CN102602818A - Shaft linkage coordinable deck loading crane for large geotextiles-laying vessel - Google Patents
Shaft linkage coordinable deck loading crane for large geotextiles-laying vessel Download PDFInfo
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Abstract
本发明涉及一种大型铺排船用轴联动可协调式甲板装载行车,包括支撑于铺排船甲板上的四根支腿;两横向大梁和两纵向大梁,横向大梁和纵向大梁两两相连且相连四角分别支撑于四根支腿上;由纵向行走机构驱动的一根以上的行走梁,行走梁两端滑动安装于两纵向大梁上;由横向行走机构驱动的一只以上的起重电动葫芦,电动葫芦滑动安装于行走梁上;集中控制室,集中控制室连接纵向行走机构、横向行走机构和起重电动葫芦。多点同时起吊,吊点多,起重重量大,吊装难度低,工作效率高,使用安全可靠,防震缓冲性能好,整体结构简单,可操作性强,解决了传统铺排作业效率低的问题,能实现高效铺排作业,适用于航道与港口工程建设。
The invention relates to a shaft linkage and coordinated deck loading crane for a large-scale laying ship, which includes four outriggers supported on the deck of the laying ship; Supported on four outriggers; more than one walking beam driven by the longitudinal traveling mechanism, and the two ends of the walking beam are slidably installed on two longitudinal beams; more than one lifting electric hoist driven by the transverse traveling mechanism, electric hoist Slidingly installed on the walking beam; centralized control room, the centralized control room is connected to the longitudinal traveling mechanism, the transverse traveling mechanism and the electric hoist. Simultaneous lifting at multiple points, many lifting points, large lifting weight, low lifting difficulty, high work efficiency, safe and reliable use, good shock resistance and cushioning performance, simple overall structure and strong operability, which solves the problem of low efficiency in traditional laying operations. It can realize efficient laying operations and is suitable for the construction of waterways and port projects.
Description
技术领域 technical field
本发明涉及一种装载行车,具体说是一种用于大型铺排船起吊、搬运砼联锁块的轴联动可协调式甲板装载行车。 The invention relates to a loading crane, in particular to a shaft-linked and coordinated deck loading crane used for hoisting and transporting concrete interlocking blocks on a large-scale laying ship.
背景技术 Background technique
铺排船,主要用于在长江及海上水域软基础河床上铺设砂肋软体排、砂袋堤芯或砼联锁块软体排。随着国内航道疏浚、水利建设、港口建设等工程项目的陆续开工,对铺排船的需求越来越多,随之而来的对铺排船上大型吊装设备的需求也越来越多。 The laying ship is mainly used for laying sand-ribbed soft row, sand bag embankment core or concrete interlocking block soft row on the soft foundation riverbed of the Yangtze River and offshore waters. With the start of domestic waterway dredging, water conservancy construction, port construction and other engineering projects, the demand for laying ships is increasing, and the demand for large-scale hoisting equipment on laying ships is also increasing.
目前铺排船上的吊装工具普遍采用普通液压吊装装置,一般铺排船上会安装一台至两台普通液压吊装装置,在铺排工作时局限性比较大,效率低,协调性不理想。为了提高铺排船的工作效率,增加经济效益,改进铺排船装载起重机的工作效率是十分有效的手段。 发明内容 At present, the hoisting tools on the laying ship generally use ordinary hydraulic lifting devices. Generally, one to two ordinary hydraulic lifting devices are installed on the laying ship, which has relatively large limitations, low efficiency, and unsatisfactory coordination during the laying work. In order to improve the working efficiency of the laying ship and increase economic benefits, it is a very effective means to improve the working efficiency of the laying ship loading crane. Contents of the invention
为了克服现有技术中铺排船采用普通液压吊进行铺排协调性能低、作业效率低、适用范围窄等不足,本发明提供了一种能实现多排平行排列砼联锁块的铺排作业,运行协调、稳定,使用安全,铺排效率高的一种大型铺排船用轴联动可协调式甲板装载行车。 In order to overcome the deficiencies of low laying coordination performance, low operation efficiency, and narrow application range in the laying ships using ordinary hydraulic cranes in the prior art, the present invention provides a laying operation that can realize the laying operation of multiple rows of parallel concrete interlocking blocks, and the operation is coordinated. , Stable, safe to use, and high laying efficiency, a large-scale laying ship with shaft linkage and coordinated deck loading crane.
