CN1027679C - Gas Separation Membranes with Selective Adsorption Properties - Google Patents
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本发明涉及一种具有选择吸附性能,用于混合气体分离的膜,膜材料由具有选择吸附性能的吸附剂、金属或金属盐类、固体催化剂等与高分子聚合物共混或反应制得。The invention relates to a membrane with selective adsorption performance for the separation of mixed gases. The membrane material is prepared by blending or reacting an adsorbent with selective adsorption performance, metal or metal salts, a solid catalyst, etc., with a high molecular polymer.
膜分离技术以其效率高,工艺简单,投资少等优点,被日益广泛地应用于各种混合物质的分离中,具有诱人的应用前景,膜分离技术用于混合气体的分离更是人们关注的重点。Membrane separation technology is widely used in the separation of various mixed substances due to its advantages of high efficiency, simple process, and low investment. It has attractive application prospects. the key of.
混合气体的分离和调整等问题,是工业界广泛遇到的问题。随着工业的发展,含H2、CO、CH4等成份的工业尾气的合理利用日益迫切地摆在人们面前。过去,这些尾气或废气除用于燃烧外,很难经济合理地加以利用,造成资源的浪费和环境的污染,近几十年来,膜分离技术特别是膜材料的发展,为利用工业尾气提供了产业上的可能,例如:从含N2的合成氨尾气中分离回收H2和NH3等。但是,在某些领域,分离膜技术的应用还受到了一些限制和困难。这些限制和困难主要来自经济上是否合理,即,如果分离膜技术的水平达不到人们期望的经济核算值,这一技术在这一领域的应用将是很困难的。无疑,提高膜材料的分离效率是解决这一难题的重要途径。Problems such as the separation and adjustment of mixed gases are widely encountered in the industry. With the development of industry, the rational utilization of industrial tail gas containing H 2 , CO, CH 4 and other components is increasingly urgently placed in front of people. In the past, these tail gases or waste gases were difficult to be used economically and rationally except for combustion, resulting in waste of resources and environmental pollution. In recent decades, the development of membrane separation technology, especially membrane materials, has provided a great opportunity for the utilization of industrial tail gases. Industrial possibility, for example: separation and recovery of H 2 and NH 3 from tail gas of ammonia synthesis containing N 2 . However, in some fields, the application of separation membrane technology is still subject to some restrictions and difficulties. These limitations and difficulties mainly come from whether the economy is reasonable, that is, if the level of separation membrane technology does not reach the expected economic calculation value, the application of this technology in this field will be very difficult. Undoubtedly, improving the separation efficiency of membrane materials is an important way to solve this problem.
通常,分离膜材料分为均质膜和多孔膜两大类。均质膜的渗透机制是溶解-扩散理论,即气体首先在膜表面吸附,然后溶解,并在膜中从高压侧向低压侧扩散,最后脱附出来。这一过程中,决定渗透性能的是不同气体分子对膜材料的溶解程度,因此这种机理被称为溶解-扩散机理。对于多孔膜而言,决定渗透性能的是微孔层中气体的流动情况,即诺森(Kundsen)流,它决定了渗透速率及分离系数。也就是说,当系统是处于可以忽略分子间或分子与孔壁等的相互作用的理想情形下,那末该膜对于混合气体的分离因子α(A/B)将等于分子量比的倒数的平方根,即α(A/B)=
经长期的研究发现,普通高分子膜对某种气体的渗透性和选择性总是呈反比关系。即提高渗透性,选择性就降低,反之,提高选择性,渗透性就降低。毫无疑问,有实际应用价值的气体分离膜必须同时具备高渗透速率和高选择性,通常,均质膜具有很高的选择性,而多孔膜具有较高的渗透速率,但是同一种高分子膜很难兼备这两点,也就是说你很难将均质膜和多孔膜“做”成一个膜,虽然你可以把它做成复合膜。为了提高传统高分子膜的渗透性和选择性,人们把两种或两种以上的化合物进行共聚;或共混;或制备成具有超薄活性层的复合 膜。以开拓膜分离技术的应用领域。After long-term research, it is found that the permeability and selectivity of ordinary polymer membranes to a certain gas are always inversely proportional. That is, increasing the permeability will decrease the selectivity, and conversely, increasing the selectivity will decrease the permeability. There is no doubt that a gas separation membrane with practical application value must have high permeation rate and high selectivity at the same time. Generally, homogeneous membranes have high selectivity, while porous membranes have high permeation rate, but the same polymer It is difficult for a membrane to have both of these two points, that is to say, it is difficult for you to "make" a homogeneous membrane and a porous membrane into one membrane, although you can make it into a composite membrane. In order to improve the permeability and selectivity of traditional polymer membranes, two or more compounds are copolymerized; or blended; or prepared into a composite with an ultra-thin active layer. membrane. To open up the application field of membrane separation technology.
