CN102601916B - A kind of intelligent high-capacity extrusion shaper group - Google Patents
A kind of intelligent high-capacity extrusion shaper group Download PDFInfo
- Publication number
- CN102601916B CN102601916B CN201210067371.2A CN201210067371A CN102601916B CN 102601916 B CN102601916 B CN 102601916B CN 201210067371 A CN201210067371 A CN 201210067371A CN 102601916 B CN102601916 B CN 102601916B
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- barrel
- mould
- extrusion
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- intelligent high
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- 238000001125 extrusion Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000007600 charging Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000004033 plastic Substances 0.000 abstract description 9
- 229920003023 plastic Polymers 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002708 enhancing effect Effects 0.000 abstract description 3
- 238000001746 injection moulding Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000010137 moulding (plastic) Methods 0.000 abstract description 2
- 230000002787 reinforcement Effects 0.000 abstract description 2
- 239000002023 wood Substances 0.000 description 5
- 210000003205 muscle Anatomy 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of intelligent high-capacity extrusion shaper group, belong to plastic molding machinery technical field, comprise control device, feeding device, extrusion device, injection device and transmitting device, described control device comprises automatic control system, emergency stop switch, variable frequency starting, alarm buzzer, thermocouple. This device is compared with traditional injection moulding machine, and machine own wt and cost reduce respectively 30% left and right, power consumption reduce by 40% left and right, shot improve 2 ~ 5 times, and can make plasticizing do not stop and connect squeeze connect note; Change the production technology of product, adopt and first plastify the technique of adding filling auxiliary material after plastics, both filling auxiliary material is not produced and destroyed, ensured again to add the uniformity of auxiliary material, thereby played the effect of reinforcement enhancing, can not produce wearing and tearing to equipment screw rod and barrel simultaneously.
Description
Technical field
The present invention relates to a kind of intelligent high-capacity extrusion shaper group, belong to plastic molding machinery technical field.
Background technology
Along with the development of global economy, the application of plastics and number of applications are with higher speed sustainable growth, and meanwhile, waste plastic also spreads all over the world, and environment is caused to increasing pollution. whole world various countries have carried out many-sided measure to white pollution at present, that wherein produces with waste plastic and wood powder moulds the wood products whole world all in a large amount of popularizations, but due in production and processing, utilize extruder by plastics and wood powder blend granulation, use again extruder extrusion profile, result product does not play its effect, cost is high, intensity is low, cannot be widely used in market, plastics and wood powder co-extrusion in addition, destroyed the intensity of wood-fibred through the friction of screw rod, wood powder can only play the effect of filling, not only could not play the effect of enhancing, make on the contrary extruder screw and barrel cause great wearing and tearing, reduce the service life of screw rod, therefore having restricted plastic products applies more widely. mould muscle product because its intensity is high, good toughness, indeformable, do not open layer, not aging, nonpoisonous and tasteless, can saw the advantage that can follow closely etc. and be widely used in the fields such as industry, agricultural, national defence, logistics, building, municipal administration, traditional injection machine can not complete due to the restriction of its own mechanism moulding handling up of muscle raw material, has limited the use of moulding muscle product.
Summary of the invention
In view of the defect that prior art exists, the object of this invention is to provide a kind of intelligent high-capacity extrusion shaper group that alleviates own wt, simplification product processes, reduces costs and consume energy, improve shot.
For achieving the above object, the technology used in the present invention solution is: a kind of intelligent high-capacity extrusion shaper group, comprise control device, feeding device, extrusion device, injection device and transmitting device, described control device comprises automatic control system, emergency stop switch, variable frequency starting, alarm buzzer, thermocouple; Feeding device comprises conveyer belt and loading hopper, and conveyer belt is slant setting, and one end is positioned at the top of loading hopper, and the other end connects material box, and conveyer belt automatic charging is by automatic controlling system; Extrusion device comprises a barrel, and screw rod is set in barrel, barrel outer wrapping electromagnetic heater, the peripheral barrel protective cover of installing of electromagnetic heater, barrel one end connect loading hopper above, nozzle is set below the other end, nozzle arranges electromagnetic heater outward; Injection device comprises a hot flow path that connects barrel top nozzle, hot flow path other end connecting mold, mould is made up of dynamic model, quiet mould and mould-locking structure, the dynamic model direction contrary with quiet mould is respectively connected a plunger and hydraulic cylinder, and mould-locking structure adopts two plate hydraulic mold-locking mechanisms and with two kinds of modes of the central oil cylinder locked mode of interlock pretension; Transmitting device is the transport tape that is arranged at mould below.
Described nozzle cavity is pyramid type, and large end opening and barrel join, and little end opening and hot flow path join, and low-voltage high speed injects, and high pressure completes.
This device is compared with traditional injection moulding machine, and machine own wt and cost reduce respectively 30% left and right, power consumption reduce by 40% left and right, shot improve 2 ~ 5 times, and can make plasticizing do not stop and connect squeeze connect note; Change the production technology of product, adopt and first plastify the technique of adding filling auxiliary material after plastics, both filling auxiliary material is not produced and destroyed, ensured again to add the uniformity of auxiliary material, thereby played the effect of reinforcement enhancing, can not produce wearing and tearing to equipment screw rod and barrel simultaneously; Mould-locking structure adopts two plate hydraulic mold-locking mechanisms and with two kinds of modes of interlock pretension central authorities' oil cylinder locked mode, under 1000 tons of clamp force states, can complete 4000 tons of clamp forces of traditional injection moulding machine and complete the needed mechanical strength of product; While using this equipment, waste plastic, without granulation, is disinfected after pulverizing and can directly be used, and to reach coarse fodder spy's object, can also utilize the high added value of the new raw material production market demand to mould muscle product.
