CN102407379A - Inner-cone spline broaching machine tool - Google Patents
Inner-cone spline broaching machine tool Download PDFInfo
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Abstract
本发明公开了一种内锥花键拉削机床,包括:设置于床身上的底座,其上设有导向座;一端伸入床身内,且与床身内的拉伸油缸相联接的拉刀,该拉刀可竖直滑动地设置于导向座上;套设于导向座,且可滑动地设置于底座上的滑板;设置于底座上的让刀油缸总成,其伸出端与滑板相连;设置于滑板上,且用于固定内锥花键的工作装置;设置于滑板上,用于驱动工作装置每次转动一个分度单位的驱动装置。本发明采用拉刀拉削方式加工内锥花键,精度高于刨齿,效率高于插齿与刨齿;工作装置采用通过驱动装置自动分度、自动进刀、退刀等动作,因此分度均匀可靠且自动化程度高;本发明拆卸方便并可通过更换工作装置进行多种规格的内锥花键加工。
The invention discloses an internal cone spline broaching machine tool, which comprises: a base arranged on the bed, on which a guide seat is arranged; The broach can be vertically slidably arranged on the guide seat; it is sheathed on the guide seat and slidably arranged on the slide plate on the base; the knife letting cylinder assembly is set on the base, and its extended end is connected with the slide plate; It is set on the slide plate and is used to fix the working device of the inner cone spline; it is set on the slide plate and is used to drive the drive device to rotate one indexing unit each time. The present invention adopts broach broaching method to process the inner cone spline, the precision is higher than that of planing teeth, and the efficiency is higher than that of shaping and planing teeth; The accuracy is uniform and reliable, and the degree of automation is high; the invention is easy to disassemble and can process internal cone splines of various specifications by replacing the working device.
Description
技术领域 technical field
本发明涉及内锥花键加工技术领域,更具体地说,涉及一种内锥花键拉削机床。The invention relates to the technical field of internal cone spline processing, and more specifically relates to an internal cone spline broaching machine tool.
背景技术 Background technique
花键联接由内花键和外花键组成,内、外花键均为多齿零件,在内圆柱表面上的花键为内花键,在外圆柱表面上的花键为外花键。显然,花键联接是平键联接在数目上的发展。The spline connection is composed of internal splines and external splines. The internal and external splines are multi-tooth parts. The splines on the surface of the inner cylinder are internal splines, and the splines on the surface of the external cylinder are external splines. Obviously, the spline connection is the numerical development of the flat key connection.
由于结构形式和制造工艺的不同,与平键联接比较,花键联接在强度、工艺和使用方面有下列特点:因为在轴上与毂孔上直接而均匀地制出较多的齿与槽,故联接受力较为均匀;因槽较浅,齿根处应力集中较小,轴与毂的强度削弱较少;齿数较多,总接触面积较大,因而可承受较大的载荷;轴上零件与轴的对中性好,这对高速及精密机器很重要;导向性好,这对动联接很重要。由于花键联接具有上述效果,因此其主要用于定心精度要求高、传递转矩大或经常滑移的联接。Due to the difference in structure and manufacturing process, compared with the flat key connection, the spline connection has the following characteristics in terms of strength, technology and use: because more teeth and grooves are directly and uniformly made on the shaft and the hub hole, Therefore, the coupling force is relatively uniform; because the groove is shallow, the stress concentration at the root of the tooth is small, and the strength of the shaft and the hub is less weakened; the number of teeth is large, and the total contact area is large, so it can withstand large loads; parts on the shaft Good alignment with the shaft, which is very important for high-speed and precision machines; good guidance, which is very important for dynamic connections. Because the spline connection has the above effects, it is mainly used for connections that require high centering accuracy, large transmission torque, or frequent slippage.
