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CN102809905A - Method for preparing chemical carbon powder by coagulation on basis of modified latex particles and modified pigment emulsion - Google Patents

Method for preparing chemical carbon powder by coagulation on basis of modified latex particles and modified pigment emulsion Download PDF

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CN102809905A
CN102809905A CN2012102887684A CN201210288768A CN102809905A CN 102809905 A CN102809905 A CN 102809905A CN 2012102887684 A CN2012102887684 A CN 2012102887684A CN 201210288768 A CN201210288768 A CN 201210288768A CN 102809905 A CN102809905 A CN 102809905A
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modified
wax
carbon powder
pigment
particles
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张秋禹
周艳阳
张和鹏
尹德忠
周轮伟
王雯雯
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Northwestern Polytechnical University
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Abstract

The invention relates to a method for preparing chemical carbon powder by coagulation on the basis of modified latex particles and modified pigment emulsion. The method includes uniformly dispersing the modified latex particles with sulfonic groups fixed on surfaces, modified pigment particles coated with high polymers, wax dispersion liquid, anionic surfactants and nonionic surfactants in a disperse system at first; then adding flocculating agents into the system to remove stabilization so that the latex particles are coagulated to form micelle, and enabling the pigment particles and wax dispersion particles to coat inside the micelle when the latex particles are coagulated to form the micelle; and finally, performing thermal treatment to obtain chemical carbon powder particles with controllable sizes, approximately spherical shapes and uniform particle diameters.

Description

基于改性乳胶粒及改性颜料乳液凝聚制备化学碳粉的方法Method for preparing chemical carbon powder based on modified latex particle and modified pigment emulsion coagulation

技术领域 technical field

本发明涉及一种基于改性乳胶粒及改性颜料乳液凝聚制备化学碳粉的方法,制备出来的化学碳粉具有粒径可控、粒级分布窄,形貌规整等特点。制备的化学碳粉颗粒可作为激光打印机及复印机用墨粉。The invention relates to a method for preparing chemical carbon powder based on the coagulation of modified latex particles and modified pigment emulsions. The prepared chemical carbon powder has the characteristics of controllable particle size, narrow particle size distribution, regular shape and the like. The prepared chemical toner particles can be used as toner for laser printers and copiers.

背景技术 Background technique

激光打复印机用墨粉作为打复印办公市场的主要耗材,市场需求十分旺盛。激光打复印机主要基于磁光电原理,所配套使用的墨粉主要分为单组份磁性墨粉和双组分非磁性墨粉,双组份墨粉由于起转运作用的磁载体介质与起显色定影作用的色调剂分开,磁载体介质可以循环再利用以及便于碳粉生产彩色化而成为激光打复印墨粉应用领域的主流产品,双组份墨粉用碳粉为打复印市场需求最大的耗材品种。Toner for laser printing and copiers is the main consumable in the printing and copying office market, and the market demand is very strong. Laser printing and copiers are mainly based on the principle of magnetoelectricity. The toners used are mainly divided into one-component magnetic toner and two-component non-magnetic toner. The toner for the fixing function is separated, the magnetic carrier medium can be recycled, and it is convenient for the production of toner to color, so it has become the mainstream product in the application field of laser printing and copying toner. The toner for two-component toner is the largest consumable in the printing and copying market. Variety.

