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CN102409994A - Ram blowout preventer based on linear motor - Google Patents

Ram blowout preventer based on linear motor Download PDF

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Publication number
CN102409994A
CN102409994A CN2011103716999A CN201110371699A CN102409994A CN 102409994 A CN102409994 A CN 102409994A CN 2011103716999 A CN2011103716999 A CN 2011103716999A CN 201110371699 A CN201110371699 A CN 201110371699A CN 102409994 A CN102409994 A CN 102409994A
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linear motor
hydraulic cylinder
ram
blowout preventer
gate
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刘永红
刘增凯
蔡宝平
许宏奇
田晓洁
王飞
李夯
张彦振
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China University of Petroleum East China
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China University of Petroleum East China
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Abstract

本发明属于石油钻采设备技术领域,涉及一种基于直线电机的闸板防喷器。它包括壳体(1)、闸板(2)、侧门(3)、端盖(4)、闸板轴(5)和闸板轴驱动部分(6)。闸板轴驱动部分(6)由联轴器(7)、活塞杆(8)、大液压缸(9)、二位四通电磁阀(10)、油箱(11)、圆筒型直线电机(12)、小液压缸(15)和单向阀(16)组成。直线电机(12)驱动小液压缸(15)的活塞杆做往复运动,根据帕斯卡原理知,在小的活塞上面施加比较小的压力,可在大的活塞上获得推动闸板(2)运动所需的大推力,该大推力驱动闸板轴运动,即可完成防喷器的开关功能。本发明的优点是:控制的响应速度快,可以实现远距离控制;没有复杂的液压驱动系统,结构简单。

Figure 201110371699

The invention belongs to the technical field of petroleum drilling equipment, and relates to a ram blowout preventer based on a linear motor. It includes a housing (1), a gate (2), a side door (3), an end cover (4), a gate shaft (5) and a drive part of the gate shaft (6). The gate shaft driving part (6) consists of a coupling (7), a piston rod (8), a large hydraulic cylinder (9), a two-position four-way solenoid valve (10), an oil tank (11), and a cylindrical linear motor ( 12), small hydraulic cylinder (15) and one-way valve (16) form. The linear motor (12) drives the piston rod of the small hydraulic cylinder (15) to perform reciprocating motion. According to Pascal's principle, a relatively small pressure is applied on the small piston, and the movement of the gate (2) can be obtained on the large piston. The required large thrust, the large thrust drives the gate shaft to move, and the switch function of the blowout preventer can be completed. The invention has the advantages of fast control response speed and remote control; no complicated hydraulic drive system and simple structure.

Figure 201110371699

Description

一种基于直线电机的闸板防喷器A ram blowout preventer based on linear motor

技术领域 technical field

本发明属于石油钻采设备技术领域,涉及一种基于直线电机的闸板防喷器。The invention belongs to the technical field of petroleum drilling equipment, and relates to a ram blowout preventer based on a linear motor.

背景技术 Background technique

防喷器是用于试油、修井、完井等作业过程中关闭井口,防止井喷事故发生的安全密封井口装置。闸板防喷器是井控设备的重要组成部分,它是最早应用于石油钻井生产的防喷器。The blowout preventer is a safety sealing wellhead device used to close the wellhead during oil testing, well workover, well completion and other operations to prevent blowout accidents. Ram blowout preventer is an important part of well control equipment, and it is the earliest blowout preventer used in oil drilling production.

早期的闸板防喷器都是手动控制开关,这种方式费力,关井耗时多,且耐压相对低,故障多,在紧急关井时易发生封不住井,从而引起井喷失控。The early ram blowout preventers were all manually controlled switches. This method is laborious, takes a long time to shut in the well, and the withstand voltage is relatively low, and there are many faults. It is easy to fail to seal the well during emergency shut-in, resulting in out-of-control blowout.