Brief description of the drawings
Fig. 1 is a kind of intelligent high-capacity extrusion shaper group structural representation.
In figure: 1, control device, 2, conveyer belt, 3, loading hopper, 4, barrel, 5, electromagnetic heater, 6, barrel protective cover, 7, nozzle, 8, hot flow path, 9, quiet mould, 10, dynamic model, 11, plunger, 12, hydraulic cylinder, 13, mould-locking structure, 14, transport tape.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail.
A kind of intelligent high-capacity extrusion shaper group as shown in Figure 1, comprise control device 1, feeding device, extrusion device, injection device and transmitting device, described control device 1 comprises automatic control system, emergency stop switch, variable frequency starting, alarm buzzer, thermocouple; Feeding device comprises conveyer belt 2 and loading hopper 3, and conveyer belt 2 is slant setting, and one end is positioned at the top of loading hopper 3, and the other end connects material box, and conveyer belt 2 automatic chargings are by automatic controlling system; Extrusion device comprises a barrel 4, the interior screw rod that arranges of barrel 4, barrel 4 outer wrapping electromagnetic heaters 5, the peripheral barrel protective cover 6 of installing of electromagnetic heater 5, barrel 4 one end connect above loading hopper 3, nozzle 7 is set, the outer electromagnetic heater that arranges of nozzle 7 below the other end; Injection device comprises a hot flow path 8 that connects barrel 4 top nozzles 7, hot flow path 8 other end connecting molds, mould is made up of quiet mould 9, dynamic model 10 and mould-locking structure 13, dynamic model 10 direction contrary with quiet mould 9 is respectively connected a plunger 11 and hydraulic cylinder 12, and mould-locking structure 13 adopts two plate hydraulic mold-locking mechanisms and with two kinds of modes of the central oil cylinder locked mode of interlock pretension; Transmitting device is the transport tape 14 that is arranged at mould below.
Described nozzle 7 die cavities are pyramid type, and large end opening and barrel 4 join, and little end opening and hot flow path 8 join, and low-voltage high speed injects, and high pressure completes.
Claims (2)
1. an intelligent high-capacity extrusion shaper group, be characterised in that and comprise control device (1), feeding device, extrusion device, injection device and transmitting device, described control device (1) comprises automatic control system, emergency stop switch, variable frequency starting, alarm buzzer, thermocouple; Feeding device comprises conveyer belt (2) and loading hopper (3), and conveyer belt (2) is slant setting, and one end is positioned at the top of loading hopper (3), and the other end connects material box, and conveyer belt (2) automatic charging is by automatic controlling system; Extrusion device comprises a barrel (4), barrel arranges screw rod in (4), barrel (4) outer wrapping electromagnetic heater (5), the peripheral barrel protective cover (6) of installing of electromagnetic heater (5), above barrel (4) one end, connect loading hopper (3), nozzle (7) is set, the outer electromagnetic heater that arranges of nozzle (7) below the other end; Injection device comprises a hot flow path (8) that connects barrel (4) top nozzle (7), hot flow path (8) other end connecting mold, mould is made up of quiet mould (9), dynamic model (10) and mould-locking structure (13), dynamic model (10) direction contrary with quiet mould (9) is respectively connected a plunger (11) and hydraulic cylinder (12), and mould-locking structure (13) adopts two plate hydraulic mold-locking mechanisms and with the two kinds of modes of the central oil cylinder locked mode of pretension that link; Transmitting device is the transport tape (14) that is arranged at mould below.
2. the intelligent high-capacity extrusion shaper group of one according to claim 1, is characterized in that described nozzle (7) die cavity is pyramid type, and large end opening and barrel (4) join, and little end opening and hot flow path (8) join, and low-voltage high speed injects, and high pressure completes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210067371.2A CN102601916B (en) | 2012-03-15 | 2012-03-15 | A kind of intelligent high-capacity extrusion shaper group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210067371.2A CN102601916B (en) | 2012-03-15 | 2012-03-15 | A kind of intelligent high-capacity extrusion shaper group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102601916A CN102601916A (en) | 2012-07-25 |
| CN102601916B true CN102601916B (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210067371.2A Expired - Fee Related CN102601916B (en) | 2012-03-15 | 2012-03-15 | A kind of intelligent high-capacity extrusion shaper group |
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| Country | Link |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962943A (en) * | 2012-10-25 | 2013-03-13 | 泰瑞机器股份有限公司 | Bi-module-injection plastic extrusion and injecting molding machine |
| CN108621373A (en) * | 2017-03-21 | 2018-10-09 | 琮伟机械（昆山）有限公司 | A kind of automatic charging injection molding machine with warning function |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1557619A (en) * | 2004-01-14 | 2004-12-29 | 刘津平 | Method and device for long fibre filling reinforced plastic injection moulding |
| CN1839027A (en) * | 2003-10-09 | 2006-09-27 | 三泽住宅株式会社 | Extrusion molding machine |
| CN202592654U (en) * | 2012-03-15 | 2012-12-12 | 大连吉润高新技术机械有限公司 | Intelligent high capacity squeeze and injection molding machine set |
-
2012
- 2012-03-15 CN CN201210067371.2A patent/CN102601916B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1839027A (en) * | 2003-10-09 | 2006-09-27 | 三泽住宅株式会社 | Extrusion molding machine |
| CN1557619A (en) * | 2004-01-14 | 2004-12-29 | 刘津平 | Method and device for long fibre filling reinforced plastic injection moulding |
| CN202592654U (en) * | 2012-03-15 | 2012-12-12 | 大连吉润高新技术机械有限公司 | Intelligent high capacity squeeze and injection molding machine set |
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| CN102601916A (en) | 2012-07-25 |
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