CN102400066A - A nanoparticle-reinforced metal matrix amorphous composite material and its preparation method - Google Patents
A nanoparticle-reinforced metal matrix amorphous composite material and its preparation method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种双脉冲电沉积制备纳米颗粒增强金属基非晶复合材料(Ni-W-P/CeO2-SiO2)的方法,属于金属基复合材料、电沉积等科学技术领域。 The invention relates to a method for preparing nanoparticle-reinforced metal-based amorphous composite material (Ni-WP/CeO 2 -SiO 2 ) by double-pulse electrodeposition, and belongs to the scientific and technical fields of metal-based composite materials, electrodeposition, and the like.
背景技术 Background technique
冶金、化工、烟草和机械等设备零部件在使用过程中会因相互间运动产生磨损,使用温度高发生氧化,接触高温熔体及气、水和化学介质发生腐蚀,使零部件表面发生破坏而失效。现代工业技术的快速发展,要求这些设备零部件能在高温、高压、高速、高度自动化和较为恶劣的工况下长期运转,失效后并不简单废弃,而是通过表面选择性强化或修饰后仍继续使用,有效提高其循环利用次数,降低生产成本。纳米复合电沉积技术是根据电结晶理论和弥散强化理论,通过电化学方法使一种或数种具有纳米尺寸的不溶性固体颗粒与金属离子发生共沉积,获得颗粒增强金属基复合材料的一种方法。利用固体颗粒自身的特性和材料多元复合的协同效应,可制备出高硬度耐磨金属基复合材料、耐蚀金属基复合材料、自润滑金属基复合材料、电催化活性金属基复合材料、电接触功能金属基复合材料等,广泛应用于冶金、化工、机械、航空航天、汽车、烟草、电子、核工业等部门。 Metallurgical, chemical, tobacco and mechanical equipment parts will wear and tear due to mutual movement during use, oxidation will occur at high operating temperatures, and corrosion will occur when exposed to high-temperature melt, gas, water and chemical media, causing damage to the surface of the parts. invalidated. The rapid development of modern industrial technology requires these equipment parts to be able to operate for a long time under high temperature, high pressure, high speed, high automation and relatively harsh working conditions. After failure, they are not simply discarded, but still remain after surface selective strengthening or modification. Continue to use, effectively increase its recycling times, and reduce production costs. Nanocomposite electrodeposition technology is based on the theory of electrocrystallization and dispersion strengthening, through the electrochemical method to make one or several kinds of insoluble solid particles with nanometer size and metal ions to co-deposit to obtain particle-reinforced metal matrix composite materials. . Utilizing the characteristics of solid particles and the synergistic effect of multi-component composite materials, high hardness and wear-resistant metal matrix composites, corrosion-resistant metal matrix composites, self-lubricating metal matrix composites, electrocatalytically active metal matrix composites, electrical contact Functional metal matrix composite materials, etc., are widely used in metallurgy, chemical industry, machinery, aerospace, automobile, tobacco, electronics, nuclear industry and other departments.
传统的复合电沉积技术采用直流电流,在提高阴极电流密度、抑制副反应发生、降低杂质含量、改善电流分布等方面效果较差。同时,由于多元复合电沉积电解液体系复杂,稳定性较差且易产生沉淀。电解液中颗粒表面范德华引力较大导致团聚严重,仅采用机械搅拌时为保证颗粒悬浮需使用较高的搅拌速率,又导致颗粒沉积困难。因此,制备出的复合材料组织结构缺陷较多,在要求耐磨、耐腐蚀和抗高温氧化等恶劣的环境下仍不能很好地满足使用要求。现有文献[1]:(如图6所示)钨酸钠和次磷酸钠浓度对Ni-W-P-CeO2-SiO2纳米复合薄膜材料显微硬度和微观组织的影响,复合材料学报,2008,25(4):106-112; 文献[2]:(如图7所示)工艺参数对Ni-W-P-CeO2-SiO2纳米复合薄膜材料微观组织及性能的影响,材料工程,2008,(8):17-21;文献[3]:Ni-W-P-CeO2-SiO2纳米复合薄膜材料制备研究,稀有金属材料与工程,2008,37(10):1809-1814;文献[4]:双脉冲工作时间对Ni-W-P/CeO2-SiO2纳米复合材料电沉积的影响,材料保护,2010,43(3):34-37;文献[5]:脉冲电沉积CeO2-SiO2/Ni-W-P纳米复合镀层性能研究,材料保护,2008,41(10):37-39等文献,制备出了Ni-W-P-CeO2-SiO2复合材料,但纳米颗粒在Ni-W-P基质金属中的团聚问题较为严重,脉冲参数范围较窄,电解液的沉积速率较低,均镀能力和电流效率还有待提高,复合材料的镀态显微硬度还不高,沉积层也较薄。 The traditional composite electrodeposition technology uses direct current, which is less effective in increasing the cathode current density, suppressing side reactions, reducing impurity content, and improving current distribution. At the same time, due to the complexity of the multi-component composite electrodeposition electrolyte system, the stability is poor and precipitation is easy to occur. The greater van der Waals attraction on the surface of the particles in the electrolyte leads to serious agglomeration. When only mechanical stirring is used to ensure the suspension of the particles, a higher stirring rate is required, which also leads to difficulties in particle deposition. Therefore, the prepared composite material has many structural defects, and it still cannot meet the requirements of use in harsh environments that