CN102516007A - A process and device for processing hydrocarbons by utilizing liquefied gas - Google Patents
A process and device for processing hydrocarbons by utilizing liquefied gas Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种液化气深加工工艺,具体地说是一种利用液化气加工制烃的工艺及其装置,属于液化气加工制烃领域。 The invention relates to a liquefied gas deep processing technology, in particular to a technology and a device for processing hydrocarbons by utilizing liquefied gas, and belongs to the field of processing hydrocarbons by liquefied gas.
背景技术 Background technique
化工生产中所用液化气加工分离的方法有多种。目前,行业内普遍采用的主要有一种:先进行原料预处理,将液化石油气中的碳二碳三组分自脱丙烷塔顶采出,塔底混合碳四组分进入脱异丁烷塔,将异丁烷自脱异丁烷塔顶分离出去,塔底大于等于碳四的组分进入裂解反应系统进行裂解反应,得到的含丙烯等的低碳烃进入吸收稳定系统;吸收稳定系统内吸收塔、解吸塔、稳定塔三塔循环进行物料的分离,最后由稳定塔顶得到含丙烯质量分数15%的气分原料气、稳定塔底部分的芳烃及吸收塔顶的干气,干气进行芳构化反应后得到芳烃及燃料气,气分原料气经稳定塔回流泵后采出,送去气分装置或气分原料罐储存。 There are many methods for the processing and separation of liquefied gas used in chemical production. At present, there is mainly one kind commonly used in the industry: first pretreatment of raw materials, the C2C3 components in the liquefied petroleum gas are extracted from the top of the depropanizer, and the mixed C4 components at the bottom of the tower enter the deisobutanizer , the isobutane is separated from the top of the deisobutanization tower, and the components with carbon four or more at the bottom of the tower enter the cracking reaction system for cracking reaction, and the obtained low-carbon hydrocarbons including propylene enter the absorption stabilization system; Absorption tower, desorption tower, and stabilization tower are used to separate the materials in a cycle, and finally the raw gas containing 15% propylene mass fraction is obtained from the top of the stabilization tower, the aromatics at the bottom of the stabilization tower, and the dry gas at the top of the absorption tower. Aromatic hydrocarbons and fuel gas are obtained after the aromatization reaction, and the raw material gas for gas separation is recovered after passing through the reflux pump of the stabilization tower, and sent to the gas separation device or the gas separation raw material tank for storage.
此方法对设备及热能要求较高,尤其在脱异丁烷塔进行异丁烷的分离时,需要200层塔盘,全塔高度达到160米,塔顶温度要求不低于50℃,因而供热条件苛刻,能耗高,占总能耗的50%,装置运行不协调,异丁烷产品质量达不到要求;同时生产的气分原料气丙烯含量低,仅为15%,导致下游气分装置运行不稳定。同时,芳构化反应后的芳烃杂质含量高,产品市场竞争力弱,价格低。 This method has high requirements on equipment and heat energy, especially when separating isobutane in the de-isobutanizer tower, 200 layers of trays are needed, the height of the whole tower reaches 160 meters, and the temperature at the top of the tower is not lower than 50°C. The thermal conditions are harsh, the energy consumption is high, accounting for 50% of the total energy consumption, the operation of the device is uncoordinated, and the quality of the isobutane product cannot meet the requirements; at the same time, the content of propylene in the raw gas produced is low, only 15%, resulting in the downstream gas The sub-device is unstable. At the same time, the content of aromatic hydrocarbon impurities after the aromatization reaction is high, the product market competitiveness is weak, and the price is low.
发明内容 Contents of the invention
为了解决上述问题,本发明设计了一种利用液化气加工制烃的工艺及其装置,该工艺简单、易于操控、能耗低、产品质量高。 In order to solve the above problems, the present invention designs a process and device for processing hydrocarbons by utilizing liquefied gas. The process is simple, easy to operate, low in energy consumption, and high in product quality.
本发明的技术方案为: Technical scheme of the present invention is:
一种利用液化气加工制烃的工艺,包括裂解反应工序、吸收稳定工序、芳构化反应工序,还包括气分原料气提浓工序和芳烃提纯工序。 A process for producing hydrocarbons by using liquefied gas, including a cracking reaction process, an absorption stabilization process, an aromatization reaction process, a gas separation raw material gas concentration process and an aromatics purification process.
其中: in:
(1)裂解反应工序: (1) Cracking reaction process:
裂解原料罐的碳四原料液化气经原料泵输送至装置区,经过第一换热器、第二换热器与裂解反应产物进行换热,换热后的碳四原料再进入加热炉,进一步提温至500℃,提温后的气体从裂解反应器的顶部进入,进行裂解反应; The C4 raw material liquefied gas in the cracking raw material tank is transported to the device area through the raw material pump, and the first heat exchanger and the second heat exchanger exchange heat with the cracking reaction product. After the heat exchange, the C4 raw material enters the heating furnace, and further Raise the temperature to 500°C, and the heated gas enters from the top of the cracking reactor to carry out the cracking reaction;
裂解反应产物从裂解反应器的底部,依次经过第二换热器、第一换热器、热水换热器、裂解产物冷却器进行换热冷却,至温度降为40℃后,进入气液分离罐进行分离;分离得到的凝液用反应液体泵送入吸收塔,用于对压缩机送来的富气进行进一步吸收;分离得到的气体经富气压缩机进行压缩、冷却后,送至吸收塔进一步吸收。 The pyrolysis reaction product passes through the second heat exchanger, the first heat exchanger, the hot water heat exchanger, and the pyrolysis product cooler from the bottom of the pyrolysis reactor to conduct heat exchange and cooling, until the temperature drops to 40°C, it enters the gas-liquid Separation tank for separation; the separated condensate is pumped into the absorption tower with the reaction liquid to further absorb the rich gas sent by the compressor; the separated gas is compressed and cooled by the rich gas compressor, and then sent to The absorption tower absorbs further.
