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CN102814149A - Methanation furnace for producing methane from coal synthesis gas and production method of methanation furnace - Google Patents

Methanation furnace for producing methane from coal synthesis gas and production method of methanation furnace Download PDF

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Publication number
CN102814149A
CN102814149A CN2012103034867A CN201210303486A CN102814149A CN 102814149 A CN102814149 A CN 102814149A CN 2012103034867 A CN2012103034867 A CN 2012103034867A CN 201210303486 A CN201210303486 A CN 201210303486A CN 102814149 A CN102814149 A CN 102814149A
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China
Prior art keywords
gas
methanation furnace
methane
synthesis gas
beds
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CN2012103034867A
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Chinese (zh)
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赵斌义
杨建国
刘正文
树茂华
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SHANGHAI MENFLOWTECH CHEMICAL ENGINEERING Co Ltd
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SHANGHAI MENFLOWTECH CHEMICAL ENGINEERING Co Ltd
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Abstract

The invention relates to the technical field of chemical equipment, in particular to a methanation furnace for producing methane from coal synthesis gas and a production method of the methanation furnace. The method is characterized in that the synthesis gas passes through catalyst beds in the radial direction after entering gas distributors from synthesis gas inlets on the side wall of the methanation furnace to be distributed; methane gas synthetized by reaction flows out from a methane gas outlet at the lower part of the methanation furnace after being collected by a central tube of a central gas collector; longitudinal tube nests are arranged in each catalyst bed; and boiler water enters from water inlets at the lower part, enters the longitudinal tube nests through lower water collecting looping pipes and flows out from upper water collecting looping pipes after absorption reaction heat is vaporized. According to the methanation furnace for producing the methane from the coal synthesis gas, the flowing direction of the synthesis gas flowing through the catalyst beds is changed, so that the catalytic reaction is more completely performed; secondly, the tube nest intensively arranged pass through the horizontal catalyst beds arranged at equal interval, so that a cooling effect is obvious, and the reaction temperature can be easily controlled; and the gas collector is also arranged to collect the methane gas in the manner of unification. The methanation furnace for producing the methane from the coal synthesis gas is higher in industrial application value.