现代石油钻井使用的都是液压闸板防喷器,用液压控制防喷器开关动作迅速,能在3-8秒内实现关井;操作方便;通过换向阀就能实现液压闸板防喷器的开关动作;安全可靠;现场维修方便;液压闸板防喷器的密封元件在使用中磨损失效可在现场条件下即使更换。液压驱动闸板防喷器的工作原理是,当发生井喷或者井涌时,高压动力液进入左右的液缸关闭腔,推动活塞带动着闸板轴及闸板总成沿闸板室内导向筋限定的轨道分别向井口中心移动,实现封井。同理要实现防喷器的开启,需要将高压动力液引入左、右液缸的开启腔。闸板防喷器密封可靠、耐压高、可以长时间关闭井口;能够配备各种不同的闸板,如全封闸板,半封闸板,剪切闸板和变径闸板等。由于闸板防喷器可以配备具有各种功能的闸板,因此其可以实现众多功能。Modern oil drilling uses hydraulic ram blowout preventers, which can be switched quickly by hydraulic control, and the well can be shut down within 3-8 seconds; it is easy to operate; hydraulic ram blowout prevention can be realized through the reversing valve The switching action of the device; safe and reliable; convenient on-site maintenance; the sealing element of the hydraulic ram BOP can be replaced even if it is worn out during use. The working principle of the hydraulically driven ram BOP is that when a blowout or well kick occurs, the high-pressure power fluid enters the left and right liquid cylinders to close the cavity, and the piston is pushed to drive the ram shaft and the ram assembly along the guide ribs in the ram chamber to limit The orbits move to the center of the wellhead respectively to realize well closure. Similarly, to realize the opening of the blowout preventer, it is necessary to introduce high-pressure power fluid into the opening chambers of the left and right hydraulic cylinders. The ram blowout preventer has reliable sealing, high pressure resistance, and can close the wellhead for a long time; it can be equipped with various rams, such as full-sealing rams, half-sealing rams, shear rams and variable-diameter rams. Because the ram BOP can be equipped with rams with various functions, it can realize many functions.

然而,液压闸板防喷器需要复杂的液压控制系统进行驱动,而且流体信号有传输距离近,响应速度慢,液压管束容易损坏等缺点。基于直线电机的闸板防喷器,目前国内外尚未见报道。However, the hydraulic ram BOP requires a complex hydraulic control system to drive, and the fluid signal has the disadvantages of short transmission distance, slow response speed, and easy damage to the hydraulic tube bundle. Ram blowout preventers based on linear motors have not been reported at home and abroad.

发明内容 Contents of the invention

本发明的目的是提供一种基于直线电机的闸板防喷器,使用直线电机来驱动闸板轴,实现防喷器系统的全电控制。The object of the present invention is to provide a ram blowout preventer based on a linear motor, which uses the linear motor to drive the ram shaft to realize all-electric control of the blowout preventer system.

本发明的原理:一种基于直线电机的闸板防喷器,它由壳体1,闸板2,侧门3,端盖4,闸板轴5和闸板轴驱动部分6组成。闸板轴驱动部分6由联轴器7、活塞杆8、大液压缸9、二位四通电磁阀10、油箱11、圆筒型直线电机12、小液压缸15和单向阀16组成。闸板轴5与一个大液压缸9相连,此大液压缸通过一个二位四通的电磁阀10与一个小液压缸15相连,小液压缸与直线电机的次级14相连接,直线电机驱动小液压缸15的活塞杆做往复运动,小液压缸不断地把液压油推入大液压缸9腔体中,根据帕斯卡原理,可以在大液压缸活塞杆处得到比较大的推力,活塞杆驱动闸板轴运动,从而实现防喷器开关的功能。另外,由于单向阀的作用,此装置还具有自锁功能。Principle of the present invention: a ram blowout preventer based on a linear motor, which consists of a housing 1, a ram 2, a side door 3, an end cover 4, a ram shaft 5 and a ram shaft driving part 6. The gate shaft driving part 6 is composed of a coupling 7, a piston rod 8, a large hydraulic cylinder 9, a two-position four-way solenoid valve 10, an oil tank 11, a cylindrical linear motor 12, a small hydraulic cylinder 15 and a one-way valve 16. The gate shaft 5 is connected with a large hydraulic cylinder 9, which is connected with a small hydraulic cylinder 15 through a two-position four-way solenoid valve 10, and the small hydraulic cylinder is connected with the secondary 14 of the linear motor, and the linear motor drives The piston rod of the small hydraulic cylinder 15 reciprocates, and the small hydraulic cylinder continuously pushes the hydraulic oil into the cavity of the large hydraulic cylinder 9. According to Pascal’s principle, a relatively large thrust can be obtained at the piston rod of the large hydraulic cylinder, and the piston rod drives The ram shaft moves to realize the function of the blowout preventer switch. In addition, due to the function of the one-way valve, the device also has a self-locking function.

