CN102616701A - Mounting bracket for overhead working - Google Patents
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Abstract
本发明属于高空作业领域,具体涉及一种高空作业用安装托架。一种高空作业用安装托架,包括架体,所述架体包括相互垂直设置的横托支架和侧靠支架,所述架体上设置有转向支撑装置、用于连接所述转向支撑装置的连接座和用于固定待安装物的锁紧装置;所述锁紧装置包括连接于横托支架和侧靠支架之间的紧绳,以及设置于侧靠支架上连接紧绳一端用于张紧紧绳的张紧组件。所述张紧组件包括设置于侧靠支架上部的旋转轴、位于旋转轴两端以旋转轴为轴心转动的曲臂和设置于侧靠支架下部活塞杆与曲臂下端铰接的伸缩油缸。该托架结构简单成本低,灵活性大,控制精确灵敏,微动性能好。使高空作业机适用到更多环境和更多领域。
The invention belongs to the field of aerial work, and in particular relates to a mounting bracket for aerial work. A mounting bracket for high-altitude operations, comprising a frame body, the frame body includes horizontal support brackets and side support brackets arranged perpendicularly to each other, a steering support device is provided on the frame body, and is used to connect the steering support device The connecting seat and the locking device for fixing the object to be installed; the locking device includes a tight rope connected between the horizontal support bracket and the side support bracket, and one end of the connection tight rope arranged on the side support bracket for tensioning Tensioner for tight rope. The tensioning assembly includes a rotating shaft arranged on the upper part of the side support bracket, a crank arm at both ends of the rotation shaft that rotates around the rotation shaft, and a telescopic oil cylinder that is hinged to the lower end of the piston rod of the side support support and the lower end of the crank arm. The bracket has the advantages of simple structure, low cost, high flexibility, precise and sensitive control, and good fretting performance. Make the aerial work machine applicable to more environments and more fields.
Description
技术领域 technical field
本发明属于高空作业领域,具体涉及一种高空作业用安装托架。 The invention belongs to the field of aerial work, and in particular relates to a mounting bracket for aerial work.
背景技术 Background technique
现在的通风管道一般都比较大,且在大型综合性工厂,通分管道使用较多。但是在安装过程中用很困难,一是空间有限;二是高度比较高;三是有庞大的体积;四是较重等等。现有借助直臂式高空作业平台对其进行举升,但现有的高空作业平台只能实现举升和搬运的功能,且在举升和搬运过程中风管易晃动,容易脱落,存在很大的安全稳患,且举升后,需要人工将风管放到安装位置或自行倾放时由于位置不准确使风管走位甚至脱落到安装位置外产生危险。只能实现将风管举升到安装位置,无法自行进行精确的安装。 The current ventilation ducts are generally relatively large, and in large comprehensive factories, ventilation ducts are often used. However, it is very difficult to use during the installation process. First, the space is limited; second, the height is relatively high; third, it has a huge volume; fourth, it is heavy and so on. At present, the straight-arm aerial work platform is used to lift it, but the existing aerial work platform can only realize the functions of lifting and transporting, and the air duct is easy to shake and fall off during the lifting and transporting process, which has many problems. It is a big safety hazard, and after lifting, it is necessary to manually place the air duct at the installation position or when it is dumped by itself, the position of the air duct is not accurate, and the air duct will even fall out of the installation position, causing danger. It can only realize lifting the air duct to the installation position, and cannot perform precise installation by itself.
发明内容 Contents of the invention
本发明的目的是为解决上述问题提供一种能将管状物料安全稳定的自动安装到位的安装托架。 The object of the present invention is to provide a mounting bracket that can automatically install tubular materials in place safely and stably to solve the above problems.
本发明的上述技术目的是通过以下技术方案得以实现的: Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种高空作业用安装托架,包括架体,所述架体包括相互垂直设置的横托支架和侧靠支架,所述架体上设置有转向支撑装置、用于连接所述转向支撑装置的连接座和用于固定待安装物的锁紧装置;所述锁紧装置包括连接于横托支架和侧靠支架之间的紧绳,以及设置于侧靠支架上连接紧绳一端用于张紧紧绳的张紧组件。 A mounting bracket for high-altitude operations, including a frame body, the frame body includes horizontal support brackets and side support brackets arranged perpendicularly to each other, a steering support device is arranged on the frame body, and is used to connect the steering support device. The connecting base and the locking device for fixing the object to be installed; the locking device includes a tight rope connected between the horizontal support bracket and the side support bracket, and one end of the tight rope is arranged on the side support bracket for tensioning Tensioner for tight rope.
