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CN1025158C - Hydrocarbon steam conversion catalyst containing lanthanum-aluminum modified alumina carrier - Google Patents

Hydrocarbon steam conversion catalyst containing lanthanum-aluminum modified alumina carrier Download PDF

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Publication number
CN1025158C
CN1025158C CN89106847A CN89106847A CN1025158C CN 1025158 C CN1025158 C CN 1025158C CN 89106847 A CN89106847 A CN 89106847A CN 89106847 A CN89106847 A CN 89106847A CN 1025158 C CN1025158 C CN 1025158C
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China
Prior art keywords
catalyst
lanthanum
sample
modification
conversion catalyst
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Expired - Lifetime
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CN89106847A
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CN1042696A (en
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李启源
刘洁
邓建利
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RES INST OF QILU PETROCHEMICAL
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RES INST OF QILU PETROCHEMICAL
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

A hydrocarbon steam reforming catalyst having the composition and properties: NiO8-13% (wt), la2O30.5-3%(wt),a-Al2O384-90% (wt), specific surface: 3-5m2The pore volume of more than 50NM is more than 80 percent, the carrier alumina is modified by a mixed oxide of lanthanum and aluminum as a modifier, and is impregnated by 0.49-0.5mol of impregnation liquid containing lanthanum nitrate, so that the obtained catalyst has particularly high-temperature steam sintering resistance and is particularly suitable for being used as a lower-stage conversion catalyst.

