CN102606378B - Full water lubrication pass shaft type water hydraulic piston motor - Google Patents
Full water lubrication pass shaft type water hydraulic piston motor Download PDFInfo
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Abstract
全水润滑的通轴式水液压柱塞马达,属于流体机械领域。缸体轴上开有奇数个与轴线平行的大孔和小孔,柱塞滑靴组件中的柱塞分别置于大孔内构成柱塞副;缸体轴一端装有浮动盘,均布于缸体轴小孔中的中心弹簧的一端将浮动盘压在配流盘上,中心弹簧另一端将顶杆压在装配于缸体轴上的中心球铰上,套于中心球铰外的回程盘将每个柱塞滑靴组件中的滑靴经由滑靴底压在斜盘斜面上;浮动套的一端装入缸体轴相应的缸孔中,浮动套的另一端装入浮动盘相应的孔中;。本发明采用缸体轴,避免花键或平键侧隙引起配流盘的周向窜动,避免传动键与轴接触部位的高应力腐蚀,奇数个柱塞,所有柱塞均采用回程弹簧集中回程,几乎不存在疲劳破坏,有利于在海水中长期工作。
The utility model relates to a through-axis water hydraulic plunger motor with full water lubrication, which belongs to the field of fluid machinery. There are an odd number of large holes and small holes parallel to the axis on the cylinder shaft, and the plungers in the plunger shoe assembly are respectively placed in the large holes to form a plunger pair; one end of the cylinder shaft is equipped with a floating disc, which is evenly distributed on the One end of the central spring in the small hole of the cylinder shaft presses the floating plate on the distribution plate, and the other end of the central spring presses the ejector rod on the central spherical hinge assembled on the cylinder shaft, and is set on the return plate outside the central spherical hinge. Press the sliding shoe in each plunger sliding shoe assembly on the inclined surface of the swash plate through the bottom of the sliding shoe; put one end of the floating sleeve into the corresponding cylinder hole of the cylinder shaft, and install the other end of the floating sleeve into the corresponding hole of the floating plate middle;. The invention adopts the cylinder shaft to avoid the circumferential movement of the distribution plate caused by the side clearance of the spline or the flat key, and avoids the high-stress corrosion of the contact part between the transmission key and the shaft. For an odd number of plungers, all the plungers use return springs for centralized return. , there is almost no fatigue damage, which is conducive to long-term work in seawater.
Description
所属技术领域 Technical field
本发明涉及水液压传动中的能量转换装置、执行元件液压马达,属于流体机械领域。The invention relates to an energy conversion device and an actuator hydraulic motor in water hydraulic transmission, and belongs to the field of fluid machinery.
背景技术 Background technique
随着社会进步和科学技术发展,节约能源和资源、生态友好的绿色制造技术已成为现代机械工程的首要目标。水液压传动技术使用过滤后的自然水(含海水和淡水)作为液压传动的工作介质实现动力传递,不含任何添加剂,具有来源广泛、环境友好、清洁安全的独特优势,并且水本身还具有阻燃性等优点,可以最大限度的满足人们对于安全、经济及环境保护等方面的渴求,符合人类可持续发展的需要,已经成为当今国际流体传动及控制领域最新的发展方向之一。加之新型材料的应用,精密加工技术的进步和新结构的液压元件研制成功,使水液压传动技术取得了长足的进步。发达国家包括美国、英国、德国、芬兰、丹麦、日本等自20世纪70年代末或80年代初开始研制,现进入实用推广阶段,已广泛在海洋开发、核能工业、采矿业等领域应用。我国自20世纪90年代初开始进行水液压传动技术方面的研究工作,但发展速度相对缓慢,目前尚无定型产品投向市场,各类水液压元件的研发工作仍处于起步阶段。With the progress of society and the development of science and technology, saving energy and resources, eco-friendly green manufacturing technology has become the primary goal of modern mechanical engineering. Water hydraulic transmission technology uses filtered natural water (including seawater and fresh water) as the working medium of hydraulic transmission to realize power transmission without any additives. It has the unique advantages of wide source, environment-friendly, clean and safe, and the water itself has resistance Combustibility and other advantages can satisfy people's desire for safety, economy and environmental protection to the greatest extent, and meet the needs of sustainable development of human beings. It has become one of the latest development directions in the field of international fluid transmission and control. Coupled with the application of new materials, the advancement of precision machining technology and the successful development of hydraulic components with new structures, water hydraulic transmission technology has made great progress. Developed countries including the United States, the United Kingdom, Germany, Finland, Denmark, and Japan began to develop it in the late 1970s or early 1980s. Now it has entered the stage of practical promotion and has been widely used in ocean development, nuclear energy industry, mining and other fields. Since the early 1990s, my country has started research on water hydraulic transmission technology, but the development speed is relatively slow. At present, there are no finalized products on the market, and the research and development of various water hydraulic components is still in its infancy.