(2)吸收稳定工序: (2) Absorption stabilization process:
从上述工序(1)中经富气压缩机压缩后的气体,与来自吸收塔底部的吸收油和解吸塔顶部的解吸气一起依次经过气压机出口空冷器、气压机出口冷却器,冷却至40℃后进入气压机出口分液罐,使油、气分离; The gas compressed by the rich gas compressor in the above process (1), together with the absorption oil from the bottom of the absorption tower and the desorbed gas from the top of the desorption tower, passes through the air cooler at the outlet of the compressor and the cooler at the outlet of the compressor in sequence, and is cooled to After 40°C, it enters the liquid separation tank at the outlet of the air compressor to separate oil and gas;
自气压机出口分液罐的顶部析出富气并输送至吸收塔下部,在吸收塔内与从吸收塔上部进入的吸收剂逆流接触,经吸收后的贫气从吸收塔顶部进入干气分液罐,进行气液分离,液体汇入稳定塔回流,从干气分液罐顶部出来的干气送至芳构化反应器; The rich gas is precipitated from the top of the liquid separation tank at the outlet of the air compressor and transported to the lower part of the absorption tower, where it is countercurrently contacted with the absorbent entering from the upper part of the absorption tower, and the lean gas after absorption enters the dry gas liquid separation from the top of the absorption tower tank for gas-liquid separation, the liquid flows into the stabilization tower for reflux, and the dry gas from the top of the dry gas separator tank is sent to the aromatization reactor;
为了取走吸收塔内放出的热量,在吸收塔中部用吸收塔中段泵抽出中段循环回流的汽油,经吸收塔中段冷却器降温至20℃,再返回吸收塔; In order to take away the heat released in the absorption tower, use the middle section pump of the absorption tower to pump out the gasoline that circulates back in the middle section of the absorption tower, cool down to 20°C through the cooler in the middle section of the absorption tower, and then return to the absorption tower;
从气压机出口分液罐底部出来的凝液,经过解吸塔进料泵分成两路:一路直接进入解吸塔顶部,另一路经解吸塔进料换热器换热至70℃进入解吸塔上部; The condensate coming out of the bottom of the separatory tank at the outlet of the pneumatic compressor is divided into two paths through the feed pump of the desorption tower: one path directly enters the top of the desorption tower, and the other path passes through the feed heat exchanger of the desorption tower to 70°C and enters the upper part of the desorption tower;
解吸气自塔顶逸出,与富气压缩机的压缩富气汇合进入气压机出口空冷器;解吸汽油自解吸塔底用稳定塔进料泵抽出经稳定塔进料换热器与稳定塔底的稳定汽油换热至125℃后,进入稳定塔中部; The desorbed gas escapes from the top of the tower and merges with the compressed rich gas of the rich gas compressor to enter the air cooler at the outlet of the compressor; the desorbed gasoline is pumped out from the bottom of the desorbed tower by the feed pump of the stabilized tower, and passes through the feed heat exchanger of the stabilized tower and the stabilized tower After the stabilized gasoline at the bottom is heated to 125°C, it enters the middle of the stabilizer tower;
碳四及碳四以下的组分从稳定塔顶馏出,经过稳定塔顶空冷器、稳定塔顶冷凝器进入稳定塔顶回流罐,气分原料气从稳定塔顶回流罐的罐底通过稳定塔回流泵抽出后分为两路:一路作回流返回稳定塔顶部,另一路进入脱丙烷塔进料预热器; The components of carbon 4 and lower than carbon 4 are distilled from the top of the stable tower, and enter the top reflux tank of the stable tower through the air cooler at the top of the stable tower and the condenser at the top of the stable tower. After the tower reflux pump is drawn out, it is divided into two paths: one path returns to the top of the stabilization tower as reflux, and the other path enters the feed preheater of the depropanizer tower;
稳定塔的稳定汽油自塔底出来,依次经稳定塔进料换热器、解吸塔进料换热器、轻烃冷却器冷却至30℃后,分成两部分:一部分进入汽提塔进料换热器与汽提塔顶部回流采出的轻芳烃即产品汽油换热后进入汽提塔,另一部分经吸收油泵加压、吸收油冷却器冷却至20℃送至吸收塔顶部作吸收剂。 The stabilized gasoline in the stabilization tower comes out from the bottom of the tower, and after being cooled to 30°C by the feed heat exchanger of the stabilization tower, the feed heat exchanger of the desorption tower, and the light hydrocarbon cooler, it is divided into two parts: one part enters the feed exchange of the stripping tower The light aromatics produced by the heater and the top of the stripping tower, that is, the product gasoline, enter the stripping tower after heat exchange, and the other part is pressurized by the absorption oil pump and cooled to 20°C by the absorption oil cooler to be sent to the top of the absorption tower as an absorbent.
进一步地,解吸塔由塔底的解吸塔重沸器向塔内供热。 Further, in the desorption tower, heat is supplied to the tower from the reboiler of the desorption tower at the bottom of the tower.
进一步地,稳定塔由塔底的稳定塔重沸器向塔内供热。 Further, the stabilizing tower supplies heat to the tower from the stabilizing tower reboiler at the bottom of the tower.
(3)芳构化反应工序: (3) Aromatization reaction process:
从上述工序(2)中干气分液罐顶部出来的干气与干气循环机的燃料气汇合后分成两部分:一部分作为主线首先进入干气进料换热器,与芳构化反应后的气体进行换热,再到干气电加热器进一步加热到300℃后,从芳构化反应器顶部进入,与芳构化催化剂接触进行芳构化反应;另一部分为控制芳构化反应器内部温度,不经换热提温,直接自中部进入芳构化反应器进行芳构化反应; The dry gas coming out of the top of the dry gas liquid separation tank in the above process (2) is combined with the fuel gas of the dry gas cycler and then divided into two parts: one part as the main line first enters the dry gas feed heat exchanger, and after the aromatization reaction The gas is exchanged for heat, and then the dry gas electric heater is further heated to 300°C, then enters from the top of the aromatization reactor, and contacts with the aromatization catalyst to carry out the aromatization reaction; the other part is to control the aromatization reactor The internal temperature directly enters the aromatization reactor from the middle to carry out the aromatization reaction without heat exchange;
芳构化反应后的气体从芳构化反应器底部出来后进入干气进料换热器,与原料干气换热后,经过芳构化产物冷却器和芳构化产物深冷器降至20℃后,到芳构化产物气液分离罐进行气液分离,气相分为两部分:一部分进入加热炉作为燃料气,另一部分经干气循环机压缩后返回芳构化反应器;液相芳烃即粗汽油依靠芳构化反应系统与汽提塔系统的压差直接进入汽提塔进料换热器。 The gas after the aromatization reaction comes out from the bottom of the aromatization reactor and enters the dry gas feed heat exchanger. After heat exchange with the raw material dry gas, it passes through the aromatization product cooler and the aromatization product deep cooler After 20°C, go to the aromatization product gas-liquid separation tank for gas-liquid separation. The gas phase is divided into two parts: one part enters the heating furnace as fuel gas, and the other part is compressed by the dry gas cycle machine and returns to the aromatization reactor; the liquid phase Aromatics, that is, naphtha, directly enters the feed heat exchanger of the stripper depending on the pressure difference between the aromatization reaction system and the stripper system.
(4)气分原料气提浓工序 (4) Raw material gas enrichment process for gas separation
从上述工序(2)中的气分原料气从稳定塔顶回流罐的罐底经稳定塔回流泵一部分依靠稳定塔接脱丙烷塔的压差直接进入脱丙烷塔进料预热器提温后进入脱丙烷塔,进行碳三、碳四组分的分离; From the gas separation in the above process (2), the raw material gas enters the feed preheater of the depropanizer directly from the bottom of the stabilizer top reflux tank through the stabilizer reflux pump partly relying on the pressure difference between the stabilizer tower and the depropanizer. Enter the depropanizer to separate C3 and C4 components;
碳三馏分即气分原料气从脱丙烷塔顶部蒸出,经脱丙烷塔顶空冷器及冷凝器冷却后,进入脱丙烷塔顶回流罐,冷凝液由脱丙烷塔回流泵抽出后分为两部分:一部分用作为脱丙烷塔回流,另一部分作为气分原料送入气分装置或送至气分原料罐储存; The carbon three fraction, that is, the gas fraction, raw material gas is steamed from the top of the depropanizer tower, cooled by the air cooler and condenser at the top of the depropanizer tower, and then enters the reflux tank at the top of the depropanizer tower, and the condensate is drawn out by the reflux pump of the depropanizer tower and divided into two Part: one part is used as the reflux of the depropanizer, and the other part is sent to the gas separation device as the gas separation raw material or sent to the gas separation raw material tank for storage;
脱丙烷塔底出来的碳四组分依靠压差直接进入MTBE装置作为原料参加反应或送入碳四原料罐储存。 The carbon four components from the bottom of the depropanizer directly enter the MTBE unit as a raw material to participate in the reaction or are sent to the carbon four raw material tank for storage depending on the pressure difference.
进一步地,脱丙烷塔由塔底的脱丙烷塔重沸器向塔内供热,热源采用导热油。 Further, the depropanizer is supplied with heat from the reboiler of the depropanizer at the bottom of the tower, and the heat source is heat transfer oil.
