CN102464903A - Plastic film with plasticity and manufacturing method thereof applied to in-mold decoration - Google Patents
Plastic film with plasticity and manufacturing method thereof applied to in-mold decoration Download PDFInfo
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Abstract
一种具有可塑性之塑料薄膜应用于模内装饰的制作方法,其包括:提供一具有一上表面及一下表面之基材、一具有可塑性之塑料薄膜、一油墨层及一塑料,上述具有可塑性之塑料薄膜至少由光硬化多官能基寡聚物、热硬化树脂及交联剂所组成,且该光硬化多官能基寡聚物及该热硬化树脂两者通过该交联剂来完成交联;涂布上述具有可塑性之塑料薄膜于该基材的上表面;热硬化上述具有可塑性之塑料薄膜;光固化上述具有可塑性之塑料薄膜,以形成一可塑性树脂层;披覆该油墨层于该基材的下表面上;同时将该可塑性树脂层及该基材成形出一预定形状;成形该塑料于该油墨层的下表面。
A method for making a plastic film for in-mold decoration comprises: providing a substrate having an upper surface and a lower surface, a plastic film, an ink layer and a plastic, wherein the plastic film is at least composed of a photocurable multifunctional oligomer, a thermosetting resin and a crosslinking agent, and the photocurable multifunctional oligomer and the thermosetting resin are crosslinked by the crosslinking agent; coating the plastic film on the upper surface of the substrate; thermosetting the plastic film; photocuring the plastic film to form a plastic resin layer; coating the ink layer on the lower surface of the substrate; simultaneously shaping the plastic resin layer and the substrate into a predetermined shape; and shaping the plastic on the lower surface of the ink layer.
Description
技术领域 technical field
本发明系有关于一种塑料薄膜及其应用于模内装饰的制作方法,尤指一种具有可塑性之塑料薄膜及其应用于模内装饰的制作方法。The invention relates to a plastic film and its manufacturing method for in-mold decoration, especially a plastic film with plasticity and its manufacturing method for in-mold decoration.
背景技术 Background technique
在传统技术中,采用辐射方法(例如紫外线、红外辐射或电子束辐射)对含有活性双键的涂料体系进行固化,已经广为所知并且已在技术上得到实现。在涂料技术中这是最快的固化方法之一,然而附着力不足却是一个常见的问题。而且可电磁辐射固化涂料的固化需依赖于适当的辐射剂量。在光照较差或没有光照的区域,会导致固化明显地变差或根本不交联。In conventional technology, the curing of coating systems containing reactive double bonds by means of radiation methods, such as ultraviolet radiation, infrared radiation or electron beam radiation, is well known and technically accomplished. This is one of the fastest curing methods in coatings technology, yet poor adhesion is a common problem. Furthermore, the curing of electromagnetic radiation curable coatings depends on the proper radiation dose. Areas with poor or no light exposure can result in significantly poorer cure or no crosslinking at all.
以异氰酸酯和多元醇为基础的黏合剂非常适合制造高质量的涂料。所期望的各种涂料性质,如附着力、弹性、耐化学性、耐候性或耐划痕性等,都可以通过改变原料而在很宽的范围内进行调整。Binders based on isocyanates and polyols are ideal for producing high-quality coatings. The various desired coating properties, such as adhesion, elasticity, chemical resistance, weather resistance or scratch resistance, etc., can be adjusted within a wide range by changing the raw materials.
把上述两个互相独立的固化结构结合到一个黏合体系中,可以使它们的优点结合起来。这种称作“双固化”体系的体系是已知的。例如,在美国专利US 4,342,793中记载了由可辐射固化活性稀释剂,如丙烯酸酯、多元醇和异氰酸酯组成的涂料体系的应用情况。这个体系存在的问题是:在没有光照的地区,这种可辐射固化的活性稀释剂留下来将成为增塑剂,并由此增塑剂会对薄膜的性质产生不良影响,或者甚至会和薄膜分离,从而导致了不希望的物理效应出现。Combining the above two mutually independent curing structures into one adhesive system can combine their advantages. Such so-called "dual-cure" systems are known. For example, in US Pat. No. 4,342,793 the use of coating systems consisting of radiation curable reactive diluents such as acrylates, polyols and isocyanates is described. The problem with this system is that in areas where there is no light, this radiation-curable reactive diluent is left to act as a plasticizer, and thus the plasticizer can adversely affect the properties of the film, or even interfere with the film. Separation, resulting in undesirable physical effects.
同样已知的是,可辐射固化组以化学键方式连接到多异氰酸酯上的“双固化”黏合剂,可以避免上述问题的出现。例如,欧洲专利申请EP-A0928800记载了NCO-官能化的含异氰脲酸酯基团的氨基甲酸酯丙烯酸酯作为一种“双固化”涂料体系的应用情况。为了能够容易使用这些涂料化合物,需要达到足够低的黏度,所以习知使用了不同的有机溶剂。It is also known that "dual-cure" adhesives, in which the radiation-curable group is chemically bonded to the polyisocyanate, avoid the above-mentioned problems. For example, European patent application EP-A0928800 describes the use of NCO-functionalized isocyanurate-group-containing urethane acrylates as a "dual-cure" coating system. In order to be able to use these coating compounds easily, a sufficiently low viscosity needs to be achieved, so it is known to use different organic solvents.