日本的原谷贤治曾发表文章[表面(日)23,(1)28(1985)],提出用于C1化学的气体分离膜的性能目标值,即多孔有机膜的情况下,使用压力为50kg/cm2以上,最高使用温度为150℃,其分离性能(容量比)H2/CO为2~3,透过系数在10-4(cm3·cm/cm2·cmHg·sec)以上,这就是说,如果分离膜的性能在上述条件下达到上述值,就具有C1化学工业应用的可能。另外,许多其余的工业部门,例如:合成氨石油加工(重整过程等)以及从天然气中回收.浓缩大量的氢气等,都提出了相应的要求。Kenji Haratani of Japan once published an article [Surface (Day) 23, (1) 28 (1985)], proposing the performance target value of the gas separation membrane used in C 1 chemistry, that is, in the case of a porous organic membrane, the operating pressure is Above 50kg/
1987年美国专利(US4,636,314)公开了一种在高分子聚合物中加入金属杂多酸或它的盐而制成的高分子和无机物的共混膜。1987年日本专利(JP62,202,801)也公开了一种在高分子膜中充满可吸附氢的金属粉末(例如:钯、铂、镍等)的专利。但上述专利都没有公布有关膜的化学物理性质以及渗透性和选择性等基本数据。In 1987, the U.S. Patent (US4,636,314) disclosed a polymer and inorganic blend film made by adding metal heteropolyacid or its salt to the polymer. In 1987, the Japanese patent (JP62, 202, 801) also disclosed a patent in which a polymer film was filled with metal powder (such as palladium, platinum, nickel, etc.) that could absorb hydrogen. However, none of the above-mentioned patents has published basic data on the chemical and physical properties of the membrane, as well as permeability and selectivity.
1988年美国专利(US4,740,219)又公开了一种在醋酸纤维素中加入具有疏水基团的特殊结构的含硅分子筛Silicalite(Nature,Vol.271,Feb.9,1978,P512~516),作为吸附剂。用溶液浇铸成单相膜,该膜用于02/N2,CO2/H2的分离,该膜具有较大的分离因子,但专利中没有公布膜渗透速度J值的基本数据,以及膜的化学、物理性质。因为对非多孔膜来说,其分离因子α值要远远大于多孔膜的。因此,对分离膜来讲,α值和J值具有同等重要的意义。In 1988, the U.S. patent (US4,740,219) disclosed a silicon-containing molecular sieve Silicalite with a special structure of hydrophobic groups added to cellulose acetate (Nature, Vol. ), as an adsorbent. The solution is cast into a single-phase membrane, the membrane is used for the separation of 02/N 2 , CO 2 /H 2 , the membrane has a large separation factor, but the basic data of the membrane permeation velocity J value is not published in the patent, and the membrane chemical and physical properties. Because for non-porous membranes, the separation factor α value is much larger than that of porous membranes. Therefore, for the separation membrane, the α value and the J value are equally important.
本发明的目的是利用吸附剂.金属粉末及其盐类、固体催化剂对不同气体的吸附性质(物理吸附、化学吸附、吸附态等),氧化还原反应性能和高分子膜对气体的选择渗透性,提供一种具有选择吸附性能的气体分离膜,这种膜的“行为”可能已不受“经典”膜分离原理和理论的限制,这种膜为多孔膜或非多孔膜,是一种由吸附剂、金属、催化剂等和高分子化合物组成的具有选择吸附气体功能的单相混合物膜。The purpose of the present invention is to utilize the adsorption properties (physical adsorption, chemical adsorption, adsorption state, etc.) , to provide a gas separation membrane with selective adsorption properties. The "behavior" of this membrane may not be limited by the "classical" membrane separation principles and theories. This membrane is a porous membrane or a non-porous membrane. A single-phase mixture film composed of adsorbents, metals, catalysts, etc., and polymer compounds with the function of selectively adsorbing gases.
本发明的另一目的是提供制备上述具有选择吸附性能的气体分离膜的方法。Another object of the present invention is to provide a method for preparing the above-mentioned gas separation membrane having selective adsorption properties.
本发明的第三个目的是,把上述制得的膜用于有实用价值的膜分离器件中去,例如H2/CO、H2/N2、H2/CH4、CO2/CH4、O2/N2等的分离。The third object of the present invention is to use the above-mentioned prepared membranes in membrane separation devices with practical value, such as H 2 /CO, H 2 /N 2 , H 2 /CH 4 , CO 2 /CH 4 , O 2 /N 2 separation.
本发明通过在高分子化合物中添加具有选择吸附功能的物质,来制备分离膜材料。本发明的工作者偶然发现,在高分子化合物中添加具有选择吸附功能的物质所制得的膜分离材料,具有上述“经典”理论所不能解释的“行为”,尤其是膜(多孔膜)的分离因子α(A/B)值,已超过了该“经典”理论的极限值,而且分离因子α值已不仅仅只与被分离物质的分子量有关,换句话说,就是相同分子量的气体分子透过本发明的膜时,可能有不同的速率,而不是“经典”理论所说的具有相同的速率。本发明的这一贡献,不仅大大提高了气体分离膜材料的渗透速率和分离因子,而且开辟了制备具有优异性能的有选择吸附功能的高分子气体分离膜的途径。The invention prepares the separation membrane material by adding the substance with selective adsorption function to the polymer compound. The workers of the present invention accidentally discovered that the membrane separation material prepared by adding substances with selective adsorption function to the polymer compound has "behaviors" that cannot be explained by the above-mentioned "classical" theory, especially the membrane (porous membrane) The value of separation factor α (A/B) has exceeded the limit value of this "classical" theory, and the value of separation factor α is not only related to the molecular weight of the separated substance, in other words, it is the permeability of gas molecules with the same molecular weight. When passing through the membrane of the present invention, there may be different velocities, not the same velocities as the "classical" theory says. This contribution of the present invention not only greatly improves the permeation rate and separation factor of the gas separation membrane material, but also opens up a way to prepare a polymer gas separation membrane with excellent performance and selective adsorption function.
本发明利用电镜、程序升温吸附脱附技术.原位红外技术,考察气体透过本发明的膜材料的“过程”。提出气体通过本发明的膜时,膜所具有的吸附态促进输送机制。The present invention utilizes electron microscopy, temperature-programmed adsorption-desorption technology, and in-situ infrared technology to investigate the "process" of gas passing through the membrane material of the present invention. It is proposed that the adsorbed state possessed by the membrane facilitates the transport mechanism as the gas passes through the membrane of the present invention.