(5)芳烃提纯工序 (5) Aromatics purification process
从上述工序(2)稳定塔的轻烃冷却器和(3)的芳构化产物气液分离罐中出来的芳烃经进料换热器即塔顶的产物冷却器与汽提塔顶部的气相换热后,从汽提塔中段进入汽提塔; The aromatics from the light hydrocarbon cooler of the stabilization tower in the above process (2) and the aromatization product gas-liquid separation tank in (3) pass through the feed heat exchanger, that is, the product cooler at the top of the tower and the gas phase at the top of the stripping tower. After heat exchange, enter the stripping tower from the middle section of the stripping tower;
进入汽提塔的芳烃与塔内原有的轻芳烃即产品汽油进行传质传热,分为重组分和轻组分; The aromatics entering the stripping tower perform mass transfer and heat transfer with the original light aromatics in the tower, which is the product gasoline, and are divided into heavy components and light components;
重组分下移至塔底,经汽提塔重沸器进一步加热,同时部分重组分经强制循环泵提压后采出送至重油罐储存; The heavy components move down to the bottom of the tower and are further heated by the reboiler of the stripping tower. At the same time, part of the heavy components are extracted and sent to the heavy oil tank for storage after being boosted by the forced circulation pump;
轻组分蒸发上升,并充分汽化,上升的轻组分从塔顶逸出至进料换热器后,经塔顶冷凝器进一步降温至30℃,后进入回流罐,经回流泵提压后分为两部分:一部分作为芳烃产品采出送至汽油罐储存,另一部分作为回流从塔顶进入汽提塔。 The light component evaporates and rises, and is fully vaporized. After the rising light component escapes from the top of the tower to the feed heat exchanger, it is further cooled to 30°C by the condenser on the top of the tower, and then enters the reflux tank, and is boosted by the reflux pump. It is divided into two parts: one part is extracted as aromatic products and sent to the gasoline tank for storage, and the other part enters the stripping tower from the top of the tower as reflux.
原料直接进入裂解反应系统进行反应,裂解反应后得到的低碳烃经吸收稳定系统处理后进入脱丙烷塔,原丙烯含量15%的气分原料气由脱丙烷塔塔顶采出;汽提塔对芳构化及稳定塔底所得到的芳烃进行轻重组分分离,得到组分较纯净的轻芳烃。经过吸收稳定系统后得到的低碳烃液化气进入脱丙烷塔,气分原料气自塔顶分离出来,丙烯含量达到50%。 The raw material directly enters the cracking reaction system for reaction, and the low-carbon hydrocarbons obtained after the cracking reaction are processed by the absorption stabilization system and then enter the depropanizer, and the raw material gas with the original propylene content of 15% is extracted from the top of the depropanizer; Separation of light and heavy components of aromatics obtained from aromatization and stabilization at the bottom of the tower to obtain light aromatics with relatively pure components. The low-carbon hydrocarbon liquefied gas obtained after the absorption and stabilization system enters the depropanizer, and the raw material gas is separated from the top of the tower, and the propylene content reaches 50%.
一种实现上述利用液化气加工制烃工艺的装置,包括裂解反应系统、吸收稳定系统、芳构化反应系统、气分原料气提浓系统、芳烃提纯系统。 A device for realizing the above process of processing hydrocarbons by using liquefied gas, including a cracking reaction system, an absorption stabilization system, an aromatization reaction system, a gas separation raw material gas concentration system, and an aromatics purification system.
其中, in,
所述的裂解反应系统,包括:原料泵、第一换热器、第二换热器、加热炉、裂解反应器、反应产物冷却器、热水换热器、气液分离罐、反应液体泵、富气压缩机、气压机出口空冷器、气压机出口冷却器、气压机出口分液罐; The cracking reaction system includes: a raw material pump, a first heat exchanger, a second heat exchanger, a heating furnace, a cracking reactor, a reaction product cooler, a hot water heat exchanger, a gas-liquid separation tank, and a reaction liquid pump , rich gas compressor, air cooler at the outlet of the air compressor, cooler at the outlet of the air compressor, liquid separation tank at the outlet of the air compressor;
原料泵出口与第一换热器壳程底部管口相连,第一换热器壳程顶部管口与第二换热器壳程底部管口相连,第二换热器壳程顶部管口分别与加热炉入口、裂解反应器的中部相连;加热炉出口与裂解反应器顶部相连; The outlet of the raw material pump is connected to the bottom nozzle of the shell side of the first heat exchanger, the top nozzle of the shell side of the first heat exchanger is connected to the bottom nozzle of the second heat exchanger shell side, and the top nozzle of the shell side of the second heat exchanger is respectively It is connected with the inlet of the heating furnace and the middle part of the cracking reactor; the outlet of the heating furnace is connected with the top of the cracking reactor;
裂解反应器的底部与第二换热器管程顶部管口相连,第二换热器管程底部管口与第一换热器管程顶部管口相连,第一换热器管程底部管口与热水换热器管程顶部管口相连,热水换热器管程底部管口与裂解产物冷却器壳程顶部管口相连,裂解产物冷却器壳程底部管口与气液分离罐顶部入口相连,气液分离罐底部出口与反应液体泵入口相连;反应液体泵出口与吸收塔上部相连;气液分离罐顶部气相出口与富气压缩机相连;富气压缩机、气压机出口空冷器、气压机出口冷却器、气压机出口分液罐依次相连;气压机出口分液罐顶部气相出口与吸收塔下部相连;气压机出口分液罐底部出口与解吸塔进料泵相连。 The bottom of the cracking reactor is connected to the top nozzle of the second heat exchanger tube side, the bottom nozzle of the second heat exchanger tube side is connected to the top nozzle of the first heat exchanger tube side, and the bottom tube of the first heat exchanger tube side The nozzle is connected to the top nozzle of the hot water heat exchanger tube side, the bottom nozzle of the hot water heat exchanger tube side is connected to the top nozzle of the cracked product cooler shell side, and the bottom nozzle of the cracked product cooler shell side is connected to the gas-liquid separation tank The top inlet is connected, the bottom outlet of the gas-liquid separation tank is connected to the inlet of the reaction liquid pump; the outlet of the reaction liquid pump is connected to the upper part of the absorption tower; the gas phase outlet on the top of the gas-liquid separation tank is connected to the rich gas compressor; the rich gas compressor and air compressor outlet are air-cooled The air compressor outlet cooler, the air compressor outlet liquid separation tank are connected in turn; the gas phase outlet at the top of the air compressor outlet liquid separation tank is connected with the lower part of the absorption tower; the air pressure machine outlet liquid separation tank bottom outlet is connected with the desorption tower feed pump.
所述的吸收稳定系统,包括:吸收塔、吸收塔中段泵、吸收塔中段冷却器、吸收塔底油泵、解吸塔、解吸塔进料泵、解吸塔进料换热器、解吸塔重沸器、稳定塔、稳定塔进料泵、稳定塔进料换热器、稳定塔重沸器、稳定塔顶空冷器、稳定塔顶冷却器、稳定塔顶回流罐、稳定塔回流泵、轻烃冷却器、吸收油泵、吸收油冷却器、干气分液罐; The absorption stabilization system includes: absorption tower, absorption tower mid-section pump, absorption tower mid-section cooler, absorption tower bottom oil pump, desorption tower, desorption tower feed pump, desorption tower feed heat exchanger, desorption tower reboiler , Stabilizing Tower, Stabilizing Tower Feed Pump, Stabilizing Tower Feed Heat Exchanger, Stabilizing Tower Reboiler, Stabilizing Tower Top Air Cooler, Stabilizing Tower Top Cooler, Stabilizing Tower Top Reflux Tank, Stabilizing Tower Reflux Pump, Light Hydrocarbon Cooling device, absorption oil pump, absorption oil cooler, dry gas separator tank;
吸收塔的底部经吸收塔底油泵与气压机出口空冷器入口相连,吸收塔的顶部与干气分液罐相连;干气分液罐的顶部与干气进料换热器壳程底部管口相连;干气分液罐的底部与稳定塔回流泵入口相连;稳定塔回流泵的出口分别与稳定塔上部及脱丙烷塔进料预热器管程底部管口相连; The bottom of the absorption tower is connected to the inlet of the air cooler at the outlet of the air compressor through the oil pump at the bottom of the absorption tower, and the top of the absorption tower is connected to the dry gas liquid separation tank; the top of the dry gas liquid separation tank is connected to the bottom nozzle of the shell side of the dry gas feed heat exchanger connected; the bottom of the dry gas separator tank is connected to the inlet of the stabilizer reflux pump; the outlet of the stabilizer reflux pump is respectively connected to the upper part of the stabilizer tower and the bottom nozzle of the feed preheater tube side of the depropanizer;
在吸收塔中部依次并联吸收塔中段泵和吸收塔中段冷却器; In the middle of the absorption tower, the pump in the middle of the absorption tower and the cooler in the middle of the absorption tower are sequentially connected in parallel;
解吸塔进料泵与解吸塔的顶部相连,解吸塔进料泵还经解吸塔进料换热器与解吸塔的上部相连; The desorption tower feed pump is connected to the top of the desorption tower, and the desorption tower feed pump is also connected to the upper part of the desorption tower through the desorption tower feed heat exchanger;
解吸塔与富气压缩机均与气压机出口空冷器相连;解吸塔的底部依次通过稳定塔进料泵、稳定塔进料换热器与稳定塔的中部相连; Both the desorption tower and the rich gas compressor are connected to the outlet air cooler of the compressor; the bottom of the desorption tower is connected to the middle of the stabilization tower through the feed pump of the stabilization tower and the feed heat exchanger of the stabilization tower;
稳定塔的顶部、稳定塔顶空冷器、稳定塔冷凝器、稳定塔顶回流罐依次相连;稳定塔顶回流罐的罐底通过稳定塔顶回流泵分别与稳定塔的顶部以及脱丙烷塔进料预热器相连; The top of the stabilizing tower, the air cooler at the top of the stabilizing tower, the condenser of the stabilizing tower, and the reflux tank at the top of the stabilizing tower are connected in sequence; connected to the preheater;
稳定塔的塔底、稳定塔进料换热器、解吸塔进料换热器、轻烃冷却器依次相连;轻烃冷却器与汽提塔进料换热器相连,轻烃冷却器还依次经吸收油泵、吸收油冷却器与吸收塔的顶部相连。 The bottom of the stabilization tower, the feed heat exchanger of the stabilization tower, the feed heat exchanger of the desorption tower, and the light hydrocarbon cooler are connected in sequence; the light hydrocarbon cooler is connected with the feed heat exchanger of the stripping tower, and the light hydrocarbon cooler is also connected in sequence It is connected to the top of the absorption tower through the absorption oil pump and the absorption oil cooler.
