CN102803810A - Integrated hydraulic damping device - Google Patents
Integrated hydraulic damping device Download PDFInfo
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- CN102803810A CN102803810A CN2010800259660A CN201080025966A CN102803810A CN 102803810 A CN102803810 A CN 102803810A CN 2010800259660 A CN2010800259660 A CN 2010800259660A CN 201080025966 A CN201080025966 A CN 201080025966A CN 102803810 A CN102803810 A CN 102803810A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/0331—Noise absorbers by inserting an elongated element in the pipe
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Abstract
Description
技术领域 technical field
本发明涉及用于减弱、衰减或吸收流体系统、尤其是液压系统、更具体是用于机动车领域的液压系统中的振动或脉动的减振装置。The invention relates to a damping device for damping, damping or absorbing vibrations or pulsations in a fluid system, especially a hydraulic system, more particularly a hydraulic system for the automotive sector.
背景技术 Background technique
在流体或液压管线系统中,驱动源在工作过程中产生压力脉动或波动,这导致机械振动,因而产生声音或噪音。在这样的液压系统的多种应用领域如机动车领域中,例如因为用户舒适度的原因要降低这样的噪音。In a fluid or hydraulic pipeline system, a driving source generates pressure pulsations or fluctuations during operation, which causes mechanical vibrations, thereby generating sound or noise. In various fields of application of such hydraulic systems, such as the motor vehicle field, such noises are to be reduced, for example, for reasons of user comfort.
为了降低或尽量减小这样的振动或噪音,从已转让给本申请受让人的美国专利US7017610B2中公开了在液压线路的两端间插入减振装置(共振器或调谐器),其吸收或衰减上述的脉动或压力波动。该减振装置包括减振壳体,其优选是由弹性材料制成的膨胀软管,在减振壳体中,延伸到液压管线内部空间中的减振管与流体流向反向布置。为了实现这样的减振,如US7017610B2中更详述的那样,该减振管由优选在径向的柔性低于减振壳体的材料制成,且更优选地由涂覆有塑料如聚四氟乙烯(PTFE)的金属或螺旋带材制成。In order to reduce or minimize such vibration or noise, U.S. Patent No. 7,017,610 B2, which has been assigned to the assignee of the present application, discloses inserting a damping device (resonator or tuner) between the two ends of the hydraulic circuit, which absorbs or Attenuates the aforementioned pulsations or pressure fluctuations. The damping device comprises a damping housing, which is preferably an expansion hose made of an elastic material, in which a damping tube extending into the interior of the hydraulic line is arranged opposite to the flow direction of the fluid. To achieve such damping, as described in more detail in US7017610B2, the damping tube is made of a material that is preferably less radially flexible than the damping housing, and is more preferably coated with a plastic such as polytetrafluoroethylene Metal or spiral tape of fluoroethylene (PTFE).
通过使用这样的减振装置,形成不透压力的共振器壁,进入内部空间的压力脉动或峰值以压力波形式在减振壳体的外壁和减振管之间运动。这些压力波在减振管和减振壳体壁之间的环形空间中被反射以及衰减。因此,到达减振装置出口的压力波动或峰值仅有很小的影响,甚至消失了。By using such a damping arrangement, forming a pressure-tight resonator wall, pressure pulsations or peaks entering the interior space move in the form of pressure waves between the outer wall of the damping housing and the damping tube. These pressure waves are reflected and damped in the annular space between the damper tube and the damper housing wall. As a result, pressure fluctuations or peaks reaching the outlet of the damper have only a small effect or even disappear.
例如在机动车领域,对于液压系统,减小使用的软管长度并用管件替代软管的需求仍不断增长。这些改变的主要原因是液压软管相比于液压管件的成本较高。因此,降低了使用上述减振装置的适用场合。For example in the automotive sector, for hydraulic systems, there is still a growing need to reduce the length of hoses used and to replace hoses with fittings. The main reason for these changes is the higher cost of hydraulic hoses compared to hydraulic fittings. Therefore, the applicable occasions for using the above-mentioned vibration damping device are reduced.
发明内容 Contents of the invention
在第一方案中,本发明提供一种减振装置,其中,前述的减振管(=内管)或者至少部分该减振管被组装到或一体集成到液压管线系统的管件(=外管)中,以呈现为管内减振装置。因此,与已知的减振装置相比,减振管布置在刚性管件内而不是弹性软管。In a first aspect, the invention provides a damping device, wherein the aforementioned damping tube (=inner tube) or at least part of it is assembled or integrally integrated into a pipe (=outer tube) of a hydraulic line system ) to appear as an in-tube damping device. Thus, in contrast to known damping devices, the damping tube is arranged in a rigid tube instead of an elastic hose.
要注意的是,术语“液压管线”在本说明书的全文中被理解为任意尺寸的液压软管、管道、管件或类似物,因为本发明的基本思想并不局限于特定类型或尺寸的液压管线。It is to be noted that the term "hydraulic line" is understood throughout this specification to mean hydraulic hoses, pipes, fittings or the like of any size, since the basic idea of the invention is not limited to a particular type or size of hydraulic line .