水液压马达(泵)是水液压系统中的关键元件,其性能指标直接决定了整个水液压系统的性能指标。到目前为止,已开发出来的海、淡水液压马达(泵)结构具有以下特点:The water hydraulic motor (pump) is a key component in the water hydraulic system, and its performance index directly determines the performance index of the entire water hydraulic system. So far, the sea and fresh water hydraulic motor (pump) structures that have been developed have the following characteristics:
除美国最早期为水下作业工具而研制过叶片马达外,其他几乎所有的海、淡水马达(泵)都采用柱塞式结构。Except for the earliest vane motors developed for underwater working tools in the United States, almost all sea and freshwater motors (pumps) use plunger structures.
斜轴式轴向柱塞结构的传动轴为悬臂结构且承受较大的轴向力,因而对轴承提出了更为苛刻的要求。对采用陶瓷轴承或者采用油、水分离结构时滚动轴承(油或油脂润滑)可以满足要求,但对采用水作为润滑介质的柱塞马达(泵)而言,滑动轴承很难胜任斜轴式结构产生的巨大负载。因而水压柱塞马达(泵)大多采用了斜盘式结构。The transmission shaft of the oblique shaft axial plunger structure is a cantilever structure and bears a large axial force, so more stringent requirements are put forward for the bearing. Rolling bearings (oil or grease lubrication) can meet the requirements when ceramic bearings are used or oil and water separation structures are used, but for plunger motors (pumps) that use water as the lubricating medium, sliding bearings are difficult to handle the oblique shaft structure. huge load. Therefore, most hydraulic plunger motors (pumps) adopt a swash plate structure.
为了提高摩擦副的抗腐蚀磨损能力,提高海水液压马达的抗污染能力,几乎所有海、淡水液压马达(泵)的摩擦副都广泛地采用了工程陶瓷、工程塑料以及耐腐蚀合金等材料。In order to improve the anti-corrosion and wear ability of the friction pair and improve the anti-pollution ability of the seawater hydraulic motor, engineering ceramics, engineering plastics and corrosion-resistant alloys are widely used in the friction pairs of almost all sea and freshwater hydraulic motors (pumps).
国外的轴向柱塞式水压泵既有阀配流型式也有端面配流型式,阀配流结构密封性好多用来做超高压水泵的配流机构。而水液压马达则普遍采用配流盘结构,工作转速一般为1400-1800r/min。Foreign axial plunger hydraulic pumps have both valve distribution type and end face distribution type. The valve distribution structure has good sealing performance and is used as the distribution mechanism of ultra-high pressure water pumps. The water hydraulic motor generally adopts the distribution plate structure, and the working speed is generally 1400-1800r/min.
在国外,美国专利(专利号:6000316)公布了一种轴向柱塞泵,该泵为全水润滑半轴式前斜盘结构,缸体通过插盘与配流盘紧贴,自吸能力受到限制。在国内目前暂无定型的商品化纯水液压马达(泵)。中国专利(专利号:ZL03118632.7)公布了一种轴向柱塞式水液压泵,该泵采用全水润滑阀配流结构,主轴带动斜盘转动,而缸体静止不动,结构较为复杂,加工难度较大。中国专利(申请号:200310108538.6)公布了一种全水润滑的纯水液压轴向柱塞泵/马达,采用端面配流,靠斜盘和中心弹簧来实现柱塞往复运动,驱动/输出轴与缸体是过盈配合采用浮动止推盘的浮动端面配流结构,结构紧凑,比功率大,加工难度较大,但实际效果也未见报道。In foreign countries, the U.S. Patent (Patent No.: 6000316) discloses an axial piston pump, which is a fully water-lubricated half-shaft front swash plate structure. limit. At present, there is no finalized commercial pure water hydraulic motor (pump) in China. Chinese patent (patent number: ZL03118632.7) discloses an axial plunger type water hydraulic pump, which adopts a full water lubricating valve flow distribution structure, the main shaft drives the swash plate to rotate, while the cylinder body is stationary, and the structure is relatively complicated. Processing is more difficult. Chinese patent (Application No.: 200310108538.6) discloses a pure water hydraulic axial plunger pump/motor with full water lubrication. The body is an interference fit with a floating end face flow distribution structure of a floating thrust plate, which has a compact structure, high specific power, and relatively difficult processing, but the actual effect has not been reported.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种端面配流的全水润滑的通轴式水液压柱塞马达,它利用过滤后自然水(含淡水和海水)作为工作介质,不再需要有任何其它润滑剂。The technical problem to be solved by the present invention is to provide a fully water-lubricated through-axis water hydraulic plunger motor with flow distribution on the end face, which uses filtered natural water (including fresh water and sea water) as the working medium, and does not need any other lubrication agent.
