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CN102814855A - Wide step ceramic shell isostatic pressing forming mould - Google Patents

Wide step ceramic shell isostatic pressing forming mould Download PDF

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Publication number
CN102814855A
CN102814855A CN2012103262312A CN201210326231A CN102814855A CN 102814855 A CN102814855 A CN 102814855A CN 2012103262312 A CN2012103262312 A CN 2012103262312A CN 201210326231 A CN201210326231 A CN 201210326231A CN 102814855 A CN102814855 A CN 102814855A
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Prior art keywords
mold
mould
isostatic pressing
pull rod
upper mold
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Granted
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CN2012103262312A
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Chinese (zh)
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CN102814855B (en
Inventor
杨永洪
陈善银
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Chinese Zhenhua Electron Yuguang Electrician Ltd Co (state-Owned 771 Factory)
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Chinese Zhenhua Electron Yuguang Electrician Ltd Co (state-Owned 771 Factory)
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Priority to CN201210326231.2A priority Critical patent/CN102814855B/en
Publication of CN102814855A publication Critical patent/CN102814855A/en
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Publication of CN102814855B publication Critical patent/CN102814855B/en
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Abstract

The invention discloses a wide step ceramic shell isostatic pressing forming mould which is characterized by comprising an upper mould (1), a lower mould (2) and a pull rod (3). A central hole (4) is arranged at the center of the upper mould (1), a threaded hole (5) is arranged at the center of the contact surface of the lower mould (2) and the upper mould (1), the pull rod (3) is arranged in the central hole (4) of the upper mould (1), the lower end of the pull rod (3) is connected with the threaded hole (5) of the lower mould (2), the pull rod (1) is used for fixing the upper mould (1) and the lower mould (2), a groove (6) is arranged beside the central hole (4) of the upper mould (1), a spring (7) is arranged in the groove (6), and one surface of the spring (7) is contacted with the surface of the lower mould (2). An elastic body is arranged between moulds, the elastic body is in loose state in a stuffing process, a whole mould mechanism is locked after stuffing is finished, the elastic body is compressed so as to enable the stuffing at the step portion to be compressed, compactness of the step portion is improved, damage quantity is reduced in a product after-treatment process, the proportion of discarded products caused by insecure steps in a product using process is reduced greatly, and product quality is improved.

Description

宽台阶陶瓷壳等静压成型模具Wide step ceramic shell isostatic pressing mold

技术领域 technical field

本发明涉及一种真空灭弧室陶瓷外壳模具,属于真空灭弧室制造技术领域。The invention relates to a ceramic shell mold of a vacuum interrupter, which belongs to the technical field of vacuum interrupter manufacture.

背景技术 Background technique

陶瓷真空管壳是玻璃真空管壳的升级换代产品,它在我国只有20多年的历史,且之前多以热压铸成型为主要生产工艺,近年来等静压法制备陶瓷真空管壳被真空管行业所认可并开始广泛应用。等静压法相对以前的方法具有瓷体密度高,气密性好,陶瓷金属化后强度大幅提高等特点。但是在宽台阶陶瓷壳的生产中,由于瓷壳本身台阶较宽,而且台阶外延基本成直角,造成模具内部结构复杂,生产填料麻烦,填料稍有不慎就会使得瓷壳台阶部分瓷体密度不够,造成后期加工中损坏或者在产品使用周期内瓷壳提前损坏。The ceramic vacuum shell is an upgraded product of the glass vacuum shell. It has only a history of more than 20 years in our country, and before that, hot die-casting was used as the main production process. In recent years, the ceramic vacuum shell prepared by isostatic pressing has been recognized by the vacuum tube industry and started. widely used. Compared with the previous method, the isostatic pressing method has the characteristics of high density of porcelain body, good air tightness, and greatly improved strength of ceramics after metallization. However, in the production of wide-step ceramic shells, because the steps of the ceramic shell itself are wide, and the extension of the steps is basically at a right angle, the internal structure of the mold is complicated, and the production of fillers is troublesome. Not enough, resulting in damage in post-processing or early damage to the porcelain shell during the product life cycle.