由于生态和成本的要求,现代的涂料体系如果必须使用有机溶剂,也要尽可能的减少使用,因此为了降低黏度,则必须使用低黏度的涂料树脂。特别如欧洲专利EP-A 0682012所记载,为此目的之具有尿素基甲酸酯结构的多异氰酸酯早已问世。Due to ecological and cost requirements, if modern coating systems must use organic solvents, they should be used as little as possible. Therefore, in order to reduce the viscosity, low-viscosity coating resins must be used. In particular, as described in European patent EP-A 0682012, polyisocyanates having a urea formate structure have already been known for this purpose.
再者,通过上述传统的方式所制作出之塑料薄膜可应用于模内装饰,且该塑料薄膜的制作流程大约是:步骤(1)先涂布→步骤(2)再成形→步骤(3)最后固化。然后,由于上述步骤(2)及步骤(3)有可能在两个不同地点实施,所以当半成品的塑料薄膜从一地运送至另一地时,需要特别加设遮蔽件以保护半成品的塑料薄膜免于受到光线的照射而产生固化。缘是,本发明人有感上述缺失之可改善,悉心观察且研究之,并配合学理之运用,而提出一种设计合理且有效改善上述缺失之本发明。Furthermore, the plastic film produced by the above-mentioned traditional method can be applied to in-mold decoration, and the production process of the plastic film is roughly: step (1) coating → step (2) and then forming → step (3) Final curing. Then, since the above step (2) and step (3) may be implemented in two different places, when the semi-finished plastic film is transported from one place to another, special shielding is required to protect the semi-finished plastic film Free from curing by exposure to light. The reason is that the present inventor feels that the above-mentioned deficiency can be improved, carefully observes and studies it, and cooperates with the application of theories, and proposes an invention with a reasonable design and effectively improves the above-mentioned deficiency.
发明内容 Contents of the invention
本发明所要解决的技术问题,在于提供一种具有可塑性之塑料薄膜及其应用于模内装饰的制作方法,其中该可塑性之塑料薄膜被涂布且固化后仍可进行后续的成形加工,以产生预定的形状。The technical problem to be solved by the present invention is to provide a plastic film with plasticity and its application method for in-mold decoration, wherein the plastic film can be coated and solidified for subsequent forming processing to produce predetermined shape.
为了解决上述技术问题,根据本发明之其中一种方案,提供一种具有可塑性之塑料薄膜,其包括:一光硬化多官能基寡聚物、一热硬化树脂及一交联剂。In order to solve the above technical problems, according to one solution of the present invention, a plastic film with plasticity is provided, which includes: a photocurable multifunctional oligomer, a thermosetting resin and a crosslinking agent.
其中,该光硬化多官能基寡聚物的化学式为:Wherein, the chemical formula of the photohardening polyfunctional oligomer is:
n1≥3,其中R1为氢(H)及烷基(CH3)之其中之一,R2为烷基、聚胺酯、聚酯、丙烯酸酯及环氧树脂之其中之一。 n1≥3, wherein R 1 is one of hydrogen (H) and alkyl (CH 3 ), and R 2 is one of alkyl, polyurethane, polyester, acrylate and epoxy resin.
此外,该热硬化树脂为一由一多元醇及一异氰酸酯所组成之直链型结构,该热硬化树脂的化学式为:-(-CONH-R-NHCO-O-R-O-)n2-,n2≥1,其中R为烷基。In addition, the thermosetting resin is a linear structure composed of a polyol and an isocyanate. The chemical formula of the thermosetting resin is: -(-CONH-R-NHCO-ORO-) n2 -, n2≥1 , where R is an alkyl group.
另外,该交联剂由一具有双键之压克力官能基结构及一氢氧基结构所组成,该交联剂的化学式为:In addition, the crosslinking agent is composed of an acrylic functional group structure with a double bond and a hydroxyl structure. The chemical formula of the crosslinking agent is:
2≤n3+n4,1≤n3且1≤n4。 2≤n3+n4, 1≤n3 and 1≤n4.
再者,该光硬化多官能基寡聚物占该塑料薄膜之重量百分比为20%至70%,该热硬化树脂占该塑料薄膜之重量百分比为40%至70%,该交联剂占该塑料薄膜之重量百分比为10%至40%,上述具有双键之压克力官能基结构连接光硬化多官能基寡聚物,且该氢氧基结构连接该热硬化树脂。Furthermore, the photocurable polyfunctional oligomer accounts for 20% to 70% by weight of the plastic film, the thermosetting resin accounts for 40% to 70% by weight of the plastic film, and the crosslinking agent accounts for the weight percent of the plastic film. The weight percentage of the plastic film is 10% to 40%. The above-mentioned acrylic functional group structure with double bonds is connected to the light-curable multi-functional oligomer, and the hydroxyl group structure is connected to the thermosetting resin.