Description

Hydrocarbon steam conversion catalyst and its application
The present invention be a kind of be the steam reforming catalysts of raw material with the hydro carbons.Be applied in synthetic ammonia, hydrogen manufacturing and the synthesizing methanol industry.
Technical background:
It is the workshop section of energy consumption maximum in the synthetic ammonia process that the primary reformer hydrocarbon steam transforms.Along with the development of ammonia synthesis process, the appearance in succession of various new energy-saving process is strengthened the process conditions of primary reformer day by day.Improve constantly as air speed, pressure, steam/hydrocarbons ratio is more and more lower, and the raw material hydrocarbon cut is heavy and assorted or the like, and these all require reforming catalyst to have higher activity, anti-carbon nature, hydrothermal stability and intensity.And these performances are conflicting often.Now can be described as the compromise thing of contradiction, all have some shortcomings more or less with catalyst.For example, the binding type catalyst anti-carbon nature that contains potassium can be good, but activity and strength retrogression are fast.Coprecipitated sintered catalyst is active high, but easy hydration and anti-process conditions fluctuation ability.The outstanding advantage of presintering immersion-type catalyst is an intensity and active high, but activity stability is relatively poor.(seeing performance comparison table 1 hereinafter for details).Therefore along with the development of synthetic ammonia and process for making hydrogen, need develop the higher steam reforming catalysts of activity, anti-carbon nature, stability and intensity.Goal of the invention:
According to above-mentioned analysis, the objective of the invention is to solve the hydrothermal stability problem of its bulk structure or surperficial phase structure, to improve intensity, the activity and stable of catalyst under service condition for overcoming the existing shortcoming that exists with catalyst.Thereby improve the ability of the anti-process conditions fluctuation of catalyst, prolong its service life.
Summary of the invention:
Now use the pluses and minuses of catalyst from analyzing three classes, we think the key issue that steam reforming catalysts exists is how further to improve the old and feeble speed that the hydrothermal stability of catalyst (stability that comprises surface and bulk structure) reduces the every performance of catalyst, with the ability that improves the fluctuation of anti-process conditions with increase the service life, and the approach more likely that addresses this problem is to adopt the substep processing method, promptly earlier make the intensity height with high-temperature sintering process, good hydrothermal stability, the pottery carrier that pore structure is suitable, then through the surface modification of carrier, soak active component again, just may make the catalyst of skeleton and surface-stable.
Carrier: the used carrier of steam reforming catalysts of the present invention is aluminum contained compounds such as aluminium oxide or aluminate, and adopting α-Al203 is the carrier best results, makes by common method.Must carry out surface modification to the carrier that makes then, just might make body phase (skeleton) structure and surface texture the high steam partial pressure of high temperature stable catalyst all.The material that is suitable for doing modifier has rare earth, alkaline earth, Tu's oxide.The mixed oxide of rare earth and Tu preferably.Especially the mixed oxide of lanthanum and aluminium.Initiation material as the aluminium oxide of modifier is an aluminum nitrate, obtains γ-AL203 when adding thermal decomposition, and the different in kind with the α-AL203 of body under lower temperature (500-800 ℃), just can generate lanthanum aluminate with lanthana.Adding method employing dipping/or preferably adopt dipping one precipitation method.After enclosing the skim lanthanum aluminate on α-AL203 surface, formed smooth surface became more coarse when high temperature sintering originally.Therefore the specific surface of carrier has increased about 20% after the modification.When after soaking active component again on this thin layer lanthanum aluminate surface, the not only Stability Analysis of Structures of lanthanum aluminate layer own, and the active component nickel on soaking had significant peptizaiton, being evenly distributed of nickel, from the transmission electron microscope image, to compare with carrier is unmodified, crystal grain obviously reduces.And suppress the agglomeration of nickel crystallite under the high steam partial pressure of high temperature.Catalyst composition of the present invention and physico-chemical parameter are as follows:
Form (WT%)
NiO 8-13%
La 2O 30.5-3%
α-Al 2O 384-90%
Specific surface 3-5m 2/ G
Pore volume more than aperture: the 50NM is greater than 80%
Side pressure strength: greater than the 40kg/cm height
Water absorption rate: 20-25%
The catalyst and the industrial used several catalyst that make by the present invention carry out performance comparison, and it mainly the results are shown in table 1.Wherein, " old and feeble sample " is meant is accelerating on the old and feeble device, the sample that takes out after handling 30 hours under the following condition:
H2O/H2=10, hydrogen air speed=500hr -1
Temperature t=800 ℃ pressure P=0.5MPa
Can find out from table 1 data, the sample MA that makes by the present invention, and now with several catalyst relatively, its performance has obvious advantage, the old and feeble speed of properties of sample after the high steam partial pressure of high temperature is handled especially is more significantly less than used several catalyst.This shows that the catalyst of making by the present invention has extra high hydrothermal stability.(active few intensity that descends descends few, and it is low that nickel crystallite increases rate.)
Example 1
(1) takes by weighing SILVER REAGENT nickel nitrate (Ni(NO3) 26H2O) 593.3 grams are put into the 500ML beaker, add an amount of deionized water and make it dissolving, follow in the shift-in 500ML volumetric flask, be diluted to graduation mark promptly join solution (1).Take by weighing 300 gram Raschig ring carriers, put in the beaker that fills 250ML solution (1), rock a little, at room temperature left standstill 1 hour.Put into oven for drying after taking-up drains, move into muffle furnace again, after decomposing 3 hours under 500 ℃, be cooled to room temperature naturally.Above-mentioned dipping and roasting process repeat once again, just make sample A, to contrast sample as the basis.
(2) get 92.6 gram SILVER REAGENT lanthanum nitrates, be made into 500ML solution by last method.Raschig ring carrier 500 grams are immersed in this solution, at room temperature flooded 90 minutes, taking-up drains, in baking oven,, move into muffle furnace again, reduce to room temperature then 800 ℃ of roastings 3 hours in 120 ℃ of bakings 3 hours, soak nickel by (1) method again, just make the catalyst B of carrying the modification of herbal classic lanthanum.
Example 2
Get 90.6 gram SILVER REAGENT lanthanum nitrates and 127.5 gram aluminum nitrates, be made into 500ML solution, then by routine 1(2) method makes the catalyst C of carrier through the modification of lanthanum aluminium.
Example 3
Get 92.6 gram SILVER REAGENT lanthanum nitrates, 127.5 gram aluminum nitrates and 52.7 gram industrial urea, be made into 500ML solution.Add 500 gram Raschig ring carriers then, at room temperature flooded 90 minutes.After taking-up drains, put into the crucible of adding a cover, in baking oven,, make solution in the hole, decompose precipitation in 110 ℃ of heating 14 hours.Again in the shift-in muffle furnace, by routine 1(2) method roasting and soak nickel, just make the catalyst D that carrier is carried out the modification of lanthanum aluminium with the dipping-precipitation method.
Above-mentioned sample is at H2O/H2=10, accelerate old and feeble 30 hours under T=800 ℃ the condition after, little anti--measure its activity of conversion on the chromatogram arrangement.Condition determination is as follows:
Unstripped gas: the casing-head gas after desulfurization (sulfur content<0.2PPM)
CH4 content 85%, total carbon 110%
Carbon space velocity: 6.67 seconds -1
H2O/C:4
H2O/H2:10
Pressure: normal pressure, 500 ℃ of temperature
Catalytic amount: the 200mg(50-60 order)
If reaction pair CH4 is a first order reaction, then represent catalyst activity with rate constant K, K can try to achieve from following formula:
The K=(carbon space velocity) * in[1/(1-X)]
X is the conversion ratio that the hydrocarbon conversion becomes the oxide of carbon in the formula, promptly
X= (CO+CO 2)/(ΣC) ×100%
Now record and the results are shown in table 2
(table is seen the literary composition back)
Table 2 is the result show, α-AL203 carrier is through the lanthanum aluminium modification of lanthanum modification, the modification of lanthanum aluminium or the employing dipping-precipitation method, all can improve the hydrothermally stable of catalyst, the activity of conversion that makes the sample after the high steam partial pressure of process high temperature is handled is apparently higher than not having modification sample A, the growth rate of nickel crystallite also obviously reduces, and the said sequence enhancing is pressed in this effect.
In order to confirm that further catalyst of the present invention has excellent activity and stable, we are with sample A, and B and IC146-1, four samples of RKNR drop into the middle part (about 5 meters) of pilot scale conversion tube together.Liquid air speed at light oil: 1.75h -1, H2O/C=3, temperature: enter the mouth 480 ℃, export 780 ℃, running is 700 hours under the condition of pressure 3MPa, takes out sample analysis then, and the result is as follows.This shows that the sample D by the present invention makes really has very high stability.
(table is seen the literary composition back)
Sample activity of conversion K nickel crystallite size nm
A 0.186 46.4
D 0.279 40.6
IC146-1 0.065 56.4
RKNR 0.193 54.9
The every performance comparison of table 1. catalyst
Sample activity of conversion K nickel crystallite size (nm) side pressure strength kg/cm height
The old and feeble sample of the fresh sample of the old and feeble sample of the fresh sample of the old and feeble sample of the fresh sample of product
MA 1.163 0.715 30.8 34.4 45 46 of the present invention
C11-9 1.070 0.497 39.3 45.4 47 39
C11-2S 0.439 0.149 43.0 50.8 29 18
1C146-1 0.651 0.065 40.2 49.0 41 22
1C146-4 1.107 0.209 42.1 50.8 42 25
RKNR 1.261 0.516 33.5 48.5 28 19
Table 2. is accelerated the activity and the nickel crystallite size of old and feeble front and back sample
Sample activity of conversion K second -1Nickel crystallite size (nm)
The old and feeble sample of the fresh sample of the old and feeble sample of the fresh sample of product
A 1.153 0.499 30.8 45.4
B 1.160 0.575 31.2 42.0
C 1.128 0.650 31.2 36.1
D 1.148 0.714 30.8 34.1

