CN102400024A - Magnesium alloy for electric bicycle instrument panel shell - Google Patents
Magnesium alloy for electric bicycle instrument panel shell Download PDFInfo
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- CN102400024A CN102400024A CN2011103607883A CN201110360788A CN102400024A CN 102400024 A CN102400024 A CN 102400024A CN 2011103607883 A CN2011103607883 A CN 2011103607883A CN 201110360788 A CN201110360788 A CN 201110360788A CN 102400024 A CN102400024 A CN 102400024A
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Abstract
Description
技术领域 technical field
本发明涉及电动自行车领域,特别涉及一种电动自行车仪表盘壳体用镁合金。The invention relates to the field of electric bicycles, in particular to a magnesium alloy for an electric bicycle instrument panel shell.
背景技术 Background technique
随着能源的紧张和人们生活节奏的加快以及城市里日益严重的拥堵问题,电动自行车越来越受到人们的青睐。其速度较普通自行车快,使用起来比汽车灵活,适应道路范围更广,因此,已成为人们出行的一种重要的交通工具。With the shortage of energy, the quickening pace of people's life and the increasingly serious congestion problem in cities, electric bicycles are becoming more and more popular. Its speed is faster than ordinary bicycles, it is more flexible to use than automobiles, and it can adapt to a wider range of roads. Therefore, it has become an important means of transportation for people to travel.
金属镁及其合金是迄今在工程中应用的最轻的结构金属材料,以质量轻、刚性好、金属光泽好、电磁屏蔽性好和易回收利用为特点的镁合金,仪表盘,电子、通讯等行业壳体的首选材料,目前镁合金产品是通过铸造方法获得,其缺点是成品率低,产品有较多的孔洞和疏松,强度低,延展性差,不能满足产品更高要求的使用性能,而且铸造件本身由于工艺要求壁厚不能太薄,不能满足使用要求。Metal magnesium and its alloys are the lightest structural metal materials used in engineering so far. Magnesium alloys characterized by light weight, good rigidity, good metallic luster, good electromagnetic shielding and easy recycling, instrument panels, electronics, communications The preferred material for shells in other industries. At present, magnesium alloy products are obtained by casting methods. The disadvantages are that the yield is low, the product has more holes and looseness, low strength, poor ductility, and cannot meet the higher requirements of the product. Performance, Moreover, the casting itself cannot meet the requirements of use because the wall thickness of the casting itself cannot be too thin due to the technical requirements.
板材拉深成形加工方式在提高制件质量、生产率、节省材料方面具有显著的优势,而且可以加工出铸造无法加工出的薄壁零件。对于一般金属及其合金来说,拉深成形已是很成熟的技术,但对于镁合金来说,拉深的历史还比较短。主要是由于金属镁的密排六方晶体结构,致使多数镁合金在室温下的塑性成形性很差,升高成形温度,会有效地改善其成形性能,通常需要在250-400℃的温度范围内进行加工成形,这就会带来模具系统相对复杂的弊端,同时产品的造价也比较昂贵,并且当加热时间过长时,容易导致板材内部晶粒粗大,这样会严重降低板材的塑性变形能力,此时坯料很脆,拉深时极易在冲头圆角处拉裂。另外,镁合金对变形速度有显著的敏感性,成形速度和润滑工艺也是镁合金塑性变形的重要工艺参数。Sheet metal deep drawing has significant advantages in improving product quality, productivity, and saving materials, and can process thin-walled parts that cannot be processed by casting. For general metals and their alloys, deep drawing is a very mature technology, but for magnesium alloys, the history of deep drawing is relatively short. Mainly due to the close-packed hexagonal crystal structure of metal magnesium, the plastic formability of most magnesium alloys at room temperature is very poor. Raising the forming temperature will effectively improve its formability, usually in the temperature range of 250-400°C Processing and forming will bring the disadvantages of relatively complex mold system, and the cost of the product is also relatively expensive, and when the heating time is too long, it is easy to cause coarse grains inside the plate, which will seriously reduce the plastic deformation ability of the plate. At this time, the blank is very brittle, and it is very easy to crack at the rounded corner of the punch during deep drawing. In addition, magnesium alloys are significantly sensitive to deformation speed, and forming speed and lubrication process are also important process parameters for plastic deformation of magnesium alloys.