require wear resistance, corrosion resistance, and high temperature oxidation resistance. Existing literature [1]: (as shown in Figure 6) Effect of the concentration of sodium tungstate and sodium hypophosphite on the microhardness and microstructure of Ni-WP-CeO 2 -SiO 2 nanocomposite film materials, Journal of Composite Materials, 2008 ,25(4):106-112; Literature [2]: (as shown in Figure 7) Effect of Process Parameters on the Microstructure and Properties of Ni-WP-CeO 2 -SiO 2 Nanocomposite Thin Film Materials, Materials Engineering, 2008, (8):17-21; Literature [3]: Preparation of Ni-WP-CeO 2 -SiO 2 nanocomposite thin film materials, Rare Metal Materials and Engineering, 2008,37(10):1809-1814; Literature [4] : Effect of double pulse working time on the electrodeposition of Ni-WP/CeO 2 -SiO 2 nanocomposites, Materials Protection, 2010,43(3):34-37; Literature [5]: Pulse electrodeposition of CeO 2 -SiO 2 /Ni-WP nanocomposite coating performance research, material protection, 2008, 41 (10): 37-39 and other documents, prepared Ni-WP-CeO 2 -SiO 2 composite materials, but the nanoparticles in the Ni-WP matrix metal The agglomeration problem is more serious, the pulse parameter range is narrow, the deposition rate of the electrolyte is low, the throwing ability and current efficiency need to be improved, the as-plated microhardness of the composite material is not high, and the deposited layer is also thin.
发明内容 Contents of the invention
本发明就是针对现有技术存在的上述不足,提供一种纳米颗粒增强金属基非晶复合材料及其制备方法,制备的Ni-W-P/CeO2-SiO2非晶复合材料组织结构缺陷少,显微硬度高,沉积层厚。使用的电解液稳定性好,均镀能力强,电流效率高,沉积速率快。 The present invention aims at the above-mentioned deficiencies existing in the prior art, and provides a nanoparticle-reinforced metal-based amorphous composite material and a preparation method thereof. High microhardness and thick deposition layer. The electrolyte used has good stability, strong throwing ability, high current efficiency and fast deposition rate.
本发明的技术方案是:纳米颗粒增强金属基非晶复合材料,是Ni-W-P/CeO2-SiO2非晶复合材料,复合材料中CeO2和SiO2纳米颗粒在Ni-W-P基质金属中均匀分散,基质金属颗粒大小为1~2μm。 The technical scheme of the present invention is: the nanoparticle reinforced metal-based amorphous composite material is Ni-WP/CeO 2 -SiO 2 amorphous composite material, and the CeO 2 and SiO 2 nanoparticles in the composite material are evenly distributed in the Ni-WP matrix metal Dispersion, the matrix metal particle size is 1-2μm.
所述Ni-W-P/CeO2-SiO2非晶复合材料的厚度为54~251μm。该Ni-W-P/CeO2-SiO2非晶复合材料的组成为:Ni 66.04~73.24wt%,W 5.23~7.43wt%,P 9.96~11.97wt%,CeO2 8.41~11.84wt%,SiO2 3.16~4.38wt%,其镀态显微硬度在739~797HV之间。 The thickness of the Ni-WP/CeO 2 -SiO 2 amorphous composite material is 54-251 μm. The composition of the Ni-WP/CeO 2 -SiO 2 amorphous composite material is: Ni 66.04~73.24wt%, W 5.23~7.43wt%, P 9.96~11.97wt%, CeO 2 8.41~11.84wt%, SiO 2 3.16 ~4.38wt%, and its microhardness in the as-plated state is between 739 and 797HV.
本纳米颗粒增强金属基非晶复合材料的制备方法的具体制备步骤如下: The specific preparation steps of the preparation method of the present nanoparticle-reinforced metal matrix amorphous composite material are as follows:
(1)以电解镍板作为电沉积过程的阳极材料,用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阳极导线连接在一起; (1) Use the electrolytic nickel plate as the anode material of the electrodeposition process, clean it with water, then immerse it in the electrolyte, and connect it with the anode wire of the double pulse power supply;
(2)以普通碳钢作为电沉积过程的阴极(基体)材料,经机械抛光并用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阴极导线连接在一起。 (2) Ordinary carbon steel is used as the cathode (substrate) material of the electrodeposition process, which is mechanically polished and cleaned with water, then immersed in the electrolyte, and connected with the cathode wire of the double pulse power supply.
(3)开启超声和机械搅拌分散装置及双脉冲电源,在双脉冲参数下电沉积1.5~6h,取出用冷水清洗干净及吹干后在普通碳钢表面得到厚度为54~251μm的Ni-W-P/CeO2-SiO2非晶复合材料。 (3) Turn on the ultrasonic and mechanical stirring and dispersing device and the double-pulse power supply, electrodeposit for 1.5-6 hours under the double-pulse parameters, take it out, wash it with cold water and dry it, and obtain Ni-WP with a thickness of 54-251 μm on the surface of ordinary carbon steel /CeO 2 -SiO 2 amorphous composite material.