如在已知的减振装置中那样,所述减振管用作共振器以衰减前述的压力波。同样已知的是,在减振管的开口端布置成与流体流向相反的逆流体流配置中,尤其是低频压力波被衰减,从而有利地降低或最小化低频噪音。然而,人们也很好明白,中高频也能用本文所述技术衰减。As in known damping devices, the damper tube acts as a resonator for damping the aforementioned pressure waves. It is also known that in a counter fluid flow configuration in which the open end of the damper tube is arranged opposite to the direction of fluid flow, especially low frequency pressure waves are attenuated, thereby advantageously reducing or minimizing low frequency noise. However, it is also well understood that mid and high frequencies can also be attenuated using the techniques described in this article.
但是与已知的、仅使用弹性软管部件作为外管的减振装置相比,本发明使得在液压管线系统的管件中设置所述减振装置成为可能,并允许在这样的系统中使用更多的管件而不是软管部分。这有利地增加了灵活性以设计含有软管和管件这两者的液压管线,并由于上面提到的软管比管道线路或管段更贵这一因素,其有助于降低这样的系统的成本。But in contrast to known damping devices which use only elastic hose parts as outer tubes, the present invention makes it possible to arrange said damping devices in pipes of hydraulic pipeline systems and allows the use in such systems of more More fittings than hose sections. This advantageously increases the flexibility to design hydraulic lines containing both hoses and fittings, and helps reduce the cost of such systems due to the factor mentioned above that hoses are more expensive than pipe lines or pipe sections .
另外,所提到的软管长度降低还缩减用于设置必须安装在软管而非管件中的已知减振装置的液压管线空间。本发明能克服该已知减振技术的这个缺点是因为液压系统的管件、而不是软管部分被用于安装该减振装置。In addition, the mentioned reduction in hose length also reduces the hydraulic line space for arranging known damping devices which have to be installed in the hose instead of the pipe. The present invention overcomes this disadvantage of the known damping technique because pipes of the hydraulic system, rather than hose sections, are used to mount the damping device.
根据另一方案,该管内减振装置可以安装在布置在两个软管部分之间或布置在两个管件部分之间或布置在一个软管部分和流体或液压管线系统的一个管件部分之间的管件中。According to another variant, the in-line damping device can be mounted on a pipe arranged between two hose parts or between two pipe parts or between a hose part and a pipe part of a fluid or hydraulic line system middle.
在另一方案中,减振管可以与(液压)流体的流向相反地取向,或者沿着流向取向。In another variant, the damper tube can be oriented opposite to the direction of flow of the (hydraulic) fluid, or along the direction of flow.
根据另一方案,减振管可以这样的方式被安装(即固定或夹紧)在管件中,即减振管的一部分与流向相反(逆流)取向,而其它部分沿流向(顺流)取向,从而减振装置能够通过改变顺流共振/逆流共振之比来校准或调整其减振性能、优选为减振频率和减振强度,其中该比值能够通过变化沿减振管长度的安装位置而很容易改变。然而,该安装位置还可以根据声音以及预期的减振效果而变化。According to another variant, the damper tube can be mounted (i.e. fastened or clamped) in the pipe in such a way that a part of the damper tube is oriented opposite to the flow direction (counter-flow) while the other part is oriented in the flow direction (down-flow), The damping device can thus calibrate or adjust its damping performance, preferably damping frequency and damping intensity, by changing the ratio of forward flow resonance/counterflow resonance, wherein the ratio can be greatly adjusted by changing the installation position along the length of the damping tube. easy to change. However, the mounting position can also vary depending on the sound and the desired damping effect.
根据另一方案,上述的、减振管在(外)管中的固定或夹紧可以是紧密的(即不泄漏),或者有限定的泄漏使得至少一些流体能够不经过减振管而是经减振管和(外)管壁之间的环形空间从一侧流到另一侧。这样的泄漏能够作为附加或替代方式来校准和/或调谐减振装置的减振性能。然而,为了衰减低频,这样的泄漏不得不尽可能小或者甚至降到零,因为低频会导致比高频更快的(液体)流动。According to another solution, the above-mentioned fixation or clamping of the damper tube in the (outer) tube may be tight (i.e. leak-free), or have a limited leak such that at least some fluid is able to pass not through the damper tube but through the The annular space between the damper tube and the (outer) tube wall flows from one side to the other. Such leakage can additionally or alternatively be used to calibrate and/or tune the damping performance of the damping device. However, such leakage has to be as small as possible or even reduced to zero in order to attenuate low frequencies, since low frequencies cause faster (liquid) flows than high frequencies.
在所述校准或调谐的另一方面,限定的泄漏能通过优选位于内管壁(穿孔)和/或沿所述环形空间的多个确定位置中的钻孔或孔眼提供,通过这些钻孔或孔眼缩短共振长度(即共振器长度),进而改变共振器的共振频率。In another aspect of said calibration or tuning, defined leakage can be provided by means of boreholes or holes preferably located in the inner pipe wall (perforations) and/or in a plurality of defined positions along said annulus, through which holes or The holes shorten the resonant length (ie, the resonator length), thereby changing the resonant frequency of the resonator.