作为优选,所述张紧组件包括设置于侧靠支架上部的旋转轴、位于旋转轴两端以旋转轴为轴心转动的曲臂和设置于侧靠支架下部活塞杆与曲臂下端铰接的伸缩油缸。 Preferably, the tensioning assembly includes a rotating shaft arranged on the upper part of the side support bracket, a crank arm located at both ends of the rotation shaft and rotating around the rotation shaft as the axis, and a telescopic telescopic arm hinged at the lower part of the side support bracket with the piston rod and the lower end of the crank arm. cylinder.
通过横跨架体的旋转轴的设置,只需要在旋转轴的一侧设置伸缩油缸便可带动整个旋转轴上的一个或多个曲臂绕旋转轴进行工作。 By setting the rotating shaft across the frame body, only one side of the rotating shaft needs to be provided with a telescopic oil cylinder to drive one or more crank arms on the entire rotating shaft to work around the rotating shaft.
作为优选,所述曲臂具有勺头部和勺把部,勺头部固连于所述旋转轴,勺把部朝向横托支架一侧,勺把部顶端通过张紧器连接所述紧绳。 Preferably, the curved arm has a spoon head and a spoon handle, the spoon head is fixedly connected to the rotating shaft, the spoon handle faces to the side of the support bracket, and the top of the spoon handle is connected to the tight rope through a tensioner .
勺把部上端和张紧伸缩油缸上端都朝向横托支架一侧,使活塞杆上伸时带动勺头部下端绕旋转轴转动,使勺把部绕旋转轴反向转动拉动紧绳。勺头部下端较短,勺把部较长,合理的调整勺把部朝向使伸缩油缸采用很小的力便能轻易的带动勺把部张紧紧绳。 The upper end of the spoon handle part and the upper end of the tension telescopic oil cylinder are all facing one side of the horizontal support bracket, so that when the piston rod is stretched upward, the lower end of the spoon head head is driven to rotate around the rotation axis, and the spoon handle part is reversely rotated around the rotation axis to pull the tight rope. The lower end of the spoon head is shorter, and the spoon handle is longer. Reasonably adjust the direction of the spoon handle so that the telescopic oil cylinder can easily drive the spoon handle to tension the rope with a small force.
作为优选,所述横托支架包括设置于架体两边的方形横托杆;所述横托杆包括靠近侧靠支架一侧的具有内腔的固定段和套设在固定段内腔内可沿固定段内腔拉伸的延伸段。 As a preference, the horizontal support bracket includes square horizontal support rods arranged on both sides of the frame body; An extension of the lumen stretch of the fixed segment.
调节延伸段伸入固定段内腔的长度,使不同直径大小的风管都能更加稳固的绑定在托架上。保证了不同直径大小的风管都能进行安全稳定的自动安装。 Adjust the length of the extension section extending into the inner cavity of the fixed section, so that air ducts of different diameters can be more firmly bound to the bracket. It ensures that air ducts of different diameters can be installed safely and stably automatically.
作为优选,所述紧绳另一端设置有插销;所述横托杆上设置有若干个配合插销用的销孔。 Preferably, a bolt is provided at the other end of the tight rope; several pin holes for matching with the bolt are provided on the horizontal support rod.
作为优选,所述延伸段前端部上扬形成缓冲段。 Preferably, the front end of the extension section rises to form a buffer section.
通过缓冲段的设置使风管在搬运过程中更加安全不会因为运行中的震荡使风管脱落。 Through the setting of the buffer section, the air duct is safer during the handling process, and the air duct will not fall off due to the vibration during operation.
作为优选,所述销孔包括开孔方向沿水平方向设置于缓冲段内的横销孔和开孔方向沿重力方向设置于横托杆内侧的纵销孔。 Preferably, the pin holes include horizontal pin holes whose opening direction is arranged in the buffer section along the horizontal direction and vertical pin holes whose opening direction is arranged inside the horizontal support bar along the gravity direction.
