CN102476975A - A kind of method that magnesium and aluminum modified titanium silicon molecular sieve catalyzes oxidation cycloketone - Google Patents
A kind of method that magnesium and aluminum modified titanium silicon molecular sieve catalyzes oxidation cycloketone Download PDFInfo
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- CN102476975A CN102476975A CN2010105586270A CN201010558627A CN102476975A CN 102476975 A CN102476975 A CN 102476975A CN 2010105586270 A CN2010105586270 A CN 2010105586270A CN 201010558627 A CN201010558627 A CN 201010558627A CN 102476975 A CN102476975 A CN 102476975A
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- Prior art keywords
- silicon molecular
- titanium
- molecular sieve
- magnesium
- crystalline
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- 238000000034 method Methods 0.000 title claims abstract description 83
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 64
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 64
- UGACIEPFGXRWCH-UHFFFAOYSA-N [Si].[Ti] Chemical class [Si].[Ti] UGACIEPFGXRWCH-UHFFFAOYSA-N 0.000 title claims abstract description 49
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052749 magnesium Inorganic materials 0.000 title claims abstract description 23
- 239000011777 magnesium Substances 0.000 title claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 20
- 238000007254 oxidation reaction Methods 0.000 title claims description 33
- 230000003647 oxidation Effects 0.000 title claims description 29
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 83
- 238000006243 chemical reaction Methods 0.000 claims abstract description 59
- 239000003054 catalyst Substances 0.000 claims abstract description 50
- 150000003997 cyclic ketones Chemical class 0.000 claims abstract description 37
- 239000002904 solvent Substances 0.000 claims abstract description 30
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 3
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 3
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexyloxide Natural products O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 41
- 238000001179 sorption measurement Methods 0.000 claims description 32
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 claims description 28
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- -1 basic metal magnesium salts Chemical class 0.000 claims description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 229910052728 basic metal Inorganic materials 0.000 claims description 9
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- 239000004570 mortar (masonry) Substances 0.000 claims description 9
- 230000002378 acidificating effect Effects 0.000 claims description 8
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims description 8
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 150000002576 ketones Chemical class 0.000 claims description 7
- 239000000376 reactant Substances 0.000 claims description 7
- 230000035484 reaction time Effects 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 5
- 150000002500 ions Chemical class 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
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- 238000013508 migration Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000000524 functional group Chemical group 0.000 claims description 2
- 159000000003 magnesium salts Chemical class 0.000 claims description 2
- 238000006555 catalytic reaction Methods 0.000 claims 1
- 125000002243 cyclohexanonyl group Chemical group *C1(*)C(=O)C(*)(*)C(*)(*)C(*)(*)C1(*)* 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 238000012216 screening Methods 0.000 claims 1
- 230000001590 oxidative effect Effects 0.000 abstract description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 28
- 239000000047 product Substances 0.000 description 26
- 230000003197 catalytic effect Effects 0.000 description 19
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 18
- IWHLYPDWHHPVAA-UHFFFAOYSA-N 6-hydroxyhexanoic acid Chemical compound OCCCCCC(O)=O IWHLYPDWHHPVAA-UHFFFAOYSA-N 0.000 description 15
- 239000001361 adipic acid Substances 0.000 description 14
- 235000011037 adipic acid Nutrition 0.000 description 14
- 229940091250 magnesium supplement Drugs 0.000 description 14
- 239000002994 raw material Substances 0.000 description 11
- 150000002596 lactones Chemical class 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 150000001261 hydroxy acids Chemical class 0.000 description 7
- 229940050906 magnesium chloride hexahydrate Drugs 0.000 description 7
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 7
- 238000003760 magnetic stirring Methods 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000002441 X-ray diffraction Methods 0.000 description 6
- 238000001354 calcination Methods 0.000 description 6
- 150000001991 dicarboxylic acids Chemical class 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 229910017604 nitric acid Inorganic materials 0.000 description 6
- PHOJOSOUIAQEDH-UHFFFAOYSA-N 5-hydroxypentanoic acid Chemical compound OCCCCC(O)=O PHOJOSOUIAQEDH-UHFFFAOYSA-N 0.000 description 4
- 238000006220 Baeyer-Villiger oxidation reaction Methods 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 4
- LEHBURLTIWGHEM-UHFFFAOYSA-N pyridinium chlorochromate Chemical compound [O-][Cr](Cl)(=O)=O.C1=CC=[NH+]C=C1 LEHBURLTIWGHEM-UHFFFAOYSA-N 0.000 description 4
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
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- 238000002425 crystallisation Methods 0.000 description 3
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- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
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- 238000000926 separation method Methods 0.000 description 3
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- OOFMTFUTWFAVGC-UHFFFAOYSA-N 7-oxoheptanoic acid Chemical compound OC(=O)CCCCCC=O OOFMTFUTWFAVGC-UHFFFAOYSA-N 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
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- 239000003153 chemical reaction reagent Substances 0.000 description 2
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- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
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- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- 108090000790 Enzymes Proteins 0.000 description 1
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- GNKTZDSRQHMHLZ-UHFFFAOYSA-N [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] Chemical compound [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] GNKTZDSRQHMHLZ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
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- SHZIWNPUGXLXDT-UHFFFAOYSA-N caproic acid ethyl ester Natural products CCCCCC(=O)OCC SHZIWNPUGXLXDT-UHFFFAOYSA-N 0.000 description 1
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- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
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- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
技术领域 technical field
本发明是关于一种环酮的催化氧化方法,更进一步说是关于一种环酮经双氧水氧化的方法。The invention relates to a method for catalytic oxidation of cyclic ketones, and more particularly relates to a method for oxidizing cyclic ketones with hydrogen peroxide.
背景技术 Background technique
ε-己内酯具有黏度低、易加工、VOC含量低等优点,在生产聚己内酯、ε-己内酰胺、树脂改性剂、水性聚氨酯涂料、浇注弹性体、热熔胶粘剂、弹性体等工艺过程中用作低聚物和变性剂,可提高韧性、低温特性和反应性等功能性;在涂料方面,用作汽车底漆、表面涂层和各种建材用的溶剂和乳胶涂料等的改性剂,可以提高涂膜的韧性、改善低温特性、反应性、提高交联密度;在粘合剂方面,可以用来改良热熔胶及溶剂型粘合剂的粘合特性;在树脂改性方面,可以用来改善柔软性、流动性、低温耐冲击性、成型性等。此外,其作为一种重要的可降解塑料的生产原料,具有良好的生物相容性、无毒性、可生物降解性和良好的渗药性等性能,因而在生物医学工程、一次性可降解塑料餐具、地膜材料、高附加值包装材料中获得广泛应用。随着人们环保意识的增强,ε-己内酯将受到国内外更广泛关注,具有更加广阔的市场前景。ε-caprolactone has the advantages of low viscosity, easy processing, and low VOC content. It is used as oligomer and denaturant in the process, which can improve the toughness, low temperature characteristics and reactivity and other functionalities; in terms of coatings, it is used as an improvement in solvents and latex coatings for automotive primers, surface coatings and various building materials. It can improve the toughness of the coating film, improve the low-temperature characteristics, reactivity, and increase the crosslinking density; in terms of adhesives, it can be used to improve the bonding properties of hot-melt adhesives and solvent-based adhesives; in resin modification On the one hand, it can be used to improve softness, fluidity, low temperature impact resistance, formability, etc. In addition, as an important raw material for the production of degradable plastics, it has good biocompatibility, non-toxicity, biodegradability and good drug penetration properties, so it is widely used in biomedical engineering, disposable degradable plastic tableware , film materials, high value-added packaging materials have been widely used. With the enhancement of people's awareness of environmental protection, ε-caprolactone will receive wider attention at home and abroad, and has a broader market prospect.