根据本发明的另一方案,所提供的管内减振装置能与采用基于PTFE共振器(如US7017610B2所述的FBS调谐器)的已知的减振装置技术结合使用。在这样的结合中,管内减振部分能够沿着流向,从而用作顺流调谐器,而PTFE或FBS调谐器能够逆流布置从而作为逆流调谐器,反之亦然。According to another aspect of the present invention, the provided in-pipe damping device can be used in conjunction with known damping device technology using PTFE based resonators such as the FBS tuner described in US7017610B2. In such a combination, the in-tube damping portion can be along the flow direction, thereby acting as a downstream tuner, and the PTFE or FBS tuner can be arranged upstream, acting as a downstream tuner, or vice versa.
根据另一方案,需要强调的是,内管(减振管)和/或(外)管能够由现有技术已知的标准管材制成,但优选是减振管和(外)管的材料是相同的或不同的但化学性和/或物理性相匹配的材料,以防接触腐蚀。According to another solution, it should be emphasized that the inner tube (damping tube) and/or the (outer) tube can be produced from standard tube materials known from the prior art, but preferably from the material of the damping tube and (outer) tube Materials that are the same or different but chemically and/or physically matched for protection against galvanic corrosion.
已令人惊奇地发现,内管可以由远比上述的PTFE便宜的可变形金属如铝或钢制成,这些材料最好应包括固有的高刚性,但又可以塑性变形,从而内管能够通过外管的塑性变形来固定在外管中。这些材料还不应包括沿其长度的泄漏点。Surprisingly, it has been found that the inner tube can be made of deformable metals such as aluminum or steel which are much cheaper than the above-mentioned PTFE, these materials should preferably include inherently high rigidity, but can be plastically deformed, so that the inner tube can pass through Plastic deformation of the outer tube to fix in the outer tube. These materials should also not include leak points along their length.
然而,也可以使用其它可弹性或塑性变形的材料,但在选择减振管所用材料时,必须考虑到要对膨胀压力以及在压力下溃塌有一定的抵抗力。However, other elastically or plastically deformable materials can also be used, but when selecting the material for the damper tube, consideration must be given to a certain resistance to expansion pressure and to collapse under pressure.
除此之外,本文所提出的减振装置有利地能由低成本材料制成,无需使用前述PTFE材料。值得注意的是,PTFE材料具有其它缺点,即如果其沿逆流方向安装时,PTFE管可能溃塌。为降低此风险,已知的减振管包括布置在PTFE固定到减振壳体的固定点附近的压力补偿钻孔或孔眼。Besides, the damping device proposed herein can advantageously be made of low-cost materials without the use of the aforementioned PTFE material. It is worth noting that the PTFE material has the additional disadvantage that the PTFE pipe may collapse if it is installed in the counter-flow direction. To reduce this risk, known damper tubes include pressure compensating bores or bores arranged near the fixing point of the PTFE to the damper housing.
因此根据又一方案,所提出的减振装置能够用两管件通过将第一(内)管(下文叫减振管)插入并固定在直(外)管中且而后将外管连同所形成的减振管弯曲至一想要角度而制得。由于上述用于减振管的材料,该弯曲将不会损坏减振管,也不会不利地影响减振管的上述令人惊奇的共振效果。不影响共振性能的原因很可能是,当外管被弯曲时,减振管在外管内自对准。Therefore according to yet another solution, the proposed damping device can be made with two pipes by inserting and fixing the first (inner) pipe (hereinafter referred to as the damping pipe) in the straight (outer) pipe and then inserting the outer pipe together with the formed The damper tube is manufactured by bending to a desired angle. Due to the aforementioned materials for the damper tube, this bending will neither damage the damper tube nor adversely affect the aforementioned surprising resonance effect of the damper tube. The reason for not affecting resonance performance is likely that the damper tube self-aligns within the outer tube when the outer tube is bent.
液压管线布置通常结合了液压管道或管件和液压软管,因为液压管道或管件通常远较液压软管便宜。如果这样的液压管线被用于连接例如液压源和在一定范围内可相对于彼此运动的用户负载,比如车辆的空调系统和发动机,这样的液压软管通常需要有一定程度的灵活性。根据本发明所提出的管内减振装置仅在这样的液压管线布置中的管件中设置,其中该管件部分自身长度甚至可以相对较短。本发明在此并没怎么限制设计流体或液压系统的管线布置的自由度。Hydraulic piping often combines hydraulic piping or fittings and hydraulic hoses, since hydraulic piping or fittings are generally much less expensive than hydraulic hoses. If such hydraulic lines are used to connect, for example, hydraulic sources and user loads that are movable relative to each other within a certain range, such as the air conditioning system and engine of a vehicle, such hydraulic hoses generally require a certain degree of flexibility. The in-line damping device proposed according to the invention is only provided in pipes in such hydraulic line arrangements, wherein the length of the pipe part itself can even be relatively short. The invention here does not so much limit the degree of freedom in designing the piping arrangement of the fluid or hydraulic system.
