CN102700540A - 制动系统止回阀 - Google Patents
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- B60T8/4809—Traction control, stability control, using both the wheel brakes and other automatic braking systems
- B60T8/4827—Traction control, stability control, using both the wheel brakes and other automatic braking systems in hydraulic brake systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
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Abstract
提供一种结构简单,易于加工及组装的制动系统止回阀。本发明的制动系统止回阀,其包括:阀罩,压合于穿孔块的内部阶梯部上,并且内部形成油通路;球,内置在阀罩中并开闭内部油通路;弹簧,对球进行弹性支承;以及阀座,引导弹簧且结合于阀罩中。阀罩包括:锥形的前端,直径与中端相比较小;中端,从前端延长,具有设定长度,并形成为圆筒形,以使得内部可内置球及弹簧;后端,从中端处开始形成段差,同时直径扩大;凸缘,被弯曲使得直径从后端开始沿圆周方向扩大。阀座具有与后端的内径一致的外径以压设于阀罩的后端上,并且具备贯通内部的油孔。由于形状简单,从而降低了尺寸及重量,可采用传统的压力加工,降低了制造费用,提高了加工性能。
Description
技术领域
本发明涉及制动系统止回阀,更详细地,提供一种结构简单,易于加工及组装的制动系统止回阀。
背景技术
在车辆上必须装载用于进行制动的制动系统,最近提出了各种用于获取更强力并稳定的制动力的系统。作为制动系统的例子有:制动时,防止车轮打滑的防抱死制动系统(Anti-Lock Brake System,ABS)、防止车辆急启动或急加速时驱动轮打滑的制动牵引力控制系统(Brake Traction Control System,BTCS)、通过组合防抱死制动系统与牵引力控制并控制制动液压来稳定维持车辆行驶状态的车辆动态控制系统(Vehicle Dynamic Control System,VDC)等。
这样的电子控制式制动系统包含有:用于对传输至装载于车辆车轮上的液压制动器侧的制动液压进行控制的多个电磁阀、用于临时存储从液压制动器排出的油的一对低压蓄能器及高压蓄能器、用于对低压蓄能器的油进行强制抽吸的马达及泵、用于防止油的逆向流动的多个止回阀、以及用于控制电磁阀与马达驱动的ECU。这样的结构部件紧凑地内置于铝制穿孔块中。
图1为用于现有电子控制式制动系统的止回阀的截面图。作为一个例子,设置于泵的吸入侧和低压蓄能器之间的流路上的止回阀起到阻止主缸侧的油传输至低压蓄能器的作用,同时当泵在马达的驱动下运行时,起到防止轮缸侧的油流入泵的吸入侧的作用。
如图所示,止回阀1包括:阀罩3,其压合于形成油流路2a的穿孔块2中;球4,其内置在该阀罩3中并开闭内部油通路3a;弹簧5,其将球4弹性支承至油通路3a侧;以及弹簧座6,其引导弹簧5且组装设置在阀罩3内。
但是,由于上述现有止回阀1在制造时只考虑了功能性,所以外形复杂且组装困难。尤其是阀罩3,如图所示,由于形状复杂,产品尺寸大,并且只能通过切削加工制作,从而存在制造费用高的缺点。而且由于弹簧座6仅压合在阀罩3上,从而存在长期使用时组装可靠性降低的问题。
发明内容
(一)要解决的技术问题
本发明着眼于上述现有技术,目的在于提供一种结构简单,易于加工及组装的制动系统止回阀。
(二)技术方案