双组份墨粉用碳粉根据生产工艺的不同可分为物理碳粉及化学碳粉。第一代墨粉生产工艺主要是基于熔融粉碎法生产的物理碳粉,该法生产方法主要原理是将颜料、蜡、电荷调节剂、热塑性树脂等熔炼混匀后冷却获得分散了颜料、蜡及电荷调节剂的树脂块,然后使用粉碎装置将树脂块粉碎收集尺寸在5~8um之间的树脂小块,然后加入诸如流动助剂二氧化硅颗粒制成墨粉。传统熔融粉碎法生产碳粉的工艺弊端显而易见,首先研磨设备的使用会造成高能耗及大量粉尘与噪音污染,其次熔融粉碎法基于物理粉碎法生产墨粉,生产的碳粉形状不规则,容易产生废粉,且表面不光滑存在断面,断面处颜料及蜡颗粒裸露在表面将给打复印过程造成负面影响。为避免上述碳粉生产工艺弊端,美国日本等国的墨粉厂商先后投入巨资开发化学碳粉。化学碳粉的生产方法主要包括悬浮聚合法及乳液凝聚法,基于悬浮聚合及乳液凝聚法生产的新一代化学碳粉相比于传统熔融粉碎法生产的物理碳粉具有粒径更小更均匀打印精细度高,表面形貌光滑流动性好,生产过程更环保,废粉率更低等优点,因而受到广泛关注。目前化学碳粉的主要生产技术包括以佳能公司为代表的悬浮聚合法及以富士施乐与柯尼卡美能达公司为代表的乳液凝聚法。其中乳液凝聚法制备的化学碳粉形貌呈现为呈椭球状或类土豆状,有效的解决了悬浮法制备的碳粉形貌太圆而导致残留在感光鼓上的碳粉的回收与清洁非常困难的问题,同时工艺易于调节方便制备系列化产品,该技术尤其适合于我国以通用墨粉为主的墨粉产业格局的升级换代。乳液凝聚法制备的化学碳粉的工艺主要包括将质量分数为90%~95%的树脂(聚酯树脂、苯乙烯/丙烯酸酯树脂等),约5%的着色剂,l%~3%的荷电剂和一些技术添加剂(如石蜡等)分散混合均匀,然后通过反向电荷或者离子絮凝作用,使上述颗粒的混合体聚集成所需尺寸的小团,最后调节体系的温度到树脂玻璃化转变温度之上使上述团聚体中的树脂融和形成最终产品。Toner for two-component toner can be divided into physical toner and chemical toner according to different production processes. The first-generation toner production process is mainly based on the physical toner produced by the melting pulverization method. The main principle of this production method is to melt and mix pigments, waxes, charge regulators, thermoplastic resins, etc., and then cool to obtain dispersed pigments, waxes and The resin block of the charge regulator, and then use a crushing device to crush the resin block to collect small resin blocks with a size between 5 and 8um, and then add flow aids such as silica particles to make toner. The disadvantages of the traditional melting and pulverizing method for producing toner are obvious. First, the use of grinding equipment will cause high energy consumption and a large amount of dust and noise pollution. Secondly, the melting and pulverizing method is based on the physical pulverization method to produce toner. Waste toner, and the surface is not smooth and there is a section where the pigment and wax particles are exposed on the surface, which will have a negative impact on the printing and copying process. In order to avoid the disadvantages of the above-mentioned toner production process, toner manufacturers in the United States, Japan and other countries have invested heavily in the development of chemical toner. The production methods of chemical toner mainly include suspension polymerization and emulsion coagulation. The new generation of chemical toner produced by suspension polymerization and emulsion coagulation has a smaller particle size and more uniform printing than the physical toner produced by the traditional melting pulverization method. High fineness, smooth surface appearance, good fluidity, more environmentally friendly production process, lower waste powder rate and other advantages, so it has attracted widespread attention. At present, the main production technologies of chemical toner include the suspension polymerization method represented by Canon and the emulsion coagulation method represented by Fuji Xerox and Konica Minolta. Among them, the morphology of the chemical toner prepared by the emulsion coagulation method is ellipsoidal or potato-like, which effectively solves the problem of the toner remaining on the photosensitive drum due to the too round shape of the toner prepared by the suspension method. Difficult problems, and at the same time, the process is easy to adjust and convenient to prepare serial products. This technology is especially suitable for the upgrading of the toner industry pattern in my country, which is dominated by general-purpose toner. The process of chemical toner prepared by emulsion coagulation mainly includes resin (polyester resin, styrene/acrylate resin, etc.) with a mass fraction of 90%~95%, about 5% colorant, 1%~3% The charging agent and some technical additives (such as paraffin, etc.) are dispersed and mixed evenly, and then the mixture of the above particles is aggregated into a small group of the required size through reverse charge or ion flocculation, and finally the temperature of the system is adjusted to the vitrification of the resin Above the transition temperature the resins in the agglomerates are fused to form the final product.

