CN102814831A - Stripping blade and stripping tool having same - Google Patents
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Abstract
本发明为一种剥离刀具,所述剥离刀具包括有旋转刀座和沿着旋转刀座周向均布的多个剥离刀片;所述剥离刀片是由第一圆弧面和第二圆弧面沿两圆弧的切向连接构成的S形刀片,所述第二圆弧面上远离第一圆弧面的一侧切向连接一平面;所述第一圆弧面、第二圆弧面和平面沿各圆弧面的母线方向长度相同;所述第一圆弧面的内凹面构成所述剥离刀片的前刀面,以保证剥离刀片有正的切削前角。使用该剥离刀具在对管道外防腐层进行剥离时,能够对防腐层进行高速切削而不是刮削,进而大幅度提高剥离效率,缩短维抢修时间,以带来经济效益。
The present invention is a kind of stripping knife, and described stripping knife comprises a rotating knife seat and a plurality of stripping blades that are evenly distributed along the circumference of the rotating knife seat; The S-shaped blade formed by the tangential connection of the arc, the side of the second arc surface away from the first arc surface is tangentially connected to a plane; the first arc surface, the second arc surface and the plane are along the The lengths of the generatrices of each arc surface are the same; the inner concave surface of the first arc surface constitutes the rake face of the peeling blade, so as to ensure that the peeling blade has a positive cutting rake angle. When the peeling tool is used to peel off the outer anticorrosion layer of the pipeline, the anticorrosion layer can be cut at high speed instead of scraped, thereby greatly improving the stripping efficiency, shortening the repair time, and bringing economic benefits.
Description
技术领域 technical field
本发明是关于一种管道外防腐层剥离装置,尤其涉及一种用于对管道外防腐层进行机械化自动切削剥离的剥离刀片及其剥离刀具。The invention relates to a device for stripping the outer anticorrosion layer of a pipeline, in particular to a stripping blade and a stripping tool for mechanized automatic cutting and stripping of the outer anticorrosion layer of a pipeline.
背景技术 Background technique
在天然气输送管道的事故抢修过程中,首先就是需要对管道的焊接部位去除防腐层,直到露出管体才能对管道进行切割或者焊接作业。因此,在管道切割或焊接处去除防腐层就成了影响施工进度的首要问题。In the accident repair process of natural gas pipelines, it is first necessary to remove the anti-corrosion layer from the welded parts of the pipelines, and the pipelines cannot be cut or welded until the pipe body is exposed. Therefore, the removal of the anti-corrosion layer at the pipe cutting or welding has become the primary problem affecting the construction progress.
由于管道外壁防腐层具有较好的粘结性能,目前在施工作业中,剥离防腐层的方法通常采用人工剥离、高温加热和履带式大口径管道外防腐层剥离机等进行剥离防腐层。其中,人工剥离是由施工人员利用刨刀进行剥离,即用铁锤敲打刨子来剥离防腐层,该方法既费力又费时,不仅剥离效率低,而且剥离效果也不好。而履带式大口径管道外防腐层剥离机是通过滚刷(密集钢丝)来剥离防腐层,钢刷的剥离效率极低,占用大量的时间,严重影响抢修过程中的效率。Due to the good bonding performance of the anti-corrosion layer on the outer wall of the pipeline, the method of peeling off the anti-corrosion layer in construction operations is usually manual peeling, high-temperature heating, and crawler-type large-diameter pipeline outer anti-corrosion layer stripping machine to peel off the anti-corrosion layer. Among them, manual stripping is carried out by construction workers using a planer, that is, using a hammer to beat the plane to peel off the anti-corrosion layer. This method is laborious and time-consuming, and not only the stripping efficiency is low, but also the stripping effect is not good. However, the crawler-type large-diameter pipe external anti-corrosion layer stripping machine uses rolling brushes (dense steel wires) to peel off the anti-corrosion layer. The stripping efficiency of the steel brush is extremely low, takes up a lot of time, and seriously affects the efficiency of the emergency repair process.
由此,本发明人凭借多年从事相关行业的经验与实践,提出一种用于对管道外防腐层进行机械化自动切削剥离的剥离刀片及其剥离刀具,以克服现有技术的缺陷。Therefore, relying on many years of experience and practice in related industries, the inventor proposes a stripping blade and a stripping tool for mechanized automatic cutting and stripping of the outer anticorrosion layer of pipelines, so as to overcome the defects of the prior art.