为了解决上述技术问题,根据本发明之其中一种方案,提供一种具有可塑性之塑料薄膜,其包括:一光硬化多官能基寡聚物、一热硬化树脂及一交联剂。In order to solve the above technical problems, according to one solution of the present invention, a plastic film with plasticity is provided, which includes: a photocurable multifunctional oligomer, a thermosetting resin and a crosslinking agent.
其中,该光硬化多官能基寡聚物的化学式为:Wherein, the chemical formula of the photohardening polyfunctional oligomer is:
n1≥3,其中R1为氢(H)及烷基(CH3)之其中之一,R2为烷基、聚胺酯、聚酯、丙烯酸酯及环氧树脂之其中之一。 n1≥3, wherein R 1 is one of hydrogen (H) and alkyl (CH 3 ), and R 2 is one of alkyl, polyurethane, polyester, acrylate and epoxy resin.
此外,该热硬化树脂为一由一多元醇及一异氰酸酯所组成之直链型结构,该热硬化树脂的化学式为:-(-CONH-R-NHCO-O-R-O-)n2-,n2≥1,其中R为烷基。In addition, the thermosetting resin is a linear structure composed of a polyol and an isocyanate. The chemical formula of the thermosetting resin is: -(-CONH-R-NHCO-ORO-) n2 -, n2≥1 , where R is an alkyl group.
另外,该交联剂由一具有双键之压克力官能基结构及一异氰酸酯基结构所组成,该交联剂的化学式为:In addition, the crosslinking agent is composed of an acrylic functional group structure with a double bond and an isocyanate group structure. The chemical formula of the crosslinking agent is:
2≤n5+n6,1≤n5且1≤n6。 2≤n5+n6, 1≤n5 and 1≤n6.
再者,该光硬化多官能基寡聚物占该塑料薄膜之重量百分比为20%至70%,该热硬化树脂占该塑料薄膜之重量百分比为40%至70%,该交联剂占该塑料薄膜之重量百分比为10%至40%,上述具有双键之压克力官能基结构连接该光硬化多官能基寡聚物,且该异氰酸酯基结构连接该热硬化树脂。Furthermore, the photocurable polyfunctional oligomer accounts for 20% to 70% by weight of the plastic film, the thermosetting resin accounts for 40% to 70% by weight of the plastic film, and the crosslinking agent accounts for the weight percent of the plastic film. The weight percentage of the plastic film is 10% to 40%. The above-mentioned acrylic functional group structure with double bonds is connected to the photocurable multifunctional oligomer, and the isocyanate group structure is connected to the thermosetting resin.
为了解决上述技术问题,根据本发明之其中一种方案,提供一种具有可塑性之塑料薄膜应用于模内装饰的制作方法,其包括下列步骤:首先,提供一具有一上表面及一下表面之基材、一具有可塑性之塑料薄膜、一油墨层及一塑料,其中上述具有可塑性之塑料薄膜至少由光硬化多官能基寡聚物、热硬化树脂及交联剂所组成,且该光硬化多官能基寡聚物及该热硬化树脂两者通过该交联剂来完成交联;接着,涂布上述具有可塑性之塑料薄膜于该基材的上表面上;然后,热硬化上述具有可塑性之塑料薄膜;接下来,光固化上述具有可塑性之塑料薄膜,以形成一可塑性树脂层;紧接着,披覆该油墨层于该基材的下表面上;然后,同时将该可塑性树脂层及该基材成形出一预定形状;最后,成形该塑料于该油墨层的下表面。In order to solve the above technical problems, according to one of the proposals of the present invention, a method for making a plastic film for in-mold decoration is provided, which includes the following steps: first, provide a base with an upper surface and a lower surface material, a plastic film with plasticity, an ink layer and a plastic, wherein the plastic film with plasticity is at least composed of a photocurable multifunctional oligomer, a thermosetting resin and a crosslinking agent, and the photocurable multifunctional Both the base oligomer and the thermosetting resin are cross-linked by the cross-linking agent; then, the above-mentioned plastic film with plasticity is coated on the upper surface of the substrate; then, the above-mentioned plastic film with plasticity is thermally cured ; Next, photocure the above-mentioned plastic film with plasticity to form a plastic resin layer; then, coat the ink layer on the lower surface of the substrate; then, simultaneously shape the plastic resin layer and the substrate a predetermined shape; finally, forming the plastic on the lower surface of the ink layer.