在世界范围内,由于ε-己内酯的合成存在生产的安全性和产品的稳定性等难题,ε-己内酯主要由位于美国的BASF公司、日本的大赛璐(Daicel)株式会社和英国的索尔维(Solvay)公司三大己内酯制造商生产。Worldwide, due to the problems of production safety and product stability in the synthesis of ε-caprolactone, ε-caprolactone is mainly produced by BASF Company located in the United States, Daicel Co., Ltd. in Japan and the United Kingdom. Solvay (Solvay) is produced by the three caprolactone manufacturers.
ε-己内酯早在20世纪30年代就已在实验室里成功合成。ε-己内酯的合成方法主要有Baeyer-Villiger氧化法、1,6-己二醇催化脱氢法和6-羟基己酸分子内缩合法等。从原料、装置和反应条件等方面综合考虑,Baeyer-Villiger氧化法是最行之有效的方法。ε-caprolactone was successfully synthesized in the laboratory as early as the 1930s. The synthesis methods of ε-caprolactone mainly include the Baeyer-Villiger oxidation method, the catalytic dehydrogenation method of 1,6-hexanediol and the intramolecular condensation method of 6-hydroxycaproic acid. Considering the raw materials, equipment and reaction conditions, the Baeyer-Villiger oxidation method is the most effective method.
目前,ε-己内酯的工业化生产主要采用环己酮与过氧羧酸的Baeyer-Villiger氧化工艺,但过氧酸类氧化剂亦有较大的缺点:(1)反应完后会产生大量的有机羧酸(盐)废物,对环境影响较大,回收或处理难度较大;(2)反应产品分离、提纯比较困难、选择性低,原子经济性较差,不符合绿色化学基本原则;(3)有机过氧酸在生产过程中需要使用高浓度的双氧水,性质不稳定、生产成本较高,而且在运输、储存和操作过程中危险性较大,因而限制了其在工业生产中的应用。At present, the industrialized production of ε-caprolactone mainly adopts the Baeyer-Villiger oxidation process of cyclohexanone and peroxycarboxylic acid, but peroxyacid oxidants also have relatively large disadvantages: (1) after the reaction, a large amount of Organic carboxylic acid (salt) waste has a greater impact on the environment, and it is more difficult to recycle or process; (2) the separation and purification of reaction products are more difficult, the selectivity is low, the atom economy is poor, and it does not meet the basic principles of green chemistry; ( 3) Organic peroxyacids need to use high-concentration hydrogen peroxide in the production process, which is unstable in nature, high in production costs, and dangerous in transportation, storage and operation, thus limiting its application in industrial production .
与过氧酸相比,H2O2的应用前景最为广阔,因其易于大规模工业化应用和环境友好,符合绿色化学的发展趋势。Bhaumik等(Bhaumik,P.Kumar and R.Kumar,Catal.Lett.40(1996),pp.4750.)研究了以TS-1为催化剂的环己酮的Baeyer-Villiger氧化三相反应体系(酮+H2O2/H2O+催化剂),并考察了有无乙氰作为溶剂的影响。Bhaumik等发现在三相反应体系中如果加入少量H2SO4会得到更高的转化率。Compared with peroxyacids, H 2 O 2 has the broadest application prospect, because it is easy for large-scale industrial application and environmentally friendly, which is in line with the development trend of green chemistry. Bhaumik et al. (Bhaumik, P.Kumar and R.Kumar, Catal.Lett.40 (1996), pp.4750.) studied the Baeyer-Villiger oxidation three-phase reaction system (ketone +H 2 O 2 /H 2 O+catalyst), and the influence of whether acetocyanide was used as solvent was investigated. Bhaumik et al. found that if a small amount of H 2 SO 4 was added to the three-phase reaction system, a higher conversion rate would be obtained.
Corma等(Corma,L.T.Nemeth,M.Renz,et al.Nature 412(2001),pp.421-423)报道了在56℃下以Sn-β分子筛催化剂氧化环己酮与35%H2O2水溶液得到相应的内酯,内酯的选择性非常高,而且催化剂可重复使用,经过四次反应循环,催化活性没有明显降低。Corma et al. (Corma, LTNemeth, M.Renz, et al.Nature 412(2001), pp.421-423) reported the oxidation of cyclohexanone with 35% H 2 O 2 aqueous solution at 56°C with Sn-β molecular sieve catalyst The corresponding lactone is obtained, the selectivity of the lactone is very high, and the catalyst can be reused, and the catalytic activity is not significantly reduced after four reaction cycles.
CN101307045A中公开了一种由环己酮催化氧化制备ε-己内酯的方法,该方法中,所说的催化剂为按重量计50~100%的氧化锌与0~50%的其它金属氧化物的混合物,溶剂为腈类,氧化剂为氧化氢或过氧乙酸。该方法可以获得较高的己内酯产率和选择性,催化剂廉价易得、制备简单、不含卤素元素、稳定性高以及可以多次重复使用。A method for preparing ε-caprolactone by catalytic oxidation of cyclohexanone is disclosed in CN101307045A. In the method, the catalyst is 50-100% by weight of zinc oxide and 0-50% of other metal oxides The mixture, the solvent is nitrile, the oxidizing agent is hydrogen peroxide or peracetic acid. The method can obtain higher yield and selectivity of caprolactone, and the catalyst is cheap and easy to obtain, simple to prepare, does not contain halogen elements, has high stability and can be repeatedly used.
CN101186601A披露了以一定量的纳米片状镁基化合物为催化剂,以一定比例的苯甲腈和1,4-二氧六环混合液为溶剂,在特定反应温度下,催化氧化环酮合成内酯化合物的方法。该方法在较温和的条件下,使内酯化合物总收率最高可达90%。该方法由于采用过氧化氢水溶液为氧化剂,摒弃了传统的过氧酸等氧化法所产生环保问题。但是金属氧化物催化剂用于此类反应存在固有缺陷,如催化效率较低、反应转换频数(TON)较小等,难于解决,而无法实现工业化生产。CN101186601A discloses that a certain amount of nano-flaky magnesium-based compound is used as a catalyst, and a certain proportion of benzonitrile and 1,4-dioxane mixture is used as a solvent to catalyze the oxidation of cyclic ketones to synthesize lactones at a specific reaction temperature compound method. The method can make the total yield of the lactone compound up to 90% under relatively mild conditions. Because the method adopts hydrogen peroxide aqueous solution as an oxidizing agent, the environmental protection problems caused by traditional oxidation methods such as peroxyacid are abandoned. However, metal oxide catalysts have inherent defects in such reactions, such as low catalytic efficiency and small reaction conversion frequency (TON), which are difficult to solve and cannot be industrialized.
羟基酸是重要的化工原料。以6-羟基己酸为例,它在有机合成与高分子材料领域具有广泛的应用,例如,制备6-醛基己酸、ε-己内酯、己二酸等,其衍生物6-羟基己酸乙酯等是常用的有机化工中间体。美国专利USP2008306153介绍了一种在CH2Cl2溶剂中,以PCC(氯铬酸吡啶Pyridinium Chlorochromate)为氧化剂在37℃条件下,6-羟基己酸氧化为6-醛基己酸。Hydroxy acids are important chemical raw materials. Taking 6-hydroxycaproic acid as an example, it has a wide range of applications in the fields of organic synthesis and polymer materials, for example, the preparation of 6-formylcaproic acid, ε-caprolactone, adipic acid, etc., and its derivatives 6-hydroxy Ethyl hexanoate, etc. are commonly used organic chemical intermediates. USP2008306153 introduces a process of oxidation of 6-hydroxycaproic acid to 6 - formylcaproic acid in CH2Cl2 solvent with PCC (Pyridinium Chlorochromate) as an oxidizing agent at 37°C.