发明内容 Contents of the invention
本发明的目的在于提供一种剥离刀片及其剥离刀具,在对管道外防腐层进行剥离时,能够对防腐层进行高速切削而不是刮削,进而大幅度提高剥离效率。The purpose of the present invention is to provide a stripping blade and a stripping cutter, which can perform high-speed cutting instead of scraping the anticorrosion layer when stripping the anticorrosion layer outside the pipeline, thereby greatly improving the stripping efficiency.
本发明的目的是这样实现的,一种剥离刀片,所述剥离刀片是由第一圆弧面和第二圆弧面沿两圆弧的切向连接构成的S形刀片,所述第二圆弧面上远离第一圆弧面的一侧切向连接一平面;所述第一圆弧面、第二圆弧面和平面沿各圆弧面的母线方向长度相同;所述第一圆弧面的内凹面构成所述剥离刀片的前刀面,以保证剥离刀片有正的切削前角。The object of the present invention is achieved in this way, a stripping blade, the stripping blade is an S-shaped blade formed by the tangential connection of the first arc surface and the second arc surface along two arcs, the second arc The side of the arc surface away from the first arc surface is tangentially connected to a plane; the first arc surface, the second arc surface and the plane have the same length along the generatrix direction of each arc surface; the first arc surface The inner concave surface of the stripping blade constitutes the rake face of the stripping blade to ensure that the stripping blade has a positive cutting rake angle.
在本发明的一较佳实施方式中,所述第一圆弧面和第二圆弧面的母线相互平行。In a preferred embodiment of the present invention, the generatrices of the first arc surface and the second arc surface are parallel to each other.
在本发明的一较佳实施方式中,在所述第一圆弧面和第二圆弧面上,与母线垂直方向设有多条切缝,所述切缝贯穿第一圆弧面和第二圆弧面的正反面,以构成由多个条形刀片并列的梳状刀片。In a preferred embodiment of the present invention, on the first arc surface and the second arc surface, there are a plurality of slits perpendicular to the generatrix, and the slits run through the first arc surface and the second arc surface. The positive and negative surfaces of the two arc surfaces form comb-shaped blades which are juxtaposed by a plurality of strip-shaped blades.
在本发明的一较佳实施方式中,所述多条切缝延伸至所述平面上与第二圆弧面连接的一侧。In a preferred embodiment of the present invention, the plurality of slits extend to the side of the plane connected to the second arcuate surface.
在本发明的一较佳实施方式中,所述剥离刀片由钛合金材料制成。In a preferred embodiment of the present invention, the stripping blade is made of titanium alloy material.
本发明的目的还可以这样实现的,一种剥离刀具,所述剥离刀具包括有旋转刀座和沿着旋转刀座周向均布的多个剥离刀片;所述剥离刀片是由第一圆弧面和第二圆弧面沿两圆弧的切向连接构成的S形刀片,所述第二圆弧面上远离第一圆弧面的一侧切向连接一平面;所述第一圆弧面、第二圆弧面和平面沿各圆弧面的母线方向长度相同;所述第一圆弧面的内凹面构成所述剥离刀片的前刀面,以保证剥离刀片有正的切削前角。The object of the present invention can also be achieved in this way, a stripping tool, the stripping tool includes a rotating knife seat and a plurality of stripping blades uniformly distributed along the circumference of the rotating knife seat; the stripping blade is composed of the first arc surface and The S-shaped blade formed by the tangential connection of the second arc surface along the two arcs, the side of the second arc surface away from the first arc surface is tangentially connected to a plane; the first arc surface, the second arc surface The two arc surfaces and the plane have the same length along the generatrix direction of each arc surface; the inner concave surface of the first arc surface constitutes the rake face of the peeling blade, so as to ensure that the peeling blade has a positive cutting rake angle.
在本发明的一较佳实施方式中,所述旋转刀座呈圆柱状,所述各剥离刀片的平面固定于旋转刀座的外壁周向上,所述平面的纵向与旋转刀座的轴向平行设置。In a preferred embodiment of the present invention, the rotary knife seat is cylindrical, the planes of the stripping blades are fixed on the outer wall of the rotary knife seat, and the longitudinal direction of the plane is parallel to the axial direction of the rotary knife seat. set up.