所述步骤(1)和(2)中的电解液是:以氯化镍、硫酸镍、钨酸钠、次磷酸钠为主盐,以乙醇酸和柠檬酸为复合络合剂,以CeO2和SiO2纳米颗粒为沉积的增强相颗粒,以聚乙二醇10000和十六烷基三甲基澳化胺为纳米颗粒表面活性剂。
The electrolyte solution in the steps (1) and (2) is: nickel chloride, nickel sulfate, sodium tungstate, sodium hypophosphite as the main salt, glycolic acid and citric acid as complex complexing agent, CeO 2 And SiO 2 nanoparticles were deposited reinforcement phase particles, and
所述步骤(1)和(2)中的电解液的成分是:氯化镍浓度为10~30g/L,硫酸镍浓度为30~70g/L,钨酸钠浓度为80~120g/L,次磷酸钠浓度为10~14g/L,乙醇酸浓度为30~60g/L,柠檬酸浓度为60~90g/L,CeO2浓度为10~15g/L,平均粒径为30nm,SiO2浓度为30~40g/L,平均粒径为30nm,聚乙二醇10000浓度为25~35mg/L,十六烷基三甲基澳化胺浓度为10~12mg/L。
The composition of the electrolyte in the steps (1) and (2) is: the concentration of nickel chloride is 10-30g/L, the concentration of nickel sulfate is 30-70g/L, the concentration of sodium tungstate is 80-120g/L, The concentration of sodium hypophosphite is 10~14g/L, the concentration of glycolic acid is 30~60g/L, the concentration of citric acid is 60~90g/L, the concentration of CeO2 is 10~15g/L, the average particle size is 30nm, the concentration of SiO2 The concentration is 30-40g/L, the average particle size is 30nm, the concentration of
所述电解液温度:45~60℃,电解液pH值:4.0~6.5。 The electrolyte temperature: 45-60° C., and the pH value of the electrolyte: 4.0-6.5.
所述步骤(3)中双脉冲电沉积的参数为:正向脉冲参数为脉宽:200~400μs,关断时间600~800μs,工作时间:300~500ms,脉冲平均电流密度:15~20A/dm2;反向脉冲参数为脉宽:100~300μs,关断时间:700~900μs,工作时间:30~50ms,脉冲平均电流密度:1~3A/dm2。 The parameters of the double-pulse electrodeposition in the step (3) are: forward pulse parameters: pulse width: 200-400 μs, off-time: 600-800 μs, working time: 300-500 ms, pulse average current density: 15-20 A/ dm 2 ; reverse pulse parameters are pulse width: 100~300μs, off time: 700~900μs, working time: 30~50ms, pulse average current density: 1~3A/dm 2 .
所述步骤(3)中的超声分散电流为2~4A,机械搅拌速率为100~300rpm。 The ultrasonic dispersion current in the step (3) is 2-4A, and the mechanical stirring rate is 100-300rpm.
与现有技术相比,本发明有如下优点或积极效果: Compared with prior art, the present invention has following advantage or positive effect:
1、用乙醇酸和柠檬酸复合络合剂替代单一的柠檬酸络合剂,进一步防止了电解液中氢氧化镍或亚磷酸镍沉淀的析出,增加了电解液的稳定性,延长了使用寿命。同时也提高了体系的沉积速率。 1. Replace the single citric acid complexing agent with glycolic acid and citric acid complexing agent, which further prevents the precipitation of nickel hydroxide or nickel phosphite in the electrolyte, increases the stability of the electrolyte, and prolongs the service life . At the same time, the deposition rate of the system is also improved.
2、采用聚乙二醇10000(非离子表面活性剂)和十六烷基三甲基澳化胺(阳离子表面活性剂)复合表面活性剂替代单一的十六烷基三甲基澳化胺,以及在双脉冲电沉积时同时采用超声分散和机械搅拌,降低了机械搅拌速率,提高了电解液中纳米颗粒的添加量和纳米复合材料中纳米颗粒的沉积量,明显改善了纳米颗粒的团聚问题。 2. Adopt polyethylene glycol 10000 (nonionic surfactant) and cetyl trimethyl amine (cationic surfactant) composite surfactant to replace single cetyl trimethyl amine, And the simultaneous use of ultrasonic dispersion and mechanical stirring during double-pulse electrodeposition reduces the rate of mechanical stirring, increases the amount of nanoparticles added in the electrolyte and the amount of nanoparticles deposited in the nanocomposite material, and significantly improves the agglomeration of nanoparticles .
3、采用电解镍板替代316L不锈钢作阳极及双脉冲电沉积,提高了脉冲平均电流密度,尽而提高了沉积速率,缩短了沉积时间。同时,利用高的正向瞬时电流密度实现了晶粒的细化,利用反向电流密度溶解了沉积层表面的微观凸起,进一步提高了沉积层表面的平整度。 3. The use of electrolytic nickel plate instead of 316L stainless steel as the anode and double pulse electrodeposition improves the pulse average current density, increases the deposition rate as much as possible, and shortens the deposition time. At the same time, the high forward instantaneous current density is used to achieve grain refinement, and the reverse current density is used to dissolve the microscopic protrusions on the surface of the deposited layer, which further improves the flatness of the deposited layer surface.
