CN102409134B - Method for producing 23MnB steel based on converter flow path - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 235
- 239000010959 steel Substances 0.000 title claims abstract description 235
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000000034 method Methods 0.000 claims abstract description 75
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 73
- 229910052796 boron Inorganic materials 0.000 claims abstract description 58
- 238000009749 continuous casting Methods 0.000 claims abstract description 53
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000005997 Calcium carbide Substances 0.000 claims abstract description 44
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 41
- 239000010936 titanium Substances 0.000 claims abstract description 36
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000001301 oxygen Substances 0.000 claims abstract description 27
- 238000007670 refining Methods 0.000 claims abstract description 27
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- 230000000694 effects Effects 0.000 claims abstract description 25
- 238000003723 Smelting Methods 0.000 claims abstract description 21
- 238000010079 rubber tapping Methods 0.000 claims abstract description 21
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 61
- 229910052799 carbon Inorganic materials 0.000 claims description 31
- 229910052742 iron Inorganic materials 0.000 claims description 28
- 239000011572 manganese Substances 0.000 claims description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 22
- 229910052748 manganese Inorganic materials 0.000 claims description 12
- 229910052710 silicon Inorganic materials 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229910000616 Ferromanganese Inorganic materials 0.000 claims description 4
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 4
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 4
- 238000005272 metallurgy Methods 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 17
- 239000000843 powder Substances 0.000 description 16
- 229910045601 alloy Inorganic materials 0.000 description 13
- 239000000956 alloy Substances 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 239000002893 slag Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 10
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 9
- 239000003830 anthracite Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 9
- 229910000640 Fe alloy Inorganic materials 0.000 description 8
- 229910015136 FeMn Inorganic materials 0.000 description 8
- 229910005347 FeSi Inorganic materials 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
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- 230000009286 beneficial effect Effects 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 238000009628 steelmaking Methods 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910015372 FeAl Inorganic materials 0.000 description 1
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- 239000006104 solid solution Substances 0.000 description 1
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- 238000009865 steel metallurgy Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009849 vacuum degassing Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Treatment Of Steel In Its Molten State (AREA)
Abstract
本发明公开了一种转炉流程生产23MnB钢的方法,属于冶金领域。本发明所要解决的技术问题是提供一种使小规格连铸机能够顺利浇铸的转炉流程生产23MnB钢的方法,包括:a、转炉冶炼;b、出钢时加入电石使钢液氧活度在0.0025%以下;c、LF炉精炼,精炼加热前每吨钢加入电石3.5~4.5kg,加热过程中每吨钢加入金属铝0.15~0.45kg,当钢水温度加热到1570~1585℃时停止加热,加入铝使铝含量在0.011~0.016%,再加入钛使钛含量在0.02~0.06%,加入硼使硼含量在0.0005~0.003%;d、连铸。本发明方法不仅能够适用于大规格的连铸机,而且能在小规格连铸机上顺利浇铸。The invention discloses a method for producing 23MnB steel through a converter process, which belongs to the field of metallurgy. The technical problem to be solved by the present invention is to provide a method for producing 23MnB steel through a converter flow process that enables small-scale continuous casting machines to cast smoothly, including: a, converter smelting; b, adding calcium carbide when tapping to make the oxygen activity of molten steel at 0.0025% or less; c, LF furnace refining, add 3.5-4.5kg of calcium carbide per ton of steel before refining and heating, add 0.15-0.45kg of metal aluminum per ton of steel during heating, stop heating when the temperature of molten steel is heated to 1570-1585°C, Add aluminum to make the aluminum content 0.011-0.016%, then add titanium to make the titanium content 0.02-0.06%, add boron to make the boron content 0.0005-0.003%; d, continuous casting. The method of the invention is not only applicable to large-scale continuous casting machines, but also can be cast smoothly on small-scale continuous casting machines.
Description
技术领域 technical field
本发明属于钢铁冶金领域,具体涉及一种转炉流程生产23MnB钢的方法。The invention belongs to the field of iron and steel metallurgy, and in particular relates to a method for producing 23MnB steel through a converter process.
背景技术 Background technique
微量硼(0.001%左右)可以吸附在奥氏体晶界,降低晶界能量,阻抑铁素体晶核的形成,成倍地提高中低碳钢的淬透性,因此中低碳钢常添加0.0005~0.003%的微量硼来提高钢的淬透性。但硼是极活泼的元素之一,能与钢中的残余氧和氮形成稳定的夹杂物,而失去有益作用,只有以固溶形式存在的硼才能起到有益的作用。A small amount of boron (about 0.001%) can be adsorbed on the austenite grain boundary, reduce the grain boundary energy, inhibit the formation of ferrite nuclei, and double the hardenability of medium and low carbon steels. Therefore, medium and low carbon steels often Add 0.0005-0.003% trace amount of boron to improve hardenability of steel. However, boron is one of the most active elements, which can form stable inclusions with residual oxygen and nitrogen in steel, and lose its beneficial effect. Only boron in solid solution can play a beneficial role.
已有的研究表明,硼与氧和氮均有很强的亲和力,硼很容易被氧化生成B6O或者B2O3,或者与氮化合生成BN,这些均是阻止含硼钢中硼发挥提高淬透性作用的有害物质。因此,为保证硼提高淬透性的作用,必须在钢的冶炼过程中首先采用铝脱去钢水的自由氧,并用钛固定钢水中的氮,才能保证加入硼的有效作用。Existing studies have shown that boron has a strong affinity with oxygen and nitrogen, and boron is easily oxidized to B 6 O or B 2 O 3 , or combined with nitrogen to form BN, which prevents boron in boron-containing steels from exerting Harmful substances that increase hardenability. Therefore, in order to ensure the effect of boron on improving hardenability, it is necessary to first use aluminum to remove free oxygen from molten steel during steel smelting, and use titanium to fix nitrogen in molten steel to ensure the effective effect of adding boron.
23MnB钢为含硼类结构钢,常用于制造节距为216以下推土机或挖掘机的履带板,化学组分按重量百分比为:C:0.20~0.0.27%、Mn:0.80~1.10%、Si:0.15~0.35%、P≤0.030%、S≤0.015%、Cr≤0.30%、Ni≤0.25%、Cu≤0.30%、B:0.0005~0.0035%。通常情况下为保证硼元素提高淬透性的作用,还要求控制Ti含量在0.02%以上,Al含量在0.02%以上。23MnB steel is a boron-containing structural steel, which is often used to manufacture track shoes of bulldozers or excavators with a pitch below 216. The chemical composition is: C: 0.20-0.0.27%, Mn: 0.80-1.10%, Si : 0.15-0.35%, P≤0.030%, S≤0.015%, Cr≤0.30%, Ni≤0.25%, Cu≤0.30%, B: 0.0005-0.0035%. Usually, in order to ensure the effect of the boron element on enhancing the hardenability, it is also required to control the Ti content above 0.02%, and the Al content above 0.02%.