美国专利US 5,945,245及US 2008/0113291A1介绍了一种使用由间苯二甲酸二甲酯-5-磺酸钠与线性二元醇或线性在n-异丙基氢氧化铝催化作用下缩聚而得的聚酯树脂在100℃的水中重新分散成尺寸为50~150nm的聚合物乳胶粒与颜料分散液及蜡分散液均质分散后,将体系pH调至酸性,加入多价离子聚集剂后,通过粒子交联作用将相邻乳胶粒拉近产生聚集,然后升温至聚酯乳胶粒玻璃化转变温度之上使聚集体融合,最后降温冷却干燥形成尺寸为5~8um的碳粉颗粒。美国专利US 6,120,967及US2010/0159387A1介绍了使用丙烯酸酯类树脂在酸性条件下凝聚成碳粉颗粒的方法。但是上述方法均涉及乳胶粒、颜料、蜡及电荷调节剂颗粒的分散,然后利用强酸性条件下乳液体系的失稳,从而使乳胶粒凝聚成团。这一过程会造成两方面的不利,一方面现有技术条件下的凝聚制备碳粉时使用的颜料、蜡及电荷调节剂分散方法十分简易可能造成这些组份在墨粉颗粒中的分布状态不甚理想。另一方面该过程中乳胶粒、颜料、蜡粒子、电荷调节剂粒子的分散都使用了大量乳化剂,利用酸性条件下加入凝聚剂破坏乳化剂作用破坏乳液稳定性使乳液凝聚成小的胶团,这些小的胶团经过热处理后,体系残存的大量乳化剂回给打复印过程造成负面影响必须通过水洗除去,大量乳化剂的使用给后处理工艺带来了较大的难度,同时产生大量废水会对环境造成破坏。U.S. Patent No. 5,945,245 and U.S. 2008/0113291A1 introduce a method of polycondensation of dimethyl isophthalate-5-sodium sulfonate and linear diol or linear under the catalysis of n-isopropyl aluminum hydroxide. The polyester resin is re-dispersed in water at 100°C to form polymer latex particles with a size of 50-150nm, and after the pigment dispersion and wax dispersion are homogeneously dispersed, the pH of the system is adjusted to acidic, and after adding a polyvalent ion aggregation agent, Adjacent latex particles are pulled closer by particle cross-linking to form aggregates, then the temperature is raised above the glass transition temperature of polyester latex particles to fuse the aggregates, and finally the temperature is lowered, cooled and dried to form toner particles with a size of 5-8um. US patents US 6,120,967 and US2010/0159387A1 describe the method of agglomerating carbon powder particles using acrylate resins under acidic conditions. However, the above-mentioned methods all involve the dispersion of latex particles, pigments, waxes and charge regulator particles, and then use the destabilization of the emulsion system under strong acidic conditions to agglomerate the latex particles. This process will cause disadvantages in two aspects. On the one hand, the pigment, wax and charge regulator dispersion method used in the coagulation preparation of carbon powder under the existing technical conditions are very simple, which may cause the distribution of these components in the toner particles. very ideal. On the other hand, a large amount of emulsifier is used in the dispersion of latex particles, pigments, wax particles, and charge regulator particles in this process, and the addition of coagulant under acidic conditions destroys the effect of emulsifiers and destroys the stability of the emulsion, causing the emulsion to coagulate into small micelles After these small micelles are heat-treated, a large amount of emulsifier remaining in the system will have a negative impact on the printing and copying process and must be removed by washing. The use of a large amount of emulsifier brings greater difficulty to the post-treatment process, and at the same time produces a large amount of waste water. Will cause damage to the environment.

发明内容 Contents of the invention

要解决的技术问题technical problem to be solved

为了避免现有技术的不足之处,本发明提出一种基于改性乳胶粒及改性颜料乳液凝聚制备化学碳粉的方法,解决现有乳液凝集技术制备化学碳粉生产工艺过程中存在的颜料、蜡及电荷调节剂粒子在碳粉颗粒中分散不好,后期洗除乳化剂较困难的弊端。In order to avoid the deficiencies of the prior art, the present invention proposes a method for preparing chemical carbon powder based on the emulsion coagulation of modified latex particles and modified pigments, which solves the problem of pigment existing in the production process of chemical carbon powder prepared by the existing emulsion coagulation technology , wax and charge regulator particles are not well dispersed in the toner particles, and it is difficult to remove the emulsifier in the later stage.

技术方案Technical solutions

一种基于改性乳胶粒及改性颜料乳液凝聚制备化学碳粉的方法,其特征在于步骤如下:A method for preparing chemical carbon powder based on modified latex particles and modified pigment emulsion coagulation, characterized in that the steps are as follows:

步骤1:将0.1~0.5质量份阴离子型乳化剂、0.6质量份蜡和20质量份去离子水混合,使用分散设备分散制备成乳液状的蜡分散液;Step 1: Mix 0.1-0.5 parts by mass of anionic emulsifier, 0.6 parts by mass of wax and 20 parts by mass of deionized water, and disperse using a dispersing device to prepare an emulsion-like wax dispersion;

将0.1~0.3质量份阴离子型乳化剂、0.2质量份电荷调节剂和10质量份去离子水混合,使用分散设备分散制备成电荷调节剂分散液;Mix 0.1-0.3 parts by mass of anionic emulsifier, 0.2 parts by mass of charge regulator and 10 parts by mass of deionized water, and disperse using a dispersing device to prepare a charge regulator dispersion;

步骤2:向装有电动搅拌器、冷凝水、温度计的容器中,加入表面磺化的乳胶粒30~40质量份、表面聚合物包覆改性后的颜料粒子1.2~1.6质量份、非离子表面活性剂0.1~0.5份和水10份,然后再加入步骤1制备的蜡分散液和电荷调节剂分散液,混合后调节体系pH为2~4;Step 2: Add 30-40 parts by mass of surface sulfonated latex particles, 1.2-1.6 parts by mass of surface polymer-coated and modified pigment particles, non-ionic 0.1-0.5 parts of surfactant and 10 parts of water, and then add the wax dispersion and charge regulator dispersion prepared in step 1, and adjust the pH of the system to 2-4 after mixing;