目前,在世界上主要以环己酮、己内酯和己二酸为原料制备6-羟基己酸。其中,环己酮由于价格相对低廉、原料来源广泛等优势,而引起人们的关注。LENARDA Maurizio等(Inorganica Chimica Acta,349,195-202;2003)使用HBEA型分子筛Hβ为催化剂,进行了环己酮的氧化反应得到6-羟基己酸。文献(Polish Journal of Chemistry,78(5),687-697;2004)报道了几种催化剂作用下,以水和正丁醇为溶剂,双氧水氧化环己酮为6-羟基己酸的反应。文献(Angewandte Chemie,International Edition,41(23),4481-4484;2002)中介绍了在水和(CF3)2CHOH溶液中,以p-MeC6H4SO3H为催化剂,在55℃下环己酮被双氧水氧化为6-羟基己酸。但所用的催化剂为均相催化剂,具有不易分离、危害环境的弊端而无法投入工业化生产。At present, in the world, cyclohexanone, caprolactone and adipic acid are mainly used as raw materials to prepare 6-hydroxycaproic acid. Among them, cyclohexanone has attracted people's attention due to its relatively low price and wide range of raw material sources. LENARDA Maurizio et al. (Inorganica Chimica Acta, 349, 195-202; 2003) used HBEA molecular sieve Hβ as a catalyst to obtain 6-hydroxyhexanoic acid through the oxidation reaction of cyclohexanone. Literature (Polish Journal of Chemistry, 78(5), 687-697; 2004) reported the reaction of hydrogen peroxide oxidation of cyclohexanone to 6-hydroxyhexanoic acid under the action of several catalysts, using water and n-butanol as solvents. Literature (Angewandte Chemie, International Edition, 41(23), 4481-4484; 2002) introduced that in water and (CF 3 ) 2 CHOH solution, using p-MeC 6 H 4 SO 3 H as catalyst, at 55°C Cyclohexanone is oxidized to 6-hydroxycaproic acid by hydrogen peroxide. However, the catalyst used is a homogeneous catalyst, which has the disadvantages of being difficult to separate and endangering the environment, so it cannot be put into industrial production.
文献(Organic & Biomolecular Chemistry,7(4),725-732;2009)报道了一种由己内酯制备6-羟基己酸的方法,第一步是在0℃水和二氧六环溶剂中,己内酯先与NaOH反应2.5小时,随后升到室温与HCl反应而得到6-羟基己酸。文献(Journal of the American Chemical Society,130(5),1718-1726;2008)同样介绍了一种环己酮经与强碱(NaOH)和强酸(HCl)反应制得6-羟基己酸的过程。文献(Applied and Environmental Microbiology,65(5),2232-2234;1999)介绍了一种在30℃接近中性的水环境中,酶催化己内酯水解为6-羟基己酸的反应。由于上述各种方法中采用了强酸和强碱为反应物,对设备腐蚀严重、产生大量废弃物、对环境产生影响,故不符合绿色和可持续发展化学原则。Literature (Organic & Biomolecular Chemistry, 7(4), 725-732; 2009) reported a method for preparing 6-hydroxycaproic acid from caprolactone, the first step is in 0 ℃ water and dioxane solvent, Caprolactone was first reacted with NaOH for 2.5 hours, then warmed to room temperature and reacted with HCl to give 6-hydroxycaproic acid. The literature (Journal of the American Chemical Society, 130(5), 1718-1726; 2008) also introduced a process of preparing 6-hydroxycaproic acid by reacting cyclohexanone with strong base (NaOH) and strong acid (HCl) . The literature (Applied and Environmental Microbiology, 65(5), 2232-2234; 1999) describes a reaction in which an enzyme catalyzes the hydrolysis of caprolactone to 6-hydroxycaproic acid in a near-neutral water environment at 30°C. Since strong acid and strong alkali are used as reactants in the above-mentioned various methods, the equipment is severely corroded, a large amount of waste is generated, and the environment is affected, so it does not conform to the principles of green and sustainable development chemistry.
CN1211969A公开了一种通过己二酸、己二酸单酯或己二酸二酯或含有己二酸或其酯作为主要组分的起始物料催化加氢制备1,6-己二醇和6-羟基己酸或其酯的方法,其中,将蒸馏加氢产物以除去己二醇和羟基己酸或其酯后获得的塔釜产物循环到加氢步骤,塔釜产物主要含有6-羟基己酸的低聚酯;使起始物料与循环物流的混合物在100-300℃和10-300巴、在液相中、在所述加氢催化剂上反应,反应器中,要加氢的羧基与氢气的摩尔比率为1∶5-1∶100。CN1211969A discloses a kind of preparation 1,6-hexanediol and 6- A process for hydroxycaproic acid or its esters, wherein the bottom product obtained after distilling the hydrogenated product to remove hexanediol and hydroxycaproic acid or its ester is recycled to the hydrogenation step, the bottom product mainly containing 6-hydroxycaproic acid Oligoesters; reacting a mixture of starting materials and recycle streams at 100-300° C. and 10-300 bar in the liquid phase over said hydrogenation catalyst, in the reactor the carboxyl groups to be hydrogenated with hydrogen The molar ratio is 1:5-1:100.
二元羧酸也是重要的有机化工原料,以己二酸为例,它是工业上具有重要意义的二元羧酸,主要用于制己二腈,进而生产己二胺,并与己二胺一起生产尼龙66(聚酰胺)和工程塑料等。另外也用于生产各种酯类产品,用作增塑剂和高级润滑剂,作聚氨基甲酸酯弹性体的原料、生产不饱和聚酯、己二醇和己二酸酯类、各种食品和饮料的酸化剂、医药、酵母提纯剂、杀虫剂、粘合剂、合成革、合成染料和香料的原料等等。Dicarboxylic acids are also important organic chemical raw materials. Taking adipic acid as an example, it is an industrially important dicarboxylic acid. Together to produce nylon 66 (polyamide) and engineering plastics. In addition, it is also used in the production of various ester products, as plasticizers and advanced lubricants, as raw materials for polyurethane elastomers, in the production of unsaturated polyesters, hexanediol and adipate, and in various foods And beverage acidulant, medicine, yeast purifying agent, insecticide, adhesive, raw material for synthetic leather, synthetic dye and fragrance, etc.
1937年,美国杜邦公司用硝酸氧化环己醇,首先实现了己二酸的工业化生产。进入60年代,工业上逐步改用环己烷氧化法,即先由环己烷制中间产物环己酮和环己醇混合物(即酮醇油,又称KA油),然后再进行KA油的硝酸或空气氧化。硝酸氧化KA油法一般用过量的浓度为50%~60%的硝酸,经两级反应器串联进行。反应使用的催化剂为铜-钒系(铜0.1%~0.5%、钒0.1%~0.2%),温度60~80℃,压力0.1~0.4MPa。收率为理论值的92%~96%。KA油氧化产物蒸馏出硝酸后,再经过两级结晶精制,便可获得高纯度己二酸。原料消耗定额:环己醇(或KA油)740kg/t、硝酸(100%计)908kg/t、铜0.2kg/t、钒(以V2O5计)0.1kg/t。但该反应对设备存在强腐蚀问题,环境污染严重,工艺复杂,能耗较高、不符合绿色化学原则。In 1937, the DuPont Company of the United States oxidized cyclohexanol with nitric acid, and first realized the industrial production of adipic acid. In the 1960s, the industry gradually switched to the cyclohexane oxidation method, that is, the intermediate product cyclohexanone and cyclohexanol mixture (that is, ketone alcohol oil, also known as KA oil) was first prepared from cyclohexane, and then the KA oil was decomposed. Nitric acid or air oxidation. The nitric acid oxidation KA oil method generally uses an excess of nitric acid with a concentration of 50% to 60%, and is carried out in series through two-stage reactors. The catalyst used in the reaction is copper-vanadium system (copper 0.1%-0.5%, vanadium 0.1%-0.2%), the temperature is 60-80°C, and the pressure is 0.1-0.4MPa. The yield is 92%-96% of the theoretical value. After nitric acid is distilled from KA oil oxidation products, high-purity adipic acid can be obtained through two-stage crystallization and refining. Raw material consumption quota: cyclohexanol (or KA oil) 740kg/t, nitric acid (100%) 908kg/t, copper 0.2kg/t, vanadium (calculated as V 2 O 5 ) 0.1kg/t. However, this reaction has strong corrosion problems on equipment, serious environmental pollution, complex process, high energy consumption, and does not conform to the principles of green chemistry.