因此,本发明的有益效果在于:该可塑性之塑料薄膜被涂布且固化后仍具有一定的可塑性,因此该可塑性之塑料薄膜于固化加工后仍可进行后续的成形加工,以使得该可塑性之塑料薄膜最后被成形成一预定的形状。Therefore, the beneficial effect of the present invention is that: the plastic plastic film still has a certain plasticity after being coated and solidified, so the plastic plastic film can still be subjected to subsequent forming processing after curing, so that the plastic plastic film The film is finally formed into a predetermined shape.
为使能更进一步了解本发明之特征及技术内容,请参阅以下有关本发明之详细说明与附图,然而所附图式仅提供参考与说明用,并非用来对本发明加以限制者。In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings related to the present invention. However, the attached drawings are only for reference and illustration, and are not used to limit the present invention.
附图说明 Description of drawings
图1为本发明具有可塑性之塑料薄膜应用于模内装饰的制作方法之流程图。Fig. 1 is a flow chart of the manufacturing method of the plastic film of the present invention applied to in-mold decoration.
图2为本发明具有可塑性之塑料薄膜应用于模内装饰的制作方法之制作流程示意图(从步骤(A)至步骤(G))。Fig. 2 is a schematic diagram of the production process (from step (A) to step (G)) of the method for making the plastic film with plasticity applied to the in-mold decoration of the present invention.
主要组件符号说明Explanation of main component symbols
基材:1,上表面:10A,下表面:10B,可塑性之塑料薄膜:2,可塑性树脂层:2′,油墨层:3,塑料:4。Base material: 1, upper surface: 10A, lower surface: 10B, plastic plastic film: 2, plastic resin layer: 2', ink layer: 3, plastic: 4.
具体实施方式 Detailed ways
本发明第一实施例提供一种具有可塑性之塑料薄膜,其至少包括:一光硬化多官能基寡聚物(例如紫外光硬化多官能基寡聚物)、一热硬化树脂(例如热硬化高延伸性寡聚物)及一交联剂。The first embodiment of the present invention provides a plastic film with plasticity, which at least includes: a photocurable multifunctional oligomer (such as an ultraviolet light curable multifunctional oligomer), a thermosetting resin (such as a thermosetting high Extending oligomer) and a cross-linking agent.
首先,关于光硬化多官能基寡聚物,其化学式可为:First, regarding the photohardening polyfunctional oligomer, its chemical formula can be:
n1≥3 n1≥3
其中R1为H(氢)则光硬化多官能基寡聚物为一丙烯酸树脂或R1为CH3(烷基)则光硬化多官能寡聚物为一甲基丙烯酸树脂,因此R1为H或是CH3之其中之一,R2可为烷基、聚胺酯、聚酯、丙烯酸酯及环氧树脂之其中之一,其中光硬化多官能基寡聚物之n1越大则表示可进行光固化程序之反应位置越多,意即经过固化程序以产生交联密度越高,而具有较高的硬度、磨耗特性以及耐化性...等等,当然光硬化多官能基寡聚物之n1越大亦代表后续越不利进行成型。Wherein R 1 is H (hydrogen), then the light-hardening multifunctional oligomer is an acrylic resin or R 1 is CH 3 (alkyl), then the light-hardening multifunctional oligomer is a methacrylic resin, so R 1 is H or one of CH 3 , R 2 can be one of alkyl, polyurethane, polyester, acrylate and epoxy resin, wherein the larger the n 1 of the photocurable multifunctional oligomer, the more it can be The more reaction sites undergo the photocuring procedure, the higher the crosslinking density will be after the curing procedure, and the higher the hardness, wear characteristics and chemical resistance... etc., of course, the photocuring multifunctional oligomerization The larger the n 1 of the object, the more unfavorable it is for subsequent molding.
另外,关于热硬化树脂,其可为一由一多元醇(diol)及一异氰酸酯所组成之直链型结构。举例来说,多元醇及异氰酸酯(例如:二异氰酸酯(diisocyanate))聚合后可组成一直链型PU聚氨酯(Polyurethane,PU)树脂。此外,热硬化树脂的化学式可为:-(-CONH-R-NHCO-O-R-O-)n2-,n2≥1,其中R可为烷基。In addition, regarding the thermosetting resin, it may be a linear structure composed of a polyol (diol) and an isocyanate. For example, polyols and isocyanates (such as diisocyanate) can be polymerized to form a linear PU polyurethane (Polyurethane, PU) resin. In addition, the chemical formula of the thermosetting resin may be: -(-CONH-R-NHCO-ORO-) n2 -, n2≥1, wherein R may be an alkyl group.