本发明有以下优点:The present invention has the following advantages:

1.使用电信号来控制防喷器,相应速度快,可以实现远距离控制。1. Using electrical signals to control the blowout preventer, the response speed is fast, and long-distance control can be realized.

2.相对于液控闸板防喷器,省去了外部驱动防喷器的复杂的液压系统,如蓄能器,泵和电磁阀等液压元件。2. Compared with the hydraulic control ram BOP, the complex hydraulic system for externally driving the BOP is omitted, such as hydraulic components such as accumulators, pumps and solenoid valves.

3.闸板防喷器内部没有油路,结构简单。3. There is no oil circuit inside the ram blowout preventer, and the structure is simple.

4.没有专门的手动或者液动锁紧装置,通过液压缸和单向阀进行自锁,简化了防喷器的结构。4. There is no special manual or hydraulic locking device, and self-locking is performed through hydraulic cylinders and check valves, which simplifies the structure of the blowout preventer.

5.利用小缸推大缸的原理,工作平稳,增大了驱动闸板的推力。5. Utilizing the principle of a small cylinder pushing a large cylinder, the work is stable and the thrust of the driving gate is increased.

附图说明 Description of drawings

图1是基于直线电机闸板防喷器的总体结构示意图。Figure 1 is a schematic diagram of the overall structure of a linear motor ram preventer.

图2是图1中闸板轴驱动部分6的原理示意图。FIG. 2 is a schematic diagram of the principle of the gate shaft driving part 6 in FIG. 1 .

具体实施方式 Detailed ways

参见图1。本发明基于直线电机的闸板防喷器的主要结构包括壳体1,闸板2,侧门3,端盖4,闸板轴5和闸板轴驱动部分6。See Figure 1. The main structure of the linear motor-based ram blowout preventer of the present invention includes a housing 1 , a ram 2 , a side door 3 , an end cover 4 , a ram shaft 5 and a ram shaft driving part 6 .

参见图2。闸板轴驱动部分6主要包括联轴器7,活塞杆8,大液压缸9,二位四通电磁阀10,油箱11,圆筒型直线电机12,小液压缸15和单向阀16。圆筒型直线电机12由直线电机的初级13和直线电机的次级14组成,直线电机的初级13固定在端盖4的内壁上。See Figure 2. The gate shaft driving part 6 mainly includes a shaft coupling 7, a piston rod 8, a large hydraulic cylinder 9, a two-position four-way solenoid valve 10, an oil tank 11, a cylindrical linear motor 12, a small hydraulic cylinder 15 and a one-way valve 16. The cylindrical linear motor 12 is composed of a primary 13 of the linear motor and a secondary 14 of the linear motor, and the primary 13 of the linear motor is fixed on the inner wall of the end cover 4 .