Claims (4)

1, a kind of hydrocarbon steam conversion catalyst, its composition and character are as follows:
Nio 8-13wt%
La 2O 30.5-3wt%
α-Al 2O 384-90wt%
Specific area 3-5m 2/ g
Pore volume>80% that aperture 50NM is above
Described alumina support is through the mixed oxide modification of modifier lanthanum-oxides or lanthanum and aluminium, and wherein said modification is handled employing 0.49-0.5mol lanthanum nitrate or handled with the mixed impregnant liquor of 0.68mol aluminum nitrate.
2, catalyst according to claim 1, its spy is being that support modification adopts the dipper precipitation method, precipitating reagent adopts urea.
3, catalyst according to claim 1 is characterized in that described modifier is the mixed oxide of lanthanum and aluminium.
4, claim 1 or 2 described catalyst can be used as the lower section catalyst of hydro carbons (gaseous state, liquid state) for the steam-reforming stove of raw material.
CN89106847A 1989-10-28 1989-10-28 Hydrocarbon steam conversion catalyst containing lanthanum-aluminum modified alumina carrier Expired - Lifetime CN1025158C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108350B (en) * 2006-07-18 2010-05-12 中国石油天然气股份有限公司 Hydrocarbon steam conversion catalyst and preparation method thereof

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CN1043965C (en) * 1993-03-17 1999-07-07 天津大学 Catalyst containing rare-earth for preparing city gas from heavy oil
US7592290B2 (en) 2004-04-08 2009-09-22 Sulzer Metco(Canada) Inc. Supported catalyst for stream methane reforming and autothermal reforming reactions
CN100415369C (en) * 2004-08-04 2008-09-03 中国石油化工股份有限公司 Coarse octyl alcohol liquid phase hydrogenation refining catalyst and hydrogenation reaction technique thereof
CN1305566C (en) * 2004-08-20 2007-03-21 上海舜华新能源系统有限公司 Integral catalyst for preparation hydrogen by methyl alcohot reformation and its preparation method
JP5261801B2 (en) * 2006-09-20 2013-08-14 中国石油化工股▲分▼有限公司 Nickel catalysts for selective hydrogenation
DE102007046297B4 (en) * 2007-09-27 2016-12-22 Süd-Chemie Ip Gmbh & Co. Kg New catalyst design and manufacturing method for steam reforming catalysts
CN102019183B (en) * 2009-09-22 2013-07-24 中国石油化工股份有限公司 Catalyst for producing hydrogen from hydrocarbon steam conversion or carboxyl syngas reaction
CN102836721B (en) * 2011-06-20 2014-12-31 山东公泉化工股份有限公司 Preparation method for catalyst for hydrogen production by hydrocarbon reforming
CN103894237B (en) * 2012-12-28 2016-05-18 中国石油化工股份有限公司 A kind of catalyst for partially oxidizing conversion protective agent and application thereof
CN104549275B (en) * 2013-10-12 2018-06-15 王颖华 Transient metal doped solid catalyst, preparation method and the method for handling water
CN104475115A (en) * 2014-11-20 2015-04-01 西南化工研究设计院有限公司 Gaseous hydrocarbon pre-conversion catalyst and preparation method thereof
CN114100616B (en) * 2020-08-31 2023-10-20 中国石油化工股份有限公司 Hydrocarbon steam conversion catalyst and its preparation method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108350B (en) * 2006-07-18 2010-05-12 中国石油天然气股份有限公司 Hydrocarbon steam conversion catalyst and preparation method thereof

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Granted publication date: 19940629