再者,关于该交联剂,其被设计成具有热硬化官能基及光硬化官能基的结构,以用于将热硬化树脂与光硬化多官能基寡聚物完成交联。举例来说,交联剂可由一具有双键之压克力官能基结构及一氢氧基结构所组成。因此,上述具有双键之压克力官能基结构连接该光硬化多官能基寡聚物,且该氢氧基结构连接该热硬化树脂。换言之,该光硬化多官能基寡聚物及该热硬化树脂两者可通过上述所设计的交联剂来完成交联。另外,交联剂的化学式可为:Furthermore, regarding the crosslinking agent, it is designed to have a structure of thermosetting functional groups and photocurable functional groups, so as to complete the crosslinking of thermosetting resins and photocurable multifunctional oligomers. For example, the cross-linking agent can be composed of an acrylic functional group structure with a double bond and a hydroxyl structure. Therefore, the above-mentioned acrylic functional group structure with double bonds is connected to the photocurable multifunctional oligomer, and the hydroxyl group structure is connected to the thermosetting resin. In other words, both the photocurable polyfunctional oligomer and the thermosetting resin can be cross-linked by the designed cross-linking agent. In addition, the chemical formula of the crosslinking agent can be:
2≤n3+n4,1≤n3且1≤n4。 2≤n3+n4, 1≤n3 and 1≤n4.
承上述,本发明第一实施例如表一之实验数据所示所举的例子而言,光硬化多官能基寡聚物占该塑料薄膜之重量百分比约可为20%至70%,热硬化树脂占该塑料薄膜之重量百分比约可为40%至70%,且交联剂占该塑料薄膜之重量百分比约可为10%至40%。Based on the above, for the first embodiment of the present invention, such as the example shown in the experimental data in Table 1, the photocurable multifunctional oligomer can account for about 20% to 70% by weight of the plastic film, and the thermosetting resin The weight percentage of the plastic film can be about 40% to 70%, and the weight percentage of the crosslinking agent can be about 10% to 40%.
此外,依据不同的设计需求,在本发明第一实施例中,塑料薄膜的组成中可加入一紫外光固化多官能基反应单体、一有机无机纳米混成材料、一无机纳米微粒、一起始剂、一添加物...等等。In addition, according to different design requirements, in the first embodiment of the present invention, a UV-curable multifunctional reactive monomer, an organic-inorganic nano-hybrid material, an inorganic nanoparticle, and an initiator can be added to the composition of the plastic film. , an addition...and so on.
有机无机纳米混成材料可包括一纳米二氧化硅及一纳米氧化铝,且如表一之实验数据所示有机无机纳米混成材料占塑料薄膜之重量百分比可为0.1%至30%(较佳的重量百分比可为1%至20%,而最佳的重量百分比为5%至10%)。然而,上述对于有机无机纳米混成材料占塑料薄膜之重量百分比的界定只是用来举例而已,而并非用以限定本发明。The organic-inorganic nano-hybrid material can include a nano-silicon dioxide and a nano-alumina, and as shown in the experimental data of Table 1, the weight percentage of the organic-inorganic nano-hybrid material in the plastic film can be 0.1% to 30% (preferably by weight The percentage can be 1% to 20%, and the optimum weight percentage is 5% to 10%). However, the above-mentioned definition of the weight percentage of the organic-inorganic nano-hybrid material in the plastic film is only for example, and not intended to limit the present invention.
再举例来说,如表一之实验数据所示,其中无机纳米微粒可包括一纳米级二氧化硅微粉及一纳米级氧化铝微粉,且无机纳米微粒占塑料薄膜之重量百分比可为0.1%至30%(较佳的重量百分比可为1%至20%,而最佳的重量百分比可为5%至10%)。然而,上述对于该无机纳米微粒占该塑料薄膜之重量百分比的界定只是用来举例而已,而并非用以限定本发明。For another example, as shown in the experimental data in Table 1, wherein the inorganic nanoparticles can include a nanoscale silicon dioxide micropowder and a nanoscale alumina micropowder, and the weight percentage of the inorganic nanoparticles in the plastic film can be from 0.1% to 30% (the preferred weight percentage can be 1% to 20%, and the best weight percentage can be 5% to 10%). However, the above definition of the weight percentage of the inorganic nano-particles in the plastic film is only for example, and is not intended to limit the present invention.
本发明第二实施例提供一种具有可塑性之塑料薄膜,其至少包括:一光硬化多官能基寡聚物(例如紫外光硬化多官能基寡聚物)、一热硬化树脂(例如热硬化高延伸性寡聚物)及一交联剂。The second embodiment of the present invention provides a plastic film with plasticity, which at least includes: a photocurable multifunctional oligomer (such as an ultraviolet light curable multifunctional oligomer), a thermosetting resin (such as a thermosetting high Extending oligomer) and a cross-linking agent.
首先,关于该光硬化多官能基寡聚物,其化学式为:First, regarding the photohardening polyfunctional oligomer, its chemical formula is:
n1≥3 n1≥3
其中R1可为H(丙烯酸树脂)或CH3(甲基丙烯酸树脂),R2可为烷基、聚胺酯、聚酯、丙烯酸酯及环氧树脂之其中之一,另外该光硬化多官能基寡聚物之R1更进一步可包括一烷基。Wherein R1 can be H (acrylic resin) or CH3 (methacrylic resin), R2 can be one of alkyl, polyurethane, polyester, acrylate and epoxy resin, and the photohardening polyfunctional oligo R 1 of the polymer may further include an alkyl group.