步骤3:调节反应体系温度为20~30℃,搅拌速度调节为100~500r/min,在10~20分钟内向体系内滴加10~20份凝聚剂的10%wt的水溶液,然后保温5~10min;然后将体系温度升高至55~70℃并保温30min;Step 3: Adjust the temperature of the reaction system to 20~30°C, adjust the stirring speed to 100~500r/min, add 10~20 parts of 10%wt aqueous solution of coagulant to the system dropwise within 10~20 minutes, and then keep warm for 5~ 10min; then raise the temperature of the system to 55~70℃ and keep it warm for 30min;

步骤4:当体系凝聚尺寸达到要求时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在20~40min内升高到90℃进行融合反应4~24小时得到彩色化学碳粉。Step 4: When the coagulation size of the system meets the requirements, add 100 parts of water to the system to terminate the coagulation reaction of the system, and raise the temperature of the system to 90°C within 20-40 minutes for fusion reaction for 4-24 hours to obtain colored chemical toner .

所述步骤1制备蜡分散液时的分散方法为:在高于蜡熔点的温度下分散然后冷却至室温。The dispersion method when preparing the wax dispersion in step 1 is: disperse at a temperature higher than the melting point of the wax and then cool to room temperature.

所述阴离子表面活性剂为十二烷基磺酸钠、十二烷基苯磺酸钠、十二烷基硫酸钠中的一种或几种。The anionic surfactant is one or more of sodium dodecylsulfonate, sodium dodecylbenzenesulfonate and sodium dodecylsulfate.

所述蜡为熔点在40~70℃的固体蜡。The wax is a solid wax with a melting point of 40-70°C.

所述固体蜡为天然蜡、石油蜡、聚烯烃蜡或油脂系合成蜡。The solid wax is natural wax, petroleum wax, polyolefin wax or grease-based synthetic wax.

所述的电荷调剂是市场上任意商品化的电荷调节剂。The charge regulator is any commercially available charge regulator on the market.

所述颜料粒子为炭黑、酞菁蓝、品红颜料或颜料黄74颜料。The pigment particles are carbon black, phthalocyanine blue, magenta pigment or pigment yellow 74 pigment.

所述非离子表面活性剂为壬己酚聚氧乙烯醚、聚乙烯醇、Span-80或Tween-85中的一种或多种。The nonionic surfactant is one or more of nonhexylphenol polyoxyethylene ether, polyvinyl alcohol, Span-80 or Tween-85.

所述凝聚剂为无机凝聚剂氯化镁、醋酸锌或三氯化铝。The coagulant is inorganic coagulant magnesium chloride, zinc acetate or aluminum trichloride.

所述凝聚剂为聚丙烯酰胺或聚丙烯酸类高分子絮凝剂。The coagulant is polyacrylamide or polyacrylic polymer coagulant.

有益效果Beneficial effect

本发明提出的一种基于改性乳胶粒及改性颜料乳液凝聚制备化学碳粉的方法,采用反应性乳化剂存在下苯乙烯、丙烯酸丁酯、甲基丙烯酸甲酯为单体的细乳液聚合制备了表面固定磺酸基的单分散聚合物纳米胶乳颗粒,同时使用无皂乳液聚合法包覆颜料粒子表面改善颜料粒子的分散性同时可提高颜料与树脂的相容性。使用上述乳胶颗粒分散液、聚合物包覆改性的颜料粒子分散液、蜡粒子分散液及电荷调节剂粒子分散液乳液凝聚制备碳粉颗粒。此方法使用了经过改性的树脂、颜料、蜡粒子及电荷调节剂粒子的混合分散液进行凝聚在能够改善颜料、蜡粒子及电荷调节剂粒子在碳粉中分布状态,同时所用的树脂和颜料粒子避免了使用乳化剂分散,尽可能减小了后续处理工艺难度。本发明方法能够大大降低化学碳粉的预期生产成本简化生产工艺,减少环境污染。The present invention proposes a method for preparing chemical carbon powder based on modified latex particles and modified pigment emulsion coagulation, using miniemulsion polymerization of styrene, butyl acrylate, and methyl methacrylate as monomers in the presence of reactive emulsifiers The monodisperse polymer nano-latex particles with sulfonic acid groups fixed on the surface were prepared, and the surface of the pigment particles was coated by the soap-free emulsion polymerization method to improve the dispersion of the pigment particles and improve the compatibility between the pigment and the resin. The toner particles are prepared by coagulating the latex particle dispersion, the polymer-coated and modified pigment particle dispersion, the wax particle dispersion, and the charge regulator particle dispersion. This method uses a modified mixed dispersion of resin, pigment, wax particles and charge regulator particles to agglomerate to improve the distribution of pigments, wax particles and charge regulator particles in the carbon powder. At the same time, the used resin and pigment The particles avoid the use of emulsifiers to disperse, which minimizes the difficulty of subsequent treatment processes. The method of the invention can greatly reduce the expected production cost of the chemical carbon powder, simplify the production process and reduce environmental pollution.