发明内容 Contents of the invention

本发明的目的在于:提供一种宽台阶陶瓷壳等静压成型模具的合理结构,避免台阶部分由于填料不充分造成质量不稳定。The object of the present invention is to provide a reasonable structure of a mold for isostatic pressing of a wide-step ceramic shell, so as to avoid unstable quality of the step part due to insufficient filler.

本发明的构成:包括上模具、下模具和拉杆,上模具中心开有中心孔,下模具与上模具接触面的中心开有螺孔,拉杆置于上模具的中心孔内,下端与下模具的螺孔连接,用于固定上模具和下模具,上模具的中心孔旁开有凹槽,凹槽内放置有弹簧,弹簧的一面与下模具表面接触。The composition of the present invention includes an upper mold, a lower mold and a tie rod. The center of the upper mold has a central hole, and the center of the contact surface of the lower mold and the upper mold has a screw hole. The tie rod is placed in the center hole of the upper mold. The lower end and the lower mold The screw hole connection is used to fix the upper mold and the lower mold. There is a groove next to the center hole of the upper mold, and a spring is placed in the groove, and one side of the spring is in contact with the surface of the lower mold.

上述的宽台阶陶瓷壳等静压成型模具,所述拉杆上方有销子、中段设有定位台一,定位台二、下方开有螺纹,拉杆通过定位台一和上模具中心孔内的台阶达到定位效果,拉杆下方的螺纹和下模具上的螺孔实现固定效果。In the above-mentioned isostatic molding mold for wide-step ceramic shells, there are pins above the pull rod, a positioning platform 1 is provided in the middle, and a thread is opened on the bottom of the positioning platform 2. The pull rod reaches the The positioning effect, the screw thread under the tie rod and the screw hole on the lower mold realize the fixing effect.

上述的宽台阶陶瓷壳等静压成型模具,所述上模具上方放置有橡胶板,下模具上放置有橡胶环,橡胶板和橡胶环的外侧有防水胶套In the isostatic pressing mold for the wide-step ceramic shell, a rubber plate is placed above the upper mold, a rubber ring is placed on the lower mold, and waterproof rubber sleeves are provided on the outside of the rubber plate and the rubber ring.

上述的宽台阶陶瓷壳等静压成型模具,所述弹簧可以是橡胶弹性体。In the isostatic molding mold for the wide-step ceramic shell described above, the spring may be a rubber elastic body.

上述的宽台阶陶瓷壳等静压成型模具,所述橡胶板下方装配有金属板。In the isostatic pressing molding die for the wide-step ceramic shell, a metal plate is installed under the rubber plate.

与现有技术相比,本发明在上模具和下模具之间添有弹性体,在填料过程中模具台阶部分处于松弛状态,在成型时受到压力作用,台阶处瓷料径向和轴向同时受力,使得台阶部分填料被压缩,成型后台阶部分致密度非常高,与生坯其它部位一致,保证了陶瓷壳整体的质量,并且可以达到定量化填料,利用该模具所压制出的胚体结构合理减少后期对瓷壳本体的加工。Compared with the prior art, the present invention adds an elastic body between the upper mold and the lower mold, and the stepped part of the mold is in a relaxed state during the filling process, and is subjected to pressure during molding, and the ceramic material at the step is simultaneously radial and axial. The force makes the filling of the step part compressed, and the density of the step part after forming is very high, which is consistent with other parts of the green body, which ensures the overall quality of the ceramic shell, and can achieve quantitative filling. The green body pressed by this mold The structure is reasonable to reduce the processing of the porcelain shell body in the later stage.

附图说明 Description of drawings

附图1为本发明的结构示意图;Accompanying drawing 1 is a structural representation of the present invention;

附图2为本发明拉杆结构示意图。Accompanying drawing 2 is the structure diagram of tie rod of the present invention.