同时,由于电动自行车长期暴露在户外使用,其不同于笔记本、手机等普通的电子产品,因此,适用于普通电子产品的镁合金不能适用于电动自行车的使用工况。At the same time, since electric bicycles are exposed to outdoor use for a long time, they are different from ordinary electronic products such as notebooks and mobile phones. Therefore, magnesium alloys suitable for ordinary electronic products cannot be applied to the working conditions of electric bicycles.
因此,亟需开发一种专门适用于电动自行车仪表盘壳体的镁合金。Therefore, there is an urgent need to develop a magnesium alloy specially suitable for electric bicycle instrument panel housings.
发明内容 Contents of the invention
针对现有技术的不足,本发明的目的之一在于提供一种电动自行车仪表盘壳体用镁合金。In view of the deficiencies in the prior art, one of the objectives of the present invention is to provide a magnesium alloy for the electric bicycle instrument panel shell.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:2.5~3.8%的Al、0.8~1.5%的Si、0.3~0.5%的Ce、0.8~1.2%的Cu、0.1~0.4%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in terms of weight percentage: 2.5-3.8% of Al, 0.8-1.5% of Si, 0.3-0.5% of Ce, 0.8-1.2% % Cu, 0.1-0.4% Ti and the balance Mg and unavoidable impurities.
优选,所述镁合金以重量百分比计由下列组分组成:2.8~3.5%的Al、1.0~1.2%的Si、0.35~0.45%的Ce、0.9~1.1%的Cu、0.2~0.3%的Ti和余量的Mg以及不可避免的杂质。Preferably, the magnesium alloy is composed of the following components in weight percentage: 2.8-3.5% of Al, 1.0-1.2% of Si, 0.35-0.45% of Ce, 0.9-1.1% of Cu, 0.2-0.3% of Ti And the balance of Mg and unavoidable impurities.
最优选,所述镁合金以重量百分比计由下列组分组成:3.2%的Al、1.1%的Si、0.40%的Ce、1.1%的Cu、0.25%的Ti和余量的Mg以及不可避免的杂质。Most preferably, the magnesium alloy consists of the following components in weight percent: 3.2% Al, 1.1% Si, 0.40% Ce, 1.1% Cu, 0.25% Ti and the balance of Mg and the inevitable Impurities.
本发明制备方法的有益效果为:The beneficial effect of preparation method of the present invention is:
本发明通过调整镁合金的合金化元素,使得合金的表面质量优异,适于制备电动自行车仪表盘壳体;成品机械性能优异,抗拉强度达280-320MPa,延伸率达8-10%,制耳率减小到1~3%,平均应变比达到1.2~1.6。The invention adjusts the alloying elements of the magnesium alloy so that the alloy has an excellent surface quality and is suitable for preparing electric bicycle instrument panel shells; the finished product has excellent mechanical properties, the tensile strength reaches 280-320MPa, and the elongation reaches 8-10%. The ear rate decreased to 1-3%, and the average strain ratio reached 1.2-1.6.
具体实施方式 Detailed ways
实施例一Embodiment one
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:2.5%的Al、1.5%的Si、0.3%的Ce、1.2%的Cu、0.1%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in weight percentage: 2.5% Al, 1.5% Si, 0.3% Ce, 1.2% Cu, 0.1% Ti And the balance of Mg and unavoidable impurities.
实施例二Embodiment two
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:3.8%的Al、0.8%的Si、0.5%的Ce、0.8%的Cu、0.4%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in weight percentage: 3.8% Al, 0.8% Si, 0.5% Ce, 0.8% Cu, 0.4% Ti And the balance of Mg and unavoidable impurities.