本发明相比现有传统乳液凝集技术酸性条件下制备化学碳粉生产工艺的优点在于:Compared with the existing traditional emulsion coagulation technology, the present invention has the advantages of preparing the chemical carbon powder production process under acidic conditions:

1、所使用的方法在基于改性乳胶粒及改性颜料的乳液凝聚能够改善颜料等助剂在所制备的碳粉颗粒中的分散状态,从而改善打印质量提高打印精细度降低打印缺陷。1. The method used is based on the emulsion coagulation of modified latex particles and modified pigments, which can improve the dispersion state of additives such as pigments in the prepared toner particles, thereby improving printing quality, improving printing fineness and reducing printing defects.

2、本方法中所使用的树脂颗粒为表面磺化的苯乙烯-丙烯酸酯类树脂颗粒,磺酸基团固定在乳胶粒表面,同时其制备过程中即可形成树脂分散液,在减少乳化剂使用的同时避免了传统方法乳液凝聚方法中树脂再分散过程工艺,简化了生产工艺。2. The resin particles used in this method are surface sulfonated styrene-acrylic resin particles, and the sulfonic acid groups are fixed on the surface of the latex particles. At the same time, the resin dispersion can be formed in the preparation process, reducing the amount of emulsifier While using it, it avoids the resin redispersion process in the traditional emulsion coagulation method, and simplifies the production process.

3、本方法中所使用的颜料粒子为聚合物包覆了表面的颜料粒子,使用聚合物包覆颜料粒子在改善颜料粒子分散性的同时提高了颜料粒子与树脂的相容性,可以预期的效果是改善了颜料粒子在化学碳粉颗粒树脂体中的分散状态,有利于碳粉颗粒打印精细度的提升。同时颜料分散过程避免了小分子乳化剂的使用,减少了整个生产工艺过程乳化剂的使用能够降低后处理难度减小环境污染。3. The pigment particles used in this method are pigment particles coated with polymers on the surface. The use of polymer coated pigment particles improves the dispersibility of pigment particles and improves the compatibility between pigment particles and resins. It can be expected The effect is to improve the dispersion state of the pigment particles in the resin body of the chemical toner particles, which is beneficial to the improvement of the printing fineness of the toner particles. At the same time, the pigment dispersion process avoids the use of small molecule emulsifiers, reduces the use of emulsifiers in the entire production process, reduces the difficulty of post-processing and reduces environmental pollution.

附图说明 Description of drawings

图1是本发明所使用的表面磺化的苯乙烯-丙烯酸酯树脂颗粒的投射电镜图,从图中可以看出,所使用的表面磺化的苯乙烯-丙烯酸酯树脂颗粒粒径在80~100nm左右,单分散性较好。Fig. 1 is the projection electron micrograph of the styrene-acrylic ester resin particles of the surface sulfonation used in the present invention, as can be seen from the figure, the styrene-acrylate resin particle diameter of the surface sulfonation used is between 80 ~ About 100nm, good monodispersity.

图2给出了树脂、颜料、蜡、电荷调节剂混合分散液在碱性条件下乳液凝聚形成的5~10um的胶团显微镜照片,从图中可以看出本发明所使用的方法凝聚出来的胶团尺寸满足激光打复印机用化学碳粉的要求,且胶团尺寸分布较为集中这给后续热处理制备出尺寸均一的化学碳粉奠定了良好基础。Fig. 2 has provided the 5 ~ 10um micelle microscopic photograph that resin, pigment, wax, charge regulator mixed dispersion liquid are formed by emulsion coagulation under alkaline conditions, as can be seen from the figure that the method used in the present invention coagulates The size of micelles meets the requirements of chemical toner for laser printers, and the size distribution of micelles is relatively concentrated, which lays a good foundation for subsequent heat treatment to prepare chemical toner with uniform size.

图3中可以看出经过初步热处理后凝聚形成的胶团逐步融合成了一个整体,形成了类似土豆状化学碳粉粒子。It can be seen from Figure 3 that after the initial heat treatment, the micelles formed by coagulation gradually merged into a whole, forming a potato-like chemical toner particle.

图1、图2和图3说明使用本发明所提及的制备工艺能够成功制备化学碳粉颗粒。Fig. 1, Fig. 2 and Fig. 3 illustrate that using the preparation process mentioned in the present invention can successfully prepare chemical toner particles.