4、电镀液稳定性好,电流效率高于80%,均镀能力能力高于95%,沉积速率高于36 m/h,沉积层厚,批次生产稳定性好;制备出的复合材料为非晶态结构,颗粒弥散均匀分布,结晶细致,组织结构致密,与基体结合牢固,无起皮、脱落及剥离,显微硬度高。 4. The stability of the electroplating solution is good, the current efficiency is higher than 80%, the throwing ability is higher than 95%, and the deposition rate is higher than 36% m/h, thick deposition layer, good batch production stability; the prepared composite material has an amorphous structure, the particles are dispersed and evenly distributed, the crystallization is fine, the tissue structure is compact, and it is firmly combined with the matrix without peeling, peeling and peeling , High microhardness.
附图说明 Description of drawings
图1是本发明采用的工艺流程示意图; Fig. 1 is the technological process schematic diagram that the present invention adopts;
图2是本发明实施例1制备的Ni-W-P/CeO2-SiO2非晶复合材料10000倍下的表面微观组织; Figure 2 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 amorphous composite material prepared in Example 1 of the present invention under 10000 times;
图3 是本发明实施例2制备的Ni-W-P/CeO2-SiO2非晶复合材料10000倍下的表面微观组织; Fig. 3 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 amorphous composite material prepared in Example 2 of the present invention under 10000 times;
图4是本发明实施例3制备的Ni-W-P/CeO2-SiO2非晶复合材料10000倍下的表面微观组织; Figure 4 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 amorphous composite material prepared in Example 3 of the present invention under 10000 times;
图5是本发明实施例4制备的Ni-W-P/CeO2-SiO2非晶复合材料10000倍下的表面微观组织; Figure 5 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 amorphous composite material prepared in Example 4 of the present invention under 10000 times;
图6是采用文献[1]条件制备的Ni-W-P/CeO2-SiO2复合材料10000倍下的表面微观组织; Figure 6 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 composite material prepared under the conditions of literature [1] under 10000 times;
图7是采用文献[2]条件制备的Ni-W-P/CeO2-SiO2复合材料10000倍下的表面微观组织。 Fig. 7 is the surface microstructure of the Ni-WP/CeO 2 -SiO 2 composite material prepared under the conditions of literature [2] under 10000 times.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
实施例1:参见图1,本纳米颗粒增强金属基非晶复合材料的制备方法的具体制备步骤如下: Embodiment 1: Referring to Fig. 1, the specific preparation steps of the preparation method of the nanoparticle-reinforced metal-based amorphous composite material are as follows:
(1)以电解镍板作为电沉积过程的阳极材料,用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阳极导线连接在一起; (1) Use the electrolytic nickel plate as the anode material of the electrodeposition process, clean it with water, then immerse it in the electrolyte, and connect it with the anode wire of the double pulse power supply;
(2)以普通碳钢作为电沉积过程的阴极(基体)材料,经机械抛光并用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阴极导线连接在一起。 (2) Ordinary carbon steel is used as the cathode (substrate) material of the electrodeposition process, which is mechanically polished and cleaned with water, then immersed in the electrolyte, and connected with the cathode wire of the double pulse power supply.
(3)开启超声和机械搅拌分散装置及双脉冲电源,在双脉冲参数下电沉积1.5,取出用水清洗干净及吹干后在普通碳钢表面得Ni-W-P/CeO2-SiO2非晶复合材料。 (3) Turn on the ultrasonic and mechanical stirring and dispersing device and double pulse power supply, electrodeposit 1.5 under the double pulse parameters, take it out, wash it with water and dry it, and then get Ni-WP/CeO 2 -SiO 2 amorphous composite on the surface of ordinary carbon steel Material.
步骤(1)和(2)中的电解液是:以氯化镍、硫酸镍、钨酸钠、次磷酸钠为主盐,以乙醇酸和柠檬酸为复合络合剂,以二氧化铈(CeO2)和二氧化硅(SiO2)纳米颗粒为沉积的颗粒,以聚乙二醇10000(非离子表面活性剂)和十六烷基三甲基澳化胺(阳离子表面活性剂)为纳米颗粒表面活性剂。具体成分是:氯化镍浓度为10g/L,硫酸镍浓度为30g/L,钨酸钠浓度为80g/L,次磷酸钠浓度为10g/L,乙醇酸浓度为30g/L,柠檬酸浓度为60g/L,CeO2浓度为10g/L,平均粒径为30nm,SiO2浓度为30g/L,平均粒径为30nm,聚乙二醇10000浓度为25mg/L,十六烷基三甲基澳化胺浓度为10mg/L。
The electrolyte in steps (1) and (2) is: nickel chloride, nickel sulfate, sodium tungstate, sodium hypophosphite as the main salt, glycolic acid and citric acid as complex complexing agent, cerium oxide ( CeO 2 ) and silicon dioxide (SiO 2 ) nanoparticles are deposited particles, with polyethylene glycol 10000 (nonionic surfactant) and hexadecyl trimethyl amine (cationic surfactant) as nanometer Granular surfactant. The specific ingredients are: the concentration of nickel chloride is 10g/L, the concentration of nickel sulfate is 30g/L, the concentration of sodium tungstate is 80g/L, the concentration of sodium hypophosphite is 10g/L, the concentration of glycolic acid is 30g/L, and the concentration of citric acid The concentration of CeO2 is 10g/L, the average particle size is 30nm, the concentration of SiO2 is 30g/L, the average particle size is 30nm, the concentration of
步骤(3)中双脉冲电沉积的参数为:正向脉冲参数为脉宽:200μs,关断时间800μs,工作时间:300ms,脉冲平均电流密度:15A/dm2;反向脉冲参数为脉宽:100μs,关断时间:900μs,工作时间:30ms,脉冲平均电流密度:15A/dm2。电解液温度:45℃,电解液pH值:4。超声分散电流为2A,机械搅拌速率为300rpm。 The parameters of the double-pulse electrodeposition in step (3) are: the forward pulse parameter is pulse width: 200μs, the off time is 800μs, the working time is 300ms, and the pulse average current density is 15A/dm 2 ; the reverse pulse parameter is pulse width : 100μs, off time: 900μs, working time: 30ms, pulse average current density: 15A/dm 2 . Electrolyte temperature: 45°C, electrolyte pH: 4. The ultrasonic dispersion current is 2A, and the mechanical stirring rate is 300rpm.