另外,关于热硬化树脂,其可为一由一多元醇(diol)及一异氰酸酯所组成之直链型结构。举例来说,多元醇及异氰酸酯(例如二异氰酸酯(diisocyanate))聚合后可组成一直链型PU树脂。此外,该热硬化树脂的化学式可为:-(-CONH-R-NHCO-O-R-O-)n2-,n2≥1,其中R可为烷基。In addition, regarding the thermosetting resin, it may be a linear structure composed of a polyol (diol) and an isocyanate. For example, polyol and isocyanate (such as diisocyanate) can be polymerized to form a linear PU resin. In addition, the chemical formula of the thermosetting resin may be: -(-CONH-R-NHCO-ORO-) n2 -, n2≥1, wherein R may be an alkyl group.
再者,关于交联剂设计为具有热硬化官能基及光硬化官能基的结构,以用于将该热硬化树脂与该光硬化多官能基寡聚物完成交联。举例来说,交联剂由一具有双键之压克力官能基结构及一异氰酸酯基结构所组成。因此,上述具有双键之压克力官能基结构连接光硬化多官能基寡聚物,且异氰酸酯基结构连接热硬化树脂。Furthermore, the cross-linking agent is designed to have a structure with a thermosetting functional group and a photo-curable functional group, so as to complete the cross-linking of the thermosetting resin and the photo-curable polyfunctional oligomer. For example, the cross-linking agent is composed of an acrylic functional group structure with a double bond and an isocyanate group structure. Therefore, the above-mentioned acrylic functional group structure with double bonds is connected to the photocurable polyfunctional oligomer, and the isocyanate group structure is connected to the thermosetting resin.
换言之,该光硬化多官能基寡聚物及该热硬化树脂两者可通过上述所设计成之交联剂来完成交联。另外,该交联剂的化学式可为:In other words, both the photocurable polyfunctional oligomer and the thermosetting resin can be cross-linked by the designed cross-linking agent. In addition, the chemical formula of the crosslinking agent can be:
其中2≤n5+n6、1≤n5且1≤n6; Where 2≤n5+n6, 1≤n5 and 1≤n6;
如同本发明第一实施例所举的例子一样,在本发明第二实施例中,该光硬化多官能基寡聚物占该塑料薄膜之重量百分比约可为20%至70%,该热硬化树脂占该塑料薄膜之重量百分比约可为40%至70%,且该交联剂占该塑料薄膜之重量百分比约可为10%至40%。Like the example given in the first embodiment of the present invention, in the second embodiment of the present invention, the photocurable polyfunctional oligomer accounts for about 20% to 70% by weight of the plastic film, and the thermosetting The resin accounts for about 40% to 70% by weight of the plastic film, and the crosslinking agent accounts for about 10% to 40% by weight of the plastic film.
当然,依据不同的设计需求,在本发明第二实施例中,该塑料薄膜的组成中亦可加入一紫外光固化多官能基反应单体、一有机无机纳米混成材料、一无机纳米微粒、一起始剂、一添加物...等等。具体地,本发明的上述组分优选为:热硬化树脂优选为二异氰酸酯;光硬化多官能基寡聚物优选为聚氨酯丙烯酸酯寡聚物、聚酯丙烯酸酯寡聚物、丙烯酸酯寡聚物或纯丙烯酸酯;紫外光固化多官能基反应单体优选为三羟甲基丙烷三丙烯酸酯、季戊四醇四丙烯酸酯或二季戊四醇六丙烯酸酯;交联剂优选为季戊四醇三丙烯酸酯、β-羧乙基丙烯酸酯或2-羟基乙基甲基丙烯酸酯磷酸酯;有机无机纳米混成材料优选为Cytec EB8311或DBC901H35;无机纳米微粒优选为纳米氧化铝分散体或纳米二氧化硅分散体;起始剂优选为CIBA IGRACURE 184、IGRACURE 1173、IGRACURE TPO或IGRACURE 819;助剂添加物优选为聚醚改性有机硅、丙烯酸酯共聚体或聚醚改性聚二甲基硅氧烷。Of course, according to different design requirements, in the second embodiment of the present invention, a UV-curable multifunctional reactive monomer, an organic-inorganic nano-hybrid material, an inorganic nano-particle, and starters, additives...etc. Specifically, the above-mentioned components of the present invention are preferably: thermosetting resin is preferably diisocyanate; photohardening polyfunctional oligomer is preferably polyurethane acrylate oligomer, polyester acrylate oligomer, acrylate oligomer or pure acrylate; the UV-curable polyfunctional reactive monomer is preferably trimethylolpropane triacrylate, pentaerythritol tetraacrylate or dipentaerythritol hexaacrylate; the crosslinking agent is preferably pentaerythritol triacrylate, β-carboxyethyl Acrylate or 2-hydroxyethyl methacrylate phosphate; Organic-inorganic nano-hybrid material is preferably Cytec EB8311 or DBC901H35; Inorganic nanoparticles are preferably nano-alumina dispersion or nano-silica dispersion; The initiator is preferably It is CIBA IGRACURE 184, IGRACURE 1173, IGRACURE TPO or IGRACURE 819; the auxiliary additive is preferably polyether modified silicone, acrylate copolymer or polyether modified polydimethylsiloxane.