如上所述,不含活性添加物的多孔膜,其分离混合气体的原理主要是根据诺森的分子量扩散机制。混合气体的分离因子α仅与气体分子的分子量有关,即α(AB)=
本发明利用高分子化合物制成的膜对不同气体的选择渗透性能及其物理化学性能,如:软化点、耐酸性、耐碱性、溶解性、粘度、拉伸、撕裂强度以及成膜性能等,选择能与被分离气体分子生成吸附态的,且吸附键强弱适宜的或能发生氧化-还原反应的金属粉末、吸附剂、固体催化剂。通过化学或物理方法使上述原料共混、溶合或化合成一体,制成具有选择吸附性能的高分子气体分离膜。The present invention utilizes the permselective properties and physical and chemical properties of membranes made of polymer compounds to different gases, such as: softening point, acid resistance, alkali resistance, solubility, viscosity, tensile, tear strength and film-forming properties etc., select metal powders, adsorbents, and solid catalysts that can form an adsorption state with the separated gas molecules, and have suitable adsorption bond strengths or that can undergo oxidation-reduction reactions. The above raw materials are blended, fused or integrated by chemical or physical methods to form a polymer gas separation membrane with selective adsorption performance.
上述金属粉末应理解为元素周期表中第4、5、6周期中的第Ⅰ、Ⅱ、Ⅲ、Ⅳ、Ⅴ、Ⅵ、Ⅶ副族元素和Ⅷ族元素,例如:Pt、Pd、Zn、Ag、Co、Ni、Nb、Fe、Cu、Cr、W、Mo等的粉末或其盐类。吸附剂包括各种类型的分子筛,例如:X型分子筛、A型分子筛、ZSM型分子筛、碳分 子筛等,硅藻土,硅微球,氧化铝,以及色谱分析用的各种担体(各种型号的釉化或不釉化担体等)。催化剂指多相催化反应用的包括上述金属的氧化物催化剂或者金属/担体催化剂,这些催化剂担体通常为SiO2、AL2O3、SiO2-Al2O3、ZnO、MgO及各种类型的分子筛等。The above-mentioned metal powder should be understood as the elements of subgroups I, II, III, IV, V, VI, VII and group VIII in the 4th, 5th, and 6th periods of the periodic table of elements, such as: Pt, Pd, Zn, Ag , Co, Ni, Nb, Fe, Cu, Cr, W, Mo and other powders or their salts. Adsorbents include various types of molecular sieves, such as: X-type molecular sieves, A-type molecular sieves, ZSM-type molecular sieves, carbon molecular sieves, etc., diatomaceous earth, silicon microspheres, alumina, and various supports for chromatographic analysis (various models glazed or unglazed supports, etc.). Catalysts refer to oxide catalysts or metal/support catalysts including the above metals for heterogeneous catalytic reactions. These catalyst supports are usually SiO 2 , AL 2 O 3 , SiO 2 -Al 2 O 3 , ZnO, MgO and various types of Molecular sieve, etc.
一种、或两种以上的上述吸附剂、金属粉末或其盐类、或催化剂按2%~90%(重量)的比例与一种、或两种以上的下述有机高分子聚合物按98%~10%(重量)的比例经共混、溶合或反应制成具有选择吸附性能的高分子气体分离膜。One, or two or more of the above-mentioned adsorbents, metal powders or their salts, or catalysts in a ratio of 2% to 90% (by weight) and one, or two or more of the following organic polymers in a ratio of 98 % to 10% (weight) by blending, melting or reaction to produce a polymer gas separation membrane with selective adsorption properties.
上述高分子化合物是指有机硅橡胶、聚乙烯醇、醋酸纤维素(二、三醋酸)、聚砜、乙基纤维素、聚丙烯酸、聚酰亚胺、硝基纤维素等,或者是两种以上的上述高分子化合物组成的混合物。The above polymer compounds refer to silicone rubber, polyvinyl alcohol, cellulose acetate (di- and tri-acetate), polysulfone, ethyl cellulose, polyacrylic acid, polyimide, nitrocellulose, etc., or two A mixture of the above polymer compounds.
把上述的有机聚合物以一定的比例和浓度溶解在溶剂中,加入(或不加)适宜的金属粉末或其盐类、吸附剂和固体催化剂,在一定的条件下(温度、搅拌速度、湿度等)进行混合、溶合或反应,得到胶液,此胶液在干净平整的板上于空气中或者在水中浇铸成膜,或者使用通用的成膜设备成膜。然后在热空气或热水中老化适当时间。Dissolve the above-mentioned organic polymer in a solvent at a certain ratio and concentration, add (or not add) suitable metal powder or its salt, adsorbent and solid catalyst, under certain conditions (temperature, stirring speed, humidity) etc.) to mix, fuse or react to obtain a glue solution, which is cast into a film on a clean and flat board in air or in water, or formed into a film using general-purpose film-forming equipment. Then age in hot air or hot water for a suitable time.
上述胶液也可涂敷在支撑底材上形成复合膜。The above-mentioned glue solution can also be coated on a support substrate to form a composite film.
上述混合、溶合或反应条件通常为:温度10~50℃,搅拌速度和时间以充分混合和使反应顺利进行为宜。The above-mentioned mixing, fusion or reaction conditions are usually: the temperature is 10-50°C, and the stirring speed and time are suitable for sufficient mixing and smooth progress of the reaction.