为解决上述问题,本发明的全水润滑的通轴式水液压柱塞马达包括:大端盖通过螺纹与壳体固连,小端盖与大端盖通过螺钉固接,大端盖、壳体与小端盖构成外壳;柱塞的球头插入到滑靴的半圆形的球窝中,靴肩垫片镶嵌在滑靴上,滑靴底压入滑靴内孔中,过盈配合,由滑靴、滑靴底、靴肩垫片、柱塞构成了柱塞滑靴组件。In order to solve the above problems, the all-water-lubricated thru-axis water hydraulic plunger motor of the present invention includes: the large end cover is fixedly connected with the housing through threads, the small end cover and the large end cover are fixedly connected with screws, the large end cover, the shell The body and the small end cap constitute the shell; the ball head of the plunger is inserted into the semicircular ball socket of the shoe, the shoulder gasket is inlaid on the shoe, the bottom of the shoe is pressed into the inner hole of the shoe, and the interference fit A plunger slide shoe assembly is formed by a slide shoe, a slide shoe sole, a boot shoulder spacer and a plunger.
采用通轴式结构,缸体轴插入壳体的内孔中,分别由位于壳体内的前滑动轴承和位于大端盖内的后滑动轴承支承;缸体轴上开有奇数个与轴线平行的大孔和小孔,柱塞滑靴组件中的柱塞分别置于大孔内构成柱塞副;缸体轴一端装有浮动盘,均布于缸体轴小孔中的奇数个中心弹簧的一端将浮动盘压在配流盘上,浮动盘和配流盘构成配流副,中心弹簧另一端将顶杆压在装配于缸体轴上的中心球铰上,套于中心球铰外的回程盘将每个柱塞滑靴组件中的滑靴经由滑靴底压在斜盘斜面上,构成滑靴副;浮动套的一端装入缸体轴相应的缸孔中,浮动套的另一端装入浮动盘相应的孔中,浮动盘相对于缸体轴浮动;在大端盖中心装有定位环,定位环和定位销将配流盘固定在大端盖上,定位环将斜盘固定在壳体上,壳体、缸体轴、斜盘上均开有导水沟槽。The through-shaft structure is adopted, the cylinder shaft is inserted into the inner hole of the housing, and is respectively supported by the front sliding bearing in the housing and the rear sliding bearing in the large end cover; there are an odd number of shafts parallel to the axis on the cylinder shaft Large holes and small holes, the plungers in the plunger shoe assembly are respectively placed in the large holes to form a plunger pair; one end of the cylinder shaft is equipped with a floating disc, which is evenly distributed in the small holes of the cylinder shaft. One end presses the floating plate on the distribution plate, the floating plate and the distribution plate form a flow distribution pair, the other end of the central spring presses the ejector rod on the central spherical hinge assembled on the cylinder shaft, and the return plate set outside the central spherical hinge will The sliding shoe in each plunger sliding shoe assembly is pressed against the inclined surface of the swash plate through the bottom of the sliding shoe to form a pair of sliding shoes; one end of the floating sleeve is installed in the corresponding cylinder hole of the cylinder shaft, and the other end of the floating sleeve is installed in the floating In the corresponding hole of the disc, the floating disc floats relative to the axis of the cylinder body; a positioning ring is installed in the center of the large end cover, and the positioning ring and positioning pin fix the distribution plate on the large end cover, and the positioning ring fixes the swash plate on the shell , There are water guide grooves on the shell, cylinder shaft and swash plate.
柱塞内设有柱塞中心孔,在球头内设有柱塞球头中心孔,在滑靴内开有滑靴中心孔,柱塞中心孔、柱塞球头中心孔、滑靴中心孔、滑靴底孔和滑靴底与斜盘的接触面依次相通。The plunger is provided with a plunger center hole, the ball head is provided with a plunger ball head center hole, and the slide shoe is provided with a slide shoe center hole, the plunger center hole, the plunger ball head center hole, and the slide shoe center hole , the bottom hole of the sliding shoe and the contact surface between the bottom of the sliding shoe and the swash plate communicate in sequence.
在大端盖上分别设有进水孔和出水孔,配流盘内分别开有吸水腰槽和排水腰槽。吸水时高压水从大端盖的进水孔流入与之相通的配流盘的吸水腰槽,再流入与之连通的浮动盘、浮动套的连通孔进入缸体孔中;排水时将缸体孔中的低压水经由与之连通的浮动套、浮动盘、配流盘上的排水腰槽,从大端盖的出水孔排出。A water inlet hole and a water outlet hole are respectively arranged on the big end cover, and a water absorption waist groove and a water drainage waist groove are respectively opened in the flow distribution plate. When absorbing water, high-pressure water flows from the water inlet hole of the large end cover into the water absorption waist groove of the distribution plate connected with it, and then flows into the connecting hole of the floating plate and floating sleeve connected with it and enters the cylinder hole; when draining, the cylinder hole The low-pressure water in the tank is discharged from the water outlet hole of the large end cover through the floating sleeve, the floating plate, and the drainage waist groove on the distribution plate that are connected to it.
大端盖和壳体通过阻尼孔相连通,通过阻尼孔向壳体内引入高压水向前滑动轴承提供静压支承,并通过壳体的泄漏口实现壳体内的泄压。The large end cover and the shell are connected through a damping hole, through which high-pressure water is introduced into the shell to provide static pressure support for the forward sliding bearing, and pressure relief in the shell is realized through the leakage port of the shell.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
1.缸体轴是将传动轴和缸体直接加工为一个零件,避免花键或平键侧隙引起配流盘的周向窜动,同时也可避免传动键与轴接触部位的高应力腐蚀。1. The shaft of the cylinder block is directly processed into one part of the drive shaft and the cylinder block to avoid the circumferential movement of the valve plate caused by the side clearance of the spline or flat key, and also to avoid high stress corrosion at the contact part between the drive key and the shaft.