公开日为2009年7月29日的专利CN100519769C公开了一种转炉冶炼生产含硼钢的方法,其特征是采用转炉冶炼→钢包脱氧、精炼→硼合金化的工艺生产含硼钢,具体的操作规定为:首先是在转炉出钢后加入铝和精炼渣对钢水和钢渣进行脱氧,控制钢水酸溶铝在0.02%~0.04%范围内,然后在LF炉精炼控制钢渣中的FeO+MnO≤2.0%,以及钢水的α[0]≤10ppm,最后再次向钢包加入铝进行深脱氧后,加入钛铁和硼铁进行合金化。采用此工艺硼的收得率高,为69.4%~91.8%。The patent CN100519769C with the publication date of July 29, 2009 discloses a method for producing boron-containing steel by converter smelting, which is characterized in that boron-containing steel is produced by adopting the process of converter smelting → ladle deoxidation, refining → boron alloying, and the specific operation The regulations are as follows: first, add aluminum and refining slag to deoxidize the molten steel and steel slag after tapping the converter, control the acid-soluble aluminum in the molten steel within the range of 0.02% to 0.04%, and then refine in the LF furnace to control the FeO+MnO in the steel slag≤2.0 %, and the α [0] of the molten steel is ≤10ppm. Finally, aluminum is added to the ladle again for deep deoxidation, and ferro-titanium and ferro-boron are added for alloying. The yield of boron using this process is high, ranging from 69.4% to 91.8%.
公开日为2010年3月3日的专利CN101660101A公开了一种低碳耐磨工程机械履带板用钢极其制造方法,其公开履带板用钢中含有0.0005~0.0035%的B,但其制造方法是采用电炉冶炼→出钢→LF炉外精炼→VD真空脱气处理,为典型的电炉流程,没有涉及到转炉流程生产23MnB钢。此专利也提到了保证硼有效性(也可称为有效硼)的方法,即要求最好控制Al含量在0.020~0.050%范围内。The patent CN101660101A published on March 3, 2010 discloses a low-carbon wear-resistant engineering machinery track shoe steel and its manufacturing method, which discloses that the track shoe steel contains 0.0005-0.0035% B, but its manufacturing method is The use of electric furnace smelting → tapping → LF refining → VD vacuum degassing treatment is a typical electric furnace process and does not involve the converter process to produce 23MnB steel. This patent also mentions a method to ensure the availability of boron (also called effective boron), that is, it is required to preferably control the Al content in the range of 0.020-0.050%.
综合上述公开技术,为保证硼提高淬透性的作用,钢中必须存在有0.02%以上的铝,才能保证加入硼的有效作用。根据生产实践发现,CN100519769C和CN101660101A提到的控制铝或酸溶铝不低于0.02%,存在有一定的局限性。具体为铝或酸溶铝大于0.02%的钢水,在浇铸过程中会产生一定量的Al2O3,这些Al2O3会使连铸机结晶器水口变小从而影响连铸,甚至堵塞连铸机结晶器水口,特别是在断面为200×200mm或者200×200mm以下的连铸机上尤为严重,使小规格连铸机无法浇铸。Based on the above disclosed technologies, in order to ensure the effect of boron on improving hardenability, there must be more than 0.02% aluminum in the steel to ensure the effective effect of adding boron. According to production practice, it is found that CN100519769C and CN101660101A mentioned controlling aluminum or acid-soluble aluminum not less than 0.02%, which has certain limitations. Specifically, molten steel with more than 0.02% aluminum or acid-soluble aluminum will produce a certain amount of Al 2 O 3 in the casting process. The nozzle of the mold of the casting machine is especially serious on the continuous casting machine with a section of 200×200mm or below, which makes it impossible for the small-sized continuous casting machine to cast.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种保证含硼钢淬透性的同时、使小规格连铸机能够顺利浇铸的生产23MnB钢的方法。The technical problem to be solved by the present invention is to provide a method for producing 23MnB steel that ensures the hardenability of boron-containing steel and enables small-sized continuous casting machines to cast smoothly.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种转炉流程生产23MnB钢的方法,包括如下步骤:A method for converter flow process to produce 23MnB steel, comprising the steps:
a、向转炉内加入铁水冶炼;a. Add molten iron to the converter for smelting;
b、钢水出钢至钢包,出钢时加入电石使钢水氧活度在0.0025%以下;b. The molten steel is tapped to the ladle, and calcium carbide is added to keep the oxygen activity of the molten steel below 0.0025% when tapping;
c、钢包移入LF炉精炼,精炼加热前每吨钢水加入电石3.5~4.5kg,加热过程中每吨钢水加入金属铝0.15~0.45kg,当钢水温度加热到1570~1585℃时停止加热,向钢水中加入铝,使钢水中酸溶铝重量百分比含量在0.011~0.016%,再加入钛使钢水中钛重量百分比含量在0.02~0.06%,加入硼使钢水中硼重量百分比含量在0.0005~0.003%;c. Move the ladle into the LF furnace for refining, add 3.5-4.5kg of calcium carbide per ton of molten steel before refining and heating, add 0.15-0.45kg of metal aluminum per ton of molten steel during heating, stop heating when the temperature of molten steel reaches 1570-1585°C, and add to the steel adding aluminum to the water so that the acid-soluble aluminum content in the molten steel is 0.011-0.016% by weight, then adding titanium to make the titanium content in the molten steel 0.02-0.06% by weight, and adding boron to make the boron content in the molten steel 0.0005-0.003% by weight;
d、精炼后进行连铸。d. Continuous casting after refining.
其中,上述方法步骤a中向转炉内加入铁水的同时还加入废钢,废钢的重量不超过铁水重量的15%。Wherein, in step a of the above method, while adding molten iron into the converter, scrap steel is also added, and the weight of scrap steel does not exceed 15% of the weight of the molten iron.
进一步的,当钢水成分初炼到按重量百分比C为0.05%~0.15%、P≤0.030%、且S≤0.015%时将钢水出钢到钢包中。Further, the molten steel is tapped into a ladle when the components of the molten steel are initially smelted to a weight percentage of C of 0.05% to 0.15%, P≤0.030%, and S≤0.015%.
其中,上述方法步骤b中,电石加入量根据转炉初炼终点碳含量为依据,当转炉终点碳重量百分比在0.10%以下时按每吨钢水3.5~4.5kg投入;当转炉终点碳重量百分比大于0.10%、小于0.15%时按每吨钢水2.5~3.5kg投入;当转炉终点碳重量百分比在0.15%以上时按每吨钢水1.5~2.5kg投入。Wherein, in step b of the above method, the amount of calcium carbide to be added is based on the carbon content at the end point of the primary smelting of the converter. %, less than 0.15%, 2.5-3.5kg per ton of molten steel is input; when the carbon weight percentage at the end of the converter is above 0.15%, 1.5-2.5kg per ton of molten steel is input.
其中,上述方法步骤b中加入电石的同时还加入硅铁使钢水中硅重量百分比含量在0.15~0.35%、加入锰铁使钢水中锰重量百分比含量在0.80%~1.10%、加入增碳剂使碳重量百分比含量在0.20~0.27%。Wherein, in the step b of the above method, ferrosilicon is added while calcium carbide is added to make the silicon content in the molten steel 0.15-0.35% by weight; ferromanganese is added to make the manganese content in the molten steel 0.80-1.10% by weight; The weight percentage of carbon is 0.20-0.27%.
所述增碳剂主要是指含固定碳98%以上的沥青胶或者含固定碳92%以上的无烟煤。The carburant mainly refers to asphalt glue containing more than 98% of fixed carbon or anthracite coal containing more than 92% of fixed carbon.