进一步地,所述的解吸塔在塔底设有解吸塔重沸器。 Further, the desorption tower is provided with a desorption tower reboiler at the bottom of the tower.
进一步地,所述的稳定塔在塔底设有稳定塔重沸器。 Further, the stable tower is provided with a stable tower reboiler at the bottom of the tower.
所述的芳构化反应系统,包括:干气进料换热器、干气电加热器、芳构化反应器、芳构化产物冷却器、芳构化产物深冷器、芳构化产物气液分离罐、干气循环机; The aromatization reaction system includes: dry gas feed heat exchanger, dry gas electric heater, aromatization reactor, aromatization product cooler, aromatization product deep cooler, aromatization product Gas-liquid separation tank, dry gas cycle machine;
干气进料换热器壳程顶部管口经干气电加热器与芳构化反应器的顶部依次相连;干气进料换热器管程顶部管口还与芳构化反应器的底部相连;干气进料换热器管程底部、芳构化产物冷却器芳构化产物深冷器、芳构化产物气液分离罐依次相连;干气分液罐的顶部分别与干气循环机和芳构化反应器的中部相连; The top nozzle of the shell side of the dry gas feed heat exchanger is connected to the top of the aromatization reactor in turn through the dry gas electric heater; the top nozzle of the tube side of the dry gas feed heat exchanger is also connected to the bottom of the aromatization reactor connected; the bottom of the dry gas feed heat exchanger, the aromatized product cooler, the aromatized product deep cooler, and the aromatized product gas-liquid separation tank are connected in sequence; the top of the dry gas liquid separation tank is connected with the dry gas circulation The machine is connected to the middle part of the aromatization reactor;
芳构化产物气液分离罐顶部与加热炉相连,芳构化产物气液分离罐还依次经干气循环机、干气进料换热器、干气电加热器与芳构化反应器依次相连。 The top of the aromatization product gas-liquid separation tank is connected to the heating furnace, and the aromatization product gas-liquid separation tank also passes through the dry gas cycler, dry gas feed heat exchanger, dry gas electric heater and aromatization reactor in sequence connected.
所述的气分原料气提浓系统,包括:脱丙烷塔进料预热器、脱丙烷塔、脱丙烷塔重沸器、脱丙烷塔顶空冷器、脱丙烷塔顶冷凝器、脱丙烷塔项回流罐、脱丙烷塔回流泵; The gas separation raw material gas concentration system includes: a depropanizer feed preheater, a depropanizer, a depropanizer reboiler, a depropanizer top air cooler, a depropanizer top condenser, a depropanizer Item reflux tank, depropanizer reflux pump;
稳定塔顶回流罐的罐底经稳定塔回流泵与脱丙烷塔进料预热器、脱丙烷塔依次相连; The tank bottom of the stabilizer top reflux tank is connected to the feed preheater of the depropanizer and the depropanizer in sequence through the stabilizer reflux pump;
脱丙烷塔的顶部与脱丙烷塔顶空冷器、脱丙烷塔顶冷凝器、脱丙烷塔顶回流罐、脱丙烷塔顶回流泵依次相连,并形成回路;脱丙烷塔顶回流泵还与气分装置相连。 The top of the depropanizer tower is connected with the depropanizer overhead air cooler, depropanizer overhead condenser, depropanizer overhead reflux tank, and depropanizer overhead reflux pump in order to form a loop; the depropanizer overhead reflux pump is also connected to the gas The device is connected.
进一步地,所述的脱丙烷塔由塔底的脱丙烷塔重沸器向塔内供热,热源采用导热油。 Further, in the depropanizer, the reboiler of the depropanizer at the bottom of the tower supplies heat to the inside of the tower, and the heat source is heat transfer oil.
所述的轻烃提纯系统,包括:进料换热器、电加热器、汽提塔、汽提塔重沸器、汽提塔顶冷凝器、汽提塔顶回流罐、汽提塔回流泵、强制循环泵; The light hydrocarbon purification system includes: feed heat exchanger, electric heater, stripper, stripper reboiler, stripper top condenser, stripper top reflux tank, stripper reflux pump , forced circulation pump;
汽提塔进料换热器与汽提塔相连;强制循环泵和重油罐相连; The stripper feed heat exchanger is connected to the stripper; the forced circulation pump is connected to the heavy oil tank;
汽提塔塔顶与汽提塔进料换热器、汽提塔顶冷凝器、汽提塔顶回流罐、汽提塔回流泵依次相连并形成回路;汽提塔回流泵还与汽油罐相连。 The top of the stripper is connected with the feed heat exchanger of the stripper, the condenser at the top of the stripper, the reflux tank of the stripper, and the reflux pump of the stripper in order to form a loop; the reflux pump of the stripper is also connected with the gasoline tank .
进一步地,所述的汽提塔在塔底设有汽提塔重沸器。 Further, the stripping tower is provided with a stripping tower reboiler at the bottom of the tower.
与现有的制烃工艺相比较,本发明去除了脱异丁烷塔及其附属配套设备,对原料不再进行预处理,直接进入裂解反应系统进行反应,反应后的低碳烃经吸收稳定系统处理后进入脱丙烷塔,进行气分原料气提浓,使重量含量≥15%的丙烯气分原料气由脱丙烷塔塔顶采出;通过芳烃提纯工序中的汽提塔对芳构化及稳定塔底所得到的芳烃进行轻重组分分离,进一步的提浓,从而得到组分较纯净的轻芳烃,丙烯含量达到重量分数为50%。 Compared with the existing hydrocarbon production process, the present invention removes the deisobutanizer and its auxiliary equipment, does not pretreat the raw materials, and directly enters the cracking reaction system for reaction, and the low-carbon hydrocarbons after the reaction are absorbed and stabilized After the system is processed, it enters the depropanizer tower to concentrate the raw material gas, so that the propylene gas with a weight content of ≥15% is extracted from the top of the depropanizer tower; the aromatization is carried out through the stripping tower in the aromatics purification process The aromatics obtained at the bottom of the stable tower are separated from light and heavy components, and further enriched, so as to obtain light aromatics with relatively pure components, and the content of propylene reaches 50% by weight.