本发明的其它代表性的方案和特征在从属权利要求中限定,包括但不限于下文的详细描述。Other representative aspects and features of the invention are defined in the dependent claims, including but not limited to the following detailed description.
附图说明 Description of drawings
本发明的上述和其他方案、特征和优点将可从与附图相结合的示意性实施例的下文详细描述中显现,其中:The above and other aspects, features and advantages of the present invention will appear from the following detailed description of illustrative embodiments taken in conjunction with the accompanying drawings, in which:
图1A和1B是根据本发明的管内调谐器的两个实施例的示意性纵侧视图以示出本发明的基本思想。Figures 1A and 1B are schematic longitudinal side views of two embodiments of an in-tube tuner according to the invention to illustrate the basic idea of the invention.
图2是根据本发明另一实施例的管内调谐器的侧剖视图;2 is a side sectional view of an in-tube tuner according to another embodiment of the present invention;
图3是根据本发明的另一实施例的侧剖视图,其结合了管内调谐器和已知的减振装置技术。Figure 3 is a side sectional view of another embodiment according to the present invention incorporating an in-tube tuner and known vibration damping device technology.
图4A-4D示出了制造根据本发明的管内调谐器的优选方法。4A-4D illustrate a preferred method of manufacturing an in-tube tuner according to the invention.
具体实施方式 Detailed ways
现将参考附图描述本发明的具体的实施例。这些附图将示出其基本原理和多个实施例,但不应理解为与实际比例一致,尤其是它们的绝对和相对的尺寸和比例。然而,本发明可以以多种不同的形式实施,且不应理解为局限于本文所提供的实施例,相反,这些实施例仅作为本发明充分公开的目的来提供,且将能为本领域技术人员完全地推断本发明的范围。附图所示的特定实施例的详细描述中所使用的术语并不打算用于限制本发明。在附图中所用的相似的附图标记表示相似的元件。Specific embodiments of the present invention will now be described with reference to the accompanying drawings. The drawings will illustrate the basic principles and various embodiments thereof, but should not be construed to scale, especially their absolute and relative dimensions and proportions. However, this invention may be embodied in many different forms and should not be construed as limited to the embodiments provided herein; Person fully infers the scope of the present invention. The terminology used in the detailed description of the particular embodiments shown in the drawings is not intended to be limiting of the invention. Like reference numerals are used in the drawings to refer to like elements.
参考图1A和1B,本发明的基本思想通过本发明的管内减振装置(调谐器)的示意性纵侧视图所示的两个实施例来阐述。该减振装置一体集成到液压管线系统中,图1仅示出了其中设置有该减振装置的部分液压管线系统(由切断端或剪切端107和108所限定)。With reference to FIGS. 1A and 1B , the basic idea of the invention is illustrated by two embodiments shown in schematic longitudinal side views of the inventive in-tube damping device (tuner). The damping device is integrally integrated into the hydraulic pipeline system, and Fig. 1 only shows a part of the hydraulic pipeline system (defined by severed or sheared ends 107 and 108) in which the damping device is arranged.
在图1A所示的实施例中,减振装置包括外管100和内管105,内管105基本同心地布置或设置在外管100中。外管100包括环槽或开口110,用于将内管105固定在该外管100中。环槽的未显露边用虚线115表示。In the embodiment shown in FIG. 1A , the vibration damping device includes an
内管105在外管100内的耐久可靠固定或安装结构120可通过摩擦或力锁合的机械连接或通过粘胶或焊接实现,这种固定或安装甚至在机械或热应力下都能保证上述两管100、105的同心布置。作为仅使用相对较宽的槽110的替代,安装结构120可由沿纵轴线在空间上彼此隔开的两个或更多个(优选较窄)环槽或开口来实现。然而当使用窄槽时,优选设置至少两个这样的槽,以防内管105在外管100内倾斜从而破坏上述的同心配置。The durable and reliable fixing or mounting
在图1B所示的实施例中,外管150并未如图1A的实施例那样被变形或成型。内管155通过环形套筒160(未显露边用虚线165表示)固定或安装在外管150中,该环形套筒布置在两管150、155之间的环形空间中。类似于图1A所示的实施例,内管155在外管150内的耐久而又可靠的固定或安装结构可以通过在两个结合表面(结合面)170、175处的摩擦或力锁合的机械连接或者通过在至少其中一个所述接合表面处设置粘胶、焊接或铆钉或类似结构来实现。然而,该耐久的固定结构还可以通过使内管155局部变形(例如膨胀从而呈外凸边或喇叭形)来实现,从而甚至可以完全不需要所述的环形套筒160。In the embodiment shown in Figure IB, the outer tube 150 is not deformed or shaped as in the embodiment of Figure IA. The inner tube 155 is secured or mounted in the outer tube 150 by means of an annular sleeve 160 (the unrevealed side indicated by dashed line 165 ), which is arranged in the annular space between the two tubes 150 , 155 . Similar to the embodiment shown in FIG. 1A , the durable and reliable fixation or installation structure of the inner tube 155 in the outer tube 150 can be achieved through a mechanical mechanism of friction or force locking at the two joining surfaces (combining surfaces) 170, 175. Connection is achieved either by gluing, welding or rivets or similar structures at at least one of said joint surfaces. However, the durable fastening structure can also be achieved by locally deforming the inner tube 155 (for example expanding to assume an outer chime or flare), so that the described annular sleeve 160 can even be completely eliminated.