空气氧化法是以醋酸铜和醋酸锰为催化剂,醋酸为溶剂,用空气直接氧化KA油。一般采用两级反应器串联:第一级反应温度160~175℃,压力0.7MPa(表压),反应时间约3h;第二级反应温度80℃,压力0.7MPa(表压),反应时间约3h。氧化产物经两级结晶精制,回收的溶剂经处理后可循环使用。该法反应时间漫长、反应效率较低、产物分离困难,故采用尚少。The air oxidation method uses copper acetate and manganese acetate as catalysts and acetic acid as solvent to directly oxidize KA oil with air. Generally, two-stage reactors are connected in series: the first-stage reaction temperature is 160-175°C, the pressure is 0.7MPa (gauge pressure), and the reaction time is about 3h; the second-stage reaction temperature is 80°C, the pressure is 0.7MPa (gauge pressure), and the reaction time is about 3h. The oxidation product is purified by two-stage crystallization, and the recovered solvent can be recycled after treatment. The reaction time of this method is long, the reaction efficiency is low, and the product separation is difficult, so it is still rarely used.
日本科学家野依良治等开发了以杂多酸Na2WO4·2H2O为催化剂,[CH3N(n-C8H17)3]HSO4为相转移催化剂,过氧化氢直接氧化环己烯制备己二酸。反应物配比为环己烯∶Na2WO42H2O∶[CH3N(n-C8H17)3]HSO4=100∶1∶1,30%H2O2为氧化剂,在75-90℃条件下反应8h,己二酸的收率达到93%。但杂多酸催化剂性质不稳定、比表面小、易失活、难回收和使用寿命短等缺点,因而目前没能够广泛推广。Japanese scientist Noyori Ryoji et al. have developed a heteropoly acid Na 2 WO 4 2H 2 O as a catalyst, [CH 3 N(nC 8 H 17 ) 3 ]HSO 4 as a phase transfer catalyst, and hydrogen peroxide to directly oxidize cyclohexene to prepare adipic acid. The reactant ratio is cyclohexene:Na 2 WO 4 2H 2 O:[CH 3 N(nC 8 H 17 ) 3 ]HSO 4 =100:1:1, 30% H 2 O 2 is the oxidizing agent, at 75- After reacting at 90°C for 8 hours, the yield of adipic acid reached 93%. However, heteropolyacid catalysts have disadvantages such as unstable properties, small specific surface area, easy deactivation, difficult recovery and short service life, so they have not been widely promoted at present.
己二酸的其他生产方法还有氯代环己烷法,是从环己烷氧化副产物中回收己二酸,由丙烯酸酯制取己二酸等。日本旭化成公司还进行了环己烷一步空气氧化制己二酸的研究。中国专利CN101337879公开了一种在环己烷中溶有1-500ppm的催化剂单金属卟啉或μ-氧双金属卟啉或它们与过渡金属盐或氧化物构成的混合催化剂,催化空气氧化环己烷制备己二酸的工艺和设备。Other production methods of adipic acid include the chlorocyclohexane method, which is to recover adipic acid from the oxidation by-product of cyclohexane, and to prepare adipic acid from acrylate. Asahi Kasei Corporation of Japan has also carried out the research on the one-step air oxidation of cyclohexane to adipic acid. Chinese patent CN101337879 discloses a catalyst monometalloporphyrin or μ-oxygen double metalloporphyrin or a mixed catalyst composed of transition metal salts or oxides, which is dissolved in cyclohexane at 1-500ppm, to catalyze the air oxidation of cyclohexane Process and equipment for preparing adipic acid from alkanes.
发明内容 Contents of the invention
本发明的目的是提供一种催化氧化环酮用以制备相应的内酯、羟基酸和二元羧酸的方法。The object of the present invention is to provide a method for catalytically oxidizing cyclic ketones to prepare corresponding lactones, hydroxyacids and dicarboxylic acids.
本发明提供的催化氧化环酮的方法,其特征在于按照环酮∶溶剂∶双氧水=1∶(0~80)∶(0.2~20)的摩尔配比,温度为5~200℃,反应压力为0.1~3.0MPa的条件下,在一种催化剂存在下进行反应并回收产物,催化剂与环酮的质量比为1∶(5~300),所述的催化剂为由镁和铝对钛硅分子筛进行改性得到,镁以MgO计与钛硅分子筛的质量比值为x,x=0.001~0.99,铝以Al2O3计与钛硅分子筛的质量比值为y,y=0.001~0.99。The method for catalytic oxidation of cyclic ketone provided by the invention is characterized in that according to the molar ratio of cyclic ketone: solvent: hydrogen peroxide=1: (0~80): (0.2~20), the temperature is 5~200° C., and the reaction pressure is Under the condition of 0.1~3.0MPa, react in the presence of a catalyst and recover the product, the mass ratio of catalyst to cyclic ketone is 1: (5~300), and the catalyst is made of magnesium and aluminum on titanium silicon molecular sieve The modification results in that the mass ratio of magnesium to titanium-silicon molecular sieve in terms of MgO is x, and x=0.001-0.99, and the mass ratio of aluminum in terms of Al 2 O 3 to titanium-silicon molecular sieve is y, and y=0.001-0.99.
本发明提供的方法中,所说的环酮可以选自各种单环酮、多环酮和带侧链R的环酮,其中R优选为碳数为1~6的烷基官能团。在本发明的优选的实施方式中,所说的内酯的生产尤其适合以环己酮、环戊酮或甲基环己酮为原料的催化氧化反应。In the method provided by the present invention, the cyclic ketone can be selected from various monocyclic ketones, polycyclic ketones and cyclic ketones with side chain R, wherein R is preferably an alkyl functional group with 1-6 carbons. In a preferred embodiment of the invention, the production of said lactone is especially suitable for catalytic oxidation reactions starting from cyclohexanone, cyclopentanone or methylcyclohexanone.
