CN102814661A - Automatic production line for intelligent sheet metal - Google Patents
Automatic production line for intelligent sheet metal Download PDFInfo
- Publication number
- CN102814661A CN102814661A CN2012102797442A CN201210279744A CN102814661A CN 102814661 A CN102814661 A CN 102814661A CN 2012102797442 A CN2012102797442 A CN 2012102797442A CN 201210279744 A CN201210279744 A CN 201210279744A CN 102814661 A CN102814661 A CN 102814661A
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- numerical control
- laser cutting
- cutting machine
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 239000002184 metal Substances 0.000 title abstract description 9
- 238000003698 laser cutting Methods 0.000 claims abstract description 24
- 238000010008 shearing Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 23
- 238000010009 beating Methods 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 abstract description 10
- 238000005452 bending Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract 2
- 239000000047 product Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004080 punching Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 238000007726 management method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000012237 artificial material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003387 muscular Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses an automatic production line for intelligent sheet metal, comprising a sheet metal cutting machine. Two sides of the sheet metal cutting machine are both provided with a numerical control machine tool, a double-linkage bending machine and a laser cutting machine in sequence from inside to outside. The sheet metal cutting machine, the numerical control machine tools and the laser cutting machines are all provided with rectangular coordinate manipulators for feeding and discharging; each double-linkage bending machine is provided with an industrial robot for feeding and discharging automatically; and a movable trolley and a conveying line are arranged outside the sheet metal cutting machine, the numerical control machine tools, the double-linkage bending machines and the laser cutting machines. The space utilization rate of the equipment workshop of the automatic production line for the intelligent sheet metal is improved, the production efficiency is made to be controllable, the stability of the technical quality is improved, the production cost is lowered, the working environment is beautified, and the labor intensity of the workers is reduced.
Description
Technical field
The present invention relates to a kind of production line, relate in particular to a kind of intelligent panel beating automation production flow line.
Background technology
Panel beating is a kind of comprehensive cold machining process to sheet metal; Generally be to make it produce plastic deformation through craft or mould punching press sheet metal; Form desirable shape and size, and can form more complicated parts through further welding or machining on a small quantity.Technological process comprises general shear, punching, cutting, compound, bending, welding, riveted joint, splicing, moulding etc.Its notable attribute is that same part thickness is consistent.
Along with the improvement of production technology, and the raising of quality requirement, personnel selection cost, panel beating automation degree of equipment that production is adopted all has raising in various degree, but the main flow production procedure still has following characteristics:
Single station operation: in the panel beating industry; Except that automation on line production model appears in punch press, press steering portion; Equipment such as laser cutting machine, bender, plate shearing machine, numerical control press all are to adopt independent control, independent production model, between the distinct device do not have aspect productive temp, material transmission, on line control and the programming interrelated.
Artificial loading and unloading: equipment such as laser cutting machine, bender, plate shearing machine, numerical control press are in the local implementation automation of part link; Cutting and numerical control press punching press link such as the cut station; Behind positioning confirmation, can call the program that configures automatically and produce by manually starting; But nearly all equipment is at the raw material material loading, and the blanking of finished product, semi-finished product and waste material is all realized by manual work.
Artificial supplement production: laser cutting machine, numerical control press need artificial being responsible in the location with the program start link behind artificial material loading; And the total man worker's operation especially of bender, plate shearing machine, links such as feeding, location, technology adjustment, production and processing, artificial supplement production is inevitable.
In sum: traditional panel beating production line, on the local function of single station, utilize the technology upgrading of equipment itself at most; Realized partial automation production; But whole production line has still been continued to use the traditional processing pattern, and single station works alone, and lacks interlock between the equipment; All are produced and must artificially get involved, and it is bigger that production efficiency is influenced by human factor, is difficult to carry out effective planning management; Product quality is influenced by skilled worker's state of the art, and quality stability is difficult to guarantee.
Summary of the invention
Technical problem to be solved by this invention is that a kind of unordered artificial get involved, can realize panel beating automated production completely, the intelligent panel beating automation production flow line of enhancing productivity, reducing production costs are provided.