本发明采用的技术方案是:一种大型铺排船用轴联动可协调式甲板装载行车,其特征在于:包括:支撑于铺排船甲板上的四根支腿;两横向大梁和两纵向大梁,横向大梁和纵向大梁两两相连且相连四角分别支撑于四根支腿上;由纵向行走机构驱动的一根以上的行走梁,行走梁两端滑动安装于两纵向大梁上;由横向行走机构驱动的一只以上的起重电动葫芦,电动葫芦滑动安装于行走梁上;集中控制室,集中控制室连接纵向行走机构、横向行走机构和起重电动葫芦。 The technical solution adopted by the present invention is: a shaft-linked and coordinated deck-loading crane for large-scale laying ships, which is characterized in that it includes: four legs supported on the deck of the laying ship; two transverse girders and two longitudinal girders, and the transverse girder It is connected to the longitudinal girder in twos and the connected four corners are respectively supported on four outriggers; more than one walking beam driven by the longitudinal traveling mechanism, and the two ends of the walking beam are slidably installed on the two longitudinal girders; one driven by the transverse traveling mechanism More than one electric hoist for lifting, the electric hoist is slidingly installed on the walking beam; the centralized control room, the centralized control room is connected to the longitudinal traveling mechanism, the transverse traveling mechanism and the electric lifting hoist.
所述纵向行走机构和横向行走机构均由变频电机经齿轮齿条驱动,变频电机连接集中控制室。 Both the longitudinal traveling mechanism and the transverse traveling mechanism are driven by frequency conversion motors via rack and pinion, and the frequency conversion motors are connected to the centralized control room.
所述行走梁的两端均铰接有折叠梁,两纵向大梁上分别设有折叠梁绞车,折叠梁绞车的钢丝绳拉紧连接折叠梁的外端。 Both ends of the walking beam are hinged with folding beams, and folding beam winches are respectively provided on the two longitudinal girders, and the steel wire ropes of the folding beam winches are tensioned to connect the outer ends of the folding beams.
所述纵向大梁与折叠梁之间经伸缩拉杆连接。 The longitudinal girder and the folding beam are connected through telescopic pull rods.
所述行走梁两端与折叠梁铰接处设有倾斜的顶柱。 The two ends of the walking beam and the folded beam are hinged with inclined top columns.
所述起重电动葫芦设有连接集中控制室的超载限制装置。 The electric hoist is provided with an overload limiting device connected to the centralized control room.
所述支腿、横向大梁、纵向大梁均采用桁架结构。 The legs, the transverse girder and the longitudinal girder all adopt a truss structure.
所述集中控制室连接于纵向大梁前端或末端的横向大梁上。 The centralized control room is connected to the transverse girder at the front end or end of the longitudinal girder.
所述支腿、横向大梁、纵向大梁、起重电动葫芦上设有连接集中控制室的摄像头。 The outriggers, the transverse girders, the longitudinal girders, and the electric hoist are provided with a camera connected to the centralized control room.