本发明的优点在于: The advantages of the present invention are:
(1)能耗低:采用现有的脱异丁烷塔工艺时,处理每吨原料碳四消耗标煤175kg,采用本发明的工艺后,脱异丁烷塔停止运行,处理每吨碳四原料耗标煤90kg,节约能耗48.5%; (1) Low energy consumption: when using the existing de-isobutanizer process, 175kg of standard coal is consumed per ton of raw material C4. Raw materials consume 90kg of standard coal, saving energy consumption by 48.5%;
(2)气分原料气丙烯含量高,质量分数含量由原来的15%提高到50%; (2) The propylene content of the raw material gas is high, and the mass fraction content is increased from the original 15% to 50%;
(3)对设备及热能要求低,容易实现,装置流程简单,易于操控,运行平稳。 (3) Low requirements on equipment and heat energy, easy to realize, simple installation process, easy to control, and stable operation.
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
附图说明 Description of drawings
图1为本发明实施例液化气加工制烃装置的设备连接示意图; Fig. 1 is a schematic diagram of equipment connection of a liquefied gas processing and hydrocarbon production device according to an embodiment of the present invention;
图中:1-原料泵、2-第一换热器、3-第二换热器、4-加热炉、5-裂解反应器、6-反应产物冷却器、7-热水换热器、8-气液分离罐、9-反应液体泵、10-富气压缩机、11-气压机出口空冷器、12-气压机出口冷却器、13-气压机出口分液罐、14-吸收塔、15-吸收塔中段泵、16-吸收塔中段冷却器、17-吸收塔底油泵、18-解吸塔、19-解吸塔进料泵、20-解吸塔进料换热器、21-解吸塔重沸器、22-稳定塔、23-稳定塔进料泵、24-稳定塔进料换热器、25-稳定塔重沸器、26-稳定塔顶空冷器、27-稳定塔顶冷凝器、28-稳定塔顶回流罐、29-稳定塔回流泵、30-轻烃冷却器、31-吸收油泵、32-吸收油冷却器、33-干气分液罐、34-干气进料换热器、35-干气电加热器、36-芳构化反应器、37-芳构化产物冷却器、38-芳构化产物深冷器、39-芳构化产物气液分离罐、40-干气循环机、41-脱丙烷塔进料预热器、42-脱丙烷塔、43-脱丙烷塔重沸器、44-脱丙烷塔顶空冷器、45-脱丙烷塔顶冷凝器、46-脱丙烷塔项回流罐、47-脱丙烷塔回流泵、48-汽提塔进料换热器、49-电加热器、50-汽提塔、51-汽提塔重沸器、52-汽提塔顶冷凝器、53-汽提塔顶回流罐、54-汽提塔回流泵、55-强制循环泵。 In the figure: 1-raw material pump, 2-first heat exchanger, 3-second heat exchanger, 4-heating furnace, 5-cracking reactor, 6-reaction product cooler, 7-hot water heat exchanger, 8-gas-liquid separation tank, 9-reactive liquid pump, 10-rich gas compressor, 11-air cooler at the outlet of the air compressor, 12-cooler at the outlet of the air compressor, 13-liquid separation tank at the outlet of the air compressor, 14-absorption tower, 15-Absorption tower mid-section pump, 16-Absorption tower mid-section cooler, 17-Absorption tower bottom oil pump, 18-Desorption tower, 19-Desorption tower feed pump, 20-Desorption tower feed heat exchanger, 21-Desorption tower weight Boiler, 22-stabilized tower, 23-stabilized tower feed pump, 24-stabilized tower feed heat exchanger, 25-stabilized tower reboiler, 26-stabilized tower top air cooler, 27-stabilized tower top condenser, 28-stabilizing tower top reflux tank, 29-stabilizing tower reflux pump, 30-light hydrocarbon cooler, 31-absorbing oil pump, 32-absorbing oil cooler, 33-dry gas liquid separation tank, 34-dry gas feed heat exchange Device, 35-Dry gas electric heater, 36-Aromatization reactor, 37-Aromatization product cooler, 38-Aromatization product cryogenic cooler, 39-Aromatization product gas-liquid separation tank, 40- Dry gas cycler, 41-depropanizer feed preheater, 42-depropanizer, 43-depropanizer reboiler, 44-depropanizer overhead air cooler, 45-depropanizer overhead condenser, 46 - Depropanizer reflux tank, 47- Depropanizer reflux pump, 48- Stripper feed heat exchanger, 49- Electric heater, 50- Stripper, 51- Stripper reboiler, 52- Stripping tower top condenser, 53-stripping tower top reflux tank, 54-stripping tower reflux pump, 55-forced circulation pump.
具体实施方式 Detailed ways
实施例1Example 1
一种利用液化气加工制烃的工艺,包括以下工序: A process for producing hydrocarbons by utilizing liquefied gas, including the following steps:
(1)裂解反应工序: (1) Cracking reaction process:
裂解原料罐的碳四原料经原料泵输送至装置区,经过第一换热器、第二换热器与裂解反应产物进行换热,换热后的碳四原料再进入加热炉,进一步提温至500℃,提温后的气体从裂解反应器的顶部进入,进行裂解反应; The C4 raw material in the cracking raw material tank is transported to the device area by the raw material pump, and exchanges heat with the pyrolysis reaction product through the first heat exchanger and the second heat exchanger. After the heat exchange, the C4 raw material enters the heating furnace to further raise the temperature To 500°C, the heated gas enters from the top of the cracking reactor to carry out the cracking reaction;
裂解反应产物从裂解反应器的底部,依次经过第二换热器、第一换热器、热水换热器、裂解产物冷却器(即反应冷凝器)进行换热冷却,至温度降为40℃后,进入气液分离罐进行分离(裂解反应产物在第二换热器和第一换热器与碳四原料进行热交换;与热水及循环水分别在热水换热器及裂解产物冷却器进行换热);分离得到的凝液用反应液体泵送入吸收塔,用于对压缩机送来的富气进行进一步吸收;分离得到的气体经富气压缩机进行压缩、冷却后,送至吸收塔进一步吸收; From the bottom of the cracking reactor, the cracking reaction product passes through the second heat exchanger, the first heat exchanger, the hot water heat exchanger, and the cracking product cooler (reaction condenser) for heat exchange and cooling until the temperature drops to 40 After ℃, it enters the gas-liquid separation tank for separation (the cracking reaction product conducts heat exchange with the C4 raw material in the second heat exchanger and the first heat exchanger; it is separated from the hot water and circulating water in the hot water heat exchanger and the cracking product respectively. Cooler for heat exchange); the separated condensate is pumped into the absorption tower with the reaction liquid to further absorb the rich gas sent by the compressor; the separated gas is compressed and cooled by the rich gas compressor, Sent to the absorption tower for further absorption;
(2)吸收稳定工序: (2) Absorption stabilization process:
从上述工序(1)中经富气压缩机压缩后的气体,与来自吸收塔底部的吸收油和解吸塔顶部的解吸气一起依次经过气压机出口空冷器、气压机出口冷却器,冷却至40℃后进入气压机出口分液罐,使油、气分离; The gas compressed by the rich gas compressor in the above process (1), together with the absorption oil from the bottom of the absorption tower and the desorbed gas from the top of the desorption tower, passes through the air cooler at the outlet of the compressor and the cooler at the outlet of the compressor in sequence, and is cooled to After 40°C, it enters the liquid separation tank at the outlet of the air compressor to separate oil and gas;
自气压机出口分液罐的顶部析出富气并输送至吸收塔下部,在吸收塔内与从吸收塔上部进入的吸收剂(如稳定汽油)逆流接触,经吸收后的贫气从吸收塔顶部进入干气分液罐,进行气液分离,液体汇入稳定塔回流,从干气分液罐顶部出来的干气送至芳构化反应器; The rich gas is precipitated from the top of the liquid separation tank at the outlet of the air press and transported to the lower part of the absorption tower. In the absorption tower, it is countercurrently contacted with the absorbent (such as stable gasoline) that enters from the upper part of the absorption tower. The absorbed lean gas flows from the top of the absorption tower Enter the dry gas liquid separation tank for gas-liquid separation, the liquid flows into the stabilization tower for reflux, and the dry gas from the top of the dry gas liquid separation tank is sent to the aromatization reactor;
为了取走吸收塔内放出的热量,在吸收塔中部用吸收塔中段泵抽出中段循环回流的汽油,经吸收塔中段冷却器降温至20℃,再返回吸收塔; In order to take away the heat released in the absorption tower, use the middle section pump of the absorption tower to pump out the gasoline that circulates back in the middle section of the absorption tower, cool down to 20°C through the cooler in the middle section of the absorption tower, and then return to the absorption tower;
从气压机出口分液罐底部出来的凝液,经过解吸塔进料泵分成两路:一路直接进入解吸塔顶部,另一路经解吸塔进料换热器换热至70℃进入解吸塔上部; The condensate coming out of the bottom of the separatory tank at the outlet of the pneumatic compressor is divided into two paths through the feed pump of the desorption tower: one path directly enters the top of the desorption tower, and the other path passes through the feed heat exchanger of the desorption tower to 70°C and enters the upper part of the desorption tower;