其中,上述方法步骤c中精炼加热前每吨钢水加入电石3.8~4.2kg,加热过程中每吨钢水加入金属铝0.2~0.4kg。Wherein, in step c of the above method, 3.8-4.2 kg of calcium carbide is added per ton of molten steel before refining and heating, and 0.2-0.4 kg of metallic aluminum is added per ton of molten steel during heating.
其中,上述方法步骤c中加入钛的方式为用喂线机喂入含钛的包芯线,加入硼的方式是用喂线机喂入含硼的包芯线。Wherein, the method of adding titanium in step c of the above method is to feed the cored wire containing titanium through a wire feeding machine, and the method of adding boron is to feed the cored wire containing boron through a wire feeding machine.
其中,上述方法步骤d连铸时连铸机中包温度为1535±20℃。Wherein, the temperature of the tundish of the continuous casting machine during continuous casting in step d of the above method is 1535±20° C.
其中,上述方法所述电石含CaC270%以上。Wherein, the calcium carbide described in the above method contains more than 70% of CaC 2 .
本发明方法具体可以按照以下方式实施:一种转炉流程生产23MnB钢的方法,包括如下步骤:The inventive method can specifically be implemented in the following manner: a method for producing 23MnB steel by a converter flow process, comprising the steps:
a、向转炉内加入铁水和废钢冶炼,废钢的重量不超过铁水重量的15%,当钢水成分初炼到按重量百分比C为0.05%~0.15%、P≤0.030%、且S≤0.015%时将钢水出钢到钢包中;a. Add molten iron and scrap steel to the converter for smelting, the weight of scrap steel shall not exceed 15% of the weight of molten iron, when the composition of molten steel is initially smelted to the point where C is 0.05% to 0.15% by weight, P≤0.030%, and S≤0.015% Tap the molten steel into the ladle;
b、钢水出钢至钢包,出钢时加入含CaC270%的电石使钢水氧活度在0.0025%以下,电石加入量根据转炉初炼终点碳含量为依据,当转炉终点碳重量百分比在0.10%以下时按每吨钢水3.5~4.5kg投入,当转炉终点碳重量百分比大于0.10%、小于0.15%时按每吨钢水2.5~3.5kg投入,当转炉终点碳重量百分比在0.15%以上时按每吨钢水1.5~2.5kg投入;加入电石的同时还加入硅铁使钢水中硅重量百分比含量在0.15~0.35%、加入锰铁使钢水中锰重量百分比含量在0.80%~1.10%、加入增碳剂使碳重量百分比含量在0.20~0.27%;b. When the molten steel is tapped to the ladle, calcium carbide containing 70% of CaC 2 is added to make the oxygen activity of the molten steel below 0.0025%. 3.5-4.5kg per ton of molten steel when the % is less than 0.10%, 2.5-3.5kg per ton of molten steel when the carbon weight percentage at the end of the converter is greater than 0.10% and less than 0.15%, Add 1.5-2.5kg per ton of molten steel; add calcium carbide and at the same time add ferrosilicon to make the silicon content in molten steel 0.15-0.35% by weight; add ferromanganese to make the manganese content in molten steel 0.80-1.10% by weight; Make the carbon weight percentage content be 0.20~0.27%;
c、钢包移入LF炉精炼,精炼加热前每吨钢水加入含CaC270%的电石3.8~4.2kg,加热过程中每吨钢水加入金属铝0.2~0.4kg,当钢水温度加热到1570~1585℃时停止加热,向钢水中加入铝,使钢水中酸溶铝重量百分比含量在0.011~0.016%,再用喂线机喂入含钛的包芯线使钢水中钛重量百分比含量在0.02~0.06%,用喂线机喂入含硼的包芯线使钢水中硼重量百分比含量在0.0005~0.003%;c. Move the ladle into the LF furnace for refining. Add 3.8-4.2kg of calcium carbide containing 70% CaC 2 per ton of molten steel before refining and heating. During the heating process, add 0.2-0.4kg of metal aluminum per ton of molten steel. When the temperature of molten steel is heated to 1570-1585℃ Stop heating at this time, add aluminum to the molten steel, so that the weight percentage of acid-soluble aluminum in the molten steel is 0.011-0.016%, and then use the wire feeder to feed the titanium-containing cored wire so that the weight percentage of titanium in the molten steel is 0.02-0.06% , use the wire feeder to feed the boron-containing cored wire so that the boron weight percentage in the molten steel is 0.0005-0.003%;
d、精炼后进行连铸,连铸时连铸机中包温度为1535±20℃。d. Continuous casting is carried out after refining. During continuous casting, the temperature of the tundish of the continuous casting machine is 1535±20°C.
本发明的有益效果是:连铸机在浇铸过程中结晶器水口发生堵塞,是由于钢水中铝含量过高而导致的,根据实际生产情况,如果铸坯尺寸小于200×200mm,且浇铸的是含铝0.02%以上的钢水,就有可能使连铸机结晶器水口堵塞,导致连铸机无法浇铸。但是,通常为了保证含硼钢中硼元素提高淬透性的作用,含硼钢必须在钢的冶炼过程中首先采用铝脱去钢水的自由氧,并用钛固定钢水中的氮,才能保证加入硼的有效作用。分析含硼钢生产关键点,0.02%以上的铝只是为了尽可能的脱去钢水中的自由氧,本发明方法在钢水初炼完毕后的出钢过程不采用铝进行预脱氧,而采用电石,又根据转炉冶炼过程中碳和平衡氧通常为一常数的关系,本发明技术采取了根据转炉不同终点碳,相应加入不同电石数量的办法来进行预脱氧,钢水经过上述预脱氧后,钢水氧活度α[O]可控制在0.0025%以下。钢包移到LF精炼炉对钢水进行精炼,进一步脱氧,加热前加入电石,加热过程中加入金属铝以达到加强扩散脱氧效果,在LF炉加热前加入电石代替部分铝,从而降低钢水中酸溶铝含量。加入的电石和金属铝丸比重轻,不会进入钢水,扩散脱氧后钢水α[O]可控制在0.0015%以下,钢渣氧化性FeO+MnO可控制在1.5%以下。在LF炉精炼工艺如果仅仅使用电石,钢渣氧化性FeO+MnO很难控制在1.5%以下,只能达到1.5~2.0%的水平,因此每吨钢水加入0.2~0.4kg的金属铝丸是十分必要的。当钢水温度加热到1570~1585℃时停止加热,向钢水中加入铝,使钢水中酸溶铝重量百分比含量在0.011~0.016%,是考虑到后部连续铸钢过程存在有部分Als被氧化成Al2O3的现象,经过大量实践得知连续铸钢过程有0.006~0.011%的Als被氧化成Al2O3,此工序必须加入铝控制酸溶铝在0.011~0.016%,以保证最终浇铸的钢水还存在有0.005~0.010%的酸溶铝。钢水在完全脱氧后加入的铝基本上全部形成AlN,有固定氮的效果,可减少钛使用量,避免大块TiN夹杂出现,另外,AlN对细化钢的晶粒也有益。本发明方法保证了钢水的自由氧被去除,硼收得率高,23MnB钢淬透性好,而又不至于使钢水中的铝过高。因此,本发明方法不仅能够适用于大规格的连铸机,并且适用于200×200mm以下的小规格连铸机,保证小规格连铸机能够顺利浇铸。The beneficial effects of the present invention are: the blockage of the nozzle of the crystallizer during the casting process of the continuous casting machine is caused by the excessive aluminum content in the molten steel. According to the actual production situation, if the casting slab size is Molten steel containing more than 0.02% aluminum may block the nozzle of the mold of the continuous casting machine, resulting in the inability of the continuous casting machine to cast. However, in order to ensure that the boron element in boron-containing steel can improve hardenability, boron-containing steel must first use aluminum to remove free oxygen from molten steel during steel smelting, and use titanium to fix nitrogen in molten steel to ensure the addition of boron. effective effect. Analyzing the key points of boron-containing steel production, more than 0.02% of aluminum is just to remove free oxygen in the molten steel as much as possible. The method of the present invention does not use aluminum for pre-deoxidation in the tapping process after the initial smelting of molten steel, but uses calcium carbide. According to the relationship between carbon and equilibrium oxygen in the converter smelting process, which is usually a constant, the technology of the present invention adopts the