前述减振装置的功能性方面和操作模式将参考下文对图2的描述。The functional aspects and modes of operation of the aforementioned damping device will be referred to in the following description of FIG. 2 .
图2显示了根据本发明第一实施例的减振装置的侧剖视图。该减振装置主要由两个基本同心的管件构成,即外管200和内管205。由于这样的配置,所提供的减振装置可以理解为“管内”减振装置,因为本文描述其校准或调谐性能,也可以称作“管内”调谐器。Fig. 2 shows a side sectional view of a vibration damping device according to a first embodiment of the present invention. The damping device is mainly composed of two substantially concentric tubes, an
在本实施例中的内管205通过壳体或套筒210被固定在外管200中。然而,还可以在不用所示的套筒210的情况下,例如通过胶粘或通过从外侧对外管直接冷加工成形(变形)以呈现所示的外侧环形槽或环槽215(同样见图4A-4D),以将内管夹紧或压接在外管内来实现所述固定,尤其是防止内管相对于外管纵向移动。The
使用所示的套筒210来将内管205固定在外管200中具有这样的好处,即能够按规定地和/或精确地定位内管205。然而,套筒210一点也不有助于所着眼的减振性能,因此并不是必不可少的。另外,在弯管200的实施例(根据图4A-4D)中,套筒210的保持或紧固效果几乎为零。The use of the shown
本发明的减振装置可用于衰减用液压油或其它液压液作为流体的液压管线系统中的噪音,尤其是用于用户舒适度很重要的场合,例如机动车领域、卡车、列车、多功能车或航空工具。然而,该减振装置也可用于其它具有压力流体流的流体系统,如空调系统或类似装置。The vibration damping device of the present invention can be used to attenuate noise in hydraulic pipeline systems using hydraulic oil or other hydraulic fluids as fluids, especially in applications where user comfort is important, such as in the automotive sector, trucks, trains, utility vehicles or aviation tools. However, the damping device can also be used in other fluid systems with pressurized fluid flow, such as air conditioning systems or the like.
在假定的流体流向上(箭头220),减振装置的左手部分225用作逆流共振器,而右手部分230用作顺流共振器。当然,将流向220改为相反方向,减振装置也相反向地起作用。但是在本实施例中,减振装置优选对流体仅在一个方向上流动即在本示例中为从左到右的情况起作用,尽管如下所述压力波自身将会在两个方向上传播。In the direction of the assumed fluid flow (arrow 220 ), the left-
当然,人们也很好理解本文所述的减振装置也可以用于流体例如以循环变换的方式双向流动的情况,因为即使在流体双向流动的情况下,所述的调谐也能够对装置进行校准或调谐以获得良好的减振效果。Of course, it is also well understood that the damping device described herein can also be used in cases where the fluid flows bidirectionally, for example in a cyclical fashion, since the tuning described enables calibration of the device even in the case of bidirectional fluid flow Or tune for good vibration damping.
在所示的从左到右的流向220情况下,主要从左至右传播的至少部分压力波动或压力波(例如来自液压泵或类似装置的噪音)将会进入内管205外壁和外管200内壁之间的第一环形空间235并导致反射波以及导致这些反射波和原始波之间产生相消干涉,从而减小该压力波动的波幅或强度。With the illustrated
在所示的减振装置的右手部分230中,任何剩余的压力波同样不会进入位于内管205外壁和外管200内壁之间的第二环形空间240,而是提供仅有极少压力波动或振动存在的“静流体(dead fluid)”容积区,这主要由于在第二环形空间240所存在的相消反射和干涉。In the
令人惊奇地发现,在其中主要发生上述的相长干涉/相消干涉的减振装置的左手部分225主要针对相对低频率提供减振效果,而右手部分仅提供主要针对中高频率提供减振效果的静流体容积区。It has surprisingly been found that the left-
要强调的是两种效果均对从左向右传播的压力波的整体衰减有贡献。It is emphasized that both effects contribute to the overall attenuation of the pressure wave propagating from left to right.