解吸塔由塔底的解吸塔重沸器向塔内供热;解吸气自塔顶逸出,与富气压缩机的压缩富气汇合进入气压机出口空冷器;解吸汽油自解吸塔底用稳定塔进料泵抽出经稳定塔进料换热器与稳定塔底的稳定汽油换热至125℃后,进入稳定塔中部; The desorption tower is supplied with heat by the desorption tower reboiler at the bottom of the tower; the desorption gas escapes from the top of the tower, and merges with the compressed rich gas of the rich gas compressor into the air cooler at the outlet of the compressor; the desorption gasoline is used for self-desorption at the bottom of the desorption tower The feed pump of the stabilizing tower pumps out the stabilized gasoline through the feed heat exchanger of the stabilizing tower and the stable gasoline at the bottom of the stabilizing tower to 125°C, and then enters the middle of the stabilizing tower;
稳定塔由塔底的稳定塔重沸器向塔内供热;碳四及碳四以下的组分从稳定塔顶馏出,经过稳定塔顶空冷器、稳定塔顶冷凝器进入稳定塔顶回流罐,气分原料气从稳定塔顶回流罐的罐底通过稳定塔回流泵抽出后分为两路:一路作回流返回稳定塔顶部,另一路进入脱丙烷塔进料预热器; The stabilizing tower is supplied with heat by the stabilizing tower reboiler at the bottom of the tower; the components with carbon four and below are distilled from the top of the stabilizing tower, and enter the stabilizing tower overhead reflux through the stabilizing tower top air cooler and the stabilizing tower top condenser Tank, gas separation Raw gas is drawn from the tank bottom of the stabilizing tower reflux tank through the stabilizing tower reflux pump and divided into two paths: one path returns to the top of the stabilizing tower, and the other path enters the feed preheater of the depropanizer;
稳定塔的稳定汽油自塔底出来,依次经稳定塔进料换热器、解吸塔进料换热器、轻烃冷却器冷却至30℃后,分成两部分:一部分进入汽提塔进料换热器(即塔顶产物冷却器)与汽提塔顶部回流采出的轻芳烃即产品汽油换热后进入汽提塔,另一部分经吸收油泵加压、吸收油冷却器冷却至20℃送至吸收塔顶部作吸收剂; The stabilized gasoline in the stabilization tower comes out from the bottom of the tower, and after being cooled to 30°C by the feed heat exchanger of the stabilization tower, the feed heat exchanger of the desorption tower, and the light hydrocarbon cooler, it is divided into two parts: one part enters the feed exchange of the stripping tower The heat exchanger (that is, the overhead product cooler) exchanges heat with the light aromatics produced by the reflux at the top of the stripper, that is, the product gasoline, and then enters the stripper, and the other part is pressurized by the absorption oil pump and cooled to 20°C by the absorption oil cooler. The top of the absorption tower is used as absorbent;
(3)芳构化反应工序: (3) Aromatization reaction process:
从上述工序(2)中干气分液罐顶部出来的干气与干气循环机(螺杆压缩机)的燃料气汇合后分成两部分:一部分作为主线首先进入干气进料换热器,与芳构化反应后的气体进行换热,再到干气电加热器进一步加热到300℃后,从芳构化反应器顶部进入,与芳构化催化剂接触进行芳构化反应;另一部分为控制芳构化反应器内部温度,不经换热提温,直接自中部进入芳构化反应器进行芳构化反应; The dry gas from the top of the dry gas liquid separation tank in the above process (2) is combined with the fuel gas of the dry gas cycler (screw compressor) and then divided into two parts: one part enters the dry gas feed heat exchanger as the main line first, and the other part enters the dry gas feed heat exchanger as the main line, and The gas after the aromatization reaction is exchanged for heat, and then heated to 300°C by the dry gas electric heater, enters from the top of the aromatization reactor, and contacts with the aromatization catalyst for aromatization reaction; the other part is the control The internal temperature of the aromatization reactor directly enters the aromatization reactor from the middle to carry out the aromatization reaction without heat exchange;
芳构化反应后的气体从芳构化反应器底部出来后进入干气进料换热器,与原料干气换热后,经过芳构化产物冷却器和芳构化产物深冷器降至20℃后,到芳构化产物气液分离罐进行气液分离,气相分为两部分:一部分进入加热炉作为燃料气,另一部分经干气循环机压缩后返回芳构化反应器;液相芳烃即粗汽油依靠芳构化反应系统与汽提塔系统的压差直接进入汽提塔进料换热器; The gas after the aromatization reaction comes out from the bottom of the aromatization reactor and enters the dry gas feed heat exchanger. After heat exchange with the raw material dry gas, it passes through the aromatization product cooler and the aromatization product deep cooler After 20°C, go to the aromatization product gas-liquid separation tank for gas-liquid separation. The gas phase is divided into two parts: one part enters the heating furnace as fuel gas, and the other part is compressed by the dry gas cycle machine and returns to the aromatization reactor; the liquid phase Aromatics, that is, naphtha, directly enters the feed heat exchanger of the stripper depending on the pressure difference between the aromatization reaction system and the stripper system;
(4)气分原料气提浓工序 (4) Raw material gas enrichment process for gas separation
从上述工序(2)中的气分原料气从稳定塔顶回流罐的罐底经稳定塔回流泵一部分依靠稳定塔接脱丙烷塔的压差直接进入脱丙烷塔进料预热器提温后进入脱丙烷塔,进行碳三、碳四组分的分离; From the gas separation in the above process (2), the raw material gas enters the feed preheater of the depropanizer directly from the bottom of the stabilizer top reflux tank through the stabilizer reflux pump partly relying on the pressure difference between the stabilizer tower and the depropanizer. Enter the depropanizer to separate C3 and C4 components;
碳三馏分即气分原料气从脱丙烷塔顶部蒸出,经脱丙烷塔顶空冷器及冷凝器冷却后,进入脱丙烷塔顶回流罐,冷凝液由脱丙烷塔回流泵抽出后分为两部分:一部分用作为脱丙烷塔回流,另一部分作为气分原料送入气分装置或送至气分原料罐储存; The carbon three fraction, that is, the gas fraction, raw material gas is steamed from the top of the depropanizer tower, cooled by the air cooler and condenser at the top of the depropanizer tower, and then enters the reflux tank at the top of the depropanizer tower, and the condensate is drawn out by the reflux pump of the depropanizer tower and divided into two Part: one part is used as the reflux of the depropanizer, and the other part is sent to the gas separation device as the gas separation raw material or sent to the gas separation raw material tank for storage;
脱丙烷塔底出来的碳四组分依靠压差直接进入MTBE(甲基叔丁基醚)装置作为原料参加反应或送入碳四原料罐储存; The C4 component from the bottom of the depropanizer directly enters the MTBE (methyl tert-butyl ether) device as a raw material to participate in the reaction or is sent to the C4 raw material tank for storage by virtue of the pressure difference;
脱丙烷塔由塔底的脱丙烷塔重沸器向塔内供热,热源采用导热油 The depropanizer is supplied with heat by the reboiler of the depropanizer at the bottom of the tower, and the heat source is heat transfer oil
(5)芳烃提纯工序 (5) Aromatics purification process
从上述工序(2)稳定塔的轻烃冷却器和(3)的芳构化产物气液分离罐中出来的芳烃经进料换热器即塔顶的产物冷却器与汽提塔顶部的气相换热后,从汽提塔中段进入汽提塔; The aromatics from the light hydrocarbon cooler of the stabilization tower in the above process (2) and the aromatization product gas-liquid separation tank in (3) pass through the feed heat exchanger, that is, the product cooler at the top of the tower and the gas phase at the top of the stripping tower. After heat exchange, enter the stripping tower from the middle section of the stripping tower;
进入汽提塔的芳烃与塔内原有的轻芳烃即产品汽油进行传质传热,分为重组分和轻组分; The aromatics entering the stripping tower perform mass transfer and heat transfer with the original light aromatics in the tower, which is the product gasoline, and are divided into heavy components and light components;
重组分下移至塔底,经汽提塔重沸器进一步加热,同时部分重组分经强制循环泵提压后采出送至重油罐储存; The heavy components move down to the bottom of the tower and are further heated by the reboiler of the stripping tower. At the same time, part of the heavy components are extracted and sent to the heavy oil tank for storage after being boosted by the forced circulation pump;
轻组分蒸发上升,并充分汽化,上升的轻组分从塔顶逸出至进料换热器后,经塔顶冷凝器进一步降温至30℃,后进入回流罐,经回流泵提压后分为两部分:一部分作为芳烃产品采出送至汽油罐储存,另一部分作为回流从塔顶进入汽提塔。 The light component evaporates and rises, and is fully vaporized. After the rising light component escapes from the top of the tower to the feed heat exchanger, it is further cooled to 30°C by the condenser on the top of the tower, and then enters the reflux tank, and is boosted by the reflux pump. It is divided into two parts: one part is extracted as aromatic products and sent to the gasoline tank for storage, and the other part enters the stripping tower from the top of the tower as reflux.