上述成膜条件为,在空气中:温度5-40℃,相对温度30~90%,水中:温度0~50℃,时间0.1~5分钟,膜的老化条件,在水中:温度50~90℃,时间1~8小时,膜的干燥条件,在空气中:温度20~80℃,在真空中:温度20~50℃,时间1~8小时。The above-mentioned film-forming conditions are, in air: temperature 5-40°C, relative temperature 30-90%, in water: temperature 0-50°C, time 0.1-5 minutes, aging conditions of the film, in water: temperature 50-90°C , time 1-8 hours, film drying conditions, in air: temperature 20-80°C, in vacuum: temperature 20-50°C, time 1-8 hours.
本发明的目的,还可以通过下述方式来实现:The purpose of the present invention can also be achieved in the following manner:
按上述的配方和工艺,吸附剂为碳分子筛、钠X型(13X)分子筛、钙A型分子筛或其他类型的分子筛,高分子化合物是乙基纤维素、醋酸纤维素或聚砜。According to the above formula and process, the adsorbent is carbon molecular sieve, sodium X type (13X) molecular sieve, calcium A type molecular sieve or other types of molecular sieve, and the polymer compound is ethyl cellulose, cellulose acetate or polysulfone.
金属粉末为钴粉或铜粉,高分子化合物为乙基纤维素、醋酸纤维素或聚砜。The metal powder is cobalt powder or copper powder, and the polymer compound is ethyl cellulose, cellulose acetate or polysulfone.
吸附剂为活性炭和CuCl,高分子化合物为聚砜或醋酸纤维素。The adsorbent is activated carbon and CuCl, and the polymer compound is polysulfone or cellulose acetate.
吸附剂为Pd/Al2O3催化剂和CuCl,高分子化合物为聚砜。The adsorbent is Pd/Al 2 O 3 catalyst and CuCl, and the polymer compound is polysulfone.
吸附剂还可以选13X(钠X型)分子筛,高分子化合物为聚砜或醋酸纤维素。The adsorbent can also choose 13X (sodium X type) molecular sieve, and the polymer compound is polysulfone or cellulose acetate.
吸附剂还可以是5A型(钙A型)分子筛,高分子化合物为醋酸纤维素。The adsorbent can also be 5A type (calcium A type) molecular sieve, and the polymer compound is cellulose acetate.
吸附剂还可以是含Na2O、Al2O3或SiO2等分子筛,高分子化合物为醋酸纤维素。The adsorbent can also be a molecular sieve containing Na 2 O, Al 2 O 3 or SiO 2 and the like, and the polymer compound is cellulose acetate.
上述制膜工艺中的溶剂可以是酮类、酯类、醇类、酰胺类以及吡啶、四氢呋喃、二甲亚砜、二氧六环等,或者是两种以上的上述各类溶剂的混合液。The solvent in the above-mentioned film-making process can be ketones, esters, alcohols, amides, pyridine, tetrahydrofuran, dimethyl sulfoxide, dioxane, etc., or a mixture of two or more of the above-mentioned solvents.
上述支撑底材是指,可使膜增加拉伸、撕裂强度的材料,本发明包括聚酰亚胺、聚砜、聚丙烯、聚酯、无纺布、纤维素类高分子等。The above-mentioned support substrate refers to a material that can increase the tensile and tear strength of the film. The present invention includes polyimide, polysulfone, polypropylene, polyester, non-woven fabric, cellulose polymer, and the like.
加入到上述高分子化合物中的金属粉末、吸附剂、固体催化剂的量以10~40%(重量)为佳,其中金属粉末、吸附剂、固体催化剂之间的比例可以任意进行调节。The amount of metal powder, adsorbent, and solid catalyst added to the above polymer compound is preferably 10-40% by weight, and the ratio of metal powder, adsorbent, and solid catalyst can be adjusted arbitrarily.
添加到膜中的金属粉末、吸附剂、固体催化剂等添加物的颗粒以直径0.5~150μm为宜,当然,如不考虑经济原因和改变添加物的性能,以细颗粒为佳。这些粉末颗粒的表面积为10~1500m2/g。添加物的颗粒大小和分布与比表面积有直接关系,例如平均颗粒大小为6微米的还原铁粉,其比表面可达5160m2/g。如选择<0.5微米的超细粉末,其比表面可能更大。如添加物为多孔物,其平均孔径为1A~100μm。在维持成膜条件和膜强度的前提下,添加物的加入量可不受限制,但以10~40%(重量)为佳。加入的方法可以直接加在胶液中,或先用溶剂浸泡后加入亦可。搅拌后粉末颗粒可均匀或非对称地分布在膜中。粉末颗粒也可在成膜过程中加入,在膜的表面形成一层添加物粉末层。The metal powder, adsorbent, solid catalyst and other additives added to the membrane should preferably have a diameter of 0.5-150 μm. Of course, if economic reasons and performance of the additive are not considered, fine particles are preferred. These powder particles have a surface area of 10 to 1500 m 2 /g. The particle size and distribution of additives are directly related to the specific surface area. For example, the specific surface area of reduced iron powder with an average particle size of 6 microns can reach 5160m 2 /g. If you choose ultrafine powder <0.5 micron, its specific surface may be larger. If the additive is porous, its average pore size is 1A to 100 μm. Under the premise of maintaining film-forming conditions and film strength, the amount of additives can be unlimited, but preferably 10-40% by weight. The method of adding can be directly added to the glue solution, or soaked in a solvent first and then added. The powder particles can be uniformly or asymmetrically distributed in the film after stirring. Powder particles can also be added during film formation to form an additive powder layer on the surface of the film.