本发明提供的方法中,所说的催化剂可以由镁和铝通过固态离子迁移法对钛硅分子筛进行改性得到,镁以MgO计与钛硅分子筛的质量比值为x,x=0.001~0.99,铝以Al2O3计与钛硅分子筛的质量比值为y,y=0.001~0.99,所说的x优选0.005~0.50、更优选0.005~0.15,所说的y优选0.005~0.50、更优选0.005~0.15,且x和y的比值优选介于0.1~5,更优选0.5~2。所说的钛硅分子筛选自TS-1、TS-2、Ti-BETA和Ti-MCM-22中的一种或几种的混合物,优选的钛硅分子筛为TS-1,更优选的为一种空心晶粒的TS-1钛硅分子筛(参见CN1301599A),其空心晶粒的空腔部分的径向长度为2~300纳米,在25℃、P/P0=0.10和吸附时间1小时的条件下测得的苯吸附量为至少50毫克/克,低温氮吸附的吸附等温线和脱附等温线之间存在滞后环。In the method provided by the present invention, said catalyst can be obtained by modifying titanium-silicon molecular sieve by magnesium and aluminum through solid-state ion migration method, the mass ratio of magnesium to titanium-silicon molecular sieve in terms of MgO is x, x=0.001~0.99, The mass ratio of aluminum to titanium silicon molecular sieve is y in terms of Al2O3 , y=0.001~ 0.99 , said x is preferably 0.005~0.50, more preferably 0.005~0.15, said y is preferably 0.005~0.50, more preferably 0.005 ~0.15, and the ratio of x and y is preferably between 0.1~5, more preferably 0.5~2. Said titanium-silicon molecular sieve is selected from one or more mixtures of TS-1, TS-2, Ti-BETA and Ti-MCM-22, the preferred titanium-silicon molecular sieve is TS-1, more preferably a The TS-1 titanium silicon molecular sieve of a kind of hollow grain (referring to CN1301599A), the radial length of the cavity part of its hollow grain is 2~300 nanometers, at 25 ℃, P/P 0 =0.10 and adsorption time 1 hour The measured benzene adsorption amount under the conditions is at least 50 mg/g, and there is a hysteresis loop between the adsorption isotherm and the desorption isotherm of low-temperature nitrogen adsorption.
所说的镁和铝通过固态离子迁移法对钛硅分子筛进行改性的方法包括按照钛硅分子筛:结晶酸性金属铝盐∶结晶碱性金属镁盐=100∶(0.01~100)∶(0.01~100)、优选100∶(0.1~90)∶(0.1~90)的比例,将钛硅分子筛、结晶酸性金属铝盐和结晶碱性金属镁盐加入到研钵中研磨混匀后转入坩埚中,在焙烧条件下处理并回收产物,其中,钛硅分子筛以克计,结晶酸性金属铝盐以Al2O3克计,结晶碱性金属镁盐以MgO计克,所说的结晶酸性金属盐选自可溶性铝盐,如AlCl3、Al2(SO4)3和Al(NO3)3中的一种或几种,所说的结晶碱性金属盐选自可溶性镁盐,如MgCl2、MgSO4和Al(NO3)2中的一种或几种。Said magnesium and aluminum carry out the method that titanium-silicon molecular sieve is modified by solid-state ion migration method and include according to titanium-silicon molecular sieve: crystalline acidic metal aluminum salt: crystalline basic metal magnesium salt=100: (0.01~100): (0.01~ 100), preferably 100:(0.1~90):(0.1~90) ratio, adding titanium silicon molecular sieve, crystalline acidic metal aluminum salt and crystalline basic metal magnesium salt into a mortar, grinding and mixing, and then transferring to a crucible , process and recover the product under roasting conditions, wherein, the titanium silicon molecular sieve is calculated in grams, the crystalline acidic metal aluminum salt is calculated in Al 2 O 3 grams, the crystalline basic metal magnesium salt is calculated in MgO in grams, and the crystalline acidic metal salt selected from soluble aluminum salts, such as one or more of AlCl 3 , Al 2 (SO 4 ) 3 and Al(NO 3 ) 3 , and said crystalline alkali metal salts are selected from soluble magnesium salts, such as MgCl 2 , One or more of MgSO 4 and Al(NO 3 ) 2 .
本发明提供的方法中,所说的催化剂还可以经下述过程制备:按照钛硅分子筛:结晶酸性金属铝盐∶结晶碱性金属镁盐=100∶(0.0001~100)∶(0.0001~100)的比例,将钛硅分子筛、结晶酸性金属铝盐和结晶碱性金属镁盐与水混合均匀浸渍,然后干燥、焙烧,回收产物。In the method provided by the invention, said catalyst can also be prepared through the following process: according to titanium silicon molecular sieve: crystalline acidic metal aluminum salt: crystalline basic metal magnesium salt=100: (0.0001~100): (0.0001~100) The ratio of titanium silicon molecular sieve, crystalline acidic metal aluminum salt and crystalline basic metal magnesium salt is mixed with water and evenly impregnated, then dried and roasted to recover the product.
本发明提供的方法中,以双氧水为氧化剂,因其还原产物仅为水、环境友好,是绿色氧化剂,而高浓度双氧水由于其性质不稳定,在生产、储运、使用过程中存在安全隐患,且成本较高。通常是以质量百分浓度为10~60%的过氧化氢水溶液的形式加入反应体系中,例如工业级的过氧化氢水溶液有27.5%、30%和35%等,通常选用质量分数为30%的双氧水。在原料配比中,所说的双氧水以过氧化氢计。In the method provided by the present invention, hydrogen peroxide is used as the oxidant, because the reduction product is only water and is environmentally friendly, and it is a green oxidant, while high-concentration hydrogen peroxide has potential safety hazards during production, storage, transportation and use due to its unstable properties. And the cost is higher. It is usually added to the reaction system in the form of aqueous hydrogen peroxide solution with a concentration of 10-60% by mass. For example, industrial-grade aqueous hydrogen peroxide has 27.5%, 30% and 35%, and the mass fraction is usually 30%. of hydrogen peroxide. In the proportioning of raw materials, said hydrogen peroxide is calculated as hydrogen peroxide.
本发明提供的方法中,反应温度为5~200℃是适宜的,均可以有效地进行催化氧化反应。但是针对不同的反应温度,我们发现所生成的反应产物的分布趋势并不相同,例如在75℃以下的较低温度区间,优选20~75℃反应时,对内酯的高选择性有利,而羟基酸和二元羧酸的选择性就相对低一些;再提高反应温度至100℃的反应温度区间,优选80~95℃时,羟基酸的选择性会逐渐提高,其选择性要高于内酯和二元羧酸的选择性。而在100~200℃的较高的温度区间,优选100~160℃,我们发现温度的升高对于二元羧酸的生成是比较有利的。In the method provided by the present invention, the suitable reaction temperature is 5-200°C, both of which can effectively carry out the catalytic oxidation reaction. However, for different reaction temperatures, we found that the distribution trends of the generated reaction products are not the same. For example, when reacting at a lower temperature range below 75°C, preferably 20-75°C, it is beneficial to the high selectivity of lactones, while The selectivity of hydroxy acids and dicarboxylic acids is relatively low; further increase the reaction temperature to the reaction temperature range of 100 ° C, preferably 80 ~ 95 ° C, the selectivity of hydroxy acids will gradually increase, and its selectivity is higher than that of internal Selectivity for esters and dicarboxylic acids. And in the higher temperature range of 100-200°C, preferably 100-160°C, we found that the increase in temperature is more favorable for the formation of dicarboxylic acids.
本发明提供的方法中,反应压力的改变对反应产物的影响并不明显,从操作的经济性考虑,反应压力优选为0.1~0.5MPa。In the method provided by the present invention, the influence of the change of the reaction pressure on the reaction product is not obvious. Considering the economical efficiency of the operation, the reaction pressure is preferably 0.1-0.5 MPa.