在安装时恰当的选择不同朝向的销孔,通过张紧器人工手动进行初步张紧将紧绳绑到风管上后,再通过伸缩油缸带动曲臂进行紧绳机械张紧,确保风管举到指定位置时不管哪个角度旋转或晃动都能稳稳的被绑定在托架上。 Properly select pin holes with different orientations during installation, manually perform preliminary tension through the tensioner, tie the tight rope to the air duct, and then drive the crank arm through the telescopic oil cylinder to mechanically tension the tight rope to ensure that the air duct is lifted When it reaches the designated position, it can be firmly bound to the bracket no matter which angle it rotates or shakes.
同时采用机械和人为两步张紧步骤,使托架在高空旋转倾斜或倾倒时风管还能牢牢紧固在托架上,安全稳固的调整到任意角度和位置上后,地面遥控松开张紧力较大的机械张紧,随即人工张紧自动松开,风管在该位置和角度上精确的自动滑入待安装位置。从而实现风管的安全精确的自动安装。 At the same time, mechanical and artificial two-step tensioning steps are adopted, so that the air duct can be firmly fastened to the bracket when the bracket is rotated, tilted or dumped at high altitude. After it is safely and stably adjusted to any angle and position, the ground remote control releases it. If the tension force is high, the mechanical tension will be tightened, and then the manual tension will be automatically released, and the air duct will slide into the position to be installed accurately and automatically at this position and angle. Thereby, the safe and accurate automatic installation of the air duct is realized.
如当风管需竖装时,在地面操作时将两侧紧绳上的两个插销朝预定的同一方向插入横销孔后进行固定。举到待安装位置后调整托架角度和位置使风管稳固竖立到位,插销位于插销所在横托杆的下方,再电动操控伸缩油缸,活塞杆回拉,松动紧绳,插销在自身重力作用下从销孔里自动脱落,紧绳松开风管,风管安全稳定地自行脱落进行安装。 For example, when the air duct needs to be installed vertically, when operating on the ground, insert the two pins on the tight ropes on both sides into the horizontal pin holes in the same predetermined direction and fix them. After lifting to the position to be installed, adjust the angle and position of the bracket to make the air duct stand firmly in place. The pin is located under the cross support rod where the pin is located, and then the telescopic oil cylinder is electrically controlled, the piston rod is pulled back, and the tight rope is loosened. The pin is under the action of its own gravity. It will fall off automatically from the pin hole, and the air duct will be loosened by tightening the rope, and the air duct will fall off by itself safely and stably for installation.
如当风管需横装时,在地面操作时将插销从下至上插入纵销孔,进行风管固定后。托架带着风管前倾到一定角度后,松开紧绳,插销自动脱落,风管自动精确地滚到安装位置上。 For example, when the air duct needs to be installed horizontally, insert the pin into the vertical pin hole from bottom to top when operating on the ground, and then fix the air duct. After the bracket with the air duct tilts forward to a certain angle, loosen the tight rope, the latch will automatically fall off, and the air duct will automatically and accurately roll to the installation position.
作为优选,所述侧靠支架呈方形,中部设置有用于安装连接座的纵杆;所述旋转轴连接于侧靠支架两侧杆之间。 Preferably, the side support bracket is in the shape of a square, and the middle part is provided with a longitudinal bar for installing the connecting seat; the rotation shaft is connected between the two side bars of the side support support.
作为优选,所述固定段和延伸段上表面以及侧靠支架两侧杆朝向横托支架的一侧设置有胶垫。 Preferably, rubber pads are provided on the upper surfaces of the fixed section and the extension section and the side bars on both sides of the bracket facing the horizontal support bracket.
胶垫既使风管在放在架体上时不会因为过硬连接产生变形,同时在张紧过程防止张紧产生的压力使风管变形,且胶垫的弹性吃力使风管在运输过程中更不易脱落。 The rubber pad prevents the air duct from deforming due to the rigid connection when it is placed on the frame, and at the same time prevents the pressure generated by the tension from deforming the air duct during the tensioning process, and the elasticity of the rubber pad makes the air duct difficult to transport during transportation. It is more difficult to fall off.