因此,由上述的描述可知,本发明第二实施例与第一实施例最大的差别在于:第一实施例所界定的交联剂中的“氢氧基结构”可由“异氰酸酯基结构”来取代而形成上述的第二实施例中的交联剂。因此,不管是本发明的第一实施例或第二实施例不仅皆可达到“将热硬化树脂与该光硬化多官能基寡聚物完成交联”之目的,且可达到无须异地实施固化程序且更节省下增设遮蔽物之费用。Therefore, it can be seen from the above description that the biggest difference between the second embodiment of the present invention and the first embodiment is that the "hydroxyl structure" in the crosslinking agent defined in the first embodiment can be replaced by an "isocyanate group structure" And form the above-mentioned cross-linking agent in the second embodiment. Therefore, no matter the first embodiment or the second embodiment of the present invention can not only achieve the purpose of "completely cross-linking the thermosetting resin and the photocurable multifunctional oligomer", but also achieve the need of implementing the curing process in different places. And it saves the cost of adding shelters.
请参阅表一所示,样本1至样本7为添加不同配方的实验样本,且每一个实验样本显示出每一配方的重量百分比。其中A为二异氰酸酯(热硬化树脂),B为聚氨酯丙烯酸酯寡聚物(光硬化多官能基寡聚物),C为三羟甲基丙烷三丙烯酸酯(紫外光固化多官能基反应单体),D为季戊四醇三丙烯酸酯(交联剂),E为Cytec EB8311(Cytec公司制造,有机无机纳米混成材料SiO2),F为纳米氧化铝分散体(无机纳米微粒),G为CIBA IGRACURE 184(CIBA公司制造,起始剂),H为丙烯酸酯共聚体(助剂添加物)。Please refer to Table 1.
<表一><Table 1>
请参阅表二所示,将上述样本1至样本7所调配出的不同实验样Please refer to Table 2 for the different experimental samples prepared from
本进行下例7种不同质量特性的测试,以得到相关的实验数据。The test of 7 different quality characteristics in the following example is carried out in order to obtain relevant experimental data.
<表二><Table 2>
承上述表一与表二之实验数据,得到下列结论:Based on the experimental data in Table 1 and Table 2 above, the following conclusions are obtained:
1、由样本1至样本3的比较可知,当热硬化树脂的重量百分比渐渐降低、光硬化多官能基寡聚物的重量百分比渐渐增加、交联剂的重量百分比渐渐降低及起始剂的重量百分比渐渐增加时,则硬度测试(Hardness)所得到的数据有上升的趋势(从H至3H),钢丝绒耐磨耗测试(ΔHaze)所得到的数据有下降的趋势(从12.58至9.12),RCA耐磨耗测试(Cycles)所得到的数据有上升的趋势(从20cycles至50cycles),成型性测试(Forming ability)所得到的数据有下降的趋势(从极佳至一般),且延伸性测试(Elongation)所得到的数据有下降的趋势(从1.5倍至1.1倍)。1. From the comparison of
2、由样本2、样本4及样本5的比较可知,当有机无机纳米混成材料的重量百分比增加时(从0%至10%),则钢丝绒耐磨耗测试(ΔHaze)所得到的数据有下降的趋势(从10.75至0.19)。因此,增加有机无机纳米混成材料重量百分比至5%即可有效增加钢丝绒耐磨耗。2. From the comparison of
3、由样本4及样本6的比较可知,当紫外光固化多官能基反应单体的重量百分比增加时(从0%至10%),则RCA耐磨耗测试(Cycles)所得到的数据有大幅度上升的趋势(从30cycles至100cycles),且钢丝绒耐磨耗测试(ΔHaze)所得到的数据则有下降的趋势(从0.22至0.05)。因此,增加紫外光固化多官能基反应单体的重量百分比可以大幅增加RCA耐磨耗,但是对于钢丝绒耐磨耗则无法有效增加。3. From the comparison of
4、由样本6及样本7的比较可知,当样本7加入无机纳米微粒时,对于钢丝绒耐磨耗较差(从0.05至0.19),且光学特性测试(Haze)所得到的数据有大幅度上升的趋势(从0.17至1.97),而导致透明度不佳的情况。因此,加入无机纳米微粒将影响光学特性(透明度)。因此本发明最佳实施例为样本6,同时兼具高硬度(2H)、极佳的钢丝绒耐磨耗性与RCA耐磨耗性以及可成型延伸性。4. From the comparison of sample 6 and sample 7, it can be seen that when sample 7 is added with inorganic nanoparticles, the wear resistance of steel wool is poor (from 0.05 to 0.19), and the data obtained by the optical characteristic test (Haze) has a large range An upward trend (from 0.17 to 1.97), which leads to poor transparency. Therefore, the addition of inorganic nanoparticles will affect the optical properties (transparency). Therefore, the best embodiment of the present invention is sample 6, which has both high hardness (2H), excellent steel wool abrasion resistance and RCA abrasion resistance, and formability and extensibility.