实施例三Embodiment Three
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:2.8%的Al、1.2%的Si、0.35%的Ce、1.1%的Cu、0.2%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in weight percentage: 2.8% Al, 1.2% Si, 0.35% Ce, 1.1% Cu, 0.2% Ti And the balance of Mg and unavoidable impurities.
实施例四Embodiment four
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:3.5%的Al、1.0%的Si、0.45%的Ce、0.9%的Cu、0.3%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in terms of weight percentage: 3.5% Al, 1.0% Si, 0.45% Ce, 0.9% Cu, 0.3% Ti And the balance of Mg and unavoidable impurities.
实施例五Embodiment five
一种电动自行车仪表盘壳体用镁合金,所述镁合金以重量百分比计由下列组分组成:3.2%的Al、1.1%的Si、0.40%的Ce、1.1%的Cu、0.25%的Ti和余量的Mg以及不可避免的杂质。A magnesium alloy for the instrument panel shell of an electric bicycle, the magnesium alloy is composed of the following components in weight percentage: 3.2% Al, 1.1% Si, 0.40% Ce, 1.1% Cu, 0.25% Ti And the balance of Mg and unavoidable impurities.
申请人声明,本发明通过上述实施例来说明本发明的详细工艺设备和工艺流程,但本发明并不局限于上述详细工艺设备和工艺流程,即不意味着本发明必须依赖上述详细工艺设备和工艺流程才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed process equipment and process flow of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed process equipment and process flow, that is, it does not mean that the present invention must rely on the above-mentioned detailed process equipment and process flow process can be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110360788.3A CN102400024B (en) | 2011-11-14 | A kind of magnesium alloy for housing of electric bicycle instrument panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110360788.3A CN102400024B (en) | 2011-11-14 | A kind of magnesium alloy for housing of electric bicycle instrument panel |
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| Publication Number | Publication Date |
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| CN102400024A true CN102400024A (en) | 2012-04-04 |
| CN102400024B CN102400024B (en) | 2016-11-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102994846A (en) * | 2012-10-15 | 2013-03-27 | 高源� | Anti-radiation antistatic magnesium alloy capable of strengthening screen magnetism and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101130841A (en) * | 2007-10-11 | 2008-02-27 | 孙德春 | Titanium rare-earth magnesium alloy |
| EP2359961A2 (en) * | 2004-06-30 | 2011-08-24 | Sumitomo Electric Industries, Ltd. | Method for Producing Magnesium Alloy Product |
| CN102352459A (en) * | 2011-11-02 | 2012-02-15 | 永鑫精密材料(无锡)有限公司 | Preparation method of magnesium alloy strip for cell phone shell |
| CN102994834A (en) * | 2011-09-09 | 2013-03-27 | 江汉大学 | Heatproof magnesium alloy containing Nb |
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2359961A2 (en) * | 2004-06-30 | 2011-08-24 | Sumitomo Electric Industries, Ltd. | Method for Producing Magnesium Alloy Product |
| CN1980759B (en) * | 2004-06-30 | 2012-09-19 | 住友电气工业株式会社 | Magnesium alloy material and manufacturing method thereof, magnesium alloy molded product and manufacturing method thereof |
| CN101130841A (en) * | 2007-10-11 | 2008-02-27 | 孙德春 | Titanium rare-earth magnesium alloy |
| CN102994834A (en) * | 2011-09-09 | 2013-03-27 | 江汉大学 | Heatproof magnesium alloy containing Nb |
| CN102352459A (en) * | 2011-11-02 | 2012-02-15 | 永鑫精密材料(无锡)有限公司 | Preparation method of magnesium alloy strip for cell phone shell |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102994846A (en) * | 2012-10-15 | 2013-03-27 | 高源� | Anti-radiation antistatic magnesium alloy capable of strengthening screen magnetism and preparation method thereof |
| CN102994846B (en) * | 2012-10-15 | 2014-12-31 | 深圳和泰源材料科技有限公司 | Anti-radiation antistatic magnesium alloy capable of strengthening screen magnetism and preparation method thereof |
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