本方法提供的方法中,选用惰性有机物和/或水作为溶剂。所说的惰性有机物为与反应物沸点相近的化合物或极性大、介电常数高的化合物。其中,所说的与反应物沸点相近的化合物可以为低级脂肪醇、酮、酸、酯,通常为具有1~6个碳数的醇、酮、酸、酯等,例如甲醇、乙醇、叔丁醇、丙酮、醋酸、丙酸、乙酸乙酯或二氧六环等;所说的极性大、介电常数高的惰性有机溶剂例如乙腈、氯仿、环丁砜等。In the method provided by this method, inert organic matter and/or water are selected as the solvent. The inert organic compound is a compound with a boiling point close to that of the reactant or a compound with a high polarity and a high dielectric constant. Among them, said compound with a boiling point close to the reactant can be a lower aliphatic alcohol, ketone, acid, ester, usually an alcohol, ketone, acid, ester, etc. with 1 to 6 carbon numbers, such as methanol, ethanol, tert-butyl Alcohol, acetone, acetic acid, propionic acid, ethyl acetate or dioxane, etc.; said inert organic solvents with high polarity and high dielectric constant, such as acetonitrile, chloroform, sulfolane, etc.
发明人意外地发现,当采用丙酮或二氧六环为溶剂时,特别是环酮:双氧水的摩尔配比为1∶(0.2~10)且催化剂与环酮的质量比为1∶5~100,与环酮的摩尔比配比为(0.2~10)∶1,温度为20~75℃、压力为0.1~0.5MPa的条件下时,较以其他有机物比如乙腈、甲醇等其他有机溶剂,相应内酯的选择性至少提高20%以上;而当采用乙醇或乙酸乙酯为溶剂时,温度提高到80~95℃时,反应时间介于3到6小时之间,相应羟基酸的选择性也比使用其他溶剂时有大幅度地提高;当采用乙酸或丙酸作为溶剂的情况下,温度提高到100℃以上,双氧水与环酮的摩尔比例高于5的情况下,反应时间超过5个小时,则相应的二元羧酸的选择性较使用其他溶剂又有了明显的提高。因此,本发明提供的方法,可以根据目标产物的不同,灵活控制反应物摩尔配比、温度和溶剂种类等操作参数。例如,当目标产物为内酯时,优选在20~75℃的温度下、以二氧六环和/或丙酮作为反应溶剂;当目标产物为羟基酸时,优选在80~95℃的温度下,以乙醇和/或乙酸乙酯作为反应溶剂;当目标产物为二元羧酸时,可以提高反应温度,优选在100~160℃的温度下,以乙酸和/或丙酸作为反应溶剂。The inventor unexpectedly found that when using acetone or dioxane as a solvent, especially cyclic ketone: the molar ratio of hydrogen peroxide is 1: (0.2~10) and the mass ratio of catalyst to cyclic ketone is 1: 5~100 , the molar ratio with cyclic ketone is (0.2~10):1, when the temperature is 20~75°C and the pressure is 0.1~0.5MPa, compared with other organic solvents such as acetonitrile, methanol, etc., the corresponding The selectivity of lactones is increased by at least 20%; and when ethanol or ethyl acetate is used as a solvent, when the temperature is increased to 80-95°C, the reaction time is between 3 and 6 hours, and the selectivity of the corresponding hydroxy acids also increases. Compared with the use of other solvents, it is greatly improved; when acetic acid or propionic acid is used as the solvent, the temperature is raised above 100 ° C, and the reaction time exceeds 5 hours when the molar ratio of hydrogen peroxide to ketone is higher than 5 , the selectivity of the corresponding dicarboxylic acid is significantly improved compared with other solvents. Therefore, the method provided by the present invention can flexibly control operating parameters such as molar ratio of reactants, temperature and solvent type according to different target products. For example, when the target product is a lactone, it is preferable to use dioxane and/or acetone as the reaction solvent at a temperature of 20-75°C; when the target product is a hydroxy acid, it is preferably at a temperature of 80-95°C , using ethanol and/or ethyl acetate as the reaction solvent; when the target product is a dibasic carboxylic acid, the reaction temperature can be increased, preferably at a temperature of 100-160° C., using acetic acid and/or propionic acid as the reaction solvent.
本发明提供的环酮催化氧化的方法可以采用间歇操作或者连续的操作方式。例如,采用间歇方式进行时,环酮、溶剂、催化剂装入到反应器后,一次加入或连续加入双氧水;采用连续方式进行时,采用固定床或淤浆床反应器,将催化剂、溶剂打浆后连续加入环酮、双氧水,同时不断分离产物。本发明提供的方法也可以采用密闭式釜式反应,即将催化剂、溶剂、环酮、双氧水同时加入后反应。The method for the catalytic oxidation of cyclic ketones provided by the present invention can adopt batch operation or continuous operation mode. For example, when the batch method is used, after the cyclic ketone, solvent, and catalyst are loaded into the reactor, hydrogen peroxide is added once or continuously; when the continuous method is used, a fixed bed or slurry bed reactor is used to beat the catalyst and solvent. Continuously add cyclic ketone and hydrogen peroxide while continuously separating products. The method provided by the invention can also adopt a closed tank reaction, that is, the catalyst, solvent, ketone, and hydrogen peroxide are added at the same time and then reacted.
本发明提供的方法中,所说的回收产物的过程为人们所熟悉的常规的蒸馏、结晶和萃取等分离手段。具体地说,首先采用相对高温条件结晶分离较易析出的二元羧酸,再采用相对更低的条件结晶析出一元羟基羧酸,原料、内酯和其他副产物则采用蒸馏或者萃取的手段获得分离。In the method provided by the invention, the process of recovering the product is conventional separation methods such as distillation, crystallization and extraction that are familiar to people. Specifically, first use relatively high temperature conditions to crystallize and separate easily separated dibasic carboxylic acids, and then use relatively lower conditions to crystallize and separate monobasic hydroxycarboxylic acids. The raw materials, lactones and other by-products are obtained by means of distillation or extraction. separate.
本发明提供的催化氧化环酮的方法,采用镁和铝改性的得到的酸碱双功能钛硅分子筛作为催化剂,由于在分子筛中引进了酸碱中心,可以与钛硅分子筛的催化氧化性能有效协同,其对特定的催化氧化反应,反应活性和活性稳定性提高,使得其在双氧水的氧化下,在选择性较高的情况下,其催化氧化活性以及催化活性稳定性也较好。本发明提供的方法,可以灵活控制反应物摩尔配比、温度和溶剂种类等操作参数,可以获得不同的目标产物。The method for catalytically oxidizing cyclic ketones provided by the present invention uses the acid-base bifunctional titanium-silicon molecular sieve modified by magnesium and aluminum as a catalyst. Since the acid-base center is introduced in the molecular sieve, it can be effectively compared with the catalytic oxidation performance of the titanium-silicon molecular sieve. Synergistically, it improves the reaction activity and activity stability for specific catalytic oxidation reactions, so that its catalytic oxidation activity and catalytic activity stability are also better under the oxidation of hydrogen peroxide under the condition of high selectivity. The method provided by the invention can flexibly control operating parameters such as the molar ratio of reactants, temperature and solvent type, and can obtain different target products.
具体实施方式 Detailed ways
下面通过实施例对本发明作进一步地说明,但并不因此而限制本发明的内容。The present invention will be further described below by embodiment, but content of the present invention is not limited thereby.
在下述各实施例中,所用的试剂均为市售的化学纯试剂。In each of the following examples, all reagents used are commercially available chemically pure reagents.
对比例和实施例中反应后各物质的浓度使用气相色谱法进行定量分析。所用的Agilent公司生产的6890型气相色谱仪;所用分析色谱柱为FFAP柱。The concentration of each substance after the reaction in Comparative Examples and Examples was quantitatively analyzed by gas chromatography. The 6890 type gas chromatograph produced by Agilent Company used; the analytical chromatographic column used is FFAP column.