具体实施方式 Detailed ways

现结合实施例、附图对本发明作进一步描述:Now in conjunction with embodiment, accompanying drawing, the present invention will be further described:

实施例1:Example 1:

在烧杯中加入十二烷基苯磺酸钠0.1g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的P-15型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为54℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.2g,聚乙烯醇0.3g,水10g,混合均匀后将体系pH调节至2左右。反应体系温度调节至30℃,搅拌速度调节至500r/min,10分钟内向体系滴加10g凝聚剂MgCl2的10%wt水溶液,然后保温10min钟,将体系温度升高至65℃,在此温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在30min内升高到90℃进行融合反应6小时。所得的碳粉颗粒平均粒径为6.8um。Add 0.1 g of sodium dodecylbenzenesulfonate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of P-15 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 54°C, surface solid content 20%) and surface polymerization 1.2g of pigment particles coated with modified substances, 0.3g of polyvinyl alcohol, and 10g of water were mixed uniformly and the pH of the system was adjusted to about 2. The temperature of the reaction system was adjusted to 30°C, the stirring speed was adjusted to 500r/min, 10g of a 10%wt aqueous solution of coagulant MgCl2 was added dropwise to the system within 10 minutes, and then kept warm for 10 minutes, and the temperature of the system was raised to 65°C. Keep warm for 30min. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 30 minutes for fusion reaction for 6 hours. The obtained toner particles have an average particle size of 6.8um.

实施例2:Example 2:

在烧杯中加入十二烷基磺酸钠0.1g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的N-33型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为60℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.2g,Span-800.5g,水10g,混合均匀后将体系pH调节至2左右。反应体系温度调节至30℃,搅拌速度调节至400r/min,10分钟内向体系滴加10g凝聚剂Zn(Ac)2的10%wt水溶液,然后保温5min钟,将体系温度升高至65℃,在此温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在30min内升高到90℃进行融合反应6小时。所得的碳粉颗粒平均粒径为7um。Add 0.1 g of sodium dodecyl sulfonate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of N-33 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 60°C, surface solid content 20%) and surface polymerization Add 1.2g of modified pigment particles, 0.5g of Span-80, and 10g of water. After mixing evenly, adjust the pH of the system to about 2. The temperature of the reaction system was adjusted to 30°C, the stirring speed was adjusted to 400r/min, and a 10%wt aqueous solution of 10g of coagulant Zn(Ac) 2 was added dropwise to the system within 10 minutes, and then kept for 5 minutes, and the temperature of the system was raised to 65°C. Incubate at this temperature for 30 minutes. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 30 minutes for fusion reaction for 6 hours. The obtained toner particles have an average particle size of 7um.

实施例3:Example 3:

在烧杯中加入十二烷基硫酸钠0.2g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的P-15型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为40℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.4g,Tween-85 0.5g,水10g,混合均匀后将体系pH调节至2左右。反应体系温度调节至30℃,搅拌速度调节至300r/min,10分钟内向体系滴加10g凝聚剂MgCl2的10%wt水溶液,然后保温10min钟,将体系温度升高至50℃,在此温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在30min内升高到90℃进行融合反应4小时。所得的碳粉颗粒平均粒径为5.3um。Add 0.2 g of sodium lauryl sulfate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of P-15 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 40°C, surface solid content 20%) and surface polymerization Add 1.4g of modified pigment particles, 0.5g of Tween-85, and 10g of water, and adjust the pH of the system to about 2 after mixing evenly. The temperature of the reaction system was adjusted to 30°C, the stirring speed was adjusted to 300r/min, 10g of coagulant MgCl 2 10%wt aqueous solution was added dropwise to the system within 10 minutes, and then kept for 10 minutes, the temperature of the system was raised to 50°C, at this temperature Keep warm for 30min. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 30 minutes for fusion reaction for 4 hours. The obtained carbon powder particles have an average particle size of 5.3um.

实施例4:Example 4:

在烧杯中加入十二烷基硫酸钠0.1g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的P-15型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为54℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.2g,聚乙烯醇0.3g,水10g,混合均匀后将体系pH调节至3左右。反应体系温度调节至40℃,搅拌速度调节至300r/min,10分钟内向体系滴加10g凝聚剂MgCl2的10%wt水溶液,然后保温5钟,将体系温度升高至65℃,在此温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在20~40min内升高到90℃进行融合反应6小时。所得的碳粉颗粒平均粒径为6.5um。Add 0.1 g of sodium lauryl sulfate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of P-15 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 54°C, surface solid content 20%) and surface polymerization Add 1.2g of pigment particles coated with modified materials, 0.3g of polyvinyl alcohol, and 10g of water, and adjust the pH of the system to about 3 after mixing evenly. The temperature of the reaction system was adjusted to 40°C, the stirring speed was adjusted to 300r/min, 10g of a 10%wt aqueous solution of coagulant MgCl2 was added dropwise to the system within 10 minutes, and then kept for 5 minutes, and the temperature of the system was raised to 65°C. Keep warm for 30min. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 20-40 minutes for fusion reaction for 6 hours. The obtained toner particles have an average particle size of 6.5um.