method of adding different amounts of calcium carbide correspondingly according to different end points of the converter to carry out pre-deoxidation. After the above-mentioned pre-deoxidation, the molten steel oxygen Degree α [O] can be controlled below 0.0025%. The ladle is moved to the LF refining furnace to refine the molten steel for further deoxidation. Calcium carbide is added before heating, and metal aluminum is added during the heating process to enhance the diffusion deoxidation effect. Before heating in the LF furnace, calcium carbide is added to replace part of the aluminum, thereby reducing acid-soluble aluminum in molten steel. content. The added calcium carbide and metal aluminum shot have light specific gravity and will not enter the molten steel. After diffusion deoxidation, the molten steel α [O] can be controlled below 0.0015%, and the oxidizing properties of steel slag FeO+MnO can be controlled below 1.5%. If only calcium carbide is used in the refining process of the LF furnace, it is difficult to control the oxidizing properties of FeO+MnO to less than 1.5%, and it can only reach the level of 1.5-2.0%. Therefore, it is very necessary to add 0.2-0.4kg of metal aluminum shot per ton of molten steel of. When the temperature of the molten steel is heated to 1570-1585°C, the heating is stopped, and aluminum is added to the molten steel so that the weight percentage of acid-soluble aluminum in the molten steel is 0.011-0.016%. The phenomenon of Al 2 O 3 , after a lot of practice, it is known that 0.006-0.011% of Als is oxidized to Al 2 O 3 in the continuous casting process. In this process, aluminum must be added to control the acid-soluble aluminum at 0.011-0.016%, so as to ensure the final casting There is also 0.005-0.010% acid-soluble aluminum in the molten steel. After the molten steel is completely deoxidized, the aluminum added basically forms AlN, which has the effect of fixing nitrogen, can reduce the amount of titanium used, and avoid the occurrence of large TiN inclusions. In addition, AlN is also beneficial to the grain refinement of steel. The method of the invention ensures that the free oxygen in the molten steel is removed, the yield of boron is high, and the hardenability of the 23MnB steel is good, but the aluminum content in the molten steel is not too high. Therefore, the method of the present invention is not only applicable to large-sized continuous casting machines, but also suitable for small-sized continuous casting machines below 200×200 mm, so as to ensure that the small-sized continuous casting machines can cast smoothly.
具体实施方式 Detailed ways
本发明具体实施方式如下:一种转炉流程生产23MnB钢的方法,包括如下步骤:The specific embodiments of the present invention are as follows: a method for producing 23MnB steel by a converter flow process, comprising the steps:
a、向转炉内加入铁水冶炼;a. Add molten iron to the converter for smelting;
b、钢水出钢至钢包,出钢时加入电石使钢水氧活度在0.0025%以下;b. The molten steel is tapped to the ladle, and calcium carbide is added to keep the oxygen activity of the molten steel below 0.0025% when tapping;
c、钢包移入LF炉精炼,精炼加热前每吨钢水加入电石3.5~4.5kg,加热过程中每吨钢水加入金属铝0.15~0.45kg,当钢水温度加热到1570~1585℃时停止加热,向钢水中加入铝,使钢水中酸溶铝重量百分比含量在0.011~0.016%,再加入钛使钢水中钛重量百分比含量在0.02~0.06%,加入硼使钢水中硼重量百分比含量在0.0005~0.003%;c. Move the ladle into the LF furnace for refining, add 3.5-4.5kg of calcium carbide per ton of molten steel before refining and heating, add 0.15-0.45kg of metal aluminum per ton of molten steel during heating, stop heating when the temperature of molten steel reaches 1570-1585°C, and add to the steel adding aluminum to the water so that the acid-soluble aluminum content in the molten steel is 0.011-0.016% by weight, then adding titanium to make the titanium content in the molten steel 0.02-0.06% by weight, and adding boron to make the boron content in the molten steel 0.0005-0.003% by weight;
d、精炼后进行连铸。d. Continuous casting after refining.
优选的,上述方法步骤a中向转炉内加入铁水的同时还加入废钢,废钢的重量不超过铁水重量的15%。废钢可以来源于废品回收站,也可以来源于钢厂内部。转炉炼钢无外部热来源,全部依靠氧化铁水中的碳、及少量的硅和锰放出热量,从而使钢水得到加热,相对于铁水,废钢碳含量一般很低,转炉冶炼中加入的废钢能够起到降低温度的作用。同时为了节约资源,并且生产出合格的成品钢,由于废钢中的残余Cr、Ni和Cu不可控,为了避免过量加入废钢可导致钢水中的Cr>0.30%、Ni>0.25%、Cu>0.30%的现象出现,废钢的重量不能超过铁水重量的15%。Preferably, in step a of the above method, while adding molten iron into the converter, scrap steel is also added, and the weight of scrap steel does not exceed 15% of the weight of the molten iron. Scrap steel can come from scrap recycling stations or from within steel mills. There is no external heat source in converter steelmaking, and all rely on carbon in oxidized iron water and a small amount of silicon and manganese to release heat, so that molten steel is heated. Compared with molten iron, the carbon content of scrap steel is generally very low, and scrap steel added in converter smelting can act to lower the temperature. At the same time, in order to save resources and produce qualified finished steel, since the residual Cr, Ni and Cu in scrap steel are uncontrollable, in order to avoid excessive addition of scrap steel, Cr > 0.30%, Ni > 0.25%, Cu > 0.30% in molten steel If the phenomenon occurs, the weight of scrap steel should not exceed 15% of the weight of molten iron.
进一步的,当钢水成分初炼到按重量百分比C为0.05%~0.15%、P≤0.030%、且S≤0.015%时将钢水出钢到钢包中。炼钢过程实际上就是先氧化,而后还原的过程,转炉炼钢时,在转炉内只进行氧化反应,还原反应是在钢包中进行的。C为0.05%~0.15%时,说明氧化反应已经结束了,应当出钢进行还原反应。Further, the molten steel is tapped into a ladle when the components of the molten steel are initially smelted to a weight percentage of C of 0.05% to 0.15%, P≤0.030%, and S≤0.015%. The steelmaking process is actually a process of oxidation first and then reduction. In converter steelmaking, only the oxidation reaction is carried out in the converter, and the reduction reaction is carried out in the ladle. When C is 0.05% to 0.15%, it means that the oxidation reaction has ended, and the steel should be tapped for reduction reaction.