本实施例电解液的均镀能力高于95%,电流效率为80~85%,沉积速率为36.49μm/h,获得的沉积层厚度为54μm。 The throwing power of the electrolyte in this embodiment is higher than 95%, the current efficiency is 80-85%, the deposition rate is 36.49 μm/h, and the thickness of the obtained deposited layer is 54 μm.
本方法所得Ni-W-P/CeO2-SiO2复合材料的结构为非晶态,组成为:Ni 73.24wt%,W 5.23wt%,P 9.96wt%,CeO28.41wt%,SiO23.16wt%;CeO2和SiO2纳米颗粒在Ni-W-P基质金属中分散均匀,基质金属颗粒大小为1~2μm(如图2所示);复合材料的镀态显微硬度为739HV,与基体结合牢固,无起皮、脱落及剥离。而在现有文献[1](如图6所示)和文献[2](如图7所示)条件下制备的Ni-W-P/CeO2-SiO2复合材料纳米颗粒团聚严重,基质金属颗粒分布不均匀,其大小为2~4μm。复合材料的镀态显微硬度在649~673HV之间。据现有文献[1]和文献[2]所述的条件测试电解液的均镀能力在85~88%之间,电流效率在74~77%之间,沉积速率在25.03~28.78μm/h之间。 The structure of the Ni-WP/CeO 2 -SiO 2 composite material obtained by this method is amorphous, consisting of: Ni 73.24wt%, W 5.23wt%, P 9.96wt%, CeO 2 8.41wt%, SiO 2 3.16wt% ; CeO 2 and SiO 2 nanoparticles are uniformly dispersed in the Ni-WP matrix metal, and the matrix metal particle size is 1-2 μm (as shown in Figure 2); the as-plated microhardness of the composite material is 739HV, and it is firmly combined with the matrix. No peeling, flaking and peeling. However, the nanoparticles of Ni-WP/CeO 2 -SiO 2 composite materials prepared under the conditions of the existing literature [1] (as shown in Figure 6) and literature [2] (as shown in Figure 7) are seriously agglomerated, and the matrix metal particles The distribution is uneven, and its size is 2 to 4 μm. The as-plated microhardness of the composite material is between 649 and 673HV. According to the conditions described in the existing literature [1] and literature [2], the throwing ability of the electrolyte is between 85-88%, the current efficiency is between 74-77%, and the deposition rate is between 25.03-28.78μm/h between.
实施例2:参见图1,本纳米颗粒增强金属基非晶复合材料的制备方法的具体制备步骤如下: Embodiment 2: Referring to Fig. 1, the specific preparation steps of the preparation method of the nanoparticle-reinforced metal-based amorphous composite material are as follows:
(1)以电解镍板作为电沉积过程的阳极材料,用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阳极导线连接在一起。 (1) Use the electrolytic nickel plate as the anode material of the electrodeposition process, clean it with water, then immerse it in the electrolyte, and connect it with the anode wire of the double pulse power supply.
(2)以普通碳钢作为电沉积过程的阴极材料,经机械抛光并用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阴极导线连接在一起。 (2) Ordinary carbon steel is used as the cathode material of the electrodeposition process, which is mechanically polished and cleaned with water, then immersed in the electrolyte, and connected with the cathode wire of the double pulse power supply.
(3) 开启超声和机械搅拌分散装置及双脉冲电源,在双脉冲参数下电沉积3h,取出用冷水清洗干净及吹干后在普通碳钢表面得到Ni-W-P/CeO2-SiO2非晶复合材料。 (3) Turn on the ultrasonic and mechanical stirring and dispersing device and the double-pulse power supply, electrodeposit for 3 hours under the double-pulse parameters, take it out, wash it with cold water and dry it, and get Ni-WP/CeO 2 -SiO 2 amorphous on the surface of ordinary carbon steel composite material.