In order to solve the problems of the technologies described above; The present invention realizes through following technical scheme: a kind of intelligent panel beating automation production flow line; Comprise plate shearing machine; Said plate shearing machine both sides all are disposed with numerical control press, dual-machine linkage bender and laser cutting machine from inside to outside, and said plate shearing machine, numerical control press and laser cutting machine are provided with and are used for the right angle coordinate manipulator of material up and down, and said dual-machine linkage bender is provided with the industrial robot that is used for automatic loading/unloading.
In order to realize material between the production equipment and transmission and location inside and outside the production line, further, said plate shearing machine, numerical control press, dual-machine linkage bender and laser cutting machine arranged outside have travelling car.
In order to realize material between the production equipment and transmission and location inside and outside the production line, more further, said plate shearing machine, numerical control press, dual-machine linkage bender and laser cutting machine arranged outside have pipeline.
Compared with prior art, usefulness of the present invention is: the space availability ratio in this intelligent panel beating automation production flow line equipment workshop improves, and production efficiency is controlled; Technical quality stability improves; Production cost reduces, and working environment is attractive in appearance, and hand labor intensity reduces.
Description of drawings:
Below in conjunction with accompanying drawing the present invention is further specified.
Fig. 1 is a kind of intelligent panel beating automation production flow line structural representation of the present invention.
Among the figure: 1, plate shearing machine; 2, numerical control press; 3, dual-machine linkage bender; 4, laser cutting machine.
The specific embodiment:
Describe the present invention below in conjunction with the accompanying drawing and the specific embodiment:
A kind of intelligent panel beating automation production flow line structural representation shown in Figure 1 comprises plate shearing machine 1, and said plate shearing machine 1 both sides all are disposed with numerical control press 2, dual-machine linkage bender 3 and laser cutting machine 4 from inside to outside; In order to realize automatic loading/unloading, material location or supplement production; Said plate shearing machine 1, numerical control press 2 and laser cutting machine 4 are provided with and are used for the right angle coordinate manipulator of material up and down, and said dual-machine linkage bender 3 is provided with the industrial robot that is used for automatic loading/unloading; In order to realize material in transmission between the said equipment, inside and outside the production line and location, said plate shearing machine 1, numerical control press 2, dual-machine linkage bender 3 and laser cutting machine 4 arranged outside have travelling car or pipeline.Said plate shearing machine 1, numerical control press 2, dual-machine linkage bender 3 and laser cutting machine 4 are by being arranged on the control of streamline outer center control room.
Its concrete working method is following, and plate shearing machine 1, laser cutting machine 4 are realized the raw material blanking, and numerical control press 2 is accomplished semi-finished product processing, and dual-machine linkage bender 3 is realized forming parts; Travelling car or pipeline arrive plate shearing machine 1 time with mass transport; Material loading right angle coordinate manipulator on the plate shearing machine 1 is placed material on the plate shearing machine 1; Plate shearing machine 1 with the material cutting after, the material after will shearing through the blanking right angle coordinate manipulator on the plate shearing machine again is placed on travelling car or the pipeline, travelling car or pipeline separately move to both sides; Material is sent into numerical control press 2 times; Material loading right angle coordinate manipulator on the numerical control press 2 is put into punching press on the punch press 2 with material, and the automatic shearing that can realize machining " the little connection " between back finished product and the waste material of this station with separate, finished product is with after waste material separates; By the blanking right angle coordinate manipulator on the numerical control press 2 material is put on travelling car or the pipeline; Then travelling car or pipeline mass transport to dual-machine linkage bender 3 limits after with punching press, dual-machine linkage bender 3 is placed bending on the moving bender 3 of duplex through the industrial robot of its top with material, through industrial robot material is taken off after the bending to be placed on travelling car or the pipeline again; Then travelling car or pipeline mass transport to laser cutting machine 4 limits after with bending; When needing cutting, the material loading right angle coordinate manipulator on the laser cutting machine 4 is placed cutting on the laser cutting machine 4 with material, and the material behind the well cutting takes off through the blanking right angle coordinate manipulator on the laser cutting machine 4 again; Place on travelling car or the pipeline, transfer out; Wherein, at the cut station, can realize separating automatically, putting respectively of part and waste material after the cut.This process is through being arranged on the control of streamline outer center control room, and central control room control can be carried out intellectuality control at aspects such as plan, production instruction issuing, tact of motion, programming, production monitoring, safety in production to all devices, auxiliary facility on the production line.