当电磁阀10位于如图2中所示的位置时,小液压缸15与大液压缸9的关闭腔相连,直线电机12可以推动闸板完成关闭动作。控制中心发出关闭闸板防喷器的命令后,直线电机12启动运行,电机次级14开始做往复运动,推动小液压缸15的活塞杆做往复运动。由于单向阀16的作用,液压油只能由小液压缸15进入大液压缸9,所以油箱11中的液压油被不断地推入大液压缸9的右腔,大液压缸9左腔的液压油则流入油箱,液压缸9右腔液压缸的液压不断升高,推动活塞杆8向左运动,从而完成防喷器的关闭动作。之后直线电机12断电,同时,由于单向阀的作用,闸板防喷器还具有液压自锁的作用。当需要打开防喷器时,先控制电磁阀10换向,使小液压缸15的供油回路与大液压缸9的左腔接通,大液压缸9的右腔与流入油箱的回路接通,然后发出打开指令启动直线电机12,小液压缸15开始打液,小液压缸15打出的高压液打开单向阀16经供油回路进入大液压缸9的左腔,大液压缸9的左腔的液压随着液压油的进入不断升高,从而推动闸板轴5向右运动,防喷器完成打开动作。直线电机12驱动小液压缸15的活塞杆做往复运动,根据帕斯卡原理知,在小的活塞上面施加比较小的压力,可在大的活塞上获得推动闸板2运动所需的大推力,该大推力驱动闸板轴运动,即可完成防喷器的开关功能。When the solenoid valve 10 is in the position shown in Figure 2, the small hydraulic cylinder 15 is connected to the closing cavity of the large hydraulic cylinder 9, and the linear motor 12 can push the gate to complete the closing action. After the control center issued the order to close the ram BOP, the linear motor 12 started to run, and the motor secondary 14 began to reciprocate, pushing the piston rod of the small hydraulic cylinder 15 to reciprocate. Due to the effect of the one-way valve 16, the hydraulic oil can only enter the large hydraulic cylinder 9 from the small hydraulic cylinder 15, so the hydraulic oil in the oil tank 11 is continuously pushed into the right chamber of the large hydraulic cylinder 9, and the hydraulic oil in the left chamber of the large hydraulic cylinder 9 The hydraulic oil then flows into the oil tank, and the hydraulic pressure of the hydraulic cylinder in the right cavity of the hydraulic cylinder 9 is continuously raised, pushing the piston rod 8 to move to the left, thereby completing the closing action of the blowout preventer. Afterwards, the linear motor 12 is powered off, and simultaneously, due to the effect of the one-way valve, the ram blowout preventer also has the effect of hydraulic self-locking. When the blowout preventer needs to be opened, the electromagnetic valve 10 is first controlled to change direction, so that the oil supply circuit of the small hydraulic cylinder 15 is connected with the left chamber of the large hydraulic cylinder 9, and the right chamber of the large hydraulic cylinder 9 is connected with the circuit flowing into the oil tank , and then send an open command to start the linear motor 12, the small hydraulic cylinder 15 starts to pump liquid, the high-pressure liquid pumped by the small hydraulic cylinder 15 opens the check valve 16 and enters the left chamber of the large hydraulic cylinder 9 through the oil supply circuit, and the left chamber of the large hydraulic cylinder 9 The hydraulic pressure in the cavity increases continuously with the entry of hydraulic oil, thereby pushing the ram shaft 5 to move to the right, and the blowout preventer completes the opening action. The linear motor 12 drives the piston rod of the small hydraulic cylinder 15 to perform reciprocating motion. According to Pascal's principle, a relatively small pressure is applied on the small piston, and the large thrust required to push the gate 2 to move can be obtained on the large piston. The large thrust drives the ram shaft to move, and the switch function of the blowout preventer can be completed.

Claims (2)