为实现上述目的,本发明的制动系统止回阀,其包括:阀罩,其压合于穿孔块(也称为液压块)的阶梯部上,并且内部形成油通路;球,其内置在阀罩中并开闭内部油通路;弹簧,其对球进行弹性支承;以及阀座,其引导弹簧且结合于阀罩中。所述阀罩包括:锥形的前端,其直径与中端相比较小;中端,其从前端延长,具有设定长度,并形成为圆筒形,以使得内部可内置球及弹簧;后端,其从中端处开始形成段差,同时直径扩大;凸缘,其被弯曲使得直径从后端开始沿圆周方向扩大。所述阀座具有与后端的内径一致的外径以压设于阀罩的后端上,并且具备贯通内部的油孔。
并且,本发明的制动系统止回阀的所述穿孔块还包括外部台阶部,所述外部台阶部加压变形并固定压入于内部阶梯部上的阀罩的凸缘。
并且,本发明的制动系统止回阀的阀座的后方两侧支承于穿孔块的内部阶梯部阶梯面上。
根据本发明的另一方面,制动系统止回阀包括:阀罩,其压合于穿孔块的阶梯部上,并且内部形成油通路;球,其内置在阀罩中并开闭内部油通路;弹簧,其对球进行弹性支承;以及阀座,其引导弹簧且结合于阀罩中。阀罩包括:锥形的前端,其直径与中端相比较小;中端,其具有设定长度,并形成为圆筒形,以使得内部可内置球及弹簧;后端,其从中端处开始形成锥形,同时直径倾斜地扩大。阀座包括:片头,其压设于阀罩的中端上;片体,其压设于阀罩的锥形后端上;片尾,其压合于穿孔块的内部阶梯部上。
并且,本发明的制动系统止回阀的阀座的后方两侧支承于穿孔块的内部阶梯部的边缘上。
(三)有益效果
本发明的制动系统止回阀的阀罩包括:锥形的前端,其直径与中端相比较小;中端,其从前端延长,具有设定长度,并形成为圆筒形,以使得内部可内置球及弹簧;后端,其从中端处开始形成段差,同时直径扩大;以及凸缘,其被弯曲使得直径从后端开始沿圆周方向扩大。所述阀座,具有与后端的内径一致的外径以压设于阀罩的后端上,并且具备贯通内部的油孔。阀座因此,形状简单,减少了尺寸及重量,可采用传统的压力加工,降低了制造费用,提高了加工性能。并且,阀罩的凸缘前方与阀座后方两侧由穿孔块支承,从而使止回阀的固定及组装变得容易,可以提高其可靠性。
并且,本发明的制动系统止回阀的阀罩包括:锥形的前端,其直径与中端相比较小;中端,其具有设定长度,并形成为圆筒形,以使得内部可内置球及弹簧;后端,其从中端处开始形成锥形,同时直径倾斜地扩大。阀座包括:片头,其压设于阀罩的中端上;片体,其压设于阀罩的锥形后端上;片尾,其压合于穿孔块的内部阶梯部上。因此,形状简单,降低了尺寸及重量,可采用传统的压力加工,降低了制造费用,提高了加工性能。并且,阀罩的后端前方与阀座的片尾后方两侧由穿孔块支承,从而提高了组装的可靠性。
附图说明
图1示出了现有的制动系统止回阀。
图2示出了本发明一个实施例的使用止回阀的制动系统。
图3示出了本发明一个实施例的制动系统止回阀。
图4示出了本发明另一实施例的制动系统止回阀。
【附图标记说明】
2:穿孔块 2b:内部阶梯部
2c:外部台阶部 1100:止回阀
1110:阀罩 1110d:凸缘
1120:球 1125:弹簧
1130:阀座 1130a:油孔
2100:止回阀 2110:阀罩
2120:球 2125:弹簧
2130:阀座 2130a:片头
2130b:片体 2130c:片尾
具体实施方式
下面,参照附图对本发明的实施例进行说明。
首先,在对本发明一个实施例的制动系统止回阀进行说明之前,先对使用本发明的止回阀的制动系统进行简单说明。
图2示出了传统的制动系统。电子控制式制动系统包括:制动踏板10,其接受驾驶员的操作力;制动助力器11,其根据该制动踏板10的压力,利用真空压与大气压间的压力差来使压力倍增;主缸20,其根据该制动助力器来产生压力;第一液压回路40A,其分别与该主缸20的第一端口21及两个车轮制动器(或者轮缸)30连接,对液压传输进行控制;以及第二液压回路40B,其分别与主缸20的第二端口22及剩余的两个车轮制动器30连接,对液压传输进行控制。第一液压回路40A及第二液压回路40B紧凑地设置于穿孔块(未示出)上。