2.该液压马达有奇数个柱塞,所有柱塞均采用回程弹簧集中回程。该回程弹簧几乎不存在疲劳破坏,有利于在海水中长期工作。2. The hydraulic motor has an odd number of plungers, and all plungers use return springs for centralized return. The return spring has almost no fatigue damage, which is beneficial to long-term work in seawater.
3.缸体端面的浮动盘通过缸孔内的浮动套而浮动,通过回程弹簧压紧在配流盘上。采用浮动配流结构进行配流,配流盘的间隙小,能够确保配流表面的接触密封,并能够避免缸体与配流盘之间的偏磨烧盘失效。3. The floating plate on the end face of the cylinder floats through the floating sleeve in the cylinder hole, and is pressed on the distribution plate by the return spring. The floating distribution structure is used for distribution, and the gap of the distribution plate is small, which can ensure the contact and sealing of the distribution surface, and can avoid the failure of the eccentric grinding disc between the cylinder body and the distribution plate.
4.回程弹簧采用分散的多弹簧组合,当配流盘与浮动盘问有楔形缝隙时,各弹簧因压缩不均会产生纠偏力矩,使配流盘与浮动盘贴合紧密。4. The return spring adopts a dispersed multi-spring combination. When there is a wedge-shaped gap between the distribution plate and the floating disk, the springs will generate a deviation correction torque due to uneven compression, so that the distribution plate and the floating disk are closely attached.
5.主要摩擦副采用静压平衡法或剩余压紧力法进行设计,以减小水润滑摩擦副的PV(接触比压)值,提高机械效率,延长马达寿命。5. The main friction pair is designed by the static pressure balance method or the residual pressing force method to reduce the PV (contact specific pressure) value of the water-lubricated friction pair, improve mechanical efficiency, and prolong the life of the motor.
6.大多数摩擦副都采用镶嵌耐磨材料的摩擦盘或摩擦套结构,以减轻磨损,延长寿命,并为易损件的更换创造条件。6. Most of the friction pairs adopt the friction plate or friction sleeve structure inlaid with wear-resistant materials to reduce wear, prolong life, and create conditions for the replacement of wearing parts.
7.采用通轴式结构,结构简单,零件数量少,可靠性较好,与油液压轴向柱塞式结构相近,便于柱塞马达专业厂家迅速进行批量生产。7. The through-shaft structure is adopted, the structure is simple, the number of parts is small, and the reliability is good. It is similar to the oil hydraulic axial plunger structure, which is convenient for professional plunger motor manufacturers to quickly mass produce.
8.马达的全部零件均可浸没于水中,在水下工作时可以自动补偿水深压力,避免了因水深压力引起的能量消耗。8. All parts of the motor can be submerged in water, and the water depth pressure can be automatically compensated when working underwater, avoiding the energy consumption caused by the water depth pressure.
附图说明 Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的结构示意图左视图;Fig. 2 is the left view of structural representation of the present invention;
图3为本发明的配流盘结构示意图;Fig. 3 is a structural schematic diagram of a distribution plate of the present invention;
图4为本发明柱塞滑靴组件的放大图。Fig. 4 is an enlarged view of the plunger shoe assembly of the present invention.
图中:1键;2缸体轴;3轴封;4小端盖;5螺钉;6大端盖;6.1大端盖进水孔;6.2大端盖出水孔;7,8,9 O型密封圈;10定位销;11配流盘;11.1排水腰槽;11.2吸水腰槽;12中心弹簧;13顶杆;14中心球铰;15回程盘;16壳体;16.1阻尼孔;17阀嘴;18塑料垫片;19前滑动轴承;20定位环;21斜盘;22螺钉;23压盘;24柱塞滑靴组件;24.1滑靴底;24.11滑靴底孔;24.2滑靴;24.21滑靴中心孔;24.3靴肩垫片,24.4柱塞;24.41柱塞球头中心孔;24.42柱塞中心孔25浮动套;26O型密封圈;27密封挡圈;28浮动盘;29定位环;30后滑动轴承。In the figure: 1 key; 2 cylinder shaft; 3 shaft seal; 4 small end cap; 5 screws; 6 large end cap; 6.1 large end cap water inlet; 6.2 large end cap water outlet; 7, 8, 9 O Sealing ring; 10 positioning pin; 11 distribution plate; 11.1 drainage waist groove; 11.2 water absorption waist groove; 12 center spring; 13 ejector rod; 14 center ball hinge; 15 return plate; 18 plastic gasket; 19 front sliding bearing; 20 positioning ring; 21 swash plate; 22 screw; 23 pressure plate; 24 plunger sliding shoe assembly; 24.1 sliding shoe bottom; Center hole; 24.3 boot shoulder gasket, 24.4 plunger; 24.41 plunger ball head center hole; 24.42 plunger center hole 25 floating sleeve; 26O type sealing ring; 27 sealing retaining ring; 28 floating disc; 29 positioning ring; 30 rear plain bearings.