优选的,上述方法步骤b中,电石加入量根据转炉初炼终点碳含量为依据,当转炉终点碳重量百分比在0.10%以下时按每吨钢水3.5~4.5kg投入;当转炉终点碳重量百分比大于0.10%、小于0.15%时按每吨钢水2.5~3.5kg投入;当转炉终点碳重量百分比在0.15%以上时按每吨钢水1.5~2.5kg投入。本发明方法在钢水初炼完毕后的出钢过程不采用铝进行预脱氧,而采用电石,又根据转炉冶炼过程中碳和平衡氧通常为一常数的关系,本发明技术采取了根据转炉不同终点碳,相应加入不同电石数量的办法来进行预脱氧,既能起到脱氧的效果,又能避免碳超标,将碳控制在适合的范围内。钢水经过上述预脱氧后,钢水氧活度α[O]可控制在0.0025%以下,保证了本发明方法最终能够能够得到合格的23MnB钢,又能将酸溶铝控制在比较小的范围,使小规格连铸机能够顺利浇铸。Preferably, in step b of the above method, the amount of calcium carbide to be added is based on the carbon content at the end point of the primary smelting of the converter. When 0.10% and less than 0.15%, 2.5-3.5kg per ton of molten steel is input; when the carbon weight percentage at the end of the converter is above 0.15%, 1.5-2.5kg per ton of molten steel is input. The method of the present invention does not use aluminum for pre-deoxidation in the tapping process after the initial smelting of molten steel, but uses calcium carbide, and according to the relationship between carbon and equilibrium oxygen in the converter smelting process, which is usually a constant, the technology of the present invention adopts different end points according to the converter. Carbon, the method of adding different amounts of calcium carbide to carry out pre-deoxidation can not only achieve the effect of deoxidation, but also avoid excessive carbon and control the carbon within a suitable range. After the molten steel is through the above-mentioned pre-deoxidation, the oxygen activity α [O] of the molten steel can be controlled below 0.0025%, which ensures that the method of the present invention can finally obtain qualified 23MnB steel, and can control the acid-soluble aluminum in a relatively small range, so that Small size continuous casting machines can cast smoothly.
为了能够生产出合格的23MnB钢,上述方法步骤b中加入电石的同时还加入硅铁使钢水中硅重量百分比含量在0.15~0.35%、加入锰铁使钢水中锰重量百分比含量在0.80%~1.10%、加入增碳剂使碳重量百分比含量在0.20~0.27%。In order to be able to produce qualified 23MnB steel, add calcium carbide in the above method step b and also add ferrosilicon to make the silicon weight percentage content in molten steel be 0.15~0.35%, add ferromanganese so that the manganese weight percentage content in molten steel is 0.80%~1.10 %, adding a recarburizer to make the carbon weight percentage between 0.20% and 0.27%.
优选的,上述方法步骤c中精炼加热前每吨钢水加入电石3.8~4.2kg,加热过程中每吨钢水加入金属铝0.2~0.4kg。加热前加入电石,加热过程中加入金属铝以达到加强扩散脱氧效果的作用,加入的电石和金属铝比重轻,不会进入钢水,扩散脱氧后钢水α[O]可控制在0.0015%以下,保证含硼钢淬透性,钢渣氧化性FeO+MnO可控制在1.5%以下。在LF炉精炼工艺如果仅仅使用电石,钢渣氧化性FeO+MnO很难控制在1.5%以下,只能达到1.5~2.0%的水平,因此每吨钢水加入0.2~0.4kg的金属铝丸是十分必要的,不能只是加入电石。Preferably, in step c of the above method, 3.8-4.2 kg of calcium carbide is added per ton of molten steel before refining and heating, and 0.2-0.4 kg of metallic aluminum is added per ton of molten steel during heating. Calcium carbide is added before heating, and metal aluminum is added during the heating process to achieve the effect of strengthening the diffusion deoxidation effect. The added calcium carbide and metal aluminum have light specific gravity and will not enter the molten steel. After diffusion deoxidation, the molten steel α [O] can be controlled below 0.0015%, ensuring Hardenability of boron-containing steel, steel slag oxidation FeO+MnO can be controlled below 1.5%. If only calcium carbide is used in the refining process of the LF furnace, it is difficult to control the oxidizing properties of FeO+MnO to less than 1.5%, and it can only reach the level of 1.5-2.0%. Therefore, it is very necessary to add 0.2-0.4kg of metal aluminum shot per ton of molten steel Yes, you can't just add calcium carbide.
优选的,上述方法步骤c中加入钛的方式为用喂线机喂入含钛的包芯线,加入硼的方式是用喂线机喂入含硼的包芯线。Preferably, the method of adding titanium in step c of the above method is to feed the titanium-containing cored wire with a wire feeder, and the method of adding boron is to feed the boron-containing cored wire with a wire feeder.
优选的,上述方法步骤d连铸时连铸机中包温度为1535±20℃。23MnB钢水相线温度为1505℃,控制连铸机中包的过热度为30±20℃,因此,控制连铸机中包温度为1535±20℃。该温度是通过前面LF炉的电加热来实现的。Preferably, the temperature of the tundish of the continuous casting machine during continuous casting in step d of the above method is 1535±20°C. The temperature of the liquid phase line of 23MnB steel is 1505°C, and the superheat degree of the tundish of the continuous casting machine is controlled to be 30±20°C. Therefore, the temperature of the tundish of the continuous casting machine is controlled to be 1535±20°C. This temperature is achieved by the electric heating of the front LF furnace.
优选的,上述方法所述电石含CaC270%以上。以方便操作和避免加入过多的杂质。Preferably, the calcium carbide described in the above method contains more than 70% of CaC 2 . To facilitate operation and avoid adding too many impurities.
下面通过实施例对本发明作进一步说明,但并不因此将本发明限制在实施例的描述的范围之中。The present invention will be further described by the following examples, but the present invention is not limited to the scope of the description of the examples.
实施例一Embodiment one
在公称容量120吨,实际出钢量在120~140吨范围内的转炉流程上采用本发明技术生产23MnB钢,生产工艺为120吨转炉初炼钢水→120吨LF炉精炼钢水→6机6流方坯连铸机浇铸成280mm×380mm铸坯。The technology of the present invention is used to produce 23MnB steel on the converter process with a nominal capacity of 120 tons and an actual steel tapping within the range of 120 to 140 tons. The production process is 120 tons of converter primary molten steel → 120 tons of LF furnace refining molten steel → 6 A 6-strand billet continuous casting machine casts a 280mm×380mm billet.
首先在转炉内加入130吨铁水和10吨废钢,利用转炉吹氧脱C的功能,将铁水和废钢初炼成钢水,钢水成分初炼到0.05%的C、0.020%的P、0.015%的S、0.01%的Si和0.05%的Mn时出钢到钢包中,此时实际出钢量为133吨,转炉冶炼过程中约5%的原料被烧损),。出钢过程中向钢水中加入电石530kg,电石含CaC275%,并同时加入FeSi、FeMn合金和无烟煤进行Si、Mn和C元素合金化,其中加入的FeSi合金中Si含量为74%,FeMn合金中Mn含量为82%,无烟煤中固定C为92%,控制钢水中Si含量为0.16%、Mn含量为1.10%、C含量为0.20%。出完钢后用定氧仪测定钢水氧活度α[0]为0.0025%。First, add 130 tons of molten iron and 10 tons of steel scrap into the converter, and use the function of the converter to blow oxygen to remove C, and initially smelt the molten iron and scrap steel into molten steel. , 0.01% Si and 0.05% Mn are tapped into the ladle, and the actual tapping amount is 133 tons at this time, and about 5% of the raw materials are burned during the converter smelting process). Add 530kg of calcium carbide to the molten steel during the tapping process, calcium carbide contains 75% CaC 2 , and simultaneously add FeSi, FeMn alloy and anthracite to alloy Si, Mn and C elements, wherein the content of Si in the added FeSi alloy is 74%, FeMn The Mn content in the alloy is 82%, the fixed C in the anthracite is 92%, and the Si content in the controlled molten steel is 0.16%, the Mn content is 1.10%, and the C content is 0.20%. After the steel is tapped, the oxygen activity α [0] of the molten steel is measured with an oxygen meter to be 0.0025%.