实施例5:Example 5:

在烧杯中加入十二烷基苯磺酸钠0.1g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的N-33型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为60℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.2g,聚乙烯醇0.4g,水10g,混合均匀后将体系pH调节至4左右。反应体系温度调节至30℃,搅拌速度调节至400r/min,10分钟内向体系滴加10g凝聚剂MgCl2的10%wt水溶液,然后保温10min钟,将体系温度升高至65℃,在此温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在20~40min内升高到90℃进行融合反应6小时。所得的碳粉颗粒平均粒径为8.4um。Add 0.1 g of sodium dodecylbenzenesulfonate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of N-33 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 60°C, surface solid content 20%) and surface polymerization Add 1.2g of pigment particles coated with modified materials, 0.4g of polyvinyl alcohol, and 10g of water. After mixing evenly, adjust the pH of the system to about 4. Adjust the temperature of the reaction system to 30°C, adjust the stirring speed to 400r/min, add 10g of a 10%wt aqueous solution of coagulant MgCl2 dropwise to the system within 10 minutes, and then keep it warm for 10 minutes, and raise the temperature of the system to 65°C. Keep warm for 30min. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 20-40 minutes for fusion reaction for 6 hours. The average particle diameter of the obtained carbon powder was 8.4um.

实施例6:Embodiment 6:

在烧杯中加入十二烷基苯磺酸钠0.1g,巴西棕榈蜡0.6g,去离子水20g,使用超声波细胞粉碎仪超声10分钟将蜡分散成乳液状。在烧杯中加入十二烷基苯磺酸钠0.1g,湖北鼎龙生产的N-33型电荷调节剂0.2g,去离子水20g,使用超声波细胞粉碎仪超声10分钟分散。将上述分散液加入到装有电动搅拌器、冷凝水、温度计的容器中,然后加入表面磺化的乳胶粒分散液34g(树脂玻璃化转变温度为40℃,表面固含量20%)及表面聚合物包覆改性后的颜料粒子1.2g,聚乙烯醇0.3g,水10g,混合均匀后将体系pH调节至4左右。反应体系温度调节至30℃,搅拌速度调节至500r/min,10分钟内向体系滴加10g凝聚剂AlCl3的10%wt水溶液,然后保温5~10min钟,将体系温度升高至55~70℃,在此区间的某一温度下保温30min。在显微镜下观察当体系凝聚尺寸达到5~8um时,向体系中加入100份水,使体系凝聚反应终止,将体系温度在20~40min内升高到90℃进行融合反应6小时。所得的碳粉颗粒平均粒径为9.5um。Add 0.1 g of sodium dodecylbenzenesulfonate, 0.6 g of carnauba wax, and 20 g of deionized water into a beaker, and disperse the wax into an emulsion by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add 0.1 g of sodium dodecylbenzenesulfonate, 0.2 g of N-33 type charge regulator produced by Hubei Dinglong, and 20 g of deionized water into a beaker, and disperse by ultrasonication for 10 minutes using an ultrasonic cell pulverizer. Add the above dispersion into a container equipped with an electric stirrer, condensed water, and a thermometer, then add 34g of surface sulfonated latex particle dispersion (resin glass transition temperature is 40°C, surface solid content 20%) and surface polymerization Add 1.2g of pigment particles coated with modified materials, 0.3g of polyvinyl alcohol, and 10g of water. After mixing evenly, adjust the pH of the system to about 4. Adjust the temperature of the reaction system to 30°C, adjust the stirring speed to 500r/min, add 10g of a 10%wt aqueous solution of coagulant AlCl3 dropwise to the system within 10 minutes, then keep it warm for 5-10 minutes, and raise the temperature of the system to 55-70°C , and keep warm for 30 minutes at a certain temperature in this interval. Observe under a microscope that when the aggregation size of the system reaches 5-8um, add 100 parts of water to the system to terminate the aggregation reaction of the system, and raise the temperature of the system to 90°C within 20-40 minutes for fusion reaction for 6 hours. The obtained toner particles have an average particle size of 9.5um.

所述的蜡为熔点在40~70℃的任何固体蜡,例如,天然蜡、石油蜡、聚烯烃蜡、油脂系合成蜡等蜡中的一种,其中以天然蜡中的巴西棕榈蜡为好。蜡的分散方法可以使用任何分散方法如超声波粉碎仪分散、双螺杆挤出设备分散、高速均质乳化机等,在高于蜡熔点的温度下分散然后冷却至室温,所制备的蜡乳液粒径在100~500nm为好。The wax is any solid wax with a melting point of 40-70°C, for example, one of natural waxes, petroleum waxes, polyolefin waxes, and oil-based synthetic waxes, among which carnauba wax in natural waxes is preferred . The wax dispersion method can use any dispersion method such as ultrasonic pulverizer dispersion, twin-screw extrusion equipment dispersion, high-speed homogeneous emulsifier, etc., disperse at a temperature higher than the melting point of the wax and then cool to room temperature, the particle size of the prepared wax emulsion 100~500nm is better.