从已有技术和理论中,我们知道,分离膜的厚度对膜的透过率有直接影响,因此,如何把膜做得很薄,以获得较大的渗透率,成了一种专门的技术。而用本发明的配方和工艺制成的膜,以经把膜做的很厚,而不影响膜的渗透速率,用上述的配方和方法制备的膜的厚度范围为1×10-3~0.5cm,当然我们这里并不是排除,用本发明的配方和方法把膜做得更薄,或再厚一些,在这里只是说明本发明的适应性和独特性。From the existing technologies and theories, we know that the thickness of the separation membrane has a direct impact on the permeability of the membrane. Therefore, how to make the membrane very thin to obtain a greater permeability has become a special technology. . However, the membrane made by the formulation and process of the present invention can be made very thick without affecting the permeation rate of the membrane. The thickness range of the membrane prepared by the above formulation and method is 1×10 -3 to 0.5 cm, certainly we are not excluded here, use the formula and method of the present invention to make the film thinner, or thicker, just illustrate the adaptability and uniqueness of the present invention here.
在上述的制膜工艺中,我们还可以选择较佳的条件。In the above-mentioned film-making process, we can also choose better conditions.
在空气中,较好的成膜条件为:温度20~35℃,相对湿度40~60%,而在水中:温度0~35℃,时间0.5~4分钟。对制好的膜进行老化,对膜的稳定性是非常必要的,但又应该是适宜的,在下述的条件下老化是更好的选择:水温60~90℃,时间1~3小时。真空中的干燥条件:温度10~40℃,时间1~5小时。In the air, the better film-forming conditions are: temperature 20-35°C, relative humidity 40-60%, and in water: temperature 0-35°C, time 0.5-4 minutes. Aging of the prepared membrane is very necessary for the stability of the membrane, but it should be suitable. Aging under the following conditions is a better choice: water temperature 60-90°C, time 1-3 hours. Drying conditions in vacuum: temperature 10-40°C, time 1-5 hours.
用上述的配方和方法制成的膜呈多孔性或非多孔性,是具有一定延伸和撕裂强度的单相膜。The film made by the above formula and method is porous or non-porous, and is a single-phase film with certain extension and tear strength.
上述膜的透气性能是在美国ASTM1434V(1975)推荐的CS-135-241型透气仪上进行的,测定方法采用改进型恒压体积法,用Varian公司生产的3400气相色谱仪分析CO、O2、N2、H2等组份。The gas permeability of the above-mentioned membranes is carried out on the CS-135-241 air permeability instrument recommended by ASTM1434V (1975) in the United States. The measurement method adopts the improved constant pressure volume method, and the 3400 gas chromatograph produced by Varian Company is used to analyze CO and O2 , N 2 , H 2 and other components.
该膜的性能为:在分离H2/CO、H2/N2时其分离系数α可高达3.0以上,甚至超过3.74而达到5.3,渗透率J(H2)[cm3(STP)/cm2·sec·cmHg]>10-4~10-3。The performance of the membrane is: when separating H 2 /CO and H 2 /N 2 , its separation coefficient α can be as high as 3.0 or more, even exceeding 3.74 to 5.3, and the permeability J (H 2 ) [cm 3 (STP)/cm 2 ·sec·cmHg]>10 -4 to 10 -3 .
本发明的具有选择吸附性能的气体分离膜,经程序升温吸脱附技术、原位红外技术、以及透射式电子显微镜、自动吸附测定仪证实它能选择吸附某种气体如:O2、N2、H2、CO、CO2、CH4及低级烃类等气体,并在表面形成吸附态,而这种吸附态的稳定程度,吸附量的大小直接影响膜的渗透性能。The gas separation membrane with selective adsorption performance of the present invention has been confirmed by temperature-programmed adsorption-desorption technology, in-situ infrared technology, transmission electron microscope, and automatic adsorption measuring instrument to selectively adsorb certain gases such as: O 2 , N 2 , H 2 , CO, CO 2 , CH 4 and lower hydrocarbons and other gases, and form an adsorption state on the surface, and the stability of this adsorption state and the amount of adsorption directly affect the permeability of the membrane.
由于本发明的膜添加了吸附剂、金属粉末、固体催化剂等“活性粒子”,使得高分子膜的表面是不均匀的,它既有催化活性作用点,又有吸附活性作用点,这些作用点与气体分子之间发生不同强度的吸附作用,并形成了吸附态,这种吸附态很可能就起了促进输送作用。Since the film of the present invention adds "active particles" such as adsorbents, metal powders, and solid catalysts, the surface of the polymer film is uneven, and it has both catalytic active points and adsorption active points. Adsorption of different intensities occurs with gas molecules, and an adsorption state is formed, and this adsorption state is likely to play a role in promoting transport.
附图为本发明的分离膜的电镜(SEM)照片,高分子化合物为聚砜,添加物为固体催化剂,其中图1和图2为膜的表面,图3和图4为膜的断面(放大倍数分别是1000倍和2000倍)。照片表明膜表面和内部有较多的固体粉末颗粒(白色颗粒)。断面照片表明,添加的催化剂有一些与聚砜包裹在一起,一些在聚砜多孔层中的孔隙中。当不同气体透过膜时,气体不可避免地要与固体催化剂、吸附剂或金属粉末接触,也就存在着竞争吸附、扩散、脱附,或者形成吸附态,也就形成了本发明的膜所特有的渗透机理。Accompanying drawing is the electron microscope (SEM) picture of the separation membrane of the present invention, polymer compound is polysulfone, and additive is solid catalyst, wherein Fig. 1 and Fig. 2 are the surface of membrane, Fig. 3 and Fig. 4 are the section of membrane (enlarge The multiples are 1000 times and 2000 times respectively). The photos show that there are more solid powder particles (white particles) on the surface and inside of the membrane. The cross-sectional photos show that some of the added catalysts are wrapped with polysulfone, and some are in the pores of the polysulfone porous layer. When different gases pass through the membrane, the gas will inevitably contact with solid catalysts, adsorbents or metal powders, and there will be competitive adsorption, diffusion, desorption, or the formation of an adsorption state, which forms the membrane of the present invention. Unique penetration mechanism.