钢水到达LF炉后,加热前首先加入含CaC270%以上的电石530kg,然后开始加热,加热3分钟后加入26kg金属铝丸。当钢水温度加热到1570℃时停止加热,用喂线机向钢包内喂入φ10的铝线22kg,此时喂入铝线铝的收得率约为60%,然后再喂入φ12的含Ti包芯线90kg(此时的90kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeTi40,即含Ti为40%的铁合金),以及φ12的含B包芯线10kg(此时的10kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeB23,即含B为23%的铁合金),喂完线后测定钢水氧活度α[0]为0.0012%,钢渣氧化性FeO+MnO为1.3%。另外测定钢水的化学组分酸溶铝(Als)为0.011%,Ti为0.02%,B为0.0014%,此时B的收得率为80%。After the molten steel reaches the LF furnace, add 530kg of calcium carbide containing more than 70% CaC 2 before heating, then start heating, and add 26kg of metal aluminum pellets after heating for 3 minutes. When the temperature of molten steel is heated to 1570°C, stop heating, and feed 22kg of φ10 aluminum wire into the ladle with a wire feeder. At this time, the aluminum yield of the fed aluminum wire is about 60%, and then feed φ12 Ti-containing 90kg of cored wire (90kg at this time is the weight of the core powder, excluding the weight of the outer layer of the cored wire, the core powder is all FeTi40, that is, an iron alloy containing 40% Ti), and 10kg of φ12 cored wire containing B (10kg at this time is the core powder weight, excluding the iron sheet weight of the outer layer of the cored wire, the core powder is all FeB23, that is, an iron alloy containing 23% B), and the molten steel oxygen activity α [0] is measured after feeding the wire It is 0.0012%, and the steel slag oxidizing FeO+MnO is 1.3%. In addition, the chemical composition of the molten steel was determined to be 0.011% acid-soluble aluminum (Als), 0.02% Ti, and 0.0014% B, and the yield of B was 80%.
最后在6机6流方坯连铸机上浇铸成280mm×380mm铸坯,连铸时中间包温度为1520℃,在连铸机中包取样分析钢水化学组分为0.20%的C、0.15%的Si、1.10%的Mn、0.020%的P、0.014%的S、0.12%的Cr、0.06%的Ni、0.10%的Cu、0.0012%的B,以及0.02%的Ti和0.005%的Als(浇铸过程中Als烧损0.006%),其余为Fe和不可避免的其它杂质。在浇铸过程中没有发现因铝的二次氧化而导致的连铸机水口变小,浇铸顺利。Finally, 280mm×380mm slab was cast on a 6-machine 6-strand billet continuous casting machine. The temperature of the tundish during continuous casting was 1520°C. The chemical composition of molten steel was sampled and analyzed in the continuous casting machine as 0.20% C and 0.15% C. Si, 1.10% of Mn, 0.020% of P, 0.014% of S, 0.12% of Cr, 0.06% of Ni, 0.10% of Cu, 0.0012% of B, and 0.02% of Ti and 0.005% of Als (casting process Als burning loss 0.006%), the rest is Fe and other unavoidable impurities. During the casting process, the nozzle of the continuous casting machine caused by the secondary oxidation of aluminum was not found to be smaller, and the casting was smooth.
实施例二Embodiment two
在公称容量120吨,实际出钢量在120~140吨范围内的转炉流程上采用本发明技术生产23MnB钢,生产工艺为120吨转炉初炼钢水→120吨LF炉精炼钢水→6机6流方坯连铸机浇铸成200mm×200mm铸坯。The technology of the present invention is used to produce 23MnB steel on the converter process with a nominal capacity of 120 tons and an actual steel tapping within the range of 120 to 140 tons. The production process is 120 tons of converter primary molten steel → 120 tons of LF furnace refining molten steel → 6 A 6-strand billet continuous casting machine casts a 200mm×200mm billet.
首先在转炉内加入120吨铁水和20吨废钢,利用转炉吹氧脱C的功能,将铁水和废钢初炼成钢水,钢水成分初炼到0.15%的C、0.015%的P、0.010%的S、0.01%的Si和0.05%的Mn时出钢到钢包中,此时实际出钢量为133吨(转炉冶炼过程中约5%的原料被烧损)。出钢过程中向钢水中加入电石400kg电石含CaC275%,并同时加入FeSi、FeMn合金和无烟煤进行Si、Mn和C元素合金化,其中加入的FeSi合金中Si含量为74%,FeMn合金中Mn含量为82%,无烟煤中固定C为92%,控制钢水中Si含量为0.35%、Mn含量为0.80%、C含量为0.27%。出完钢后用用定氧仪测定钢水氧活度α[0]为0.0020%。First, add 120 tons of molten iron and 20 tons of scrap steel into the converter, and use the function of oxygen blowing and de-C of the converter to initially smelt the molten iron and scrap steel into molten steel. , 0.01% Si and 0.05% Mn, the steel is tapped into the ladle, and the actual tapping amount is 133 tons (about 5% of the raw materials are burned during the converter smelting process). In the tapping process, 400kg calcium carbide is added to molten steel containing 75% CaC 2 , and FeSi, FeMn alloy and anthracite are added at the same time to carry out alloying of Si, Mn and C elements, wherein the Si content in the added FeSi alloy is 74%, and the FeMn alloy The Mn content in the steel is 82%, the fixed C in the anthracite is 92%, and the Si content in the controlled molten steel is 0.35%, the Mn content is 0.80%, and the C content is 0.27%. After tapping the steel, measure the oxygen activity α [0] of the molten steel with an oxygen meter to be 0.0020%.
钢水到达LF炉后,加热前首先加入含CaC270%以上的电石530kg,然后开始加热,加热3分钟后加入40kg金属铝丸。当钢水温度加热到1585℃时停止加热,用喂线机向钢包内喂入φ10的铝线33kg(此时喂入铝线铝的收得率约为60%),然后再喂入φ12的含Ti包芯线130kg(此时的130kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeTi40,即含Ti为40%的铁合金),以及φ12的含B包芯线15kg(此时的15kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeB23,即含B为23%的铁合金),喂完线后测定钢水氧活度α[0]为0.0014%,钢渣氧化性FeO+MnO为1.0%。另外测定钢水的化学组分酸溶铝(Als)为0.016%,Ti为0.03%,B为0.0020%,此时B的收得率为75%。After the molten steel reaches the LF furnace, add 530kg of calcium carbide containing more than 70% CaC 2 before heating, then start heating, and add 40kg of metal aluminum pellets after heating for 3 minutes. When the molten steel temperature is heated to 1585°C, stop heating, feed 33kg of φ10 aluminum wire into the ladle with a wire feeder (at this time, the yield of aluminum fed into the aluminum wire is about 60%), and then feed φ12 aluminum wire into the ladle. Ti cored wire 130kg (130kg at this time is the weight of the core powder, not including the weight of the outer layer of the cored wire, the core powder is all FeTi40, that is, an iron alloy containing 40% Ti), and φ12 B cored wire 15kg (the 15kg at this time is the weight of the core powder, excluding the iron sheet weight of the outer layer of the cored wire, the core powder is all FeB23, that is, an iron alloy containing 23% B), measure the oxygen activity α of molten steel after feeding the wire [0 ] is 0.0014%, and steel slag oxidizing FeO+MnO is 1.0%. In addition, the chemical composition of the molten steel was determined to be 0.016% acid-soluble aluminum (Als), 0.03% Ti, and 0.0020% B, and the yield of B was 75%.