结果:处理每吨碳四原料耗标煤90kg,节约能耗48.5%;气分原料气丙烯含量提高到质量分数50%。 Results: 90kg of standard coal was consumed per ton of C4 raw material, saving energy consumption by 48.5%; the content of propylene in the raw material gas was increased to 50% by mass fraction.
实施例2Example 2
如图1所示,一种实现实施例1所述的利用液化气加工制烃工艺的装置,包括裂解反应系统、吸收稳定系统、芳构化反应系统、气分原料气提浓系统、芳烃提纯系统。 As shown in Figure 1, a device for realizing the process of utilizing liquefied gas to process hydrocarbons as described in Example 1, including a cracking reaction system, an absorption stabilization system, an aromatization reaction system, a gas separation raw material gas concentration system, and aromatics purification system. the
所述的裂解反应系统,包括:原料泵1、第一换热器2、第二换热器3、加热炉4、裂解反应器5、反应产物冷却器6、热水换热器7、气液分离罐8、反应液体泵9、富气压缩机10、气压机出口空冷器11、气压机出口冷却器12、气压机出口分液罐13; The cracking reaction system includes: raw material pump 1, first heat exchanger 2, second heat exchanger 3, heating furnace 4, cracking reactor 5, reaction product cooler 6, hot water heat exchanger 7, gas Liquid separation tank 8, reaction liquid pump 9, rich gas compressor 10, air compressor outlet air cooler 11, air compressor outlet cooler 12, air compressor outlet liquid separation tank 13;
原料泵1出口与第一换热器2壳程底部管口相连,第一换热器2壳程顶部管口与第二换热器3壳程底部管口相连,第二换热器3壳程顶部管口分别与加热炉4入口、裂解反应器5的中部相连;加热炉4出口与裂解反应器5顶部相连; The outlet of raw material pump 1 is connected to the bottom nozzle of the shell side of the first heat exchanger 2, the top nozzle of the shell side of the first heat exchanger 2 is connected to the bottom nozzle of the shell side of the second heat exchanger 3, and the shell side of the second heat exchanger 3 The nozzle at the top of the process is connected to the middle part of the heating furnace 4 inlet and the cracking reactor 5 respectively; the heating furnace 4 outlet is connected to the top of the cracking reactor 5;
裂解反应器5的底部与第二换热器3管程顶部管口相连,第二换热器3管程底部管口与第一换热器2管程顶部管口相连,第一换热器2管程底部管口与热水换热器7管程顶部管口相连,热水换热器7管程底部管口与裂解产物冷却器6壳程顶部管口相连,裂解产物冷却器6壳程底部管口与气液分离罐8顶部入口相连,气液分离罐8底部出口与反应液体泵9入口相连;反应液体泵9出口与吸收塔14上部相连;气液分离罐8顶部气相出口与富气压缩机10相连;富气压缩机10、气压机出口空冷器11、气压机出口冷却器12、气压机出口分液罐13依次相连;气压机出口分液罐13顶部气相出口与吸收塔14下部相连;气压机出口分液罐13底部出口与解吸塔进料泵19相连。 The bottom of the cracking reactor 5 is connected to the top nozzle of the second heat exchanger 3 tubes, the bottom nozzle of the second heat exchanger 3 tubes is connected to the top nozzle of the first heat exchanger 2 tubes, and the first heat exchanger The bottom nozzle of the 2 tube side is connected with the top nozzle of the hot water heat exchanger 7 tube side, the bottom nozzle of the hot water heat exchanger 7 tube side is connected with the top nozzle of the pyrolysis product cooler 6 shell side, and the pyrolysis product cooler 6 shell The nozzle at the bottom of the process is connected to the inlet of the top of the gas-liquid separation tank 8, and the outlet of the bottom of the gas-liquid separation tank 8 is connected to the inlet of the reaction liquid pump 9; the outlet of the reaction liquid pump 9 is connected to the upper part of the absorption tower 14; The rich gas compressor 10 is connected; the rich gas compressor 10, the air cooler 11 at the outlet of the air compressor, the cooler 12 at the outlet of the air compressor, and the liquid separator tank 13 at the outlet of the air compressor are connected in sequence; the gas phase outlet at the top of the liquid separator tank 13 at the outlet of the air compressor is connected to the absorption tower The lower part of 14 is connected;
所述的吸收稳定系统,包括:吸收塔14、吸收塔中段泵15、吸收塔中段冷却器16、吸收塔底油泵17、解吸塔18、解吸塔进料泵19、解吸塔进料换热器20、解吸塔重沸器21、稳定塔22、稳定塔进料泵23、稳定塔进料换热器24、稳定塔重沸器25、稳定塔顶空冷器26、稳定塔顶冷却器27、稳定塔顶回流罐28、稳定塔回流泵29、轻烃冷却器30、吸收油泵31、吸收油冷却器32、干气分液罐33; The absorption stabilization system includes: absorption tower 14, absorption tower middle section pump 15, absorption tower middle section cooler 16, absorption tower bottom oil pump 17, desorption tower 18, desorption tower feed pump 19, desorption tower feed heat exchanger 20. Desorption tower reboiler 21, stabilization tower 22, stabilization tower feed pump 23, stabilization tower feed heat exchanger 24, stabilization tower reboiler 25, stabilization tower top air cooler 26, stabilization tower top cooler 27, Stabilizing tower top reflux tank 28, stabilizing tower reflux pump 29, light hydrocarbon cooler 30, absorption oil pump 31, absorption oil cooler 32, dry gas separator tank 33;
吸收塔14的底部经吸收塔底油泵17与气压机出口空冷器11入口相连,吸收塔14的顶部与干气分液罐33相连;干气分液罐33的顶部与干气进料换热器34壳程底部管口相连;干气分液罐33的底部与稳定塔回流泵29入口相连;稳定塔回流泵29的出口分别与稳定塔22上部及脱丙烷塔进料预热器41管程底部管口相连; The bottom of the absorption tower 14 is connected to the air compressor outlet air cooler 11 inlet through the absorption tower bottom oil pump 17, and the top of the absorption tower 14 is connected to the dry gas liquid separation tank 33; the top of the dry gas liquid separation tank 33 exchanges heat with the dry gas feed The bottom nozzle of the shell side of the device 34 is connected; the bottom of the dry gas separator tank 33 is connected with the inlet of the stabilizing tower reflux pump 29; connected to the nozzle at the bottom of the process;
在吸收塔14中部依次并联吸收塔中段泵15和吸收塔中段冷却器16; In the middle of the absorption tower 14, the absorption tower middle section pump 15 and the absorption tower middle section cooler 16 are connected in parallel successively;
