装有球头座21,所述球头座21内安装有万向球头22,所述万向球头22连接有与气垫搬运车体连接的连接座23,所述球头座21上安装有球头限位装置,所述球头限位装置包括将所述万向球头22限位在所述球头座21内的球头压盖24,这样万向球头22只能在球头座21内转动,不能产生相对球头座21的横向或者纵向位移。所述支撑盘1的下端面上安装有气垫气囊3,所述气垫气囊3通过法兰4与所述支撑盘1的下端面密封连接;所述气垫气囊3上设有多个对称分布的气体溢出孔31,所述气体溢出孔31呈环形分布在所述气垫气囊3上。如图4所示,所述支撑盘1上设有与所述气垫气囊3连通的进气孔11。 As shown in Figure 1, the universal automatic adjustment air cushion module includes a support plate 1, as shown in Figure 2 and Figure 3, a ball seat 21 is installed on the support plate 1, and a million To the ball head 22, the universal ball head 22 is connected with a connection seat 23 connected with the air cushion truck body, and a ball head stop device is installed on the ball head seat 21, and the ball head stop device includes the The universal ball head 22 is limited to the ball head gland 24 in the ball head seat 21, so that the universal ball head 22 can only rotate in the ball head seat 21, and can not produce a horizontal or vertical direction relative to the ball head seat 21. displacement. An air cushion airbag 3 is installed on the lower end surface of the support plate 1, and the air cushion airbag 3 is sealed and connected with the lower end surface of the support plate 1 through the flange 4; the air cushion airbag 3 is provided with a plurality of symmetrically distributed gas Overflow holes 31 , the gas overflow holes 31 are distributed on the air cushion airbag 3 in a ring shape. As shown in FIG. 4 , the support plate 1 is provided with an air inlet 11 communicating with the air cushion airbag 3 .

所述支撑盘1上环所述球头座21设有多个支撑板12,支撑板12用于加强支撑盘1的强度,为了避免支撑板12的重量对位于支撑盘1下方的气垫气囊3产生负担,保证万向自动调节气垫模块的灵活性,在所述支撑板12上设有避重过孔13。 The ball seat 21 on the support plate 1 is provided with a plurality of support plates 12, and the support plates 12 are used to strengthen the strength of the support plate 1. In order to generate a burden and ensure the flexibility of the universal automatic adjustment air cushion module, an avoidance via hole 13 is provided on the support plate 12 .

万向球头22顶端的连接座23安装在气垫搬运车的气垫搬运车体上,当该气垫模块安装使用时,利用气泵通过支撑盘1上的进气孔11向气垫气囊3内充气,气垫气囊3膨胀形成一圆环,在气垫气囊3中建立气承载压力,气垫气囊3底部的气体溢出孔31向外泄气,与地面形成非常薄的空气膜,因气膜摩擦阻力小,所以能用很小的推力使重物向任何方向推进、旋转、定位。在水平面上搬运物体时,支撑盘1与地面平行,遇到起伏地面时,支撑盘1上的万向球头22与球头座21发生转动,此时支撑盘1与水平面成一定角度,直到气垫模块越过起伏,这样就可以使气垫搬运车在起伏的地面上移动了。 The connecting seat 23 at the top of the universal ball head 22 is installed on the air cushion transport vehicle body of the air cushion transport vehicle. When the air cushion module is installed and used, the air pump is used to inflate the air cushion airbag 3 through the air inlet 11 on the support plate 1, and the air cushion The airbag 3 expands to form a ring, and the air-bearing pressure is established in the air-cushion airbag 3. The gas overflow hole 31 at the bottom of the air-cushion airbag 3 leaks outward, forming a very thin air film with the ground. Because the frictional resistance of the air film is small, it can be used A small thrust pushes, rotates, and positions the weight in any direction. When transporting objects on a horizontal plane, the support plate 1 is parallel to the ground. When encountering undulating ground, the universal ball head 22 and the ball head seat 21 on the support plate 1 rotate. At this time, the support plate 1 forms a certain angle with the horizontal plane until The air module rides over the undulations so that the air truck can move over the undulating ground.

由于气垫模块运作时,与地面完全没有摩擦,更不会污染环境,因此被广泛应用于医药、化工等生产厂对环境要求很高的场合移动、安装、维修制程设备。使用气垫搬运时还可以防震。气垫是一种很轻,很机动的搬运设备,一般可以搬运10吨工件的气垫,重量约在5公斤左右。 Because the air cushion module has no friction with the ground and will not pollute the environment when it is in operation, it is widely used in pharmaceutical, chemical and other production plants that have high environmental requirements for moving, installing, and maintaining process equipment. It is also shockproof when transported with air cushions. The air cushion is a very light and mobile handling equipment. Generally, the air cushion can carry 10 tons of workpieces, and the weight is about 5 kg.