本发明用意大利产的Carlo Erba 1822型自动吸附测定仪,测定吸附剂一高分子膜,催化剂-高分子膜,发现它们的比表面积与孔径分布和孔径大小都不一样。而且膜的渗透性能(分离因子和渗透速率)与这些数据有直接关系。The present invention uses the Carlo Erba 1822 type automatic adsorption measuring instrument produced in Italy to measure adsorbent-polymer membrane and catalyst-polymer membrane, and find that their specific surface area, pore size distribution and pore size are different. Moreover, the permeability properties of the membrane (separation factor and permeation rate) are directly related to these data.
综上所述,本发明同已有技术相比,具有突出的实质性特点和显著的技术进步。To sum up, compared with the prior art, the present invention has outstanding substantive features and remarkable technical progress.
1、膜的配方和膜的基本数据(如比表面积、孔径分布和孔径大小)表明,膜具有独特的组成和结构。1. The formula of the membrane and the basic data of the membrane (such as specific surface area, pore size distribution and pore size) show that the membrane has a unique composition and structure.
2、膜具有优异的渗透性能,表现在,膜同时具备高选择性(分离因子)和高渗透速率。膜用于分离H2/CO、H2/N2等混合气时,J(H2)在10-4~10-2范围内,而α可高达3.0以上,甚至超过3.74而达到5.3。2. The membrane has excellent permeability, which is manifested in that the membrane has both high selectivity (separation factor) and high permeation rate. When the membrane is used to separate mixed gases such as H 2 /CO and H 2 /N 2 , J(H 2 ) is in the range of 10 -4 to 10 -2 , and α can be as high as 3.0 or even more than 3.74 to 5.3.
3、由于膜中嵌入了活性添加物,使膜同时具有很高的分离因子和渗透速率,使得做成厚膜成为可能,本发明的膜厚可达5mm左右。3. Because active additives are embedded in the membrane, the membrane has high separation factor and permeation rate at the same time, making it possible to make a thick membrane. The membrane thickness of the present invention can reach about 5mm.
为更好地说明本发明,通过下述实施例对本发明作进一步的描述:For better illustrating the present invention, the present invention is further described by following examples:
例1example 1
2g分子筛(含有Na2O,Al2O3,SiO2等)粒度小于0.1mm,加入到聚砜的二甲基甲酰胺溶液中,混合物加热,搅拌,形成胶液,浇注到水平的玻璃板上,在温度20℃,相对温度50%的空气中挥发溶剂干燥成膜,此膜为多孔膜。2g molecular sieves (containing Na 2 O, Al 2 O 3 , SiO 2 , etc.) with a particle size of less than 0.1mm are added to the polysulfone dimethylformamide solution, the mixture is heated and stirred to form a glue, and poured onto a horizontal glass plate At a temperature of 20°C and a relative temperature of 50% in the air, the volatile solvent is dried to form a film, which is a porous film.
将上述的膜浸入聚砜溶液若干时间,取出后仍在上述条件下干燥,成为二次成型的膜。经测定,该膜的表面积为78.49m2/g,孔体积为0.064cm3/g,孔体积为0.064cm3/g,平均孔半径为16.6 ,膜的渗透速率J(H2)>10-3,分离系数α(H2/CO)>3.7,α(H2/N2)>3.0。The above-mentioned membrane is immersed in the polysulfone solution for a certain period of time, and after taking it out, it is still dried under the above-mentioned conditions to become a secondary molded membrane. It is determined that the surface area of the membrane is 78.49m 2 /g, the pore volume is 0.064cm 3 /g, the pore volume is 0.064cm 3 /g, and the average pore radius is 16.6 , membrane permeation rate J(H 2 )>10 -3 , separation coefficient α(H 2 /CO)>3.7, α(H 2 /N 2 )>3.0.
例2Example 2
取4ml饱和的CuCl二甲基甲酰胺溶液和16g20%的聚砜/二甲基甲酰胺溶液,适当加温搅拌,使之全溶,再加2gPd/Al2O3催化剂(颗粒度小于0.01mm)搅拌,静置片刻,然后在水平的玻璃上成膜,经测定表面积为24.75m2/g,孔体积为0.107cm3/g,平均孔半径为86.6A,此膜用于分离H2/CO、H2/N2,其渗透速率J(H2) >10-3,分离因子α>3.1。Take 4ml of saturated CuCl dimethylformamide solution and 16g of 20% polysulfone/dimethylformamide solution, heat and stir properly to dissolve them completely, then add 2g of Pd/Al 2 O 3 catalyst (particle size less than 0.01mm ) to stir, let it stand for a while, and then form a film on a horizontal glass. The measured surface area is 24.75m 2 /g, the pore volume is 0.107cm 3 /g, and the average pore radius is 86.6A. This film is used to separate H 2 / For CO and H 2 /N 2 , the permeation rate J(H 2 )>10 -3 , separation factor α>3.1.