所述的电荷调剂可以是任意商品化的电荷调节剂,如湖北鼎龙化学股股份有限公司生产的DL系列正电及负电电荷调节剂、日本保土谷化学工业株式会社及日本东方化学工业株式会社生产的相关电荷调节剂产品。The charge regulator can be any commercialized charge regulator, such as the DL series positive and negative charge regulators produced by Hubei Dinglong Chemical Co., Ltd., Japan Hodogaya Chemical Industry Co., Ltd. and Japan Oriental Chemical Industry Co., Ltd. Production of related charge regulator products.

所述的表面磺化的乳胶粒表面固定了磺酸基,其尺寸在50~800nm,其制备方法在专利申请号为201210153954.7的申请案中已记载。The surface of the surface sulfonated latex particles has sulfonic acid groups fixed on the surface, and its size is 50-800nm. Its preparation method has been described in the patent application number 201210153954.7.

所述的表面聚合物包覆改性后的颜料粒子其特征在于所使用的颜料粒子表面被一层聚合包覆因而分散性大大提高,其中颜料可以是炭黑、酞菁蓝、品红颜料及颜料黄74等颜料,改性的颜料粒子制备方法在专利申请号为201210132559.0的申请案中已记载。The surface polymer-coated and modified pigment particle is characterized in that the surface of the pigment particle used is covered by a layer of polymerization, so the dispersibility is greatly improved, wherein the pigment can be carbon black, phthalocyanine blue, magenta pigment and pigment Yellow 74 and other pigments, the preparation method of modified pigment particles has been recorded in the application with patent application number 201210132559.0.

Claims (10)

1. one kind prepares the method for chemical carbon powder based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that step is following:
Step 1: 0.1 ~ 0.5 mass parts anionic emulsifier, 0.6 mass parts wax and 20 mass parts deionized waters are mixed, use dispersing apparatus to disperse to be prepared into the wax dispersion of emulsion form;
0.1 ~ 0.3 mass parts anionic emulsifier, 0.2 mass parts charge adjusting agent and 10 mass parts deionized waters are mixed, use dispersing apparatus to disperse to be prepared into the charge adjusting agent dispersion liquid;
Step 2: in the container that electric mixer, condensate water, thermometer are housed; 10 parts in 0.1 ~ 0.5 part of emulsion particle 30 ~ 40 mass parts, pigment particles 1.2 ~ 1.6 mass parts, the non-ionic surfactant after the coating modification of surface aggregate thing of adding sulfonating surface and water; And then add wax dispersion and the charge adjusting agent dispersion liquid that step 1 prepares, mixing back regulation system pH is 2 ~ 4;
Step 3: the conditioned reaction system temperature is 20 ~ 30 ℃, and stirring rate is adjusted to 100 ~ 500r/min, in 10 ~ 20 minutes, in system, drips the WS of the 10%wt of 10 ~ 20 parts of polycoagulant, is incubated 5 ~ 10min then; Then system temperature is increased to 55 ~ 70 ℃ and be incubated 30min;
Step 4: when system cohesion size reaches requirement, in system, add 100 parts of water, the system aggregation is stopped, system temperature is elevated to 90 ℃ carries out fusion reaction and obtained the colorful chemical carbon dust in 4 ~ 24 hours in 20 ~ 40min.
2. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: the process for dispersing during said step 1 preparation wax dispersion is: under the temperature that is higher than the wax fusing point, disperse to be cooled to then room temperature.
3. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said anionic surfactant is one or more in sodium dodecylsulphonate, neopelex, the lauryl sodium sulfate.
4. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said wax is fusing point 40 ~ 70 ℃ solid wax.
5. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: it is any commercial charge adjusting agent on the market that described electric charge is adjusted.
6. prepare the method for chemical carbon powder according to claim 4 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said solid wax is that natural wax, pertroleum wax, polyolefin-wax or grease are synthetic wax.
7. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said pigment particles is carbon black, phthalocyanine blue, magenta pigment or pigment yellow 74 pigment.
8. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said non-ionic surfactant be the ninth of the ten Heavenly Stems own phenol polyethenoxy ether, polyvinyl alcohol (PVA), Span-80 or Tween-85 in one or more.
9. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said polycoagulant is inorganic flocculant magnesium chloride, zinc acetate or aluminium choride.
10. prepare the method for chemical carbon powder according to claim 1 is said based on modified latex grain and modified pigment emulsion coagulation, it is characterized in that: said polycoagulant is polyacrylamide or polyacrylic acid series polymeric flocculant.
CN2012102887684A 2012-08-14 2012-08-14 Method for preparing chemical carbon powder by coagulation on basis of modified latex particles and modified pigment emulsion Pending CN102809905A (en)

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CN104356275A (en) * 2014-11-27 2015-02-18 邯郸汉光办公自动化耗材有限公司 Preparation method and application of nano colored resin emulsion
CN110527364A (en) * 2019-09-04 2019-12-03 芜湖东方雨虹建筑材料有限公司 A kind of polymer emulsion building water-proof paint and preparation method thereof

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