作为优选,所述纵杆上位于连接座的下方设置有用于调整架体平衡的指针。 Preferably, a pointer for adjusting the balance of the frame body is provided on the longitudinal rod below the connecting seat.
在高空作业时完全可由地面工作人员进行遥控来实现风管等大型管状物安全稳定的全自动安装。且可将托架带着风管稳定转动到任意角度再松开风管实现安全稳定的安装。 综上所述,本发明具有以下有益效果: When working at heights, it can be remotely controlled by the ground staff to realize the safe and stable automatic installation of large tubular objects such as air ducts. And the bracket can be stably rotated to any angle with the air duct and then loosen the air duct to achieve safe and stable installation. In summary, the present invention has the following beneficial effects:
1、本托架不仅能进行平稳安全的搬运、托举,同时还能配合主机和安装要求各个角度地进行稳定的自动安装,适用范围广和应用领域多; 1. This bracket can not only carry out stable and safe handling and lifting, but also can carry out stable and automatic installation at various angles in accordance with the host and installation requirements, and has a wide range of applications and many application fields;
2、张紧组件、紧绳、插销和销孔的配合,实现安全稳定的进行载物和自动精确放物的工作,并可由地面工作人员进行遥控来实现风管等大型管状物安全稳定的全自动安装; 2. The cooperation of tensioning components, tensioning ropes, bolts and pin holes realizes safe and stable loading and automatic and precise loading of objects, and can be remotely controlled by ground staff to realize safe and stable full-scale loading of large tubular objects such as air ducts. automatic installation;
3、张紧组件以及托架节构简单,设计巧妙,生产成本低; 3. The tensioning components and brackets are simple in structure, ingenious in design, and low in production cost;
4、该设备作业时大大的节省了人力、物力,且操作灵活精确、安装稳定可靠、安全性好。 4. The equipment greatly saves manpower and material resources during operation, and the operation is flexible and precise, the installation is stable and reliable, and the safety is good.
附图说明: Description of drawings:
图1是托架结构示意图一; Fig. 1 is a schematic diagram of a bracket structure one;
图2是托架结构示意图二; Fig. 2 is a schematic diagram of the bracket structure II;
图3是紧绳、张紧器和插销连接结构示意图; Fig. 3 is a schematic diagram of the connection structure of the tight rope, the tensioner and the latch;
图中1-横托支架,11-横销孔,12-纵销孔,2-侧靠支架,3-紧绳,31-插销,41-旋转轴,42-曲臂,5-伸缩油缸,6-连接座,7-胶垫,10-风管。 Among the figure 1-horizontal bracket, 11-horizontal pin hole, 12-longitudinal pin hole, 2-side support, 3-tightening rope, 31-bolt, 41-rotating shaft, 42-crank arm, 5-telescopic oil cylinder, 6-connecting seat, 7-rubber pad, 10-air duct. the
具体实施方式 Detailed ways
以下结合附图对本发明作进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。 This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law. the
实施例: Example:
如附图所示,一种高空作业用安装托架,包括架体,所述架体包括相互垂直设置的横托支架1和侧靠支架2,所述架体上设置有转向支撑装置、用于连接所述转向支撑装置的连接座6和用于固定待安装物的锁紧装置;所述锁紧装置包括连接于横托支架1和侧靠支架2之间的紧绳3,以及设置于侧靠支架2上连接紧绳3一端用于张紧紧绳3的张紧组件。所述张紧组件包括设置于侧靠支架2上部的旋转轴41、位于旋转轴41两端以旋转轴41为轴心转动的曲臂42和设置于侧靠支架2下部活塞杆与曲臂42下端铰接的伸缩油缸5。所述曲臂42具有勺头部和勺把部,勺头部固连于所述旋转轴41,勺把部朝向横托支架1一侧,勺把部顶端通过张紧器连接所述紧绳3。所述横托支架1包括设置于架体两边的方形横托杆;所述横托杆包括靠近侧靠支架2一侧的具有内腔的固定段和套设在固定段内腔内可沿固定段内腔拉伸的延伸段。所述紧绳3另一端设置有插销31;所述横托杆上设置有若干个配合插销31用的销孔。所述延伸段前端部上扬形成缓冲段。所述销孔包括开孔方向沿水平方向设置于缓冲段内的横销孔11和开孔方向沿重力方向设置于横托杆内侧的纵销孔12。所述侧靠支架2呈方形,中部设置有用于安装连接座6的纵杆;所述旋转轴41连接于侧靠支架2两侧杆之间。所述固定段和延伸段上表面以及侧靠支架2两侧杆朝向横托支架1的一侧设置有胶垫7。所述纵杆上位于连接座6的下方设置有用于调整架体平衡的指针。