具体实施方式 Detailed ways
实施图1~4结合给出了一种全水润滑的通轴式水液压柱塞马达,其主要由外壳(主要由大端盖6、小端盖4、壳体16构成)、安装于壳体16内可旋转的缸体轴2、固定于壳体16内的斜盘21、柱塞滑靴组件24和配流装置(包括配流盘11、浮动盘28、浮动套25)组成。Implementation Figures 1 to 4 combine to provide a fully water-lubricated through-axis water hydraulic plunger motor, which is mainly composed of a housing (mainly composed of a large end cover 6, a small end cover 4, and a housing 16), installed in the housing The cylinder shaft 2 rotatable in the body 16, the swash plate 21 fixed in the housing 16, the plunger shoe assembly 24 and the distribution device (including the distribution plate 11, the floating plate 28, and the floating sleeve 25) are composed.
大端盖6通过螺纹与壳体16固连,小端盖4与大端盖6通过螺钉5固接,大端盖6、壳体16与小端盖4构成外壳。The large end cap 6 is fixedly connected with the housing 16 through threads, the small end cap 4 and the large end cap 6 are fixedly connected through the screws 5, and the large end cap 6, the housing 16 and the small end cap 4 form a shell.
采用通轴式结构,壳体16内孔装有塑料垫片18,缸体轴2插入壳体16内孔内与塑料垫片18直接接触,塑料垫片18能有效减小缸体轴2转动时与壳体16之间的磨损和振动,压盘23通过螺钉22与缸体轴2左端缸体固定,从而保证柱塞24.4不从缸孔内移出。The through-shaft structure is adopted, and the inner hole of the housing 16 is equipped with a plastic gasket 18. The cylinder shaft 2 is inserted into the inner hole of the housing 16 and directly contacts with the plastic gasket 18. The plastic gasket 18 can effectively reduce the rotation of the cylinder shaft 2. When wear and vibration between housing 16, pressure plate 23 is fixed with cylinder shaft 2 left end cylinder body by screw 22, thereby guarantees that plunger 24.4 does not move out from cylinder bore.
缸体轴2的前后颈分别与位于壳体16内的前滑动轴承19和位于大端盖6内的后滑动轴承30转动相连,缸体轴2同一圆周上均匀分布与缸体轴2轴线平行的奇数个大孔和小孔,柱塞滑靴组件的柱塞24.4置于缸体轴2大孔内,大孔内镶嵌有增强塑料,它和不锈钢材料制成的柱塞24.4构成柱塞副,柱塞24.4球头外包工程塑料,与滑靴24.2球窝构成球窝副;缸体轴2右边是浮动盘28,置于缸体轴2上均布的奇数个小孔中的中心弹簧12的右端将浮动盘28压在配流盘11上,浮动盘28和配流盘11构成配流副,中心弹簧12左端经顶杆13通过缸体轴2、缸体轴2外的中心球铰14、中心球铰14外的回程盘15将每个柱塞滑靴组件24中的滑靴24.2经由滑靴底24.1压紧在斜盘21上,构成滑靴副,中心球铰14外球面与回程盘15内球窝面构成中心球铰副。The front and rear necks of the cylinder shaft 2 are respectively connected in rotation with the front sliding bearing 19 located in the housing 16 and the rear sliding bearing 30 located in the large end cover 6, and the cylinder shaft 2 is evenly distributed on the same circumference and is parallel to the axis of the cylinder shaft 2 There are an odd number of large holes and small holes, the plunger 24.4 of the plunger shoe assembly is placed in the large hole of the cylinder shaft 2, and reinforced plastic is embedded in the large hole, and it forms a plunger pair with the plunger 24.4 made of stainless steel. , plunger 24.4 ball head outsourcing engineering plastics, and slide shoe 24.2 ball socket form a ball socket pair; the right side of the cylinder shaft 2 is a floating disc 28, which is placed in the central spring 12 in the odd number of small holes evenly distributed on the cylinder shaft 2 The right end of the right end presses the floating plate 28 on the distribution plate 11, the floating plate 28 and the distribution plate 11 form a distribution pair, the left end of the center spring 12 passes through the cylinder shaft 2, the center spherical hinge 14 outside the cylinder shaft 2, the center spring 12 through the ejector rod 13 The return plate 15 outside the ball joint 14 presses the shoe 24.2 in each plunger shoe assembly 24 on the swash plate 21 via the shoe sole 24.1 to form a shoe pair. The outer spherical surface of the center ball joint 14 and the return plate 15 The inner ball-and-socket surface constitutes a central spherical hinge pair.