解吸塔进料泵19与解吸塔18的顶部相连,解吸塔进料泵19还经解吸塔进料换热器20与解吸塔18的上部相连; The desorption tower feed pump 19 links to each other with the top of the desorption tower 18, and the desorption tower feed pump 19 also links to each other with the top of the desorption tower 18 through the desorption tower feed heat exchanger 20;
解吸塔18在塔底设有解吸塔重沸器21;解吸塔18与富气压缩机10均与气压机出口空冷器11相连;解吸塔18的底部依次通过稳定塔进料泵23、稳定塔进料换热器24与稳定塔22的中部相连; The desorption tower 18 is provided with a desorption tower reboiler 21 at the bottom of the tower; the desorption tower 18 and the rich gas compressor 10 are all connected to the outlet air cooler 11 of the air compressor; Feed heat exchanger 24 links to each other with the middle part of stabilizing tower 22;
稳定塔22在塔底设有稳定塔重沸器25;稳定塔22的顶部依、次经稳定塔顶空冷器26、稳定塔冷凝器27、稳定塔顶回流罐28依次相连;稳定塔顶回流罐28的罐底通过稳定塔顶回流泵29分别与稳定塔22的顶部以及脱丙烷塔进料预热器41相连;
Stabilizing tower 22 is provided with stabilizing tower reboiler 25 at the bottom of the tower; The tank bottom of the tank 28 is respectively connected to the top of the stabilizing tower 22 and the
稳定塔22的塔底、稳定塔进料换热器24、解吸塔进料换热器20、轻烃冷却器30依次相连;轻烃冷却器30与汽提塔进料换热器48相连,轻烃冷却器30还依次经吸收油泵31、吸收油冷却器32与吸收塔14的顶部相连。 The tower bottom of the stabilizing tower 22, the stabilizing tower feed heat exchanger 24, the desorption tower feed heat exchanger 20, and the light hydrocarbon cooler 30 are connected successively; the light hydrocarbon cooler 30 is connected with the stripping tower feed heat exchanger 48, The light hydrocarbon cooler 30 is also connected to the top of the absorption tower 14 via an absorption oil pump 31 and an absorption oil cooler 32 in sequence.
所述的芳构化反应系统,包括:干气进料换热器34、干气电加热器35、芳构化反应器36、芳构化产物冷却器37、芳构化产物深冷器38、芳构化产物气液分离罐39、干气循环机40; The aromatization reaction system includes: dry gas feed heat exchanger 34, dry gas electric heater 35, aromatization reactor 36, aromatization product cooler 37, aromatization product deep cooler 38 , aromatization product gas-liquid separation tank 39, dry gas cycler 40;
干气进料换热器34壳程顶部管口经干气电加热器35与芳构化反应器36的顶部依次相连;干气进料换热器34管程顶部管口还与芳构化反应器36的底部相连;干气进料换热器34管程底部、芳构化产物冷却器37、芳构化产物深冷器38、芳构化产物气液分离罐39依次相连;干气分液罐33的顶部分别与干气循环机40和芳构化反应器36的中部相连; The top nozzle of the dry gas feed heat exchanger 34 is connected to the top of the aromatization reactor 36 through the dry gas electric heater 35; the top nozzle of the dry gas feed heat exchanger 34 is also connected to the aromatization reactor 34 The bottom of the reactor 36 is connected; the bottom of the tube side of the dry gas feed heat exchanger 34, the aromatization product cooler 37, the aromatization product deep cooler 38, and the aromatization product gas-liquid separation tank 39 are connected in sequence; the dry gas The top of the liquid separator tank 33 is connected to the middle part of the dry gas cycler 40 and the aromatization reactor 36 respectively;
芳构化产物气液分离罐39与加热炉4相连,芳构化产物气液分离罐39还依次经干气循环机40、干气进料换热器34、干气电加热器35与芳构化反应器36相连。 The aromatization product gas-liquid separation tank 39 is connected to the heating furnace 4, and the aromatization product gas-liquid separation tank 39 also passes through the dry gas cycler 40, the dry gas feed heat exchanger 34, the dry gas electric heater 35 and the aromatization product in sequence. The texturization reactor 36 is connected.
所述的气分原料气提浓系统,包括:脱丙烷塔进料预热器41、脱丙烷塔42、脱丙烷塔重沸器43、脱丙烷塔顶空冷器44、脱丙烷塔顶冷凝器45、脱丙烷塔项回流罐46、脱丙烷塔回流泵47;
The gas separation raw material gas concentration system includes:
稳定塔顶回流罐28的罐底经稳定塔回流泵29与脱丙烷塔进料预热器41、脱丙烷塔42依次相连;
The tank bottom of the stabilizing tower top reflux tank 28 is connected successively with the
脱丙烷塔42的顶部与脱丙烷塔顶空冷器44、脱丙烷塔顶冷凝器45、脱丙烷塔顶回流罐46、脱丙烷塔顶回流泵47依次相连,并形成回路;脱丙烷塔顶回流泵47还与气分装置相连;
The top of the
脱丙烷塔42由塔底的脱丙烷塔重沸器43向塔内供热,热源采用导热油。
The
所述的轻烃提纯系统,包括:进料换热器48、电加热器49、汽提塔50、汽提塔重沸器51、汽提塔顶冷凝器52、汽提塔顶回流罐53、汽提塔回流泵54、强制循环泵55;
The light hydrocarbon purification system includes: feed heat exchanger 48, electric heater 49,
汽提塔进料换热器48与汽提塔50相连;强制循环泵55和重油罐相连;
The stripper feed heat exchanger 48 is connected to the
汽提塔50在塔底设有汽提塔重沸器51。汽提塔50塔顶与汽提塔进料换热器48、汽提塔顶冷凝器52、汽提塔顶回流罐53、汽提塔回流泵54依次相连,并形成回路;汽提塔回流泵54还与汽油罐相连。
The
需要说明的是:本发明中所采用的各种设备,均为本领域生产工艺中使用的常规设备,且各设备的操作、参数等均按照常规操作进行,并无特别之处。 It should be noted that the various equipment used in the present invention are all conventional equipment used in the production process in this field, and the operation and parameters of each equipment are all carried out according to conventional operations, and there is nothing special about them.
Claims (10)
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| CN201110387102.XA CN102516007B (en) | 2011-11-29 | 2011-11-29 | A process and device for processing hydrocarbons by utilizing liquefied gas |
| CN201310485574.8A CN103755508B (en) | 2011-11-29 | 2011-11-29 | A kind of technique utilizing liquefied gas processing and preparing hydrocarbon |
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| CN107603669A (en) * | 2017-10-26 | 2018-01-19 | 中国石油化工股份有限公司 | The ethylene recovery system of catalytic cracked dry gas |
| CN108865212A (en) * | 2018-07-13 | 2018-11-23 | 佛山市三水区精联自动化设备有限公司 | A kind of crude flashing device |
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| CN103755508B (en) * | 2011-11-29 | 2016-08-17 | 山东东方宏业化工有限公司 | A kind of technique utilizing liquefied gas processing and preparing hydrocarbon |
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