在本实施例中,用于将内管205夹紧或压接在外管200中的纵向位置245是非对称的,其中内管的长部分布置在左手侧225,短部分布置在右手侧230。然而,该特定位置能针对校准或调谐的目的给予调整,甚至也可位于内管205中以呈现对称的减振装置,则其在两个方向都具有相同的减振效果,这具有下述优点之一,即减振装置可以在不考虑其安装方向的情况下工作,这简化了该装置在例如机动车中的安装;或者该装置能够有利地用于衰减流体流在两个方向之间交替变换的流体系统中的噪音。In this embodiment, the
通过改变或校准内管205的纵向夹紧位置245,基础共振器的共振频率v可以几乎任意地被调整或改变Δv,从而该装置的减振性能可以在宽的频率带内被调整(调谐)。By changing or calibrating the
在另一实施例中,套筒210提供了规定的泄漏,从而一部分流体仅通过环形空间235从左手侧225流向右手侧230。这样的泄漏可以通过在壳体/套筒自身设置的通道或孔眼所提供,或者通过外管200造成壳体/套筒的一定变形所提供。通过这样的泄漏,减振装置可被校准(调谐)。In another embodiment, the
作为替代或附加,这样的校准或调谐可以由规定的泄漏所实现,该规定的泄漏优选是使用位于内管壁上(穿孔)和/或沿着所述环形空间的多个规定位置上的钻孔或孔眼,借此可以缩短共振长度(即共振器长度)且进而改变共振器的共振频率。Alternatively or additionally, such calibration or tuning may be accomplished by prescribed leakage, preferably using a drill located on the inner pipe wall (perforated) and/or at a number of prescribed locations along the annulus. Holes or apertures, whereby the resonant length (ie resonator length) can be shortened and thus the resonant frequency of the resonator can be changed.
图3显示了本发明的一个实施例,其将上述管内减振装置(管内调谐器)与本领域已知的PTFE或FBS调谐器相结合。在该实施例中,该管内减振装置设置在可用于连接液压管线系统的软管305和管件310的软管-管件连接器或接头组件300中。在这两个实施例中,流体(未示出)如箭头315所示从左向右流动。Figure 3 shows an embodiment of the invention which combines the above described in-tube damping device (in-tube tuner) with a PTFE or FBS tuner known in the art. In this embodiment, the in-line damping device is provided in a hose-tubing connector or
该实施例包括作为一个位于右侧部分320的、上述的管内调谐器320,其带有外管310和内管323。该管内调谐器部分320沿流向315布置或设置,即其起到上述的顺流调谐器作用。管内调谐器的左端330插入上述的PTFE或FBS调谐器335的外侧软管305的端部300中。该PTFE或FBS调谐器部分335用作逆流调谐器,如美国专利US7,017,610B2中所述。This embodiment includes the above-described in-
该管内调谐器320在本实施例中通过接附到软管305的端部300的夹紧件340被固定到PTFE或FBS调谐器335中。该夹紧件340优选是可塑性变形的和/或是弹簧作动帽或罩以提供恒定且可靠的向内作用力。需要强调的是,这两个调谐器320,335之间的连接必须是紧密的以实现所设想的减振效果,因为任何不受控的泄漏将会使该共振器失谐。夹紧件340优选通过一体结合到用于PTFE或FBS调谐器335的软管305的端部300的法兰或连接套来实现。The in-
夹紧装置340在该实施例中还包括夹紧区或环形轮廓345,其优选在管内调谐器320已被插入PTFE或FBS调谐器335之后通过变形产生。在该实施例中,环形轮廓345这样产生,从而管内调谐器320的外管310以类似方式变形,管内调谐器320的内管325借助于该方式在所示视图中的至少两个接触线或接触区处350被夹紧或固定在外管310中,该接触线或接触区确保了内管325基本上同心地位于(或者留在)外管310中且不能回弹或者甚至不能在径向上移动。Clamping
在本实施例中,PTFE或FBS调谐器335通过紧压配合或收缩的软管连接被接附到或安装在管内调谐器320的内管325的左端360上,且优选在管内调谐器320被插入PTFE或FBS调谐器335之前被安装。In this embodiment, the PTFE or
如图3所示实施例中的减振装置还可以按逆流方向安装,从而呈现经外管310和内管325、而非经外管305和内管355的流体入流。在这样的“逆流安装”中,管内调谐器320被用作逆流调谐器,而PTFE或FBS调谐器335被用作顺流调谐器。基于此,还可以延伸现有的FBS或PTFE调谐器的功能,从而其可以在双流向上都提供前述的减振效果。The damping device in the embodiment shown in FIG. 3 can also be installed in a counter-flow direction, thereby presenting a fluid inflow through the
图4A-4D示出了制造前述减振装置的优选制造方法的步骤。4A-4D illustrate the steps of a preferred manufacturing method for manufacturing the aforementioned vibration damping device.
上述减振装置可以使用两根管并通过将第一(内)管(下文叫减振管)插入并固定在直(外)管中且随后将外管连同内置的减振管弯曲至一想要的角度而制得。由于前述用于减振管的材料,该弯曲将既不会破坏减振管,也不会不利地影响减振管的前述的、令人惊奇的共振效果。不影响共振性能的原因很可能是,当外管被弯曲时,减振管在外管内自对准。The above vibration damping device can use two tubes and by inserting and fixing the first (inner) tube (hereinafter referred to as the vibration damping tube) in the straight (outer) tube and then bending the outer tube together with the built-in vibration damping tube to an ideal Made from the desired angle. Due to the aforementioned materials for the damper tube, this bending will neither destroy the damper tube nor adversely affect the aforementioned, surprising resonance effect of the damper tube. The reason for not affecting resonance performance is likely that the damper tube self-aligns within the outer tube when the outer tube is bent.