采用浮动端面配流方式,浮动套25的左端装入相应的缸体轴2的大孔中,浮动套25的右端装入浮动盘28相应的孔中,过盈配合,使浮动盘28相对于缸体轴2浮动并随缸体轴2一起转动。配流套25内有O形橡胶密封圈26和O形密封挡圈27进行密封,确保高压水不从配流套25的径向间隙中泄露,并补偿加工和安装误差,能够确保配流表面的接触密封。The floating end surface flow distribution method is adopted, the left end of the floating sleeve 25 is installed into the large hole of the corresponding cylinder shaft 2, and the right end of the floating sleeve 25 is installed into the corresponding hole of the floating plate 28, and the interference fit makes the floating plate 28 relative to the cylinder. The body shaft 2 floats and rotates with the cylinder shaft 2 . There are O-shaped rubber sealing rings 26 and O-shaped sealing retaining rings 27 in the distribution sleeve 25 for sealing, ensuring that high-pressure water does not leak from the radial gap of the distribution sleeve 25, and compensating for processing and installation errors, which can ensure the contact seal of the distribution surface .
在大端盖6中心装有定位环29,定位环29和定位销10将配流盘11固定在大端盖6上。定位环20将斜盘21固定在壳体16上。斜盘21,缸体轴2,壳体16上均开有导水沟槽,并通过壳体16上的泄漏口引流泄压。A positioning ring 29 is installed in the center of the large end cover 6 , and the positioning ring 29 and the positioning pin 10 fix the distribution plate 11 on the large end cover 6 . The positioning ring 20 fixes the swash plate 21 on the housing 16 . The swash plate 21 , the cylinder shaft 2 , and the housing 16 are all provided with water guide grooves, and drain and release pressure through the leakage port on the housing 16 .
缸体轴2轴端通过轴封3进行密封,大端盖6通过螺钉5与小端盖固定,并依靠O形密封圈7与大端盖6进行密封,大端盖6与缸体轴2之间通过O形密封圈9进行密封,大端盖6与壳体阻尼孔16.1之间通过O形密封圈8进行密封。The shaft end of the cylinder shaft 2 is sealed by the shaft seal 3, the large end cover 6 is fixed with the small end cover by the screw 5, and is sealed with the O-ring 7 and the large end cover 6, and the large end cover 6 is connected with the cylinder shaft 2 The O-ring 9 is used for sealing, and the big end cover 6 and the housing damping hole 16.1 are sealed by an O-ring 8 .
本发明的工作过程为:Working process of the present invention is:
中心弹簧12经由压杆13将作用力施加到中心球铰14上,并经回程盘15将平均施加到每个柱塞滑靴组件24上,以保证滑靴底24.1始终紧贴在斜盘21斜面上滑动。高压水通过马达大端盖6上的进水孔6.1流入与之连通的配流盘11上的吸水腰槽11.2,再流入与之连通的浮动盘28、浮动套25的连通孔进入缸体轴2的大孔中,使位于进水一侧的柱塞滑靴组件24中的柱塞24.4在高压水的作用下外伸。斜盘21给柱塞滑靴组件垂直于斜盘21斜面的反作用力,该反作用力的水平分力与柱塞组件24水平方向的液压力相平衡,该反作用力的垂直分力使柱塞滑靴组件24产生对缸体轴2的扭矩。位于马达回水一侧的柱塞滑靴组件24被迫内缩,将缸体孔中的水经由浮动套25和浮动盘28的连通孔、配流盘11上的排水腰槽11.1,从马达大端盖6的出水孔6.2排出。排水一侧的柱塞滑靴组件24受力与进水一侧柱塞滑靴组件24受力相同,但由于进出水的压力不同,产生的对缸体轴2的扭矩不同,故在柱塞滑靴组件24对缸体轴2合力矩的作用下,缸体轴2带动柱塞滑靴组件24、浮动套25、浮动盘28产生转动,向外输出转矩和转速,从而实现柱塞24.4在缸孔中不断的往复运动。The center spring 12 applies force to the center spherical hinge 14 via the pressing rod 13, and applies force to each plunger shoe assembly 24 on average through the return plate 15, so as to ensure that the shoe sole 24.1 is always in close contact with the swash plate 21 Swipe on an incline. The high-pressure water flows into the water-absorbing waist groove 11.2 on the flow distribution plate 11 connected to it through the water inlet hole 6.1 on the large end cover 6 of the motor, and then flows into the communication hole of the floating plate 28 and the floating sleeve 25 connected thereto and enters the cylinder shaft 2 In the big hole, make the plunger 24.4 in the plunger shoe assembly 24 that is positioned at the water inlet side stretch out under the effect of high-pressure water. The swash plate 21 gives the plunger shoe assembly a reaction force perpendicular to the slope of the swash plate 21. The horizontal component force of the reaction force is balanced with the hydraulic pressure in the horizontal direction of the plunger assembly 24. The vertical component force of the reaction force makes the plunger slide. The shoe assembly 24 generates torque on the cylinder shaft 2 . The plunger shoe assembly 24 located on the return water side of the motor is forced to retract, and the water in the cylinder hole passes through the communication hole of the floating sleeve 25 and the floating plate 28, and the drainage waist groove 11.1 on the distribution plate 11, and flows from the motor to the main body. The water outlet hole 6.2 of the end cover 6 is discharged. The force of the plunger shoe assembly 24 on the drain side is the same as that of the plunger shoe assembly 24 on the water inlet side, but because the pressure of the water in and out is different, the torque to the cylinder shaft 2 is different, so the plunger Under the combined torque of the sliding shoe assembly 24 on the cylinder shaft 2, the cylinder shaft 2 drives the plunger sliding shoe assembly 24, the floating sleeve 25, and the floating plate 28 to rotate, outputting torque and rotational speed outward, thereby realizing the plunger 24.4 Continuous reciprocating motion in the cylinder bore.