Description

A kind of producing synthesis gas from coal is produced the methanation furnace and the production method thereof of methane
[technical field]
The present invention relates to technical field of chemical, a kind of specifically producing synthesis gas from coal that is applied to is produced methanation furnace and production method thereof in the natural gas field.
[background technology]
Natural gas is a kind of multi-component mixed gaseous fossil fuel, has become one of three big fossil energies of China; Its main component is an alkane; Wherein methane accounts for the overwhelming majority, and other has a spot of ethane, propane and butane, and it mainly is present in oil field and gas field; Also have a small amount of from the coal seam; Owing to do not produce no waste residue, waste water behind the combustion of natural gas, have safe in utilization, advantages such as calorific value is high, cleaning compared to coal, oil equal energy source, therefore do one's utmost to apply at key areas such as generating, chemical industry, domestic fuel, industrial fuels.
Though the natural storage level of the natural gas of China is sufficient relatively; But because the natural gas generation type causes its formation time very very long; If do not add the control exhaustive exploitation; Then the gas field of China is with exhaustion, and the scheme of therefore utilizing coal to obtain natural gas main component methane is indirectly very praised highly, and why this scheme receives and praising highly is because it has combined the basic characteristics of China's energy " rich coal oil starvation weak breath "; And in a disguised form solved the three wastes problem that the burning of the coal energy produces, therefore development is that the petroleum and natural gas alternative energy source of raw material is imperative with the coal.
The enforcement of this scheme is to utilize the synthesis gas of producing after the coal gasification, handles obtaining natural gas main component methane again through methanation:
At first; Coal gasification course is a thermochemical process; With coal or coal tar is raw material; Oxygen (or air or oxygen enrichment or pure oxygen), steam or hydrogen etc. are converted into fuel gas or synthesis gas through chemical reaction with the combustible constituent in coal or the coal tar as gasifying agent under hot conditions, its main component comprises CO, H 2, CO 2, CH 4Deng, wherein CO, H 2In material gas, be called as effective gas, aspect gasifying process, mainly comprise shell evaporating method, texaco gasification method, multiinjector evaporating method, GSP evaporating method.
Secondly, the synthesis gas that obtains is handled through methanation, is mainly utilized chemical reaction to have:
CO+3H 2→CH 4+H 2O+Q (1)
CO 2+4H 2→CH 4+2H 2O+Q (2)
CO+?H 2O→H 2+CO 2+Q (3)
The device of realizing above-mentioned reaction is a methanation furnace; All adopt at present the axial reaction type of furnace (referring to Fig. 1) of heat-insulating; Synthetic reaction gas gets in the methanation furnace from top; React generation methane through beds and discharge a large amount of heats simultaneously; Methane gas and unreacted synthesis gas etc. get into waste heat boiler (or claiming heat exchanger) from lower part outlet and carry out heat exchange, get into second methanation furnace after the heat absorption cooling with high-temperature gas and carry out methanation reaction once more, carry out three grades or fourth-order reaction successively.
But there is following shortcoming in the heat-insulating methanation furnace in actual production:
(1) the methanation furnace interior reaction temperature is wayward, and the heat of reaction that discharges in the course of reaction can not in time be withdrawn from, and therefore can cause the catalyst burn-off phenomenon, and the conversion ratio of one section methanation furnace is lower, and circulating flow rate is big, and energy consumption is high.
(2) the catalyst bed layer height is higher, and the synthetic reaction resistance drop is bigger, and the many more resistance drops of the platform number of series connection are big more, and energy consumption is just big more, and three series connection overall presure drops are up to 0.5~0.8MPa;
(3) because the architectural feature of adiabatic reaction causes the metal temperature of equipment compression shell higher, the compression shell thicker, to having relatively high expectations of material, equipment manufacturing cost is expensive;
In sum, though the technological process of preparing methane from coal seems simply, its technological process parameter and reaction unit all exist and remain improved defective in the actual production.
[summary of the invention]
The objective of the invention is to improve existing, a kind of production technology of new structure and this novel methanation stove of methanation furnace is provided, to overcome the defective of heat-insulating methanation furnace with the methanation furnace structure in the producing synthesis gas from coal methanation process.
For realizing above-mentioned purpose; Design a kind of methanation furnace that producing synthesis gas from coal is produced methane that is used for, comprise synthesis gas inlet, beds and methane gas outlet, it is characterized in that the methanation furnace bottom is provided with the methane gas outlet; The methanation furnace left and right sides is provided with the synthesis gas inlet; The methanation furnace middle part is provided with the gas collector central tube, and gas collector central tube bottom connects the methane gas outlet, and gas collector central tube radial outside is provided with beds; The beds radial outside is provided with gas distributor, and gas distributor connects the synthesis gas inlet.