实施例中环酮的转化率、内酯、羟基酸、二元羧酸的选择性分别是按照下述公式计算:In the embodiment, the conversion ratio of cyclic ketones, the selectivity of lactones, hydroxyacids and dicarboxylic acids are respectively calculated according to the following formula:
实施例1Example 1
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、12.75克结晶九水硝酸铝Al(NO3)3·9H2O和7.02克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.014,y=0.017)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour Benzene adsorption capacity is 78 mg/gram), 12.75 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 7.02 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar and ground and mixed evenly, and then transferred to The crucible was transferred to a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.014, y=0.017).
催化氧化环酮的过程:称取2.3克上述镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.014,y=0.017)催化剂装于100ml三颈烧瓶中,再依次加入磁力搅拌子、9.81克环己酮、3.6克水、20克乙酸、6.4克甲醇以及46ml浓度为30%的双氧水,此时环己酮与过氧化氢的摩尔比为1∶4。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在105℃左右,反应6小时后,环己酮的转化率为89.35%,生成ε-己内酯的选择性为4.75%,6-羟基己酸的选择性为13.89%,己二酸的选择性为78.67%。The process of catalyzing the oxidation of cyclic ketones: Weigh 2.3 grams of the above magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -HTS (x=0.014, y=0.017) catalyst and put it in a 100ml three-necked flask, and then add Magnetic stirring bar, 9.81 grams of cyclohexanone, 3.6 grams of water, 20 grams of acetic acid, 6.4 grams of methanol and 46 ml of 30% hydrogen peroxide, the molar ratio of cyclohexanone to hydrogen peroxide is 1:4. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 105°C. After 6 hours of reaction, the conversion rate of cyclohexanone was 89.35%, the selectivity of generating ε-caprolactone was 4.75%, the selectivity of 6-hydroxycaproic acid was 13.89%, and the Acid selectivity was 78.67%.
实施例2Example 2
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、14.87克结晶九水硝酸铝Al(NO3)3·9H2O和11克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.022,y=0.019)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour Benzene adsorption capacity is 78 mg/g), 14.87 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 11 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar, ground and mixed, and then transferred to The crucible was transferred into a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.022, y=0.019).
催化氧化环酮的过程:称取2.44克镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.022,y=0.019)装于100ml三颈烧瓶中,再依次加入磁力搅拌子、9.81克环己酮、24克丙酸以及46ml浓度为30%的双氧水,此时环己酮与过氧化氢的摩尔比为1∶4。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在110℃左右,反应12小时后,环己酮的转化率为99.27%,ε-己内酯的选择性为0.01%,6-羟基己酸的选择性为0.21%,己二酸的选择性为98.10%。The process of catalytic oxidation of cyclic ketones: Weigh 2.44 grams of magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -HTS (x=0.022, y=0.019) into a 100ml three-necked flask, and then add magnetic stirring Son, 9.81 gram cyclohexanone, 24 gram propionic acid and 46ml concentration are 30% hydrogen peroxide, and the mol ratio of cyclohexanone and hydrogen peroxide is now 1: 4. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 110°C. After 12 hours of reaction, the conversion rate of cyclohexanone was 99.27%, the selectivity of ε-caprolactone was 0.01%, the selectivity of 6-hydroxycaproic acid was 0.21%, and the selectivity of adipic acid The selectivity is 98.10%.
实施例3Example 3
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、12克结晶九水硝酸铝Al(NO3)3·9H2O和16克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.031,y=0.016)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour The amount of benzene adsorption is 78 mg/g), 12 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 16 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar, ground and mixed, and then transferred to The crucible was transferred to a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.031, y=0.016).
催化氧化环酮的过程:称取2.65克镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.031,y=0.016)装于100ml三颈烧瓶中,再依次加入磁力搅拌子、19.63克环己酮、28克乙醇以及46ml浓度为30%的双氧水,此时环己酮与过氧化氢的摩尔比为1∶2。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在84℃左右,反应6小时后,环己酮的转化率为73.25%,ε-己内酯的选择性为2.61%,6-羟基己酸的选择性为86.97%,己二酸的选择性为10.08%。The process of catalytic oxidation of cyclic ketones: Weigh 2.65 grams of magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -HTS (x=0.031, y=0.016) into a 100ml three-necked flask, and then add magnetic stirring Son, 19.63 gram cyclohexanone, 28 gram ethanol and 46ml concentration are 30% hydrogen peroxide, now the mol ratio of cyclohexanone and hydrogen peroxide is 1:2. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 84°C. After 6 hours of reaction, the conversion rate of cyclohexanone was 73.25%, the selectivity of ε-caprolactone was 2.61%, the selectivity of 6-hydroxycaproic acid was 86.97%, and the selectivity of adipic acid The selectivity is 10.08%.
实施例4Example 4
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、20克结晶九水硝酸铝Al(NO3)3·9H2O和17克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.034,y=0.026)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour Benzene adsorption capacity is 78 mg/g), 20 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 17 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar, ground and mixed, and then transferred to The crucible was transferred to a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.034, y=0.026).
催化氧化环酮的过程:称取7.98克镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.034,y=0.026)装于100ml带压力表的密闭反应器中,再依次加入磁力搅拌子、19.63克环戊酮、5.4克丙酮、14克乙酸乙酯以及46ml浓度为30%的双氧水,此时环戊酮与过氧化氢的摩尔比为1∶2。将密闭反应器放于带油浴的温控磁力搅拌器上,启动磁力搅拌器和加热装置,开始反应,反应温度控制在83℃左右,反应7.5小时后,此时自生压力为1.6MPa。环戊酮的转化率为92.31%,δ-戊内酯的选择性为3.92%,5-羟基戊酸的选择性为89.26%,戊二酸的选择性为5.61%。The process of catalytic oxidation of cyclic ketones: Weigh 7.98 grams of titanium-silicon molecular sieves xMgO-yAl 2 O 3 -HTS (x=0.034, y=0.026) modified by magnesium and aluminum, and put them in a 100 ml closed reactor with a pressure gauge, and then A magnetic stirring bar, 19.63 g of cyclopentanone, 5.4 g of acetone, 14 g of ethyl acetate and 46 ml of 30% hydrogen peroxide were added in sequence, and the molar ratio of cyclopentanone to hydrogen peroxide was 1:2. Put the closed reactor on a temperature-controlled magnetic stirrer with an oil bath, start the magnetic stirrer and heating device, and start the reaction. The reaction temperature is controlled at about 83°C. After 7.5 hours of reaction, the self-generated pressure is 1.6MPa. The conversion rate of cyclopentanone was 92.31%, the selectivity of δ-valerolactone was 3.92%, the selectivity of 5-hydroxyvaleric acid was 89.26%, and the selectivity of glutaric acid was 5.61%.
实施例5Example 5
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、8.2克结晶九水硝酸铝Al(NO3)3·9H2O和7.1克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.011,y=0.014)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour Benzene adsorption capacity is 78 mg/g), 8.2 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 7.1 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar and ground for mixing and then transferred to The crucible was transferred to a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.011, y=0.014).
催化氧化环酮的过程:称取3.31克镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.011,y=0.014)装于100ml三颈烧瓶中,再依次加入磁力搅拌子、19.63克环戊酮、23克二氧六环以及23ml浓度为30%的双氧水,此时环戊酮与过氧化氢的摩尔比为1∶1。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在68℃左右,反应5小时后,环戊酮的转化率为72.45%,δ-戊内酯的选择性为94.32%,5-羟基戊酸的选择性为2.62%,戊二酸的选择性为3.29%。The process of catalytic oxidation of cyclic ketones: Weigh 3.31 grams of magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -HTS (x=0.011, y=0.014) into a 100ml three-necked flask, and then add magnetic stirring Son, 19.63 gram cyclopentanone, 23 gram dioxane and 23ml concentration are 30% hydrogen peroxide, and now the mol ratio of cyclopentanone and hydrogen peroxide is 1:1. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 68°C. After 5 hours of reaction, the conversion rate of cyclopentanone was 72.45%, the selectivity of δ-valerolactone was 94.32%, the selectivity of 5-hydroxyvaleric acid was 2.62%, and the selectivity of glutaric acid The selectivity is 3.29%.