最后在6机6流方坯连铸机上浇铸成200mm×200mm铸坯,连铸时中间包温度为1550℃,在连铸机中包取样分析钢水化学组分为0.27%的C、0.35%的Si、0.81%的Mn、0.015%的P、0.009%的S、0.12%的Cr、0.06%的Ni、0.16%的Cu、0.0020%的B,以及0.03%的Ti和0.009%的Als(浇铸过程中Als烧损0.007%),其余为Fe和不可避免的其它杂质。在浇铸过程中没有发现因铝的二次氧化而导致的连铸机水口变小,浇铸顺利。Finally, 200mm×200mm slabs were cast on a 6-machine 6-strand billet continuous casting machine. The temperature of the tundish during continuous casting was 1550°C. The chemical composition of the molten steel was 0.27% C and 0.35% in the continuous casting machine. Si, 0.81% of Mn, 0.015% of P, 0.009% of S, 0.12% of Cr, 0.06% of Ni, 0.16% of Cu, 0.0020% of B, and 0.03% of Ti and 0.009% of Als (casting process Als burning loss of 0.007%), the rest is Fe and other unavoidable impurities. During the casting process, the nozzle of the continuous casting machine caused by the secondary oxidation of aluminum was not found to be smaller, and the casting was smooth.
实施例三Embodiment Three
在公称容量80吨,实际出钢量在80~82吨范围内的转炉流程上采用本发明技术生产23MnB钢,生产工艺为80吨转炉初炼钢水→80吨LF炉精炼钢水→5机5流方坯连铸机浇铸成150mm×150mm铸坯。The technology of the present invention is used to produce 23MnB steel on the converter flow process with a nominal capacity of 80 tons and an actual steel output within the range of 80 to 82 tons. The production process is 80 tons of converter primary molten steel → 80 tons of LF furnace refining molten steel → 5 A 150mm×150mm billet is cast by a 5-strand billet continuous casting machine.
首先在转炉内加入84吨铁水,利用转炉吹氧脱C的功能,将铁水初炼成钢水,钢水成分初炼到0.10%的C、0.025%的P、0.009%的S、0.01%的Si和0.05%的Mn时出钢到钢包中,此时实际出钢量为80吨,转炉冶炼过程中约5%的原料被烧损。出钢过程中向钢水中加入电石320kg(含CaC275%),并同时加入FeSi、FeMn合金和无烟煤进行Si、Mn和C元素合金化,其中FeSi合金中Si含量为74%,FeMn合金中Mn含量为82%,无烟煤中固定C为92%,控制钢水中Si含量为0.25%、Mn含量为1.01%、C含量为0.23%,出完钢后用用定氧仪测定钢水氧活度α[0]为0.0024%。First, 84 tons of molten iron are added into the converter, and the molten iron is initially smelted into molten steel by using the function of the converter to remove C by blowing oxygen. When the Mn content is 0.05%, the steel is tapped into the ladle. At this time, the actual tapping amount is 80 tons, and about 5% of the raw materials are burned during the converter smelting process. Add 320kg of calcium carbide (containing 75% CaC 2 ) to molten steel during the tapping process, and simultaneously add FeSi, FeMn alloy and anthracite to carry out alloying of Si, Mn and C elements, wherein the content of Si in the FeSi alloy is 74%, and in the FeMn alloy The Mn content is 82%, the fixed C in anthracite is 92%, the Si content in the control molten steel is 0.25%, the Mn content is 1.01%, and the C content is 0.23%. [0] is 0.0024%.
钢水到达LF炉后,加热前首先加入含CaC270%以上的电石320kg,然后开始加热,加热3分钟后加入32kg金属铝丸。当钢水温度加热到1575℃时停止加热,用喂线机向钢包内喂入φ10的铝线20kg,此时喂入铝线铝的收得率约为60%,然后再喂入φ12的含Ti包芯线145kg(此时的145kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeTi40,即含Ti为40%的铁合金),以及φ12的含B包芯线10kg(此时的10kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeB23,即含B为23%的铁合金),喂完线后测定钢水氧活度α[0]为0.0011%,钢渣氧化性FeO+MnO为1.4%。另外测定钢水的化学组分酸溶铝(Als)为0.015%,Ti为0.06%,B为0.0019%,此时B的收得率为65%。After the molten steel reaches the LF furnace, add 320kg of calcium carbide containing more than 70% CaC 2 before heating, then start heating, and add 32kg of metal aluminum pellets after heating for 3 minutes. Stop heating when the temperature of the molten steel reaches 1575°C, and feed 20kg of φ10 aluminum wire into the ladle with a wire feeder. At this time, the aluminum yield of the fed aluminum wire is about 60%, and then feed φ12 Ti 145kg of cored wire (145kg at this time is the weight of the core powder, excluding the weight of the outer layer of the cored wire, the core powder is all FeTi40, that is, an iron alloy containing 40% Ti), and 10kg of φ12 cored wire containing B (10kg at this time is the core powder weight, excluding the iron sheet weight of the outer layer of the cored wire, the core powder is all FeB23, that is, an iron alloy containing 23% B), and the molten steel oxygen activity α [0] is measured after feeding the wire It is 0.0011%, and the steel slag oxidizing FeO+MnO is 1.4%. In addition, the chemical composition of the molten steel was determined to be 0.015% acid-soluble aluminum (Als), 0.06% Ti, and 0.0019% B, and the yield of B was 65%.
最后在5机5流方坯连铸机上浇铸成150mm×150mm铸坯,连铸时中间包温度为1530℃,在连铸机中包取样分析钢水化学组分为0.23%的C、0.25%的Si、1.09%的Mn、0.025%的P、0.009%的S、0.06%的Cr、0.06%的Ni、0.05%的Cu、0.0019%的B,以及0.06%的Ti和0.006%的Als(浇铸过程中Als烧损0.009%),其余为Fe和不可避免的其它杂质。在浇铸过程中没有发现因铝的二次氧化而导致的连铸机水口变小,浇铸顺利。Finally, 150mm×150mm slabs were cast on a 5-machine, 5-strand billet continuous casting machine. The temperature of the tundish during continuous casting was 1530°C. The chemical components of molten steel were sampled and analyzed in the continuous casting machine as 0.23% C and 0.25% C. Si, 1.09% of Mn, 0.025% of P, 0.009% of S, 0.06% of Cr, 0.06% of Ni, 0.05% of Cu, 0.0019% of B, and 0.06% of Ti and 0.006% of Als (casting process Als burning loss of 0.009%), the rest is Fe and other inevitable impurities. During the casting process, the nozzle of the continuous casting machine caused by the secondary oxidation of aluminum was not found to be smaller, and the casting was smooth.