附图中标记为:1-上模具,2-下模具,3-拉杆,4-中心孔,5-螺孔,6-凹槽,7-弹簧,8-销子,9-定位台一,10-定位台二,11-螺纹,12-台阶,13-橡胶板,14-橡胶环,15-防水胶套,16-金属板Marked in the accompanying drawings: 1-upper mold, 2-lower mold, 3-tie rod, 4-center hole, 5-screw hole, 6-groove, 7-spring, 8-pin, 9-positioning table one, 10-positioning platform two, 11-thread, 12-step, 13-rubber plate, 14-rubber ring, 15-waterproof rubber sleeve, 16-metal plate

具体实施方式 Detailed ways

本发明在实际生产过程中实用方法如下,首先将下模具2放置于水平操作台面上,将橡胶环14套在下模具2的下部,在上模具1的凹槽6内放入弹簧7后将上模具1放置在下模具2的上面,拉杆3固定于上模具1的中心孔4中,栏杆3可以在中心孔4中自由旋转但不能被拉出,将防水胶套15套于整个装置外侧,使用工具旋转拉杆3,拉杆3上的螺纹11和下模具2上的螺孔5配合使得台阶12处加料厚度得到控制,此时弹簧7处于约受力状态,未被完全压缩;然后开始填料,拉杆3上的定位台一9和上模具1上的台阶12配合使得上模具1和下模具2结合紧密,拉杆3上的定位台二10可以控制上模具1和下模具2之间的结合防止上模具1和下模具2结合过于紧密造成模具损坏;去除多余的填充料,将橡胶板13放置于模具1上方,橡胶板13表面有金属板16的一侧向下装配,橡胶板13用于隔离液的作用,一方面使液体不会进入填料污染填料,另一方面防止液体进入中心孔4内腐蚀拉杆3及其他结构,金属板16的直径大于中心孔4的直径,由于在成型过程中,液体会对模具造成非常大的压力,中心孔4内的压力远小于外界压力,容易造成橡胶板13被挤入中心孔4内,造成橡胶板13的不正常损坏,金属板16用于保护橡胶板13,防止外压过大击穿或者损坏橡胶板13;组装好的模具如图1所示,图中弹簧7可以用橡胶弹性体代替,在等静压成型过程中,随外部液体压力的增加,模具所受压力也在加大,在外压上升到最大的过程中弹簧7由于受力增加慢慢被压缩直到被完全压缩,此时上模具1和下模具2结合紧密,填料在台阶的部分受到上模具1和下模具2的挤压从酥松变为紧密,在经过恒压过程后即可减压完成成型过程。The practical method of the present invention in the actual production process is as follows. First, the lower mold 2 is placed on the horizontal operating table, the rubber ring 14 is placed on the lower part of the lower mold 2, and the spring 7 is placed in the groove 6 of the upper mold 1. The mold 1 is placed on the lower mold 2, the pull rod 3 is fixed in the center hole 4 of the upper mold 1, the railing 3 can rotate freely in the center hole 4 but cannot be pulled out, and the waterproof rubber sleeve 15 is set on the outside of the whole device, using The tool rotates the pull rod 3, and the thread 11 on the pull rod 3 cooperates with the screw hole 5 on the lower mold 2 to control the thickness of the material at the step 12. At this time, the spring 7 is in a state of about force and is not fully compressed; then start to fill, pull the rod Positioning platform one 9 on 3 cooperates with step 12 on upper mold 1 to make upper mold 1 and lower mold 2 tightly combined, and positioning platform 2 10 on tie rod 3 can control the combination between upper mold 1 and lower mold 2 to prevent upper mold 1 and lower mold 2 Mold 1 and lower mold 2 are too tightly combined to cause damage to the mold; remove excess filler, place rubber plate 13 on the top of mold 1, and assemble the rubber plate 13 with the metal plate 16 facing downwards, and the rubber plate 13 is used for isolation The role of the liquid, on the one hand, prevents the liquid from entering the filler to contaminate the filler, and on the other hand, prevents the liquid from entering the center hole 4 to corrode the tie rod 3 and other structures. The diameter of the metal plate 16 is larger than the diameter of the center hole 4. During the molding process, The liquid will cause a very large pressure on the mold. The pressure in the center hole 4 is much lower than the external pressure, which will easily cause the rubber plate 13 to be squeezed into the center hole 4, resulting in abnormal damage to the rubber plate 13. The metal plate 16 is used to protect the rubber plate 13 to prevent excessive external pressure from breaking down or damaging the rubber plate 13; the assembled mold is shown in Figure 1, and the spring 7 in the figure can be replaced by a rubber elastic body. increase, the pressure on the mold is also increasing, and the spring 7 is slowly compressed until it is completely compressed when the external pressure rises to the maximum. The part is extruded by the upper mold 1 and the lower mold 2 from loose to tight, and the molding process can be completed by decompression after going through the constant pressure process.