本发明的所用摩擦副均直接采用水润滑和冷却,包括缸孔和柱塞,柱塞球头和滑靴球窝,滑靴底与斜盘,浮动盘和配流盘,缸体轴与前后滑动轴承,球铰与回程盘等。具体实现过程是:All friction pairs used in the present invention are directly lubricated and cooled by water, including cylinder bore and plunger, plunger ball head and shoe ball socket, shoe bottom and swash plate, floating plate and distribution plate, cylinder shaft and front and rear sliding bearings, Ball hinge and return plate, etc. The specific implementation process is:
缸体轴2的大孔和柱塞24.4之间有一定的间隙,靠此间隙实现密封。在吸水过程中,缸孔内是高压水,在缸孔和柱塞24.4密封间隙两端形成高低压力差,使得缸孔中的高压水通过密封间隙泄漏到壳体16内,此部分泄露水在间隙中的压力是依次减小的,有相当的承载能力,对于缸孔和柱塞24.4来说,起到了支承、润滑、冷却的作用。There is a certain gap between the big hole of the cylinder shaft 2 and the plunger 24.4, and the gap is realized by this gap. During the water absorption process, the cylinder bore is filled with high-pressure water, and a high-low pressure difference is formed at both ends of the seal gap between the cylinder bore and the plunger 24.4, so that the high-pressure water in the cylinder bore leaks into the housing 16 through the seal gap, and this part of the leaked water is in the gap The pressure decreases successively, and has a considerable bearing capacity. For the cylinder bore and the plunger 24.4, it plays the role of supporting, lubricating, and cooling.
缸孔中的高压水还通过柱塞中心孔24.42,柱塞球头中心孔24.41、滑靴中心孔24.21到达柱塞球头与滑靴球窝之间,起润滑作用;再通过滑靴中心孔24.21、滑靴底24.11到达滑靴底24.1与斜盘21构成摩擦副,形成静压支承,并起到润滑、冷却的作用。The high-pressure water in the cylinder hole also passes through the center hole 24.42 of the plunger, the center hole 24.41 of the plunger ball head, and the center hole 24.21 of the shoe to reach between the ball head of the plunger and the socket of the shoe for lubrication; and then passes through the center hole of the shoe 24.21, the shoe bottom 24.11 arrives at the shoe bottom 24.1 and the swash plate 21 to form a friction pair, form a static pressure bearing, and play the role of lubrication and cooling.
高压水通过大端盖6的进水孔6.1与壳体16相连通的小孔进入到壳体16内部的阻尼孔16.1中,并通过壳体16内置阀嘴17引入前滑动轴承19与壳体16之间,对前滑动轴承19形成静压支承,还起到了润滑、冷却的作用。除此之外,前滑动轴承19和缸体轴2之间均开有多条导水沟槽,将壳体16内的水引入其中,对摩擦副起到润滑和冷却的作用。The high-pressure water enters the damping hole 16.1 inside the casing 16 through the small hole connected to the water inlet hole 6.1 of the large end cover 6 and the casing 16, and is introduced into the front sliding bearing 19 and the casing through the built-in valve nozzle 17 of the casing 16. Between 16, front slide bearing 19 is formed hydrostatic bearing, also played the effect of lubrication, cooling. In addition, a plurality of water guiding grooves are formed between the front sliding bearing 19 and the cylinder shaft 2 to introduce the water in the housing 16 into them to lubricate and cool the friction pairs.