1.一种基于直线电机的闸板防喷器,它包括壳体(1)、闸板(2)、侧门(3)、端盖(4)、闸板轴(5)和闸板轴驱动部分(6),其特征在于:闸板轴驱动部分(6)位于由端盖(4)和侧门(3)构成的型腔内。1. A ram blowout preventer based on a linear motor, which includes a housing (1), a ram (2), a side door (3), an end cover (4), a ram shaft (5) and a ram shaft drive The part (6) is characterized in that the gate shaft driving part (6) is located in the mold cavity formed by the end cover (4) and the side door (3). 2.根据权利要求1所述的基于直线电机的闸板防喷器,其特征在于:闸板轴驱动部分(6)由联轴器(7)、活塞杆(8)、大液压缸(9)、二位四通电磁阀(10)、油箱(11)、圆筒型直线电机(12)、小液压缸(15)和单向阀(16)组成,闸板轴(5)与大液压缸(9)的活塞杆(8)相连,大液压缸(9)通过二位四通的电磁阀(10)与小液压缸(15)相连,小液压缸(15)的活塞杆与圆筒型直线电机的次级(14)相连接。2. The ram blowout preventer based on linear motor according to claim 1, characterized in that: the ram shaft driving part (6) is composed of a coupling (7), a piston rod (8), a large hydraulic cylinder (9 ), a two-position four-way solenoid valve (10), a fuel tank (11), a cylindrical linear motor (12), a small hydraulic cylinder (15) and a check valve (16), the gate shaft (5) and the large hydraulic pressure The piston rod (8) of the cylinder (9) is connected, the large hydraulic cylinder (9) is connected with the small hydraulic cylinder (15) through a two-position four-way solenoid valve (10), and the piston rod of the small hydraulic cylinder (15) is connected to the cylinder The secondary (14) of the type linear motor is connected.
CN2011103716999A 2011-11-14 2011-11-14 Ram blowout preventer based on linear motor Pending CN102409994A (en)

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CN105121775A (en) * 2012-11-07 2015-12-02 越洋塞科外汇合营有限公司 Subsea energy storage for blowout preventers (BOP)
CN108877459A (en) * 2018-06-20 2018-11-23 中国石油集团渤海钻探工程有限公司 A kind of oil drilling well-control blowout prevention device group teaching simulating device
CN109209281A (en) * 2018-10-31 2019-01-15 史敏敏 A kind of preventer
CN110005371A (en) * 2019-05-20 2019-07-12 中国石油大学(华东) An all-electrically driven downhole safety valve
CN114856483A (en) * 2022-06-02 2022-08-05 四川宝石机械钻采设备有限责任公司 An electric ram blowout preventer
CN116201497A (en) * 2022-09-06 2023-06-02 大庆鸿盛源机械制造有限公司 An intelligent blowout prevention device for broken rods

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CN201588595U (en) * 2010-02-03 2010-09-22 宝鸡石油机械有限责任公司 A main and auxiliary hydraulic cylinder type ram blowout preventer
CN201778740U (en) * 2010-02-03 2011-03-30 宝鸡石油机械有限责任公司 Marine underwater parallel double-hydraulic-cylinder gate plate blowout preventer

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CN201778740U (en) * 2010-02-03 2011-03-30 宝鸡石油机械有限责任公司 Marine underwater parallel double-hydraulic-cylinder gate plate blowout preventer

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105121775A (en) * 2012-11-07 2015-12-02 越洋塞科外汇合营有限公司 Subsea energy storage for blowout preventers (BOP)
CN105121775B (en) * 2012-11-07 2017-12-29 越洋塞科外汇合营有限公司 Subsea energy storage for blowout preventers (BOP)
US10316605B2 (en) 2012-11-07 2019-06-11 Transocean Sedco Forex Ventures Limited Subsea energy storage for well control equipment
US11060372B2 (en) 2012-11-07 2021-07-13 1169997 Ontario Ltd. Operating As Aspin Kemp & Associates Subsea energy storage for blow out preventers (BOP)
CN108877459A (en) * 2018-06-20 2018-11-23 中国石油集团渤海钻探工程有限公司 A kind of oil drilling well-control blowout prevention device group teaching simulating device
CN109209281A (en) * 2018-10-31 2019-01-15 史敏敏 A kind of preventer
CN110005371A (en) * 2019-05-20 2019-07-12 中国石油大学(华东) An all-electrically driven downhole safety valve
US10989019B2 (en) 2019-05-20 2021-04-27 China University Of Petroleum (East China) Fully-electrically driven downhole safety valve
CN114856483A (en) * 2022-06-02 2022-08-05 四川宝石机械钻采设备有限责任公司 An electric ram blowout preventer
CN116201497A (en) * 2022-09-06 2023-06-02 大庆鸿盛源机械制造有限公司 An intelligent blowout prevention device for broken rods

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Application publication date: 20120411