参考图4A,给定长度“l”的内管400由金属或其它管材制成。然后,套筒或壳体405滑入或装在内管400上(套管的未显露边用虚线410表示)。根据图4B,该包括套筒405的内管400从一端插入外管415中。如前所述,该外管415优选是液压管线系统的一部分,从而呈现为管内减振装置(或调谐器)。作为中间品,该套筒/壳体布置在内管400和外管415之间的环形空间中。Referring to Figure 4A, an
要强调的是,上述壳体或套筒405如在上述实施例一样能够首先安装在内管400上或者安装在外管415内侧。在这两种情况下,壳体或套筒405能够通过胶粘、焊接或采用摩擦或力锁合机械连接来固定。It is emphasized that the above-mentioned housing or
在将内管400插入外管415后,内管400将通过从外侧对外管415的环形变形或挤压固定在外管415内,如图4C所示。这种变形优选例如通过从外管415的外侧的冷加工成型在壳体/套筒沿外管415纵轴线方向的位置的中间附近形成。通过该工序,该壳体或套筒405也被变形或挤压,这增加了相对于内管400的摩擦力,使得内管400可靠地固定在外管415中。After inserting the
如已经提过的,使用套筒/壳体将内管固定在外管中仅是优选的,而这样的固定在不用这样的套筒/壳体时也可以实现,其中在这种情况下,内管仅通过变形的外管而被固定。在不使用套筒/壳体的情况下,这样的固定可以是耐久而可靠的,甚至是防泄漏的。As already mentioned, the use of a sleeve/housing to fix the inner tube in the outer tube is only preferred, while such fixing can also be achieved without such a sleeve/housing, wherein in this case the inner The tube is held in place only by the deformed outer tube. Such a fixation can be durable and reliable, even leak-proof, without the use of a sleeve/housing.
在图4D中示出了如图4C所示的直的管内减振装置在被弯曲时的动作。液压管线系统的管件在设置管内减振装置的位置处的如此弯曲仅是可选设的,但是其增加了设计这样的液压系统的管线系统或管道布置的自由度。图4D示出了,在外管415弯曲之后怎样通过给壳体/套筒405用上如铝或聚合物那样的弹性材料来降低壳体/套筒405的泄漏可能性。此外还示出了,内管400在弯曲之后并未在外管415内同心布置,尤其是在内管400的两端425、430。但是令人惊奇地发现,这种未校准的共振器并未对管内减振装置的减振性能有明显的负面影响。The action of a straight in-tube damper as shown in FIG. 4C when being bent is shown in FIG. 4D. Such bending of the pipes of the hydraulic line system at the location where the in-pipe damping device is provided is only optional, but it increases the degree of freedom in designing the line system or piping arrangement of such a hydraulic system. Figure 4D shows how the possibility of leakage of the housing/
上述减振装置可以由现有技术已知的标准管材制成,但优选减振管和(外)管的材料是相同的或虽然不同但化学性和/或物理性相匹配的材料,以防接触腐蚀。这样的匹配材料在化学/物理文献中是众所周知的,且可以为不同的应用领域选用合适的种类。接触腐蚀本身是众所周知的现象,且本领域普通技术人员将能进一步找到合适的材料组合。The above-mentioned damping device can be made of standard pipes known in the prior art, but preferably the materials of the damping pipe and the (outer) pipe are the same or different but chemically and/or physically compatible materials to prevent contact corrosion. Such matching materials are well known in the chemical/physical literature and suitable types can be selected for different fields of application. Contact corrosion itself is a well-known phenomenon, and one of ordinary skill in the art will furthermore be able to find suitable material combinations.
然而,也可以使用其它可弹性或塑性变形的材料,但在选择减振管所用材料时,必须考虑到要对膨胀压力以及在压力下溃塌有一定的抵抗力。除此之外,本文所提出的减振装置有利的是能由低成本材料制成,而无需使用前述的PTFE材料。However, other elastically or plastically deformable materials can also be used, but when selecting the material for the damper tube, consideration must be given to a certain resistance to expansion pressure and to collapse under pressure. In addition, the damping device proposed herein can advantageously be made of low cost materials without the use of the aforementioned PTFE material.
含有本文所提供的减振装置的液压管线能够弯曲,而又不破坏管内结构,相比之下,现有的减振装置使用塑料如PTFE,其在以小弯曲半径弯曲时结构将会溃塌、甚至完全损坏。Hydraulic lines incorporating the damping devices provided herein are capable of bending without damaging the internal structure of the pipe, in contrast to existing damping devices using plastics such as PTFE, which collapse when bent at small bend radii , or even completely damaged.