步骤(1)和(2)中的电解液是:以氯化镍、硫酸镍、钨酸钠、次磷酸钠为主盐,以乙醇酸和柠檬酸为复合络合剂,以CeO2和SiO2纳米颗粒为沉积的增强相颗粒,以聚乙二醇10000和十六烷基三甲基澳化胺为纳米颗粒表面活性剂。具体成分是:氯化镍浓度为20g/L,硫酸镍浓度为50g/L,钨酸钠浓度为100g/L,次磷酸钠浓度为12g/L,乙醇酸浓度为40g/L,柠檬酸浓度为70g/L,CeO2浓度为13g/L,平均粒径为30nm,SiO2浓度为35g/L,平均粒径为30nm,聚乙二醇10000浓度为30mg/L,十六烷基三甲基澳化胺:11mg/L。
The electrolyte in steps (1) and (2) is: nickel chloride, nickel sulfate, sodium tungstate, sodium hypophosphite as the main salt, glycolic acid and citric acid as complex complexing agent, CeO2 and SiO2 2 Nanoparticles are deposited reinforcement phase particles, and
步骤(3)中双脉冲电沉积的参数为:正向脉冲参数为脉宽:300μs,关断时间700μs,工作时间:400ms,脉冲平均电流密度:16A/dm2;反向脉冲参数为脉宽:200μs,关断时间:800μs,工作时间:40ms,脉冲平均电流密度:18A/dm2。电解液温度:50℃,电解液pH值:5。超声分散电流为3A,机械搅拌速率为200rpm。 The parameters of double-pulse electrodeposition in step (3) are: forward pulse parameter: pulse width: 300μs, off time: 700μs, working time: 400ms, pulse average current density: 16A/dm 2 ; reverse pulse parameter: pulse width : 200μs, off time: 800μs, working time: 40ms, pulse average current density: 18A/dm 2 . Electrolyte temperature: 50°C, electrolyte pH: 5. The ultrasonic dispersion current is 3A, and the mechanical stirring rate is 200rpm.
本实施例电解液的均镀能力高于95%,电流效率为80~85%,沉积速率为39.14μm/h,双脉冲电沉积3h时间下获得的沉积层厚度为117.42μm。 The throwing power of the electrolyte in this example is higher than 95%, the current efficiency is 80-85%, the deposition rate is 39.14 μm/h, and the thickness of the deposited layer obtained under double-pulse electrodeposition for 3 hours is 117.42 μm.
本方法所得Ni-W-P/CeO2-SiO2复合材料的结构为非晶态,组成为:70.15wt%Ni,5.42wt%W,10.41wt%P,10.21wt%CeO2,3.81wt%SiO2;CeO2和SiO2纳米颗粒在Ni-W-P基质金属中分散均匀,基质金属颗粒大小为1~2μm(如图3所示);复合材料的镀态显微硬度为758HV,与基体结合牢固,无起皮、脱落及剥离。而在现有文献[1](如图6所示)和文献[2](如图7所示)条件下制备的Ni-W-P/CeO2-SiO2复合材料纳米颗粒团聚严重,基质金属颗粒分布不均匀,其大小为2~4μm。复合材料的镀态显微硬度在649~673HV之间。据现有文献[1]和文献[2]所述的条件测试电解液的均镀能力在85~88%之间,电流效率在74~77%之间,沉积速率在25.03~28.78μm/h之间。 The structure of the Ni-WP/CeO 2 -SiO 2 composite material obtained by this method is amorphous, and the composition is: 70.15wt% Ni, 5.42wt% W, 10.41wt% P, 10.21wt% CeO 2 , 3.81wt% SiO 2 ; CeO 2 and SiO 2 nanoparticles are uniformly dispersed in the Ni-WP matrix metal, and the matrix metal particle size is 1-2 μm (as shown in Figure 3); the as-plated microhardness of the composite material is 758HV, and it is firmly combined with the matrix. No peeling, flaking and peeling. However, the nanoparticles of Ni-WP/CeO 2 -SiO 2 composite materials prepared under the conditions of the existing literature [1] (as shown in Figure 6) and literature [2] (as shown in Figure 7) are seriously agglomerated, and the matrix metal particles The distribution is uneven, and its size is 2 to 4 μm. The as-plated microhardness of the composite material is between 649 and 673HV. According to the conditions described in the existing literature [1] and literature [2], the throwing ability of the electrolyte is between 85-88%, the current efficiency is between 74-77%, and the deposition rate is between 25.03-28.78μm/h between.
实施例3:参见图1,本纳米颗粒增强金属基非晶复合材料的制备方法的具体制备步骤如下: Embodiment 3: Referring to Fig. 1, the specific preparation steps of the preparation method of the nanoparticle-reinforced metal-based amorphous composite material are as follows:
(1)以电解镍板作为电沉积过程的阳极材料,用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阳极导线连接在一起。 (1) Use the electrolytic nickel plate as the anode material of the electrodeposition process, clean it with water, then immerse it in the electrolyte, and connect it with the anode wire of the double pulse power supply.
(2)以普通碳钢作为电沉积过程的阴极材料,经机械抛光并用水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阴极导线连接在一起。 (2) Ordinary carbon steel is used as the cathode material of the electrodeposition process, which is mechanically polished and cleaned with water, then immersed in the electrolyte, and connected with the cathode wire of the double pulse power supply.
(3)开启超声和机械搅拌分散装置及双脉冲电源,在双脉冲参数下电沉积6h,取出用冷水清洗干净及吹干后在普通碳钢表面得到Ni-W-P/CeO2-SiO2非晶复合材料。 (3) Turn on the ultrasonic and mechanical stirring and dispersing device and the double pulse power supply, electrodeposit for 6 hours under the double pulse parameters, take it out, wash it with cold water and dry it, and get Ni-WP/CeO 2 -SiO 2 amorphous on the surface of ordinary carbon steel composite material.