采用以上技术方案,本发明具有的优点是; Adopt above technical scheme, the advantage that the present invention has is;
1、 一根以上的行走梁在纵向大梁上实现纵向移动,由行走梁上的起重电动葫芦装载多排平行排布的砼联锁块船只进行铺排作业,作业协调性和效率大大提高,行车运行平稳、安全;多个纵向行走机构、横向行走机构可采用独立的控制系统,由集中控制室根据铺排要求和铺排复杂程度分别控制多个行走机构,从而实现铺排效率、协调性和精度的作用;由变频电机驱动纵向、横向行走机构,提高了行车的可操作性,减少起重运行时的冲击,进一步提高行车运行平稳; 1. More than one walking beam moves longitudinally on the longitudinal girder, and the lifting electric hoist on the walking beam loads multiple rows of parallel-arranged concrete interlocking block ships for laying operations, which greatly improves the coordination and efficiency of the operation. Stable and safe operation; independent control systems can be used for multiple longitudinal and horizontal traveling mechanisms, and the centralized control room controls multiple traveling mechanisms respectively according to the layout requirements and complexity of the layout, so as to realize the effects of layout efficiency, coordination and precision ;The vertical and horizontal traveling mechanisms are driven by variable frequency motors, which improves the maneuverability of the crane, reduces the impact during lifting operation, and further improves the smooth operation of the crane;
2、 所有支腿和大梁采用桁架结构,不仅降低了自重、还减少了整体受风面积,有利于提高铺排作业的稳定性; 2. All outriggers and girders adopt truss structure, which not only reduces the self-weight, but also reduces the overall wind receiving area, which is conducive to improving the stability of laying operations;
3、 行车的起重电动葫芦安装有超载限制装置,在起重达到设定值时,超载限制装置启动,切断起重电动葫芦的控制,保证施工安全;支腿、横向大梁、纵向大梁、起重电动葫芦上设有连接集中控制室的摄像头,操作人员在集中控制室内可观察到行车整体以及吊装运输的情况,有利于安全、稳定施工;操作人员需要在船甲板上操作时,可以切换到遥控控制模式,无须进入集中控制室,在甲板上即可对行车进行控制,大大提高了行车可操作性; 3. The electric hoist of the crane is equipped with an overload limiting device. When the lifting reaches the set value, the overload limiting device starts to cut off the control of the electric hoist to ensure construction safety; outriggers, transverse girders, longitudinal girders, lifting The heavy electric hoist is equipped with a camera connected to the centralized control room. The operator can observe the overall driving and hoisting and transportation in the centralized control room, which is conducive to safe and stable construction; when the operator needs to operate on the ship deck, he can switch to Remote control mode, without entering the centralized control room, the driving can be controlled on the deck, which greatly improves the operability of the driving;
4、 进行铺排作业时,通过控制折叠梁绞车钢丝绳将折叠梁放至水平位置,实现铺排船舷外作业,配合伸缩拉杆将折叠梁稳定拉紧;在船舶拖航时,通过控制折叠梁绞车钢丝绳将折叠梁收回,配合顶柱实现折叠梁收回后的机械固定,保证拖航时行车和船舶的安全。 4. During the laying operation, the folding beam is placed in a horizontal position by controlling the wire rope of the folding beam winch to realize the outboard operation of the laying ship, and the folding beam is stably tightened with the telescopic pull rod; The folded beam is retracted, and the top column is used to realize the mechanical fixation after the folded beam is retracted, so as to ensure the safety of driving and ships during towing.
本发明可实现多点同时起吊,吊点多,起重重量大,吊装难度低,工作效率高,使用安全可靠,防震缓冲性能好,整体结构简单,可操作性强,解决了传统铺排作业效率低的问题,能实现高效铺排作业,适用于航道与港口工程建设。 The invention can realize multi-point simultaneous hoisting, many hoisting points, large hoisting weight, low hoisting difficulty, high work efficiency, safe and reliable use, good shockproof buffer performance, simple overall structure, strong operability, and solves the problem of traditional laying operation efficiency It can realize efficient laying operations, and is suitable for the construction of waterways and ports.
附图说明 Description of drawings
图1为本发明铺排作业时的结构示意图; Fig. 1 is the structural representation when paving operation of the present invention;
图2为图1的左视图。 Fig. 2 is a left side view of Fig. 1 .