例3Example 3
取乙基纤维素(乙氧基含量45~47%)溶解于下列溶剂:乙醇、丁酮、四氢呋喃、吡啶、乙酸丁酯、二氧六环、其浓度为1~15%(重量),在水平的平板上或聚酯薄膜上成膜(于室温下),真空干燥五小时,制得非多孔膜。上述胶液也可涂复在支撑材料上制成复合膜,例如,无纺布、多孔聚丙烯腈,或多孔聚砜膜等。Get ethyl cellulose (ethoxyl content 45~47%) and dissolve in following solvent: ethanol, butanone, tetrahydrofuran, pyridine, butyl acetate, dioxane, its concentration is 1~15% (weight), in Form a film (at room temperature) on a horizontal flat plate or polyester film, and dry it in vacuum for five hours to obtain a non-porous film. The above-mentioned glue solution can also be coated on a support material to form a composite membrane, for example, non-woven fabric, porous polyacrylonitrile, or porous polysulfone membrane.
按上述配方和方法,在胶液中加入适量的增塑剂(如:磷酸三乙酯、亚磷酸三丁酯、邻苯二甲酸丁酯、邻苯二甲酸二乙酯、硼酸三丁酯、三缩二乙二醇、三乙酸甘油酯、聚乙二醇400等),可大幅度提高膜的渗透速率。According to the above formula and method, add an appropriate amount of plasticizer (such as: triethyl phosphate, tributyl phosphite, butyl phthalate, diethyl phthalate, tributyl borate, Triethylene glycol, glyceryl triacetate, polyethylene glycol 400, etc.), can greatly increase the permeation rate of the membrane.
例4Example 4
取15g浓度为4~7%(重量)的乙基纤维素(乙氧基含量45~47%)的吡啶溶液,加入1g钴粉(粒度小于200目),在水平的玻璃板上成膜,水中浸取膜,再在30~50℃下真空干燥5小时,其渗透速度J(H2)>10-4,J(CO)>10-4,α(H2/CO)>3.5,α(H2/N2)>3.5。Take 15g of pyridine solution of ethyl cellulose (ethoxy content 45-47%) with a concentration of 4-7% (weight), add 1g of cobalt powder (particle size less than 200 mesh), and form a film on a horizontal glass plate. The membrane is leached in water, and then vacuum-dried at 30-50°C for 5 hours. The permeation rate J(H 2 )>10 -4 , J(CO)>10 -4 , α(H 2 /CO)>3.5, α (H 2 /N 2 ) > 3.5.
例5Example 5
粒度小于0.10mm的分子筛(含有Na2O、Al2O3、SiO2等)1g,加入到醋酸纤维素的二甲基甲酰胺溶液中去,混合物适当加热、搅拌、形成胶液,适当静置,在室温下成膜,制得多孔膜,经测试,渗透速率J(H2)>10-2,J(CO)>10-3,分离因子α(H2/CO)>3.2,α(H2/N2)>3.5。Add 1g of molecular sieves (containing Na 2 O, Al 2 O 3 , SiO 2 , etc.) with a particle size of less than 0.10mm to the dimethylformamide solution of cellulose acetate, heat and stir the mixture properly to form a glue, and let it sit properly. Set at room temperature to form a porous membrane. After testing, the permeation rate J (H 2 ) > 10 -2 , J (CO) > 10 -3 , separation factor α (H 2 /CO) > 3.2, α (H 2 /N 2 ) > 3.5.
例6Example 6
按例5配方和制备方法,以乙基纤维素代替醋酸纤维素,制得的多孔膜的渗透速率J(H2)>10-2,α(H2/N2)>3.5。According to the formula and preparation method of Example 5, ethyl cellulose was used instead of cellulose acetate, and the permeation rate J(H 2 )>10 -2 and α(H 2 /N 2 )>3.5 of the prepared porous membrane.
例7Example 7
吸附剂用碳分子筛、钠X型(13X)分子筛或其他类型的分子筛,粒度小于0.10mm,加入到乙基纤维素的吡啶溶液或醋酸纤维素、聚砜的二甲基甲酰胺溶去液中去,混合物加热、搅拌、静置、在玻璃板上、金属膜具上或聚酯薄膜上,在温度20~30℃空气下挥发溶剂,真空或室温下干燥,制得多孔膜。Carbon molecular sieves, sodium X-type (13X) molecular sieves or other types of molecular sieves are used as adsorbents, and the particle size is less than 0.10mm, which is added to the pyridine solution of ethyl cellulose or the dimethylformamide solution of cellulose acetate and polysulfone Next, the mixture is heated, stirred, left standing, on a glass plate, on a metal film tool or on a polyester film, the solvent is volatilized under air at a temperature of 20-30 ° C, and dried in vacuum or at room temperature to prepare a porous film.
将上述各类分子筛换成各类固体催化剂,如:金属/担体,金属氧化物等,也可制成性能优异的多孔膜。Replacing the above-mentioned types of molecular sieves with various types of solid catalysts, such as: metal/support, metal oxides, etc., can also be made into porous membranes with excellent performance.
例8Example 8
1克分子筛(含硅,颗粒度小于0.1mm)加二甲基甲酰胺9克,搅拌3小时,加入醋酸纤维素的二甲基甲酰胺溶液,搅拌均匀,除去气泡,倾倒在平整干净的水平玻璃板上(温度27℃,气压630mmHg),刮制成膜2-3分钟,立即投入水中2-3分钟,再把该膜投入85℃的热水中1小时老化,拿出后把膜吸干,并在膜平整的条件下自然干燥即得。此膜J(H2)=4.40×10-4,J(N2)=9.09~9.27×10-5,α(H2/N2)=4.84~5.25。Add 9 grams of dimethylformamide to 1 gram of molecular sieve (containing silicon, particle size less than 0.1mm), stir for 3 hours, add cellulose acetate dimethylformamide solution, stir evenly, remove air bubbles, and pour it on a flat and clean level On a glass plate (temperature 27°C, air pressure 630mmHg), scrape to form a film for 2-3 minutes, immediately put it into water for 2-3 minutes, then put the film into 85°C hot water for 1 hour to age, take it out and absorb the film Dry and dry naturally under the condition that the film is flat. In this film, J(H 2 )=4.40×10 -4 , J(N 2 )=9.09 to 9.27×10 -5 , and α(H 2 /N 2 )=4.84 to 5.25.