第一液压回路40A及第二液压回路40B分别包括:电磁阀41及42,用于控制传输至两个车轮制动器30侧的制动液压;泵44,用于抽吸从车轮制动器30处排出的油或者来自主缸20的油;低压蓄能器43,用于临时存储从车轮制动器30排出的油;注孔46,用于降低泵44抽取的液压中的压力脉动;辅助流路48a,在TCS模式下,将主缸20的油吸入引导至泵44的入口。
多个电磁阀41及42连接车轮制动器30的上游侧及下游侧,其分为:配置于各个车轮制动器30的上游侧,平时维持开启状态的常开型电磁阀41;以及配置于各个车轮制动器30的下游侧,平时维持关闭状态的常关型电磁阀42。这样的电磁阀41及42的开闭动作依靠电子控制单元(ECU;未示出)来进行控制,该电子控制单元通过配置于各个车轮侧的车轮速度传感器来检测车辆速度,随着减压制动,常关型电磁阀42开启,车轮制动器30侧排出的油临时存储于低压蓄能器43中。
泵44依靠马达45来驱动,吸入低压蓄能器43中存储的油并将该油抽至注孔46侧,从而将液压向车轮制动器30侧或者主缸20侧传输。
并且,连接主缸20与泵44的出口的主流路47a上设有用于牵引力控制系统(TCS)的常开型电磁阀47(以下,称之为TC阀)。该TC阀47平时维持开启状态,通过制动踏板10进行一般制动时,主缸20中形成的制动液压通过主流路47a传输至车轮制动器30侧。
并且,辅助流路48a从主流路47a分支,引导主缸20的油被吸入至泵44的入口侧,此处,设有用于使油仅向泵44的入口流动的换向阀48。电制动的换向阀48设置于辅助流路48a,平时关闭,TCS模式时开启。
并且,制动助力器11上设有检测制动助力器11的真空压及大气压的压力传感器50,前轮左右侧的轮子(FL、FR)与后轮左右侧的轮子(RL、RR)上设有检测所施加的实际制动压力的车轮压力传感器51。这些压力传感器50、51电连接至电子控制单元而被控制。
上述结构的本发明的车辆液压制动系统的制动运作如下所述。
首先,驾驶员在汽车行驶中或者静止状态下踩踏制动踏板10,以对车辆进行减速或者维持静止状态。因此,在制动助力器11中,产生比输入力更大的倍增力,通过该倍增力,在主缸20中产生相当大的压力的制动液压。所产生的制动液压通过电磁阀41向前轮(FR、FL)及后轮(RR、RL)传输,从而实现制动操作。并且,驾驶员在将脚些许或者完全离开制动踏板10时,各个车轮制动器内的油压通过电磁阀41及42再次恢复至主缸20,从而减少制动力或者完全解除制动操作。
图3示出了本发明一个实施例的制动系统止回阀。在图2中,尽管本实施例的止回阀1100设置于低压蓄能器43与泵44的吸入侧,但本发明并不限于此。
如图所示,本实施例的止回阀1100包括:阀罩1110,其压合于穿孔块(参考图1中的2)中,并且内部形成油通路1112;球1120,其内置在阀罩1110中并开闭内部油通路1112;弹簧1125,其对球1120进行弹性支承;以及阀座1130,其引导弹簧1125并与阀罩1110组装。
首先,设置该止回阀1100的穿孔块2内部具备中空镗孔2a,从而形成油流路。形成油流路的镗孔2a,直径从内侧呈阶梯状地扩大,并且包括内部阶梯部2b和外部台阶部2c。本实施例的止回阀1100设置于内部阶梯部2b与外部台阶部2c之间。
阀罩1110形成为多级的圆筒形的塔状。比如,阀罩1110包括:锥形的前端1110a,其直径与其他部位(中端)相比较小;中端1110b,其从前端1110a延长,具有设定长度,并形成为圆筒形,以使得内部可内置球1120及弹簧1125;后端1110c,其从中端1110b处开始形成段差,同时直径扩大;凸缘1110d,其被弯曲使得直径从后端1110c开始沿圆周方向扩大。这样的阀罩1110与现有的相比,其外部形状更为简单,从而可以以冲压或锻造等费用低廉的方式进行制造。油通路1112形成为将前端1110a、中端1110b、后端1110c以及凸缘1110d沿长度方向贯通。