实施例6Example 6
催化剂制备过程:取10克空心晶粒的钛硅分子筛(湖南建长石化公司生产,牌号HTS,经X-射线衍射分析为MFI结构,该分子筛的低温氮吸附的吸附等温线和脱附等温线之间存在滞后环,晶粒为空心晶粒且空腔部分的径向长度为15~180纳米;该分子筛样品在25℃,P/P0=0.10,吸附时间1小时的条件下测得的苯吸附量为78毫克/克)、7.7克结晶九水硝酸铝Al(NO3)3·9H2O和3.5克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-HTS(x=0.01,y=0.007)。Catalyst preparation process: get 10 grams of titanium-silicon molecular sieves with hollow grains (produced by Hunan Jianchang Petrochemical Company, brand HTS, which is MFI structure through X-ray diffraction analysis, the adsorption isotherm and desorption isotherm of the low-temperature nitrogen adsorption of this molecular sieve There is a hysteresis ring between them, the grains are hollow grains and the radial length of the cavity part is 15-180 nanometers; the molecular sieve sample is measured under the conditions of 25 °C, P/P 0 =0.10, and adsorption time of 1 hour Benzene adsorption capacity is 78 mg/gram), 7.7 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 3.5 grams of magnesium chloride hexahydrate MgCl 2 6H 2 O were added to the mortar, ground and mixed, and then transferred to The crucible was transferred to a muffle furnace for calcination at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -HTS (x=0.01, y=0.007).
催化氧化环酮的过程:称取2.53克镁和铝改性的钛硅分子筛xMgO-yAl2O3-HTS(x=0.01,y=0.007)装于100ml三颈烧瓶中,再依次加入磁力搅拌子、19.63克环戊酮、32克丙酮以及46ml浓度为30%的双氧水,此时环戊酮与过氧化氢的摩尔比为1∶2。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在72℃左右,反应4小时后,环戊酮的转化率为65.28%,生成δ-戊内酯的选择性为92.53%,5-羟基戊酸的选择性为2.33%,戊二酸的选择性为1.94%。The process of catalytic oxidation of cyclic ketones: Weigh 2.53 grams of magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -HTS (x=0.01, y=0.007) into a 100ml three-necked flask, and then add magnetic stirring Son, 19.63 gram cyclopentanone, 32 gram acetone and 46ml concentration are 30% hydrogen peroxide, and the mol ratio of cyclopentanone and hydrogen peroxide is 1: 2 now. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 72°C. After 4 hours of reaction, the conversion rate of cyclopentanone was 65.28%, the selectivity of generating δ-valerolactone was 92.53%, the selectivity of 5-hydroxyvaleric acid was 2.33%, and the selectivity of pentadiene Acid selectivity was 1.94%.
实施例7Example 7
催化剂制备过程:取10克TS-1钛硅分子筛(“Zeolites,1992,Vol.12第943~950页”)、12克结晶九水硝酸铝Al(NO3)3·9H2O和4.8克六水氯化镁MgCl2·6H2O加入到研钵中研磨混匀后转入坩埚中转入马弗炉釜中在550℃焙烧处理4小时,并回收产物,得到的催化剂表示为xMgO-yAl2O3-TS-1(x=0.024,y=0.016)。Catalyst preparation process: Take 10 grams of TS-1 titanium silicate molecular sieve ("Zeolites, 1992, Vol.12 pages 943-950"), 12 grams of crystalline aluminum nitrate nonahydrate Al(NO 3 ) 3 9H 2 O and 4.8 grams Magnesium chloride hexahydrate MgCl 2 6H 2 O was added to a mortar, ground and mixed, then transferred to a crucible, transferred to a muffle furnace and roasted at 550°C for 4 hours, and the product was recovered. The obtained catalyst was expressed as xMgO-yAl 2 O 3 -TS-1 (x=0.024, y=0.016).
催化氧化环酮的过程:称取2.3克镁和铝改性的钛硅分子筛xMgO-yAl2O3-TS-1(x=0.024,y=0.016)装于100ml三颈烧瓶中,再依次加入磁力搅拌子、19.63克环戊酮、3.6克水以及46ml浓度为30%的双氧水,此时环戊酮与过氧化氢的摩尔比为1∶2。将三颈烧瓶放于温控磁力搅拌器上,三颈烧瓶上部用冷凝管冷凝回流,启动磁力搅拌器和加热装置,开始反应。反应温度控制在80℃左右,反应12小时后,环戊酮的转化率为63.26%,δ-戊内酯的选择性为11.32%,5-羟基戊酸的选择性为46.76%,戊二酸的选择性为40.51%。The process of catalytic oxidation of cyclic ketones: Weigh 2.3 grams of magnesium and aluminum modified titanium silicon molecular sieve xMgO-yAl 2 O 3 -TS-1 (x=0.024, y=0.016) into a 100ml three-necked flask, and then add Magnetic stirring bar, 19.63 grams of cyclopentanone, 3.6 grams of water and 46 ml of 30% hydrogen peroxide, the molar ratio of cyclopentanone to hydrogen peroxide is 1:2. The three-necked flask is placed on a temperature-controlled magnetic stirrer, and the upper part of the three-necked flask is condensed and refluxed with a condenser, and the magnetic stirrer and heating device are started to start the reaction. The reaction temperature was controlled at about 80°C. After 12 hours of reaction, the conversion rate of cyclopentanone was 63.26%, the selectivity of δ-valerolactone was 11.32%, the selectivity of 5-hydroxypentanoic acid was 46.76%, and the selectivity of glutaric acid The selectivity is 40.51%.
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| CN105622385A (en) * | 2014-10-27 | 2016-06-01 | 湖南师范大学 | Process for preparing adipic acid through cleaning catalytic oxidation of cyclohexanone, catalyst, and catalyst preparation method |
| CN105622386A (en) * | 2014-10-27 | 2016-06-01 | 湖南师范大学 | Green process for synthesizing adipic acid from cyclohexanone |
| CN106883115A (en) * | 2015-12-15 | 2017-06-23 | 中国科学院大连化学物理研究所 | The method that one kettle way prepares adipic acid by cyclopentanone |
| CN106883115B (en) * | 2015-12-15 | 2019-01-11 | 中国科学院大连化学物理研究所 | The method that one kettle way prepares adipic acid by cyclopentanone |
| CN107737611A (en) * | 2017-10-24 | 2018-02-27 | 万华化学集团股份有限公司 | A kind of composite catalyst and the method that 5 hexenoic acids are prepared using the composite catalyst |
| CN114426549A (en) * | 2020-10-15 | 2022-05-03 | 中国石油化工股份有限公司 | Method for preparing dicyclopentadiene dioxide DCPDO and 2-phenyl-2-propanol |
| CN114426549B (en) * | 2020-10-15 | 2024-02-09 | 中国石油化工股份有限公司 | Method for preparing dicyclopentadiene dioxide DCPDPO and 2-phenyl-2-propanol |
| CN116063224A (en) * | 2021-10-29 | 2023-05-05 | 中国石油化工股份有限公司 | Method for preparing piperidine nitroxide free radical compound, product obtained by method and continuous reaction system |
| CN116063224B (en) * | 2021-10-29 | 2025-08-12 | 中国石油化工股份有限公司 | Method for preparing piperidine nitroxide free radical compound |
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