例9Example 9
粒度小于0.05mm的铜粉(预先用氢气还原过)1克,加入到聚砜或醋酸纤维素的二甲基甲酰胺溶中去,混合物适当加热,搅拌,形成胶液,适当静置,在室温下成膜,在热空气或热水中老化,制得气体分离膜,经测试渗透速率J(H2)为5.2×10-4,α(H2/CO)=3.8,α(H2/N2)=3.6。Add 1 gram of copper powder (pre-reduced with hydrogen) with a particle size of less than 0.05mm into the dimethylformamide solution of polysulfone or cellulose acetate, heat the mixture properly, stir it, and form a glue, and let it stand properly. Membrane formed at room temperature and aged in hot air or hot water to prepare a gas separation membrane. The tested permeation rate J(H 2 ) is 5.2×10 -4 , α(H 2 /CO)=3.8, α( H 2 /N 2 ) = 3.6.
例10Example 10
取CuCl溶液浸透在活性炭中,再干燥、活化,制得含CuCl的活性炭,把此活性炭1克,加入到聚砜或醋酸纤维素的二甲基甲酰胺溶液中去,适当加热,搅拌,形成胶液,去除气泡,室温下在水平的干净玻璃板上成膜,自然干燥。此膜的渗透速率为:J(H2)=2.32×10-2,J(N2)=6.37×10-3,J(CO)=6.35×10-3,J(CO2)=4.91×10-3,分离因子为:α(H2/N2)=3.64,α(H2/CO)=3.65。Soak CuCl solution in activated carbon, then dry and activate to obtain CuCl-containing activated carbon, add 1 g of this activated carbon to the dimethylformamide solution of polysulfone or cellulose acetate, properly heat and stir to form Glue solution, remove air bubbles, form a film on a horizontal clean glass plate at room temperature, and dry naturally. The permeation rate of this membrane is: J(H 2 )=2.32×10 -2 , J(N 2 )=6.37×10 -3 , J(CO)=6.35×10 -3 , J(CO 2 )=4.91× 10 -3 , the separation factor is: α(H 2 /N 2 )=3.64, α(H 2 /CO)=3.65.
本文提及的渗透速率单位为:cm3(STP)/cm2·sec·cmHg。The unit of permeation rate mentioned in this article is: cm 3 (STP)/cm 2 ·sec·cmHg.
最佳实施便为例1、例8、例9、例10。The best implementation is example 1, example 8, example 9, example 10.
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| CN 89105555 Expired - Fee Related CN1027679C (en) | 1989-08-10 | 1989-08-10 | Gas Separation Membranes with Selective Adsorption Properties |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100368355C (en) * | 2005-08-15 | 2008-02-13 | 中国石油化工股份有限公司 | Method for raising yield of ethene, propylene |
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| US5672388A (en) * | 1994-07-08 | 1997-09-30 | Exxon Research & Engineering Company | Membrane reparation and poer size reduction using interfacial ozone assisted chemical vapor deposition |
| US5871650A (en) * | 1994-07-08 | 1999-02-16 | Exxon Research And Engineering Company | Supported zeolite membranes with controlled crystal width and preferred orientation grown on a growth enhancing layer |
| CN1309461C (en) * | 2004-01-13 | 2007-04-11 | 中国科学院生态环境研究中心 | Acetyl cellulose/Fe-Al oxide composite membrane, and its preparing method and use |
| DE102004053402B3 (en) * | 2004-11-05 | 2006-06-01 | Gkss-Forschungszentrum Geesthacht Gmbh | Membrane for separation of mixtures and process for their preparation |
| CN101518719B (en) * | 2008-02-29 | 2012-02-01 | 中国科学院过程工程研究所 | Preparation method of organic-inorganic hybrid pervaporation preferential alcohol permeation membrane |
| WO2011091315A2 (en) * | 2010-01-22 | 2011-07-28 | The Board Of Trustees Of The Leland Stanford Junior University | Nitrogen-permeable membranes and uses thereof |
| CN103665531A (en) * | 2013-11-11 | 2014-03-26 | 深圳职业技术学院 | Plastic porous material and preparation method thereof |
| CN105457501B (en) * | 2015-12-19 | 2018-01-05 | 杭州水处理技术研究开发中心有限公司 | A kind of preparation method of efficient gas seperation film |
| CN109173752B (en) * | 2018-09-10 | 2021-10-01 | 杭州博大净化设备有限公司 | Mixed matrix membrane for gas separation and preparation method thereof |
| CN109529641B (en) * | 2019-01-11 | 2021-04-20 | 天津工业大学 | Preparation and Gas Separation Application of Polyimide-Photosensitive Cobalt-Organic Framework Hybrid Membranes |
| CN114749145B (en) * | 2022-04-28 | 2023-07-18 | 东北石油大学 | Molecular sieve for adsorbing and separating nitrogen and methane and its preparation method |
| CN117695869B (en) * | 2024-02-02 | 2024-04-19 | 天津工业大学 | Iron-based alloy hollow fiber membrane for hydrogen separation and preparation method thereof |
-
1989
- 1989-08-10 CN CN 89105555 patent/CN1027679C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100368355C (en) * | 2005-08-15 | 2008-02-13 | 中国石油化工股份有限公司 | Method for raising yield of ethene, propylene |
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| CN1040152A (en) | 1990-03-07 |
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