阀座1130通过冷锻方式制造,与阀罩1110的后端1110c结合,另一方面,同时配置为可以支撑结合穿孔块2的内部阶梯部2b的阶梯面。为此,阀座1130具备外径与后端1110c的内径一致的圆筒形片体,以设置于阀罩1110的后端1110c上。并且,阀座1130在贯通主体的内部具备油孔1130a。
阀罩1110内部设置的球1120开闭阀罩前端1110a的贯通孔,弹簧1125压缩介于球1120与阀座1130的前端之间。
上述阀罩1110中,将组装了球1120、弹簧1125及阀座1130的止回阀1100推入至穿孔块2的内部阶梯部2b后,如图3的放大图所示,利用组装工具(未示出)对相较于阀罩1110的凸缘1110d更靠外设置的外部台阶部2c进行加压变形,以使其包围阀罩1110的后端1110c及凸缘1110d,从而固定于穿孔块2中。
因此,本实施例的止回阀1100易于通过阀罩1110及阀座1130的形状变化来进行制造加工,进一步地,阀罩1110的凸缘1110d前方与阀座1130的后方两侧由穿孔块2支承,从而使止回阀100的固定及组装更为容易。
图4示出了本发明另一实施例的制动系统止回阀。本实施例的止回阀2100包括:阀罩2110,其压合于穿孔块(参考图1中的2)中,且内部形成有油通路2112;球2120,其内置在阀罩2110中并开闭内部油通路2112;弹簧2125,其对球2120进行弹性支承;以及阀座2130,其引导弹簧2125且与阀罩2110组装。
首先,设置该止回阀2100的穿孔块2内部具有中空镗孔2a,形成油流路。形成油流路的镗孔2a,直径从内侧呈阶梯状地扩大,具备内部阶梯部2b与外部台阶部2c。本实施例的止回阀2100设置于内部阶梯部2b与外部台阶部2c之间。
阀罩2110形成为多级的圆筒形的塔状。比如,阀罩2110包括:锥形的前端2110a,其直径与其他部位(中端)相比较小;中端2110b,其具有设定长度,并形成为圆筒形,以使得内部可内置球2120及弹簧2125;后端2110c,其从中端2110b处开始形成锥形,同时直径倾斜地扩大。这样的阀罩2110与现有的相比,其外部形状更为简单,从而可以以冲压或锻造等费用低廉的方式进行制造。油通路2112形成为将前端2110a、中端2110b以及后端2110c沿长度方向贯通。
阀座2130通过冷锻方式制造,并且配置为:能够与阀罩2110的后端2110c结合,同时结合至穿孔块2的内部阶梯部2b边缘。为此,阀座2130包括:片头2130a,其压设于阀罩2110的中端2110b上;片体2130b,其压设于阀罩2110的锥形后端2110c上;片尾2130c,其压合于穿孔块2的内部阶梯部2b上。即,片头2130a的外径与阀罩2110的中端2110b内径一致,片体2130b与阀罩2110的锥形后端110c的倾斜度一致,片尾2130c的形状与穿孔块2的内部阶梯部2b边缘一致。并且,阀座2130具备贯通片头2130a、片体2130b及片尾2130c的油孔2130d。
阀罩2110的内部设置的球2120开闭阀罩前端2110a的贯通孔,弹簧2125压缩介于球2120与阀座2130的片头2130a之间。
上述阀罩2110中,将组装了球2120、弹簧2125及阀座2130的止回阀2100推入至穿孔块2的内部阶梯部2b边缘上后,如图4的放大图所示,利用组装工具(未示出)对外部台阶部2c进行加压变形,以使其包围阀罩2110的后端2110c,从而稳定固定于穿孔块2中。
因此,本实施例的止回阀2100易于通过阀罩2110及阀座2130的形状变化来进行制造加工,进一步地,阀罩2110的后端2110a前方与阀座2130的片尾2130c后方两侧由穿孔块2支承,从而使止回阀2100的固定及组装更为容易。本实施例的具有片尾2130c的阀座2130与前一实施例的阀座1130相比较,由于由穿孔块2支承的面更宽,因此组装性以及耐久性更为突出。