图中:甲板1,支腿2,横向大梁3,纵向大梁4,行走梁5,上梁6,下梁61,折叠梁7,纵向行走机构8,横向行走机构9,起重电动葫芦10,折叠梁绞车11,钢丝绳12,伸缩拉杆13,顶柱14,集中控制室15。
In the figure: deck 1,
具体实施方式 Detailed ways
以下结合附图对本发明作进一步说明。 The present invention will be further described below in conjunction with accompanying drawing.
图1、2所示,一种大型铺排船用轴联动可协调式甲板装载行车包括支腿2、横向大梁3、纵向大梁4、行走梁5、折叠梁7、纵向行走机构8、横向行走机构9、起重电动葫芦10、折叠梁绞车11、钢丝绳12、伸缩拉杆13、顶柱14和集中控制室15。按照铺排作业所需的最大横向、纵向距离设计的横向大梁3和纵向大梁4两两固定相连,两横向大梁3、两纵向大梁4相连的四角分别经支腿2支撑于固定在铺排船甲板1上,支腿2、横向大梁3、纵向大梁4均采用桁架结构;一根大梁5呈平行滑动设置于两纵向大梁3上,两纵向大梁3的上、下端均设有直线运动轨道,大梁5由上梁6和下梁61组成,上梁6两端经运动滑轮滑动支撑于两纵向大梁4上端的直线运动轨道内,下梁61两端经两纵向行走机构8滑动连接于两纵向大梁4下端的直线运动轨道内,下梁61上设有直线运动轨道;行走梁5的两端均铰接有折叠梁7,上梁6两端均设有折叠梁绞车11,折叠梁绞车11经其钢丝绳12拉紧折叠梁7外端,折叠梁7外端与上梁6间经伸缩拉杆13连接,行走梁5两端与折叠梁7铰接处设有倾斜的顶柱14,折叠梁7上设有与下梁61上的直线运动轨道对应配合的直线运动轨道,横向行走机构9经运动滑轮呈滑动状态连接于下梁61、折叠梁7上的直线运动轨道内,横向行走机构9连接有带超载限制装置的起重电动葫芦10,纵向行走机构8和横向行走机构9均由变频电机经齿轮齿条驱动;支腿2、横向大梁3、纵向大梁4、起重电动葫芦15上均设有摄像头,摄像头、变频电机、起重电动葫芦15均连接至集中控制室15,集中控制室15连接于纵向大梁4前端或末端的横向大梁3上。
As shown in Figures 1 and 2, a shaft linkage and coordinated deck loading crane for large-scale laying ships includes
铺排作业时,砼联锁块的装载一般会有四排平行排列,操作人员通过直梯或平台进入集中控制室,根据砼联锁块的驳船数量控制四个折叠梁绞车将折叠梁放至水平位置,依据砼联锁块的驳船中锁块的排列间距单独控制每个纵向行走装置来调整四个行走梁行走和间距,对应调整完毕后,控制横向运行机构将起重电动葫芦运行至舷外装载砼联锁块的驳船上方,降落、挂钩并起吊砼联锁块,由横向运行机构将砼联锁块运行至少铺排船铺排侧,放下砼联锁块完成一次铺排操作。 During the laying operation, the loading of concrete interlocking blocks will generally be arranged in four parallel rows. The operator enters the centralized control room through a straight ladder or platform, and controls four folding beam winches according to the number of barges of the concrete interlocking blocks to put the folding beams to the level. Position, according to the arrangement spacing of the locking blocks in the barge of the concrete interlocking blocks, each longitudinal traveling device is individually controlled to adjust the walking and spacing of the four traveling beams. After the corresponding adjustment is completed, the horizontal operating mechanism is controlled to run the electric hoist to the outboard Above the barge loaded with concrete interlocking blocks, the concrete interlocking blocks are lowered, hooked and hoisted, and the concrete interlocking blocks are moved by the transverse running mechanism to at least the laying side of the laying ship, and the concrete interlocking blocks are lowered to complete a laying operation.
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