This intelligent panel beating automation production flow line is compared with conventional in layout, and the material transport space between the equipment, driving, fork truck passage greatly reduce, and device layout is more compact, reasonable, and space, workshop utilization rate improves more than 50%; Production efficiency of equipment confirms that by the state of equipment itself human factor reduces fully, and production efficiency can be set, can control, and has improved produce planned, and production efficiency is controlled; The production procedure of product is through programme-control, and the operating path of product realizes that through manipulator, robot kinematic accuracy, repetitive positioning accuracy significantly improve, and product quality is more stable; The employing of automation equipment, the worker at the production line reduces, and efficiency increases, and production cost, management cost reduce; The workshop layout is more reasonable, attractive in appearance, and the direct labor frees from heavy muscular labor, and labour intensity reduces.
It is emphasized that: above only is preferred embodiment of the present invention; Be not that the present invention is done any pro forma restriction; Every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (3)
1. intelligent panel beating automation production flow line; It is characterized in that: comprise plate shearing machine (1); Said plate shearing machine (1) both sides all are disposed with numerical control press (2), dual-machine linkage bender (3) and laser cutting machine (4) from inside to outside; Said plate shearing machine (1), numerical control press (2) and laser cutting machine (4) are provided with and are used for the right angle coordinate manipulator of material up and down, and said dual-machine linkage bender (3) is provided with the industrial robot that is used for automatic loading/unloading.
2. intelligent panel beating automation production flow line according to claim 1 is characterized in that: said plate shearing machine (1), numerical control press (2), dual-machine linkage bender (3) and laser cutting machine (4) arranged outside have travelling car.
3. intelligent panel beating automation production flow line according to claim 1 is characterized in that: said plate shearing machine (1), numerical control press (2), dual-machine linkage bender (3) and laser cutting machine (4) arranged outside have pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102797442A CN102814661A (en) | 2012-08-08 | 2012-08-08 | Automatic production line for intelligent sheet metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102797442A CN102814661A (en) | 2012-08-08 | 2012-08-08 | Automatic production line for intelligent sheet metal |
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| Publication Number | Publication Date |
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| CN102814661A true CN102814661A (en) | 2012-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012102797442A Pending CN102814661A (en) | 2012-08-08 | 2012-08-08 | Automatic production line for intelligent sheet metal |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400232A (en) * | 2014-10-22 | 2015-03-11 | 武汉辉科光电有限公司 | Laser precision sheet metal working technology and implementation system thereof |
| CN104759894A (en) * | 2015-04-20 | 2015-07-08 | 扬州恒佳机械有限公司 | Machining production line for sheet metal |
| CN105710615A (en) * | 2016-05-04 | 2016-06-29 | 中国民航大学 | Full-automatic production line for cutting, punching and bending of plate |
| CN106493579A (en) * | 2016-10-31 | 2017-03-15 | 上海发那科机器人有限公司 | A kind of panel beating system and its workflow |
| CN106670821A (en) * | 2017-01-22 | 2017-05-17 | 天津市远东冷藏设备制造有限公司 | Production line of colored plates |
| WO2018040655A1 (en) * | 2016-08-29 | 2018-03-08 | 常州市蓝托金属制品有限公司 | Apparatus for processing central extrusion member of inner cabin rail segment of civil aircraft |