Another kind is used for the methanation furnace that producing synthesis gas from coal is produced methane, comprises synthesis gas inlet, beds and methane gas outlet, it is characterized in that the methanation furnace bottom is provided with the synthesis gas inlet; The methanation furnace left and right sides is provided with the methane gas outlet; The methanation furnace middle part is provided with gas distributor, and the gas distributor bottom connects the synthesis gas inlet, and the gas distributor radial outside is provided with beds; The beds radial outside is provided with gas collector, and gas collector connects the methane gas outlet.
Be provided with some vertical tubulations in the described beds; Described beds upper/lower terminal connects some tops annular of catchmenting respectively and is in charge of with some bottoms annular of catchmenting and is in charge of; Some tops annular of catchmenting is in charge of the top and is connected the top ring main that catchments; The ring main top of catchmenting, top connects the upper water outlet, and some bottoms annular of catchmenting is in charge of the bottom and is connected the bottom ring main that catchments, and the ring main bottom of catchmenting, bottom connects the bottom water inlet.
The production method of first kind of methanation furnace; It is characterized in that synthesis gas radially passes through beds after the synthesis gas inlet entering gas distributor distribution of methanation furnace sidewall; After the synthetic methane gas of reaction is collected through center gas gatherer central tube; The methane gas outlet is flowed out from the methanation furnace bottom, is provided with vertical tubulation in the beds, and water inlet gets into boiler water from the bottom; Get into vertical tubulation through the bottom endless tube that catchments, the endless tube that catchments from top in this absorption reaction heat vaporization back flows out.
The production method of second kind of methanation furnace; It is characterized in that synthesis gas radially passes through beds after the synthesis gas inlet entering gas distributor central tube distribution of methanation furnace bottom; After the synthetic methane gas of reaction is collected through the side-wall gas gatherer; Flow out from the outlet of methanation furnace sidewall methane gas, be provided with vertical tubulation in the beds, water inlet gets into boiler water from the bottom; Get into tubulation through the bottom endless tube that catchments, the endless tube that catchments from top in this absorption reaction heat vaporization back flows out.
The present invention has improved the internal structure of heat-insulating methanation furnace, has reached following effectiveness:
At first changed the trend of synthetic air through beds, tradition trend is for vertically being vulnerable to the beds effect of altitude, and the present invention changes vertically to shunting radially, makes synthesis gas fully contact with catalyst, and catalytic reaction is carried out more fully;
Next is used for vertical heat-obtaining device of heat exchange; The tubulation of being arranged by many intensive constitutes; Most importantly heat exchanging pipe passes the horizontal catalytic bed of uniformly-spaced setting up, because both structural designs make cooling-down effect remarkable, the methanation furnace interior reaction temperature is prone to controlled; The heat of reaction that discharges in the course of reaction can in time be withdrawn from, and can not cause the catalyst burn-off phenomenon.
Methanation furnace among last the present invention also is provided with gas collector, and the unified methane gas of collecting the reaction generation has higher industrial application value.
[description of drawings]
Fig. 1 is an axial heat-insulating methanation furnace structural representation in the prior art;
Fig. 2 is the Radial Flow byproduct steam formula methanation furnace structural representation of the embodiment of the invention one;
Fig. 3 is the Radial Flow byproduct steam formula methanation furnace structural representation of the embodiment of the invention two;
Fig. 4 removes thermic devices for the present invention;
Fig. 5 is an expansion joint structure enlarged drawing of the present invention;
Fig. 6 is the A-A cutaway view of the embodiment of the invention one;
Wherein: the axial heat-insulating methanation furnace of 1-synthesis gas inlet; The axial heat-insulating methanation furnace of 2 – beds; The outlet of the axial heat-insulating methanation furnace of 3 – methane gas; Ring main catchments on 4 – tops; The 5 – tops annular of catchmenting is in charge of; 6 – beds; 7 – synthesis gas inlet; 8 – gas distributors; The vertical tubulation of 9 –; The 10 – bottoms annular of catchmenting is in charge of; Ring main catchments in 11 – bottoms; 12 – bottom water inlets; The outlet of 13 – methane gas; 14 – gas collectors; 15 – expansion joints; 16 – propping bars.
[specific embodiment]
For the technical scheme that the present invention is proposed is more readily understood, combine accompanying drawing that the present invention is done further elaboration at present, its equipment structure and production technology are clear for a person skilled in the art also can be realized.