步骤(1)和(2)中的电解液是:以氯化镍、硫酸镍、钨酸钠、次磷酸钠为主盐,以乙醇酸和柠檬酸为复合络合剂,以CeO2和SiO2纳米颗粒为沉积的增强相颗粒,以聚乙二醇10000和十六烷基三甲基澳化胺为纳米颗粒表面活性剂。电解液的具体成分是:氯化镍浓度为30g/L,硫酸镍浓度为70g/L,钨酸钠浓度为120g/L,次磷酸钠浓度为14g/L,乙醇酸浓度为60g/L,柠檬酸浓度为90g/L,CeO2浓度为15g/L,平均粒径为30nm,SiO2浓度为40g/L,平均粒径为30nm,聚乙二醇10000浓度为35mg/L,十六烷基三甲基澳化胺浓度为12mg/L。
The electrolyte in steps (1) and (2) is: nickel chloride, nickel sulfate, sodium tungstate, sodium hypophosphite as the main salt, glycolic acid and citric acid as complex complexing agent, CeO2 and SiO2 2 Nanoparticles are deposited reinforcement phase particles, and
步骤(3)中双脉冲电沉积的参数为:正向脉冲参数为脉宽:400μs,关断时间600μs,工作时间:500ms,脉冲平均电流密度:20A/dm2;反向脉冲参数为脉宽:200μs,关断时间:700μs,工作时间:50ms,脉冲平均电流密度:20A/dm2。电解液温度:60℃,电解液pH值:5.5。超声分散电流为4A,机械搅拌速率为100rpm。 The parameters of double-pulse electrodeposition in step (3) are: forward pulse parameter is pulse width: 400μs, off time is 600μs, working time: 500ms, pulse average current density: 20A/dm 2 ; reverse pulse parameter is pulse width : 200μs, off time: 700μs, working time: 50ms, pulse average current density: 20A/dm 2 . Electrolyte temperature: 60°C, electrolyte pH: 5.5. The ultrasonic dispersion current is 4A, and the mechanical stirring rate is 100rpm.
本实施例电解液的均镀能力高于95%,电流效率为80~85%,沉积速率为43.07μm/h,双脉冲电沉积4.5h时间下获得的沉积层厚度为193.82μm。 The throwing power of the electrolyte in this example is higher than 95%, the current efficiency is 80-85%, the deposition rate is 43.07 μm/h, and the thickness of the deposited layer obtained under double-pulse electrodeposition for 4.5 hours is 193.82 μm.
本方法所得Ni-W-P/CeO2-SiO2复合材料的结构为非晶态,组成为:66.04wt%Ni,6.22wt%W,11.97wt%P,11.39wt%CeO2,4.38wt%SiO2;CeO2和SiO2纳米颗粒在Ni-W-P基质金属中分散均匀,基质金属颗粒大小为1~2μm(如图4所示);复合材料的镀态显微硬度为781HV,与基体结合牢固,无起皮、脱落及剥离。而在现有文献[1](如图6所示)和文献[2](如图7所示)条件下制备的Ni-W-P/CeO2-SiO2复合材料纳米颗粒团聚严重,基质金属颗粒分布不均匀,其大小为2~4μm。复合材料的镀态显微硬度在649~673HV之间。据现有文献[1]和文献[2]所述的条件测试电解液的均镀能力在85~88%之间,电流效率在74~77%之间,沉积速率在25.03~28.78μm/h之间。 The structure of the Ni-WP/CeO 2 -SiO 2 composite material obtained by this method is amorphous, and the composition is: 66.04wt% Ni, 6.22wt% W, 11.97wt% P, 11.39wt% CeO 2 , 4.38wt% SiO 2 ; CeO 2 and SiO 2 nanoparticles are uniformly dispersed in the Ni-WP matrix metal, and the matrix metal particle size is 1-2 μm (as shown in Figure 4); the as-plated microhardness of the composite material is 781HV, and it is firmly combined with the matrix. No peeling, flaking and peeling. However, the nanoparticles of Ni-WP/CeO 2 -SiO 2 composite materials prepared under the conditions of the existing literature [1] (as shown in Figure 6) and literature [2] (as shown in Figure 7) are seriously agglomerated, and the matrix metal particles The distribution is uneven, and its size is 2 to 4 μm. The as-plated microhardness of the composite material is between 649 and 673HV. According to the conditions described in the existing literature [1] and literature [2], the throwing ability of the electrolyte is between 85-88%, the current efficiency is between 74-77%, and the deposition rate is between 25.03-28.78μm/h between.
实施例4:参见图1,本纳米颗粒增强金属基非晶复合材料的制备方法的具体制备步骤如下: Embodiment 4: Referring to Fig. 1, the specific preparation steps of the preparation method of the nanoparticle-reinforced metal-based amorphous composite material are as follows:
(1)以电解镍板作为电沉积过程的阳极材料,用冷水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阳极导线连接在一起。 (1) Use the electrolytic nickel plate as the anode material in the electrodeposition process, clean it with cold water, then immerse it in the electrolyte, and connect it with the anode wire of the double pulse power supply.