请参阅第一图及第二图所示,本发明提供一种具有可塑性之塑料薄膜应用于模内装饰(In-Mould Decoration)之制作方法,其包括下列步骤:Please refer to the first figure and the second figure, the present invention provides a method of making a plastic film for in-mould decoration (In-Mould Decoration), which includes the following steps:
步骤一(S100):首先,配合第一图及第二图(A)所示,提供一具有一上表面10A及一下表面10B之基材1。举例来说,该基材1为聚乙烯对苯二甲酸酯(Polyethylene Terephthalate,PET)、聚碳酸酯(Polycarbonate,PC)、三醋酸纤维素(Tri-acetyl Cellulose,TAC)、聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)或环烯共聚物(Cyclic OlefinCopolymer,COC),且该基材1的厚度介于10至1000微米(μm)之间。Step 1 (S100): Firstly, as shown in the first and second drawings (A), a
步骤二(S102):接着,配合第一图及第二图(B)所示,涂布一具有可塑性之塑料薄膜2于该基材1的上表面10A上,其中上述具有可塑性之塑料薄膜2至少由光硬化多官能基寡聚物、热硬化树脂及交联剂所组成,且该光硬化多官能基寡聚物及该热硬化树脂两者通过交联剂来完成交联。此外,有关上述光硬化多官能基寡聚物、热硬化树脂及交联剂的界定如同上述第一实施例及第二实施例所述。Step 2 (S102): Then, as shown in the first figure and the second figure (B), coat a
步骤三(S104):然后,配合第一图及第二图(C)所示,热硬化上述具有可塑性之塑料薄膜2。举例来说,可通过加热方式(如第二图(C)中向下的箭头所示)来硬化上述具有可塑性之塑料薄膜2。Step 3 (S104): Then, as shown in the first figure and the second figure (C), thermally harden the above-mentioned
步骤四(S106):接下来,配合第一图及第二图(D)所示,光固化上述具有可塑性之塑料薄膜2,以形成一可塑性树脂层2′。举例来说,可通过紫外光照射的方式(如第二图(D)中向下的箭头所示)来硬化上述具有可塑性之塑料薄膜2。Step 4 (S106): Next, as shown in the first figure and the second figure (D), light-cure the above-mentioned
步骤五(S108):紧接着,配合第一图及第二图(E)所示,披覆一油墨层3于该基材1的下表面10B上。Step 5 (S108): Next, as shown in the first figure and the second figure (E), coat an
步骤六(S110):然后,配合第一图及第二图(F)所示,同时将可塑性树脂层2′及该基材1成形出一预定形状。举例来说,步骤六可利用一高压成型或一真空成型方式,以同时将可塑性树脂层2′、该基材1及该油墨层3成形出一预定形状。Step 6 (S110): Then, as shown in the first figure and the second figure (F), the plastic resin layer 2' and the
步骤七(S112):最后,配合第一图及第二图(G)所示,成形一塑料4于该油墨层3的下表面。举例来说,步骤七可利用射出成型方式,以同时射出且贴合塑料4于该油墨层3的下表面上。Step 7 (S112): Finally, as shown in the first and second drawings (G), a
综上所述,可塑性之塑料薄膜被涂布且固化后仍具有一定的可塑性,如表二之样本6达到硬度2H且延伸测试达到1.15X,然而一般市面上应用模内装饰之塑料薄膜产品虽然能达到硬度2H,但是其延伸测试只有1.05X,因此容易发生膜面龟裂现象,并增加后续加工的困难度,因此,本发明可塑性之塑料薄膜于固化加工后仍可进行后续的成形加工,以使得可塑性之塑料薄膜最后被成形成一预定的形状。To sum up, the plastic film with plasticity can still have certain plasticity after being coated and cured. As shown in Table 2, the hardness of sample 6 reaches 2H and the elongation test reaches 1.15X. It can reach a hardness of 2H, but its elongation test is only 1.05X, so it is easy to crack the film surface and increase the difficulty of subsequent processing. Therefore, the plastic film of the present invention can still be processed after curing. So that the plastic film is finally formed into a predetermined shape.
以上所述仅为本发明之较佳可行实施例,非因此局限本发明之专利范围,故举凡运用本发明说明书及图式内容所为之等效技术变化,均包括于本发明之范围内。The above descriptions are only preferred feasible embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the scope of the present invention.
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