| CN108044249A (en) * | 2018-01-18 | 2018-05-18 | 安徽美诺福科技有限公司 | It is cut by laser complete machine |
| CN108356484A (en) * | 2018-01-30 | 2018-08-03 | 江苏兴达钢帘线股份有限公司 | A kind of machine shield shell assembly line manufacturing method |
| CN108406331A (en) * | 2018-04-18 | 2018-08-17 | 惠州市诚业家具有限公司 | Basket welds punching automation device |
| CN108687526A (en) * | 2018-05-29 | 2018-10-23 | 常康华 | A kind of composite metal plate processing machine |
| CN109128851A (en) * | 2018-09-18 | 2019-01-04 | 钱周忠 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
| CN109332898A (en) * | 2018-10-30 | 2019-02-15 | 台州裕龙机电有限公司 | A kind of processing technology for novel arrangement formula radiator |
| CN109396771A (en) * | 2018-12-21 | 2019-03-01 | 江苏扬力数控机床有限公司 | A kind of forming production line and moulding process of strip workpiece |
| CN109483250A (en) * | 2018-12-21 | 2019-03-19 | 江苏扬力数控机床有限公司 | A kind of production line and production technology of strip workpiece |
| CN110405487A (en) * | 2019-09-04 | 2019-11-05 | 苏州铜盟电气有限公司 | A kind of full-automation process equipment |
| CN111375670A (en) * | 2020-02-27 | 2020-07-07 | 费默勒智能装备(无锡)有限公司 | Towards panel beating microconnection separator |
| CN111890048A (en) * | 2020-08-04 | 2020-11-06 | 江苏金方圆数控机床有限公司 | Numerical control impulse composite flexible production line and processing method thereof |
| CN111890065A (en) * | 2020-09-01 | 2020-11-06 | 马鞍山市中亚机床制造有限公司 | Flexible device and system for laser cutting and plate shearing |
| CN112059639A (en) * | 2020-08-17 | 2020-12-11 | 江苏金方圆数控机床有限公司 | Multi-row warehouse production line |
| CN112319661A (en) * | 2020-10-22 | 2021-02-05 | 东风华神汽车有限公司 | Processing method of variable cross-section frame longitudinal beam, variable cross-section frame longitudinal beam and vehicle |
| CN113352101A (en) * | 2021-06-23 | 2021-09-07 | 马鞍山市中亚机床制造有限公司 | Laser and bending combined production line |
| CN113635077A (en) * | 2021-10-13 | 2021-11-12 | 启东市神龙工业配套有限公司 | Laser cutting device for cutting small-sized nameplate |
| CN114212292A (en) * | 2021-12-30 | 2022-03-22 | 长沙矿山研究院有限责任公司 | Intelligent processing and packaging unit for nickel |
| CN115302102A (en) * | 2022-09-02 | 2022-11-08 | 驰田汽车股份有限公司 | Combined shearing production line with multiple plate shearing machines |
| CN115771028A (en) * | 2022-12-07 | 2023-03-10 | 济南森峰激光科技股份有限公司 | A sheet metal sheet metal forming automatic processing line and its processing technology |
| CN116078940A (en) * | 2023-02-23 | 2023-05-09 | 洛阳福莱雅办公家具有限公司 | A production method of an intelligent production line for loading and unloading of iron box cabinet box plate bending machine |
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| US20090025446A1 (en) * | 2005-04-28 | 2009-01-29 | Ortic 3D Ab | Production line and a method of shaping profiles |
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Cited By (36)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400232A (en) * | 2014-10-22 | 2015-03-11 | 武汉辉科光电有限公司 | Laser precision sheet metal working technology and implementation system thereof |
| CN104759894A (en) * | 2015-04-20 | 2015-07-08 | 扬州恒佳机械有限公司 | Machining production line for sheet metal |
| CN104759894B (en) * | 2015-04-20 | 2017-03-29 | 扬州恒佳机械有限公司 | A kind of sheet metal machining production line |
| CN105710615A (en) * | 2016-05-04 | 2016-06-29 | 中国民航大学 | Full-automatic production line for cutting, punching and bending of plate |
| CN105710615B (en) * | 2016-05-04 | 2018-06-29 | 中国民航大学 | A kind of plank is cut out, punching, bending full-automation production line |
| WO2018040655A1 (en) * | 2016-08-29 | 2018-03-08 | 常州市蓝托金属制品有限公司 | Apparatus for processing central extrusion member of inner cabin rail segment of civil aircraft |
| CN106493579A (en) * | 2016-10-31 | 2017-03-15 | 上海发那科机器人有限公司 | A kind of panel beating system and its workflow |