The present invention has made two kinds of improved plans to the structure of the key equipment methanation furnace of synthesis gas preparing natural gas, has just therefore obtained the methanation furnace and the production method thereof of two kinds of structures:
Scheme one
Methanation furnace structure in this scheme is as shown in Figure 2; Comprise synthesis gas inlet 7, beds 6 and methane gas outlet 13; It is characterized in that the methanation furnace bottom is provided with methane gas outlet 13, the methanation furnace left and right sides is provided with synthesis gas inlet 7, and the methanation furnace middle part is provided with gas collector 14 central tubes; Gas collector 14 central tubes bottom connects methane gas outlet 13; Gas collector 14 central tube radial outsides are provided with beds 6, and beds 6 radial outsides are provided with gas distributor 8, and gas distributor 8 connects synthesis gas inlet 7; Be provided with some vertical tubulations 9 in the beds 6; Described beds 6 upper/lower terminals connect some tops annular of catchmenting respectively and are in charge of 5 and are in charge of 10 with some bottoms annular of catchmenting; Some tops annular of catchmenting is in charge of 5 tops and is connected the top ring main 4 that catchments; Ring main 4 tops of catchmenting, top connect the upper water outlet, and some bottoms annular of catchmenting is in charge of 10 bottoms and is connected the bottom ring main 11 that catchments, and ring main 11 bottoms of catchmenting, bottom connect the bottom water inlet.
In the methanation furnace of this structure, synthesis gas (H 2/ CO=3.1~3.3) after synthesis gas inlet 7 entering gas distributors 8 distributions of methanation furnace sidewall, radially pass through beds 6; After the synthetic methane gas of reaction was collected through center gas gatherer central tube 14, methane gas outlet 13 was flowed out from the methanation furnace bottom.Be provided with vertical tubulation 9 in the beds; Water inlet 12 gets into boiler water from the bottom; Catchment through the bottom and get into longitudinal row pipe 9 after annular is in charge of 10 through the bottom ring main 11 that catchments; The annular of catchmenting from top in this absorption reaction heat vaporization back is in charge of 5 ring mains 4 that catchment through top and is flowed out, and sees accompanying drawing 2 for details.
Scheme two
Methanation furnace structure in this scheme is as shown in Figure 3; Comprise synthesis gas inlet 7, beds 6 and methane gas outlet 13; It is characterized in that the methanation furnace bottom is provided with synthesis gas inlet 7, the methanation furnace left and right sides is provided with methane gas outlet 13, and the methanation furnace middle part is provided with gas distributor 8; Gas distributor 8 bottoms connect synthesis gas inlet 7; The gas distributor radial outside is provided with beds 6, and beds 6 radial outsides are provided with gas collector 14, and gas collector 14 connects methane gas outlet 13; Be provided with some vertical tubulations 9 in the beds 6; Described beds 6 upper/lower terminals connect some tops annular of catchmenting respectively and are in charge of 5 and are in charge of 10 with some bottoms annular of catchmenting; Some tops annular of catchmenting is in charge of 5 tops and is connected the top ring main 4 that catchments; Ring main 4 tops of catchmenting, top connect the upper water outlet, and some bottoms annular of catchmenting is in charge of 10 bottoms and is connected the bottom ring main 11 that catchments, and ring main 11 bottoms of catchmenting, bottom connect the bottom water inlet.
In the methanation furnace of this structure; Synthesis gas (H2/CO=3.1~3.3) radially passes through beds 6 after the synthesis gas inlet 7 entering gas distributors 8 central tubes distribution of methanation furnace bottom; After the synthetic methane gas of reaction is collected through side-wall gas gatherer 14, flow out, be provided with vertical tubulation 9 in the beds 6 from methanation furnace sidewall methane gas outlet 13; Water inlet 12 gets into boiler water from the bottom; Be in charge of 10 and laggardly go into tubulation 9 through bottom ring main 11 annular of catchmenting through the bottom of catchmenting, the annular of catchmenting from top in this absorption reaction heat vaporization back is in charge of 5 ring mains 4 that catchment through top and is flowed out, and sees accompanying drawing 3 for details.
One big characteristic of structure of the present invention such as vertical heat-obtaining device of heat exchange are as shown in Figure 6; The tubulation of being arranged by many intensive constitutes, and most importantly equidistantly heat exchanging pipe passes beds, and it is remarkable to remove thermal effect owing to both structural designs are feasible; Methanation furnace inner catalyst bed reaction temperature is prone to controlled; Approximate isothermal bed, the heat of reaction that discharges in the course of reaction can in time be withdrawn from, and can not cause the catalyst burn-off phenomenon.
The present invention is used for the key equipment methanation furnace (also claiming methanator) that producing synthesis gas from coal is produced the natural gas field, person skilled obviously can be in not breaking away from content of the present invention, spirit and scope to the structure under the present invention and technical method is changed or suitably change realize the present invention's technology with combination.Special needs to be pointed out is, the replacement that all are similar and change apparent to those skilled in the artly, they are regarded as and are included in spirit of the present invention, scope and the content.