对比实施例comparative example
在公称容量80吨、实际出钢量在80~82吨范围内的转炉流程上采用本发明技术生产23MnB钢,生产工艺为80吨转炉初炼钢水→80吨LF炉精炼钢水→5机5流方坯连铸机浇铸成150mm×150mm铸坯。The technology of the present invention is used to produce 23MnB steel on the converter process with a nominal capacity of 80 tons and an actual steel tapping within the range of 80 to 82 tons. The production process is 80 tons of converter primary molten steel → 80 tons of LF furnace refining molten steel → 5 A 150mm×150mm billet is cast by a 5-strand billet continuous casting machine.
首先在转炉内加入84吨铁水,利用转炉吹氧脱C的功能,将铁水初炼成钢水,钢水成分初炼到0.10%的C、0.025%的P、0.009%的S、0.01%的Si和0.05%的Mn时出钢到钢包中,此时实际出钢量为80吨,转炉冶炼过程中约5%的原料被烧损。出钢过程中向钢水中加入FeAl 168kg(含Al 40%,其余为Fe),并同时加入FeSi、FeMn合金和无烟煤进行Si、Mn和C元素合金化,其中FeSi合金中Si含量为74%,FeMn合金中Mn含量为82%,无烟煤中固定C为92%,控制钢水中Si含量为0.25%、Mn含量为1.01%、C含量为0.23%,出完钢后用用定氧仪测定钢水氧活度α[0]为0.0020%,取样化验钢水的Als为0.05%(收得率为60%)。First, 84 tons of molten iron are added into the converter, and the molten iron is initially smelted into molten steel by using the function of the converter to remove C by blowing oxygen. When the Mn content is 0.05%, the steel is tapped into the ladle. At this time, the actual tapping amount is 80 tons, and about 5% of the raw materials are burned during the converter smelting process. Add FeAl 168kg (containing Al 40%, all the other are Fe) to molten steel in tapping process, and add FeSi, FeMn alloy and anthracite simultaneously and carry out Si, Mn and C element alloying, wherein Si content is 74% in the FeSi alloy, The Mn content in the FeMn alloy is 82%, the fixed C in the anthracite is 92%, the Si content in the molten steel is controlled to be 0.25%, the Mn content is 1.01%, and the C content is 0.23%. The activity α[0] is 0.0020%, and the Als of the molten steel is 0.05% (the yield is 60%).
钢水到达LF炉后开始加热,当钢水温度加热到1575℃时停止加热,取样化验钢水的Als为0.025%,此时由于没有对钢渣进行脱氧,钢水中烧损0.025%的Als。用喂线机向钢包内喂入φ10的铝线22kg,因为钢渣没有进行脱氧,喂入铝线需穿过氧化性较高的渣层,铝的收得率低于本发明技术的60%,约为55%,然后再喂入φ12的含Ti包芯线145kg(此时的145kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeTi40,即含Ti为40%的铁合金),以及φ12的含B包芯线10kg(此时的10kg为芯粉重量,没有包括包芯线外层的铁皮重量,芯粉全部为FeB23,即含B为23%的铁合金),喂完线后测定钢水的化学组分酸溶铝(Als)为0.040%,Ti为0.06%,B为0.0019%,此时B的收得率为65%。After the molten steel reaches the LF furnace, it starts to be heated. When the temperature of the molten steel reaches 1575°C, the heating is stopped. The Als of the molten steel is 0.025% by sampling and testing. At this time, 0.025% of Als in the molten steel is burned because the slag is not deoxidized. Feed the aluminum wire 22kg of φ 10 in ladle with wire feeder, because steel slag does not carry out deoxidation, the higher slag layer that feeds aluminum wire needs to pass through oxidation property, and the recovery rate of aluminum is lower than 60% of the present invention technology, About 55%, and then feed 145kg of φ12 Ti-containing cored wire (145kg at this time is the weight of the core powder, not including the weight of the iron sheet on the outer layer of the cored wire, and the core powder is all FeTi40, that is, the Ti content is 40% iron alloy), and 10kg of φ12 cored wire containing B (10kg at this time is the weight of the core powder, excluding the weight of the iron sheet on the outer layer of the cored wire, and the core powder is all FeB23, that is, an iron alloy containing 23% B), The chemical composition acid-soluble aluminum (Als) of molten steel measured after feeding the line is 0.040%, Ti is 0.06%, and B is 0.0019%. At this moment, the yield of B is 65%.
最后在5机5流方坯连铸机上浇铸成150mm×150mm铸坯,连铸时中间包温度为1530℃,在连铸机中包取样分析钢水化学组分为0.23%的C、0.25%的Si、1.09%的Mn、0.025%的P、0.009%的S、0.06%的Cr、0.06%的Ni、0.05%的Cu、0.0019%的B,以及0.06%的Ti和0.030%的Als(浇铸过程中Als烧损0.010%),其余为Fe和不可避免的其它杂质。钢水浇铸中第1流出现严重变流(即连铸机水口变小现象),15分后全部堵塞,其余流道也有变流现象。Finally, 150mm×150mm slabs were cast on a 5-machine, 5-strand billet continuous casting machine. The temperature of the tundish during continuous casting was 1530°C. The chemical components of molten steel were sampled and analyzed in the continuous casting machine as 0.23% C and 0.25% C. Si, 1.09% of Mn, 0.025% of P, 0.009% of S, 0.06% of Cr, 0.06% of Ni, 0.05% of Cu, 0.0019% of B, and 0.06% of Ti and 0.030% of Als (casting process Als burning loss 0.010%), the rest is Fe and other inevitable impurities. During the molten steel casting, the flow of the first flow was seriously changed (that is, the nozzle of the continuous casting machine became smaller), and it was completely blocked after 15 minutes, and the flow of the other flow channels also changed.
上述实施例说明采用本发明技术生产23MnB钢,整个过程对钢水氧活度和酸溶铝含量进行有效控制,出钢过程不采用铝进行预脱氧,而采用电石,并且在LF炉加热前加入电石来代替部分铝,降低钢水中酸溶铝含量,加入硼铁后硼的收得率在65%以上,既保证了硼提高淬透性的作用,又在浇铸200mm×200mm和150mm×150mm方坯过程中,避免了连铸机水口变小的现象,浇铸顺利。因此,本发明方法不仅能够适用于大规格的连铸机,并且适用于200×200mm以下的小规格连铸机,保证小规格连铸机能够顺利浇铸。The above examples illustrate that the technology of the present invention is used to produce 23MnB steel. The oxygen activity of molten steel and the content of acid-soluble aluminum are effectively controlled throughout the whole process. Aluminum is not used for pre-deoxidation in the tapping process, but calcium carbide is used, and calcium carbide is added before heating in the LF furnace To replace part of the aluminum, reduce the content of acid-soluble aluminum in molten steel. After adding ferroboron, the yield of boron is above 65%, which not only ensures the effect of boron on improving hardenability, but also can cast 200mm×200mm and 150mm×150mm square billets. During the process, the phenomenon that the nozzle of the continuous casting machine becomes smaller is avoided, and the casting is smooth. Therefore, the method of the present invention is not only applicable to large-sized continuous casting machines, but also suitable for small-sized continuous casting machines below 200×200 mm, so as to ensure that the small-sized continuous casting machines can cast smoothly.
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