Claims (6)
1.一种制动系统止回阀,其包括:阀罩(1110),其压合于穿孔块(2)的内部阶梯部(2b)上,并且内部形成油通路(1112);球(1120),其内置在阀罩(1110)中并开闭内部油通路(1112);弹簧(1125),其对球(1120)进行弹性支承;以及阀座(1130),其引导弹簧(1125)且结合于阀罩(1110)中;
所述阀罩(1110)包括:锥形的前端(1110a),其直径与中端(1110b)相比较小;中端(1110b),其从前端(1110a)延长,具有设定长度,并形成为圆筒形,以使得内部可内置球(1120)及弹簧(1125);后端(1110c),其从中端(1110b)处开始形成段差,同时直径扩大;凸缘(1110d),其被弯曲使得直径从后端(1110c)开始沿圆周方向扩大;
所述阀座(1130),具有与后端(1110c)的内径一致的外径以压设于阀罩(1110)的后端(1110c)上,并且具备贯通内部的油孔。
2.如权利要求1所述的制动系统止回阀,所述穿孔块(2)还包括外部台阶部(2c),所述外部台阶部(2c)加压变形并固定压入于内部阶梯部(2b)上的阀罩(1110)的后端(1110c)及凸缘(1110d)。
3.如权利要求1或2所述的制动系统止回阀,所述阀座(1130)的后方两侧支承于穿孔块(2)的内部阶梯部(2b)的阶梯面上。
4.一种制动系统止回阀,其包括:阀罩(2110),其压合于穿孔块(2)的内部阶梯部(2b)上,并且内部形成油通路(2112);球(2120),其内置在阀罩(2110)中并开闭内部油通路(2112);弹簧(2125),其对球(2120)进行弹性支承;以及阀座(2130),其引导弹簧(2125)且结合于阀罩(2110)上;
所述阀罩(2110)包括:锥形的前端(2110a),其直径与中端(2110b)相比较小;中端(2110b),其具有设定长度,并形成为圆筒形,以使得内部可内置球(2120)及弹簧(2125);后端(2110c),其从中端(2110b)处开始形成锥形,同时直径倾斜地扩大;
所述阀座(2130)包括:片头(2130a),其压设于阀罩(2110)的中端(2110b)上;片体(2130b),其压设于阀罩(2110)的锥形后端(2110c)上;片尾(2130c),其压合于穿孔块(2)的内部阶梯部(2b)上。
5.如权利要求4所述的制动系统止回阀,所述穿孔块(2)还包括外部台阶部(2c),所述外部台阶部(2c)加压变形并固定对压入结合于内部阶梯部(2b)上的阀罩(2110)的后端(2110c)。
6.如权利要求4或5所述的制动系统止回阀,所述阀座(2130)的后方两侧支承于穿孔块(2)的内部阶梯部(2b)的边缘上。
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| KR1020110025722A KR20120108143A (ko) | 2011-03-23 | 2011-03-23 | 브레이크 시스템의 체크 밸브 |
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| US10472926B2 (en) * | 2017-06-14 | 2019-11-12 | Baker Hughes, A Ge Company, Llc | Pressurized seat check valve |
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| DE102012005392A1 (de) | 2012-09-13 |
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