| CN106670821A (en) * | 2017-01-22 | 2017-05-17 | 天津市远东冷藏设备制造有限公司 | Production line of colored plates |
| CN106670821B (en) * | 2017-01-22 | 2018-12-14 | 天津市远东冷藏设备制造有限公司 | Colored steel production line |
| CN108044249A (en) * | 2018-01-18 | 2018-05-18 | 安徽美诺福科技有限公司 | It is cut by laser complete machine |
| CN108356484A (en) * | 2018-01-30 | 2018-08-03 | 江苏兴达钢帘线股份有限公司 | A kind of machine shield shell assembly line manufacturing method |
| CN108406331A (en) * | 2018-04-18 | 2018-08-17 | 惠州市诚业家具有限公司 | Basket welds punching automation device |
| CN108406331B (en) * | 2018-04-18 | 2023-08-08 | 惠州市诚业家具有限公司 | Basket welding stamping automation device |
| CN108687526A (en) * | 2018-05-29 | 2018-10-23 | 常康华 | A kind of composite metal plate processing machine |
| CN108687526B (en) * | 2018-05-29 | 2020-11-10 | 苏州市天烨钣金制品有限公司 | Composite sheet metal processing machine |
| WO2020057024A1 (en) * | 2018-09-18 | 2020-03-26 | 钱周忠 | Flexible and automatic production line for punching, welding, or bonding automobile exterior decorative member |
| CN109128851A (en) * | 2018-09-18 | 2019-01-04 | 钱周忠 | A kind of automobile exterior trimming parts punching, welding or bonding flexible automation production line |
| CN109332898B (en) * | 2018-10-30 | 2020-06-23 | 台州裕龙机电有限公司 | Processing technology for novel arrangement type radiator |
| CN109332898A (en) * | 2018-10-30 | 2019-02-15 | 台州裕龙机电有限公司 | A kind of processing technology for novel arrangement formula radiator |
| CN109396771A (en) * | 2018-12-21 | 2019-03-01 | 江苏扬力数控机床有限公司 | A kind of forming production line and moulding process of strip workpiece |
| CN109483250A (en) * | 2018-12-21 | 2019-03-19 | 江苏扬力数控机床有限公司 | A kind of production line and production technology of strip workpiece |
| CN110405487A (en) * | 2019-09-04 | 2019-11-05 | 苏州铜盟电气有限公司 | A kind of full-automation process equipment |
| CN111375670B (en) * | 2020-02-27 | 2021-12-24 | 费默勒智能装备(无锡)有限公司 | Towards panel beating microconnection separator |
| CN111375670A (en) * | 2020-02-27 | 2020-07-07 | 费默勒智能装备(无锡)有限公司 | Towards panel beating microconnection separator |
| CN111890048B (en) * | 2020-08-04 | 2022-05-20 | 江苏金方圆数控机床有限公司 | Numerical control impulse composite flexible production line and processing method thereof |
| CN111890048A (en) * | 2020-08-04 | 2020-11-06 | 江苏金方圆数控机床有限公司 | Numerical control impulse composite flexible production line and processing method thereof |
| CN112059639A (en) * | 2020-08-17 | 2020-12-11 | 江苏金方圆数控机床有限公司 | Multi-row warehouse production line |
| CN111890065A (en) * | 2020-09-01 | 2020-11-06 | 马鞍山市中亚机床制造有限公司 | Flexible device and system for laser cutting and plate shearing |
| CN112319661A (en) * | 2020-10-22 | 2021-02-05 | 东风华神汽车有限公司 | Processing method of variable cross-section frame longitudinal beam, variable cross-section frame longitudinal beam and vehicle |
| CN113352101A (en) * | 2021-06-23 | 2021-09-07 | 马鞍山市中亚机床制造有限公司 | Laser and bending combined production line |
| CN113635077A (en) * | 2021-10-13 | 2021-11-12 | 启东市神龙工业配套有限公司 | Laser cutting device for cutting small-sized nameplate |
| CN113635077B (en) * | 2021-10-13 | 2021-12-24 | 启东市神龙工业配套有限公司 | Laser cutting device for cutting small-sized nameplate |
| CN114212292A (en) * | 2021-12-30 | 2022-03-22 | 长沙矿山研究院有限责任公司 | Intelligent processing and packaging unit for nickel |
| CN115302102A (en) * | 2022-09-02 | 2022-11-08 | 驰田汽车股份有限公司 | Combined shearing production line with multiple plate shearing machines |
| CN115771028A (en) * | 2022-12-07 | 2023-03-10 | 济南森峰激光科技股份有限公司 | A sheet metal sheet metal forming automatic processing line and its processing technology |
| CN116078940A (en) * | 2023-02-23 | 2023-05-09 | 洛阳福莱雅办公家具有限公司 | A production method of an intelligent production line for loading and unloading of iron box cabinet box plate bending machine |
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Application publication date: 20121212 |