在本发明的一较佳实施方式中,所述旋转刀座的外壁均布有多个呈轴向设置的安装槽,所述安装槽的横截面呈外宽内窄的直角梯形形状;所述剥离刀片的平面贴靠于安装槽的直角侧壁;由横截面也呈直角梯形的条形压块将所述平面挤压固定。In a preferred embodiment of the present invention, the outer wall of the rotary tool seat is evenly distributed with a plurality of installation grooves arranged in the axial direction, and the cross section of the installation grooves is in the shape of a right-angled trapezoid with a wide outside and a narrow inside; The plane of the peeling blade is attached to the right-angled side wall of the installation groove; the plane is squeezed and fixed by a bar-shaped pressing block whose cross section is also a right-angled trapezoid.
在本发明的一较佳实施方式中,所述条形压块由螺钉固定于旋转刀座上。In a preferred embodiment of the present invention, the strip-shaped pressing block is fixed on the rotary knife seat by screws.
在本发明的一较佳实施方式中,所述剥离刀片由钛合金材料制成。In a preferred embodiment of the present invention, the stripping blade is made of titanium alloy material.
由上所述,当使用本发明提供的剥离刀具剥离管道外侧防腐层时,由于剥离刀具中的各个剥离刀片均具有正的前角,对防腐层的剥离是切削而不是刮削,进而可大幅度提高剥离效率,缩短维抢修时间,以带来经济效益。进一步,由于剥离刀片由钛合金材料制成,具有耐磨性和弹性;剥离刀片呈S形状,在剥离过程中遇到管道本体时产生大切削力后刀片能够自动容让(在较大的反力作用下,剥离刀片将产生弹性变形,同时产生向剥离刀具回转中心方向移动的径向容让变形,从而刀片实现容让后退),避免损伤管道本体;同时由于形成多个等距的条形刀片并列的梳状结构,在遇到管道焊缝时能够容让管道的突起焊缝而后退,因此,该剥离刀具既可大幅度提高剥离效率又可避免损伤管道本体。From the above, when using the peeling tool provided by the present invention to peel off the anti-corrosion layer on the outside of the pipeline, because each stripping blade in the stripping tool has a positive rake angle, the peeling of the anti-corrosion layer is cutting rather than scraping, and then it can be greatly improved. Improve the stripping efficiency and shorten the maintenance and repair time to bring economic benefits. Further, since the stripping blade is made of titanium alloy material, it is wear-resistant and elastic; the stripping blade is in the shape of an S, and when it encounters the pipe body during the stripping process, a large cutting force is generated and the blade can automatically accommodate (in a larger reaction Under the action of force, the stripping blade will produce elastic deformation, and at the same time produce a radial tolerance deformation that moves to the direction of the center of rotation of the stripping tool, so that the blade can allow and retreat) to avoid damage to the pipeline body; at the same time, due to the formation of multiple equidistant strips The comb-like structure with parallel blades can allow the protruding weld seam of the pipe to recede when encountering the weld seam of the pipe. Therefore, the stripping tool can greatly improve the stripping efficiency and avoid damage to the pipe body.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1A:为本发明中剥离刀片的结构示意图。FIG. 1A is a schematic structural view of the stripping blade in the present invention.
图1B:为图1A的侧视示意图。Fig. 1B: is a schematic side view of Fig. 1A.
图1C:为图1A的俯视示意图。FIG. 1C is a schematic top view of FIG. 1A .
图1D:为图1A的局部放大示意图。FIG. 1D is a partially enlarged schematic diagram of FIG. 1A .
图2:为本发明中剥离刀具的结构示意图。Fig. 2: is the schematic structural diagram of the peeling tool in the present invention.
图3A:为本发明中旋转刀座的结构示意图。FIG. 3A is a schematic structural view of the rotary tool holder in the present invention.
图3B:为图3A中A-A剖视结构示意图。Fig. 3B: is a schematic diagram of the cross-sectional structure of A-A in Fig. 3A.
图4:为本发明剥离刀具的的使用状态示意图。Fig. 4 is a schematic view of the use state of the peeling tool of the present invention.
图5:为图4中的结构放大示意图。Figure 5: is an enlarged schematic view of the structure in Figure 4.
图6A:为本发明中条形压块的结构示意图。Fig. 6A: It is a structural schematic diagram of a bar-shaped briquetting block in the present invention.
图6B:为图6A的侧视结构示意图。FIG. 6B : is a schematic side view of the structure of FIG. 6A .
具体实施方式 Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings.