本发明的描述是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显然的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。 The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.

Claims (5)

1. Universal automatically regulated air cushion module, its characterized in that: the air cushion conveying vehicle comprises a supporting plate, a ball head seat is installed on the supporting plate, an universal ball head is installed in the ball head seat, the universal ball head is connected with a connecting seat connected with an air cushion conveying vehicle body, a ball head limiting device is installed on the ball head seat, an air cushion air bag is installed on the lower end face of the supporting plate, a plurality of symmetrically-distributed gas overflow holes are formed in the air cushion air bag, and gas inlet holes communicated with the air cushion air bag are formed in the supporting plate.
2. The gimbaled, self-adjusting air cushion module according to claim 1, wherein: the ball head limiting device comprises a ball head gland which limits the universal ball head in the ball head seat.
3. The gimbaled, self-adjusting air cushion module according to claim 1, wherein: the air cushion air bag is connected with the lower end face of the supporting disc in a sealing mode through a flange.
4. The gimbaled, self-adjusting air cushion module according to claim 1, wherein: the gas overflow holes are distributed on the air cushion air bag in an annular shape.
5. The gimbaled, self-adjusting air cushion module according to claim 1, 2, 3 or 4, wherein: the supporting disc is provided with an upper ring and the ball head seat is provided with a plurality of radial supporting plates.
CN201210275887.6A 2012-08-06 2012-08-06 Universal automatic adjustment air cushion module Active CN102815292B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104226740A (en) * 2013-06-14 2014-12-24 南通恒鼎重型机床有限公司 Leveller lifting universal stress device

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GB931664A (en) * 1961-08-01 1963-07-17 Arthur Paul Pedrick Improvements in skim craft
US3168155A (en) * 1960-01-19 1965-02-02 Hovercraft Dev Ltd Vehicles for travelling over land and/or water
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GB1381116A (en) * 1970-12-31 1975-01-22 Dev Des Aeroglisseuts Marins T Air-cushion vehicles
CN1097157A (en) * 1992-12-01 1995-01-11 柳沢健 walking robot
DE19533690A1 (en) * 1995-09-12 1997-03-13 Werner Schwarz Linear guidance air-cushion bearing drilled to admit air to base
CN1474765A (en) * 2000-09-25 2004-02-11 �������ֿ� Apparatus and method for passing through curved surfaces by adhesion
CN101276961A (en) * 2008-05-16 2008-10-01 哈尔滨工业大学 A Stiffenable Inflatable Deployable Radial Rib Supported Offset Parabolic Antenna
CN201334010Y (en) * 2009-01-21 2009-10-28 任荣泽 Air-cushion movement larry
CN202728219U (en) * 2012-08-06 2013-02-13 山东豪迈重型机械有限公司 Universal automatic adjusting air cushion module

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3168155A (en) * 1960-01-19 1965-02-02 Hovercraft Dev Ltd Vehicles for travelling over land and/or water
GB931664A (en) * 1961-08-01 1963-07-17 Arthur Paul Pedrick Improvements in skim craft
GB1151066A (en) * 1965-04-30 1969-05-07 Bertin & Cie Surface Effect Machines.
GB1381116A (en) * 1970-12-31 1975-01-22 Dev Des Aeroglisseuts Marins T Air-cushion vehicles
CN1097157A (en) * 1992-12-01 1995-01-11 柳沢健 walking robot
DE19533690A1 (en) * 1995-09-12 1997-03-13 Werner Schwarz Linear guidance air-cushion bearing drilled to admit air to base
CN1474765A (en) * 2000-09-25 2004-02-11 �������ֿ� Apparatus and method for passing through curved surfaces by adhesion
CN101276961A (en) * 2008-05-16 2008-10-01 哈尔滨工业大学 A Stiffenable Inflatable Deployable Radial Rib Supported Offset Parabolic Antenna
CN201334010Y (en) * 2009-01-21 2009-10-28 任荣泽 Air-cushion movement larry
CN202728219U (en) * 2012-08-06 2013-02-13 山东豪迈重型机械有限公司 Universal automatic adjusting air cushion module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104226740A (en) * 2013-06-14 2014-12-24 南通恒鼎重型机床有限公司 Leveller lifting universal stress device

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Owner name: SHANDONG HAOMAI MACHINERY MANUFACTURING CO., LTD.

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Effective date: 20131114

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Denomination of invention: Universal automatic adjustment air cushion module

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Granted publication date: 20151118

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