在等静压成型完成后,进行卸模时,只需将橡胶板13取下,实用工具与销子8配合反方向旋转拉杆3,并且将拉杆3和上模具1一同取下,即可将陶瓷筒胚体整体取出。清洗模具各部件后即可投入下一次使用。After the isostatic pressing is completed, when unloading the mold, only the rubber plate 13 needs to be taken off, the practical tool and the pin 8 are used to rotate the pull rod 3 in the opposite direction, and the pull rod 3 and the upper mold 1 are taken off together, and the The ceramic cylinder body is taken out as a whole. After cleaning the parts of the mold, it can be put into the next use.

Claims (5)

1.宽台阶陶瓷壳等静压成型模具,其特征在于:包括上模具(1)、下模具(2)和拉杆(3),上模具(1)中心开有中心孔(4),下模具(2)与上模具(1)接触面的中心开有螺孔(5),拉杆(3)置于上模具(1)的中心孔(4)内,下端与下模具(2)的螺孔(5)连接,用于固定上模具(1)和下模具(2),上模具(1)的中心孔(4)旁开有凹槽(6),凹槽(6)内放置有弹簧(7),弹簧(7)的一面与下模具(2)表面接触。1. The mold for isostatic pressing of wide-step ceramic shells is characterized in that it includes an upper mold (1), a lower mold (2) and a tie rod (3), the center of the upper mold (1) has a center hole (4), and the lower mold (2) There is a screw hole (5) in the center of the contact surface with the upper mold (1), the tie rod (3) is placed in the center hole (4) of the upper mold (1), and the lower end is connected with the screw hole of the lower mold (2). (5) connection, used to fix the upper mold (1) and the lower mold (2), there is a groove (6) next to the center hole (4) of the upper mold (1), and a spring (6) is placed in the groove (6) 7), one side of the spring (7) is in contact with the surface of the lower mold (2). 2.根据权利要求书1所述的宽台阶陶瓷壳等静压成型模具,其特征在于:所述拉杆(3)上方有销子(8)、中段设有定位台一(9),定位台二(10)、下方开有螺纹(11),拉杆(3)通过定位台一(9)和上模具(1)中心孔(4)内的台阶(12)达到定位效果,拉杆(3)下方的螺纹(11)和下模具(2)上的螺孔(5)实现固定效果。2. The isostatic pressing mold for wide-step ceramic shell according to claim 1, characterized in that: there is a pin (8) above the pull rod (3), a positioning platform 1 (9) is provided in the middle section, and the positioning platform Two (10), there is a thread (11) on the bottom, and the pull rod (3) passes through the positioning table one (9) and the step (12) in the center hole (4) of the upper mold (1) to achieve the positioning effect, and the bottom of the pull rod (3) The screw thread (11) and the screw hole (5) on the lower mold (2) realize the fixing effect. 3.根据权利要求书1所述的宽台阶陶瓷壳等静压成型模具,其特征在于:所述上模具(1)上方放置有橡胶板(13),下模具(2)上放置有橡胶环(14),橡胶板(13)和橡胶环(14)的外侧有防水胶套(15)。3. The isostatic pressing mold for wide-step ceramic shell according to claim 1, characterized in that: a rubber plate (13) is placed above the upper mold (1), and a rubber ring is placed on the lower mold (2) (14), the outside of rubber plate (13) and rubber ring (14) has waterproof rubber cover (15). 4.根据权利要求书1所述的宽台阶陶瓷壳等静压成型模具,其特征在于:所述弹簧(7)为橡胶弹性体。4. The wide-step ceramic shell isostatic pressing mold according to claim 1, characterized in that: the spring (7) is a rubber elastic body. 5.根据权利要求书1所述的宽台阶陶瓷壳等静压成型模具,其特征在于:所述橡胶板(13)下方装配有金属板(16)。5. The wide-step ceramic shell isostatic pressing mold according to claim 1, characterized in that: a metal plate (16) is installed under the rubber plate (13).
CN201210326231.2A 2012-09-05 2012-09-05 Wide step ceramic shell isostatic pressing forming mould Expired - Fee Related CN102814855B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107363968A (en) * 2017-07-24 2017-11-21 苏州市伊贝高温技术材料有限公司 A kind of ceramic wafer trough with straight angle exempts from processing mold moulding technique
CN109435022A (en) * 2018-12-27 2019-03-08 中国振华电子集团宇光电工有限公司(国营第七七厂) A kind of straight step ceramic case isostatic pressing mold
CN111746049A (en) * 2019-11-15 2020-10-09 潘耀华 Production process of segmented pulp bottle blank