本装置的主要摩擦副均采用不锈钢材料和工程塑料,这种匹配具有耐腐蚀、耐磨损和自润滑的特性,可有效保证在水润滑条件下获得足够的可靠性和使用寿命。具体情况如下:The main friction pairs of this device are made of stainless steel and engineering plastics. This matching has the characteristics of corrosion resistance, wear resistance and self-lubrication, which can effectively ensure sufficient reliability and service life under water lubrication conditions. Details are as follows:
轴承副有两个:前滑动轴承19与缸体轴2,后滑动轴承30与缸体轴2,两个轴承均采用工程塑料,缸体轴2采用不锈钢材料。球铰副是中心球铰14与回程盘15,其中中心球铰14是不锈钢材料,回程盘15包含两部分,第一部分是不锈钢材料的基体,第二部分是在基体内注塑出一个工程塑料的球窝,它与中心球铰14配合构成球铰副。缸体轴2也包含两部分,第一部分是不锈钢材料的基体,第二部分是缸体基体的缸孔内注塑的工程塑料,它与不锈钢材料的柱塞24.4组成柱塞副。柱塞24.4分两部分,一部分是不锈钢材料的基体,第二部分是柱塞球头注塑的工程塑料,它与滑靴24.2球窝构成球窝副。滑靴底24.1为工程塑料,与不锈钢材料的斜盘21构成滑靴副。Bearing pair has two: front sliding bearing 19 and cylinder shaft 2, rear sliding bearing 30 and cylinder shaft 2, two bearings all adopt engineering plastics, and cylinder shaft 2 adopts stainless steel. The ball joint pair is the center ball joint 14 and the return disc 15, wherein the center ball joint 14 is made of stainless steel, and the return disc 15 consists of two parts, the first part is the matrix of stainless steel material, and the second part is an engineering plastic injection molded in the matrix. A ball socket, which cooperates with the central spherical hinge 14 to form a spherical hinge pair. Cylinder body axis 2 also comprises two parts, and the first part is the base body of stainless steel material, and the second part is the engineering plastics of injection molding in the cylinder hole of cylinder base body, and it forms plunger pair with the plunger 24.4 of stainless steel material. Plunger 24.4 is divided into two parts, and a part is the substrate of stainless steel material, and the second part is the engineering plastics of plunger ball head injection molding, and it forms ball-and-socket pair with slide shoe 24.2 ball-and-socket. Sliding shoe bottom 24.1 is engineering plastics, constitutes sliding shoe pair with the swash plate 21 of stainless steel material.
总之,本发明所用的主要摩擦副配对材料均为不锈钢材料与工程塑料,即保证了纯水液压轴向马达中零部件的耐腐蚀性、强度、韧性和刚度,又保证了各摩擦副的自润滑、耐磨损、减振等摩擦学特性,能够有效地避免在高速、重载、水润滑的情况下摩擦副的粘着磨损、腐蚀磨损和卡死等现象,有效提高了工作可靠性和使用寿命。In a word, the matching materials of the main friction pairs used in the present invention are stainless steel materials and engineering plastics, which not only ensure the corrosion resistance, strength, toughness and rigidity of the components in the pure water hydraulic axial motor, but also ensure the self-sufficiency of each friction pair. Lubrication, wear resistance, vibration reduction and other tribological properties can effectively avoid the phenomenon of adhesive wear, corrosion wear and seizure of the friction pair under the condition of high speed, heavy load and water lubrication, and effectively improve the working reliability and service life. life.
最后,还需要注意的是,以上列举的仅是本发明的若干个具体实施例。显然,本发明不限于以上实施,还可以有许多变形。本领域的技术人员能从本发明公开的内容直接导出或联想到的所有变形,均认为是本发明的保护范围。Finally, it should be noted that the above examples are only some specific embodiments of the present invention. Obviously, the present invention is not limited to the above implementations, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention are considered to be within the protection scope of the present invention.
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| CN103266984B (en) * | 2013-05-04 | 2016-01-20 | 北京工业大学 | A kind of water hydraulic piston motor plunger assembly structure and assembly method |
| CN103410655B (en) * | 2013-08-18 | 2016-04-13 | 北京工业大学 | A kind of flow distribution pair clearance magnetic force compensation-type water hydraulic motor |
| CN105298780A (en) * | 2014-07-24 | 2016-02-03 | 赵武敏 | Multi-piston runner fluid pump apparatus |
| CN105649968B (en) * | 2016-02-24 | 2017-09-22 | 湖北仁创科技有限公司 | A kind of water hydraulic axial plunger pump with pressure limiting overflow and relief arrangement |
| CN106246489A (en) * | 2016-08-29 | 2016-12-21 | 山东天瑞重工有限公司 | Desalinization high-pressure hydraulic pump |
| CN107387350B (en) * | 2017-09-01 | 2023-04-07 | 杭州力龙液压有限公司 | Plunger assembly for oblique plunger motor and oblique plunger motor |
| CN107489672B (en) * | 2017-09-21 | 2019-06-14 | 北京工业大学 | Low-speed and high-torque hydraulic motor with ball transmission |
| CN110067742B (en) * | 2018-09-21 | 2024-06-25 | 上海强田驱动技术有限公司 | Inner supporting slide plate pair and swash plate type plunger pump or motor comprising same |
| CN109455629B (en) * | 2018-12-03 | 2023-08-22 | 徐州工程学院 | A hydraulic hoist with a hydraulic motor integrated in the housing |
| CN110725783B (en) * | 2019-11-06 | 2022-04-12 | 四川航天烽火伺服控制技术有限公司 | Plunger pump and plunger piston shoe assembly thereof |
| CN111043028A (en) * | 2019-11-27 | 2020-04-21 | 合肥工业大学 | Anti-overturning ultrahigh pressure-resistant high-speed axial plunger pump/motor cylinder |
| CN111120238A (en) * | 2019-12-27 | 2020-05-08 | 中船重工重庆液压机电有限公司 | Floating transmission mechanism and micropump |
| CN113982818B (en) * | 2021-10-28 | 2023-06-09 | 杭州力龙液压有限公司 | Cylinder body valve plate assembly and engineering machinery |
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