As shown in the accompanying drawings, a mounting bracket for aerial work includes a frame body. The frame body includes a horizontal support bracket 1 and a
作业时,将风管10放到横托支架上,调节延伸段长度,再将紧绳3绕绑到风管10上。
During operation, the
当风管10需竖装时,在地面操作时将两侧紧绳3上的两个插销31朝预定的同一方向插入横销孔11后进行固定。插销31插入销孔后,用张紧器手动简单张紧紧绳3,再起动伸缩油缸5,活塞杆向上升同时带动勺把部绕旋转轴向后转,进一步张紧紧绳3稳固风管10。调整托架角度使风管10竖立,插销31位于插销所在横托杆的下方,再电动操控张紧伸缩油缸5,活塞杆回拉,松动紧绳3,插销31从销孔里自动脱落,紧绳3松开风管,风管10自行脱落到安装位置上。
When the
当风管10需横装时,在地面操作时将插销31从下至上插入纵销孔12,进行风管10人工和机械方式依次牢牢固定后。托举到指定高度,调节托架到指定位置并使托架前倾,伸缩油缸5松开紧绳3,插销31自动脱落,风管10自动滚到安装位置上。其他角度安装时可根据安装角度将插销31插入适当的销孔同样可以实现全自动安装。
When the
在高空作业时该设备完全可由地面工作人员进行遥控来实现风管10等大型管状物安全稳定的全自动安装。
When working at heights, the equipment can be remotely controlled by the ground staff to realize the safe and stable automatic installation of large tubular objects such as the
该托架结构简单成本低,灵活性大,控制精确灵敏,微动性能好。使高空作业机适用到更多环境和更多领域。 The bracket has the advantages of simple structure, low cost, high flexibility, precise and sensitive control, and good fretting performance. Make the aerial work machine applicable to more environments and more fields.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102942147A (en) * | 2012-11-22 | 2013-02-27 | 昆山市大金机械设备厂 | Support structure for high altitude lift device |
| CN106608605A (en) * | 2015-10-23 | 2017-05-03 | 库尔特·格奥尔格·格里布尼茨 | Jack system |
| CN109534220A (en) * | 2018-12-25 | 2019-03-29 | 北京特种机械研究所 | A method of mounting plate, which is adapted to, using pipeline realizes that assembly pipeline is transported |
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| CN202072436U (en) * | 2011-04-14 | 2011-12-14 | 黄石市汇波防腐技术有限公司 | Turnover device for large-scale equipment |
| CN202558570U (en) * | 2012-04-25 | 2012-11-28 | 浙江鼎力机械股份有限公司 | Mounting bracket for aloft work |
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| CN101913546A (en) * | 2010-07-26 | 2010-12-15 | 三峡大学 | Vehicle CNG cylinder loading and unloading and handling device and loading and unloading method |
| CN202072436U (en) * | 2011-04-14 | 2011-12-14 | 黄石市汇波防腐技术有限公司 | Turnover device for large-scale equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102942147A (en) * | 2012-11-22 | 2013-02-27 | 昆山市大金机械设备厂 | Support structure for high altitude lift device |
| CN106608605A (en) * | 2015-10-23 | 2017-05-03 | 库尔特·格奥尔格·格里布尼茨 | Jack system |
| CN106608605B (en) * | 2015-10-23 | 2019-09-10 | 科特坚起重器私人有限公司 | Jack system |
| CN109534220A (en) * | 2018-12-25 | 2019-03-29 | 北京特种机械研究所 | A method of mounting plate, which is adapted to, using pipeline realizes that assembly pipeline is transported |
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