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CH495824A (en) * 1965-06-21 1970-09-15 American Radiator & Standard Method and mold for pressing ceramic compacts as well as ceramic compacts produced according to the method
US4704082A (en) * 1985-05-14 1987-11-03 Hutschenreuther Ag Isostatic press mold for producing moldings from ceramic material
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CN201693653U (en) * 2010-06-10 2011-01-05 湖北汉光科技股份有限公司 Ceramics cylinder isostatic pressing inner diameter one-shot forming mould
CN201907147U (en) * 2010-12-14 2011-07-27 天津市中环电陶有限公司 Isostatic pressing die
CN202943734U (en) * 2012-09-05 2013-05-22 中国振华电子集团宇光电工有限公司(国营第七七一厂) Isostatic pressing forming mould for wide-step ceramic shell

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Publication number Priority date Publication date Assignee Title
CH495824A (en) * 1965-06-21 1970-09-15 American Radiator & Standard Method and mold for pressing ceramic compacts as well as ceramic compacts produced according to the method
US4704082A (en) * 1985-05-14 1987-11-03 Hutschenreuther Ag Isostatic press mold for producing moldings from ceramic material
CN2663115Y (en) * 2003-12-24 2004-12-15 南海市南庄新鹏陶瓷机械有限公司 Isostatic pressing wall-floor tile mould
CN101112770A (en) * 2006-07-26 2008-01-30 塔利亚蒂·鲁道夫方案合伙及两合公司 An isostatic die for tile forming
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CN201693653U (en) * 2010-06-10 2011-01-05 湖北汉光科技股份有限公司 Ceramics cylinder isostatic pressing inner diameter one-shot forming mould
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CN202943734U (en) * 2012-09-05 2013-05-22 中国振华电子集团宇光电工有限公司(国营第七七一厂) Isostatic pressing forming mould for wide-step ceramic shell

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107363968A (en) * 2017-07-24 2017-11-21 苏州市伊贝高温技术材料有限公司 A kind of ceramic wafer trough with straight angle exempts from processing mold moulding technique
CN109435022A (en) * 2018-12-27 2019-03-08 中国振华电子集团宇光电工有限公司(国营第七七厂) A kind of straight step ceramic case isostatic pressing mold
CN109435022B (en) * 2018-12-27 2024-04-09 中国振华电子集团宇光电工有限公司(国营第七七一厂) Isostatic compaction die for straight-step ceramic shell
CN111746049A (en) * 2019-11-15 2020-10-09 潘耀华 Production process of segmented pulp bottle blank

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