Claims (5)

1. one kind is used for the methanation furnace that producing synthesis gas from coal is produced methane; Comprise synthesis gas inlet, beds and methane gas outlet; It is characterized in that the methanation furnace bottom is provided with the methane gas outlet, the methanation furnace left and right sides is provided with the synthesis gas inlet, and the methanation furnace middle part is provided with the gas collector central tube; Gas collector central tube bottom connects the methane gas outlet; Gas collector central tube radial outside is provided with beds, and the beds radial outside is provided with gas distributor, and gas distributor connects the synthesis gas inlet.
2. one kind is used for the methanation furnace that producing synthesis gas from coal is produced methane, comprises synthesis gas inlet, beds and methane gas outlet, it is characterized in that the methanation furnace bottom is provided with the synthesis gas inlet; The methanation furnace left and right sides is provided with the methane gas outlet; The methanation furnace middle part is provided with gas distributor, and the gas distributor bottom connects the synthesis gas inlet, and the gas distributor radial outside is provided with beds; The beds radial outside is provided with gas collector, and gas collector connects the methane gas outlet.
3. according to claim 1 or claim 2 a kind of is used for the methanation furnace that producing synthesis gas from coal is produced methane; It is characterized in that being provided with in the described beds some vertical tubulations; Described beds upper/lower terminal connects some tops annular of catchmenting respectively and is in charge of with some bottoms annular of catchmenting and is in charge of; Some tops annular of catchmenting is in charge of the top and is connected the top ring main that catchments; The ring main top of catchmenting, top connects the upper water outlet, and some bottoms annular of catchmenting is in charge of the bottom and is connected the bottom ring main that catchments, and the ring main bottom of catchmenting, bottom connects the bottom water inlet.
4. one kind is used for the production method that producing synthesis gas from coal is produced the methanation furnace of methane according to claim 1; It is characterized in that synthesis gas radially passes through beds after the synthesis gas inlet entering gas distributor distribution of methanation furnace sidewall; After the synthetic methane gas of reaction is collected through center gas gatherer central tube; The methane gas outlet is flowed out from the methanation furnace bottom, is provided with vertical tubulation in the beds, and water inlet gets into boiler water from the bottom; Get into vertical tubulation through the bottom endless tube that catchments, the endless tube that catchments from top in this absorption reaction heat vaporization back flows out.
5. one kind is used for the production method that producing synthesis gas from coal is produced the methanation furnace of methane as claim 2 is said; It is characterized in that synthesis gas radially passes through beds after the synthesis gas inlet entering gas distributor central tube distribution of methanation furnace bottom; After the synthetic methane gas of reaction is collected through the side-wall gas gatherer; Flow out from the outlet of methanation furnace sidewall methane gas, be provided with vertical tubulation in the beds, water inlet gets into boiler water from the bottom; Get into tubulation through the bottom endless tube that catchments, the endless tube that catchments from top in this absorption reaction heat vaporization back flows out.
CN2012103034867A 2012-08-23 2012-08-23 Methanation furnace for producing methane from coal synthesis gas and production method of methanation furnace Pending CN102814149A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103990420A (en) * 2013-02-20 2014-08-20 上海融熠投资管理有限公司 Multitubular fixed bed reactor and application thereof
CN104399413A (en) * 2014-11-18 2015-03-11 安徽新月化工设备有限公司 Controllable heat-removing reactor
CN104830350A (en) * 2015-05-08 2015-08-12 邢献军 Biomass organic carbon preparation device
CN109328103A (en) * 2016-06-22 2019-02-12 卡萨尔公司 A wall for a catalytic bed of a reactor and a method for realizing the wall

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101580748A (en) * 2008-05-16 2009-11-18 杭州林达化工科技有限公司 Method and device for producing natural gas from synthetic gas through methanation reaction
CN101491751B (en) * 2008-01-23 2012-04-25 杭州林达化工技术工程有限公司 Heat-exchange catalytic reaction device
CN202762410U (en) * 2012-08-23 2013-03-06 上海蒙福陇化学工程有限公司 Methanation furnace for producing methane through synthesis gases of coal

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101491751B (en) * 2008-01-23 2012-04-25 杭州林达化工技术工程有限公司 Heat-exchange catalytic reaction device
CN101580748A (en) * 2008-05-16 2009-11-18 杭州林达化工科技有限公司 Method and device for producing natural gas from synthetic gas through methanation reaction
CN202762410U (en) * 2012-08-23 2013-03-06 上海蒙福陇化学工程有限公司 Methanation furnace for producing methane through synthesis gases of coal

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103990420A (en) * 2013-02-20 2014-08-20 上海融熠投资管理有限公司 Multitubular fixed bed reactor and application thereof
CN104399413A (en) * 2014-11-18 2015-03-11 安徽新月化工设备有限公司 Controllable heat-removing reactor
CN104830350A (en) * 2015-05-08 2015-08-12 邢献军 Biomass organic carbon preparation device
CN109328103A (en) * 2016-06-22 2019-02-12 卡萨尔公司 A wall for a catalytic bed of a reactor and a method for realizing the wall
CN109328103B (en) * 2016-06-22 2021-09-10 卡萨尔公司 Wall for catalytic beds of reactors and method for realising such a wall

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Application publication date: 20121212