如图1A~图1D所示,本发明提出一种剥离刀片1,所述剥离刀片1是由第一圆弧面11和第二圆弧面12沿两圆弧的切向连接构成的S形刀片,所述第二圆弧面12上远离第一圆弧面11的一侧切向连接一平面13,所述平面13构成剥离刀片1的夹持手柄部;所述第一圆弧面11、第二圆弧面12和平面13沿各圆弧面的母线方向长度相同;所述第一圆弧面11的内凹面构成所述剥离刀片的前刀面111;在本实施方式中,如图1A所示,前刀面111在第一圆弧面11远端圆弧的内凹表面上,以保证剥离刀片1有正的切削前角。所述第一圆弧面11和第二圆弧面12的母线相互平行。在本实施方式中,在所述第一圆弧面11和第二圆弧面12上,与母线垂直方向设有多条等距的切缝14,所述切缝14贯穿第一圆弧面11和第二圆弧面12的正反面,以构成由多个等距的条形刀片15并列的梳状刀片。所述剥离刀片1由钛合金材料制成。As shown in Figures 1A to 1D, the present invention proposes a
在本实施方式中,所述多条切缝14延伸至所述平面13上与第二圆弧面12连接的一侧,即:切缝14在夹持手柄部与第二圆弧面12的切点处停止,没有切缝的整块夹持手柄部保证了每个条形刀片15的稳定和整体刀片夹持的可靠性。In this embodiment, the plurality of
如图2所示,本发明还提出一种由上述剥离刀片1构成的剥离刀具100,该剥离刀具100包括有旋转刀座2和沿着旋转刀座2周向均布的多个所述剥离刀片1;如图2、图3A、图3B所示,所述旋转刀座2呈圆柱状,所述各剥离刀片1的平面13固定于旋转刀座2的外壁周向上,所述平面13的纵向与旋转刀座2的轴向平行设置。所述旋转刀座2由电机带动旋转,从而驱动剥离刀片1对管道外侧的防腐层进行剥离作业。As shown in FIG. 2 , the present invention also proposes a
如图4、图5所示,当使用本发明提供的剥离刀具剥离管道5外侧防腐层6时,由于剥离刀具100中的各个剥离刀片1均具有正的前角γ0,对防腐层的剥离是切削而不是刮削,进而可大幅度提高剥离效率,缩短维抢修时间,以带来经济效益。进一步,由于剥离刀片1由钛合金材料制成,具有耐磨性和弹性;剥离刀片1呈S形状,在剥离过程中遇到管道本体时产生大切削力后刀片能够自动容让(在较大的反力作用下,剥离刀片将产生弹性变形,同时产生向剥离刀具回转中心方向移动的径向容让变形,从而刀片实现容让后退),避免损伤管道本体;同时由于形成多个等距的条形刀片15并列的梳状结构,在遇到管道焊缝时能够容让管道的突起焊缝而后退,因此,该剥离刀具既可大幅度提高剥离效率又可避免损伤管道本体。As shown in Fig. 4 and Fig. 5, when using the peeling tool provided by the present invention to peel off the
在本实施方式中,采用正前角的目的是为了减小切屑被切下时的弹性变形和切屑流出时与前面的摩擦阻力,从而减小切削力和切削热,使切削轻快,提高了切削效率。In this embodiment, the purpose of adopting a positive rake angle is to reduce the elastic deformation of the chip when it is cut off and the frictional resistance between the chip and the front surface when the chip flows out, thereby reducing the cutting force and cutting heat, making the cutting light and fast, and improving the cutting efficiency. efficiency.
进一步,在本实施方式中,如图3A、图3B所示,所述旋转刀座2的外壁均布有多个呈轴向设置的安装槽21,所述安装槽21的横截面呈外宽内窄的直角梯形形状;所述剥离刀片1的平面13贴靠于安装槽21的直角侧壁;由横截面也呈直角梯形的条形压块3(如图6A、图6B所示)将所述平面13挤压固定。所述条形压块3可由螺钉4固定于旋转刀座2上。Further, in this embodiment, as shown in Fig. 3A and Fig. 3B, the outer wall of the
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103769995A (en) * | 2013-12-31 | 2014-05-07 | 镇江市港南电子有限公司 | Novel lower grinding disc structure |
| CN103769995B (en) * | 2013-12-31 | 2017-01-25 | 于静 | Lower grinding disc structure |
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| CN102814831B (en) | 2014-10-08 |
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