(2)以普通碳钢作为电沉积过程的阴极(基体)材料,经机械抛光并用冷水清洗干净,然后将其浸入到电解液中,与双脉冲电源的阴极导线连接在一起。 (2) Ordinary carbon steel is used as the cathode (substrate) material of the electrodeposition process, which is mechanically polished and cleaned with cold water, then immersed in the electrolyte, and connected to the cathode wire of the double pulse power supply.
(3)开启超声和机械搅拌分散装置及双脉冲电源,在双脉冲参数下电沉积6h,之后取出用冷水清洗干净及吹干后在普通碳钢表面得到Ni-W-P/CeO2-SiO2非晶复合材料。 (3) Turn on the ultrasonic and mechanical stirring and dispersing device and the double pulse power supply, electrodeposit for 6 hours under the double pulse parameters, then take it out, wash it with cold water and dry it, and get Ni-WP/CeO 2 -SiO 2 non- crystal composites.
步骤(1)和(2)中的电解液是:以氯化镍、硫酸镍、钨酸钠、次磷酸钠为主盐,以乙醇酸和柠檬酸为复合络合剂,以CeO2和SiO2纳米颗粒为沉积的增强相颗粒,以聚乙二醇10000和十六烷基三甲基澳化胺为纳米颗粒表面活性剂。具体成分是:氯化镍浓度为20g/L,硫酸镍浓度为60g/L,钨酸钠浓度为120g/L,次磷酸钠浓度为14g/L,乙醇酸浓度为45g/L,柠檬酸浓度为75g/L,CeO2浓度为15g/L,平均粒径为30nm,SiO2浓度为35g/L,平均粒径为30nm,聚乙二醇10000浓度为35mg/L,十六烷基三甲基澳化胺浓度为12mg/L。
The electrolyte in steps (1) and (2) is: nickel chloride, nickel sulfate, sodium tungstate, sodium hypophosphite as the main salt, glycolic acid and citric acid as complex complexing agent, CeO2 and SiO2 2 Nanoparticles are deposited reinforcement phase particles, and
步骤(3)中双脉冲电沉积的参数为:正向脉冲参数为脉宽:300μs,关断时间700μs,工作时间:400ms,脉冲平均电流密度:18A/dm2;反向脉冲参数为脉宽:300μs,关断时间:700μs,工作时间:40ms,脉冲平均电流密度:18A/dm2。电解液温度:60℃,电解液pH值:6.5。超声分散电流为4A,机械搅拌速率为300rpm。 The parameters of double-pulse electrodeposition in step (3) are: forward pulse parameter: pulse width: 300μs, off time: 700μs, working time: 400ms, pulse average current density: 18A/dm 2 ; reverse pulse parameter: pulse width : 300μs, off time: 700μs, working time: 40ms, pulse average current density: 18A/dm 2 . Electrolyte temperature: 60°C, electrolyte pH: 6.5. The ultrasonic dispersion current is 4A, and the mechanical stirring rate is 300rpm.
本实施例电解液的均镀能力高于95%,电流效率为85~88%,沉积速率为41.68μm/h,双脉冲电沉积6h时间下获得的沉积层厚度为251μm。 The throwing power of the electrolyte in this example is higher than 95%, the current efficiency is 85-88%, the deposition rate is 41.68 μm/h, and the thickness of the deposited layer obtained under double-pulse electrodeposition for 6 hours is 251 μm.
本方法所得Ni-W-P/CeO2-SiO2复合材料的结构为非晶态,组成为:65.60wt%Ni,7.43wt%W,10.92wt%P,11.84wt%CeO2,4.21SiO2;CeO2和SiO2纳米颗粒在Ni-W-P基质金属中分散均匀,基质金属颗粒大小为1~2μm(如图5所示);复合材料的镀态显微硬度为797HV,与基体结合牢固,无起皮、脱落及剥离。而在现有文献[1](如图6所示)和文献[2](如图7所示)条件下制备的Ni-W-P/CeO2-SiO2复合材料纳米颗粒团聚严重,基质金属颗粒分布不均匀,其大小为2~4μm。复合材料的镀态显微硬度在649~673HV之间。据现有文献[1]和文献[2]所述的条件测试电解液的均镀能力在85~88%之间,电流效率在74~77%之间,沉积速率在25.03~28.78μm/h之间。 The structure of the Ni-WP/CeO 2 -SiO 2 composite material obtained by this method is amorphous, consisting of: 65.60wt%Ni, 7.43wt%W, 10.92wt%P, 11.84wt%CeO 2 , 4.21SiO 2 ; CeO 2 and SiO 2 nanoparticles are uniformly dispersed in the Ni-WP matrix metal, and the matrix metal particle size is 1-2 μm (as shown in Figure 5); the as-plated microhardness of the composite material is 797HV, and it is firmly combined with the matrix without cracking. Peeling, desquamation and peeling. However, the nanoparticles of Ni-WP/CeO 2 -SiO 2 composite materials prepared under the conditions of the existing literature [1] (as shown in Figure 6) and literature [2] (as shown in Figure 7) are seriously agglomerated, and the matrix metal particles The distribution is uneven, and its size is 2 to 4 μm. The as-plated microhardness of the composite material is between 649 and 673HV. According to the conditions described in the existing literature [1] and literature [2], the throwing ability of the electrolyte is between 85-88%, the current efficiency is between 74-77%, and the deposition rate is between 25.03-28.78μm/h between.
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