此外,使用PTFE管将需要压力补偿钻孔或孔眼以防这些管溃塌。这些钻孔或孔眼将不利地影响减振装置的减振性能。本发明的减振装置(管内调谐器)优选使用金属管,其无需这样的压力补偿钻孔或孔眼。当然,柔性的FBS调谐器也无需这样的压力补偿,但相比于本发明的减振装置,其成本要昂贵得多。另外,无需担心本发明的减振装置无柔性,因为在相关应用领域有足够的空间布置根据本发明的刚性的管内调谐器。Furthermore, the use of PTFE tubing would require pressure compensating drilling or perforations to prevent the tubing from collapsing. These drillings or holes will adversely affect the vibration damping performance of the vibration damping device. The damping device (in-tube tuner) of the invention preferably uses metal tubes, which do not require such pressure-compensating bores or holes. Of course, the flexible FBS tuner does not need such pressure compensation, but its cost is much more expensive than the vibration damping device of the present invention. In addition, there is no need to worry about the inflexibility of the damping device according to the invention, since there is sufficient space for arranging a rigid in-tube tuner according to the invention in the relevant field of application.
上述管内调谐器能够设置在位于两个软管部分之间或者位于两个管件之间或者位于软管部分和流体或管线系统的管件之间的管件内。The in-line tuner described above can be arranged in a pipe between two hose parts or between two pipes or between a hose part and a pipe of a fluid or pipeline system.
尽管在之前的说明书中已详细描述了本发明的示意的/具体的实施例,但人们将明白,可以在不背离由所附的权利要求书限定的本发明的范围和思想的情况下根据上述公开内容的整体教导对这些细节进行多种改变或变化。因而,所公开的特殊配置仅是示意性的,而不意味着限制本发明的范围,本发明的范围将由所附的权利要求书及其任何和全部等同方式的全部范围限定。While illustrative/specific embodiments of the present invention have been described in detail in the foregoing specification, it will be understood that the above-described Many modifications or variations of these details may be made in light of the overall teaching of the disclosure. Accordingly, the particular arrangements disclosed are intended to be illustrative only and are not intended to limit the scope of the invention which is to be defined by the full scope of the appended claims and any and all equivalents thereof.
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| GB0909989.6 | 2009-06-11 | ||
| GBGB0909989.6A GB0909989D0 (en) | 2009-06-11 | 2009-06-11 | Integrated hydraulic damping device |
| PCT/EP2010/057853 WO2010142614A1 (en) | 2009-06-11 | 2010-06-04 | Integrated hydraulic damping device |
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| CN (1) | CN102803810A (en) |
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| CN106439294A (en) * | 2016-10-13 | 2017-02-22 | 新昌县开铭制冷配件有限公司 | Adapter seat for air conditioner cooling pipes |
| CN107218017B (en) * | 2017-07-11 | 2018-06-26 | 中国石油大学(北京) | Perforation double-acting shock absorber |
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| US7007718B2 (en) * | 1997-11-24 | 2006-03-07 | Dayco Products, Llc | Energy attenuation apparatus for a conduit conveying liquid under pressure, system incorporating same, and method of attenuating energy in a conduit |
| DE10221277B4 (en) * | 2002-05-14 | 2004-03-25 | Eaton Fluid Power Gmbh | Damper for hydraulic system |
| US6848476B2 (en) * | 2003-06-13 | 2005-02-01 | Dana Corporation | Tuning cable |
-
2009
- 2009-06-11 GB GBGB0909989.6A patent/GB0909989D0/en not_active Ceased
-
2010
- 2010-06-04 CN CN2010800259660A patent/CN102803810A/en active Pending
- 2010-06-04 WO PCT/EP2010/057853 patent/WO2010142614A1/en not_active Ceased
- 2010-06-04 MX MX2011013254A patent/MX2011013254A/en unknown
- 2010-06-04 EP EP10722369A patent/EP2440826A1/en not_active Withdrawn
- 2010-06-04 BR BRPI1009596A patent/BRPI1009596A2/en not_active Application Discontinuation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2238372Y (en) * | 1995-11-22 | 1996-10-23 | 陈家贤 | Multi-pipe silencer |
| US6155378A (en) * | 1999-07-01 | 2000-12-05 | Dana Corporation | Method and apparatus for noise suppression in a fluid line |
| CN2497142Y (en) * | 2001-04-03 | 2002-06-26 | 中国石化集团中原石油勘探局钻井工程技术研究院 | Air-release valve silence for petroleum drilling |
| CN2783102Y (en) * | 2005-04-01 | 2006-05-24 | 沈阳平和实业有限公司 | Sound proof bend |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010142614A9 (en) | 2011-05-26 |
| GB0909989D0 (en) | 2009-07-22 |
| MX2011013254A (en) | 2012-04-30 |
| BRPI1009596A2 (en) | 2016-03-08 |
| WO2010142614A1 (en) | 2010-12-16 |
| EP2440826A1 (en) | 2012-04-18 |
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| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20121128 |