由于锥花键的独特结构,使得其制造工艺较复杂,有时需要专门设备,成本较高,尤其是内锥花键。目前,国内对于大直径的内锥花键加工一般采用插齿机插齿或利用成形刀在刨床上单齿刨削加工,但是插齿机效率低,刨床加工不仅效率低,而且质量差。Due to the unique structure of the cone spline, its manufacturing process is more complicated, and sometimes special equipment is required, and the cost is high, especially the internal cone spline. At present, the internal cone splines with large diameters are generally processed by gear shaping machines or single-tooth planing on planers with forming knives in China. However, the efficiency of gear shaping machines is low, and planer processing is not only inefficient, but also of poor quality.
因此,如何高效、高质量加工大直径内锥花键,成为本领域技术人员亟待解决的技术问题。Therefore, how to process large-diameter internal taper splines efficiently and with high quality has become a technical problem to be solved urgently by those skilled in the art.
发明内容 Contents of the invention
有鉴于此,本发明提供了一种内锥花键拉削机床,以高效、高质量加工大直径内锥花键。In view of this, the present invention provides an internal cone spline broaching machine tool for machining large diameter internal cone splines with high efficiency and high quality.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种内锥花键拉削机床,包括:An internal cone spline broaching machine tool, comprising:
设置于床身上的底座,其上设有导向座;The base set on the bed has a guide seat on it;
一端伸入所述床身内,且与所述床身内的拉伸油缸相联接的拉刀,该拉刀可竖直滑动地设置于所述导向座上;A broach with one end protruding into the bed and connected to the stretching cylinder in the bed, the broach can be vertically slidably arranged on the guide seat;
套设于所述导向座,且可滑动地设置于所述底座上的滑板;a sliding plate sleeved on the guide seat and slidably arranged on the base;
设置于所述底座上的让刀油缸总成,其伸出端与所述滑板相连;The knife letting oil cylinder assembly arranged on the base, its extended end is connected with the slide plate;
设置于所述滑板上,且用于固定内锥花键的工作装置;A working device arranged on the slide plate and used to fix the inner cone spline;
设置于所述滑板上,用于驱动所述工作装置每次转动一个分度单位的驱动装置。A driving device arranged on the slide plate and used to drive the working device to rotate by one indexing unit each time.
优选的,在上述内锥花键拉削机床中,所述工作装置具体包括分度装置和设置于该分度装置顶部的用于固定所述内锥花键的定位工装;Preferably, in the above-mentioned internal cone spline broaching machine tool, the working device specifically includes an indexing device and a positioning tool arranged on the top of the indexing device for fixing the internal cone spline;
所述分度装置包括摆动盘、棘轮、第一棘爪、第二棘爪和开口连接座,所述摆动盘设置于所述滑板上,所述棘轮可转动的设置于所述摆动盘上,所述第一棘爪设置于所述摆动盘上,且与所述棘轮配合,与所述第一棘爪反向设置的所述第二棘爪设置在所述滑板上,所述开口连接座设置于所述摆动盘上;The indexing device includes a oscillating plate, a ratchet, a first pawl, a second pawl and an opening connecting seat, the oscillating plate is arranged on the slide plate, the ratchet is rotatably arranged on the oscillating plate, The first pawl is arranged on the oscillating plate and cooperates with the ratchet, the second pawl opposite to the first pawl is arranged on the slide plate, and the opening connecting seat set on the oscillating plate;
所述驱动装置为转位油缸,该转位油缸的伸出杆上连接有拨块,该拨块伸入所述开口连接座的开口槽内。The driving device is an indexing oil cylinder, and the extension rod of the indexing oil cylinder is connected with a shifting block, and the shifting block extends into the opening groove of the opening connecting seat.
优选的,在上述内锥花键拉削机床中,还包括设置在所述滑板和所述摆动盘之间的斜板,该斜板与所述内锥花键的锥度角相同。Preferably, in the above-mentioned inner cone spline broaching machine tool, a slant plate arranged between the slide plate and the swing plate is further included, and the taper angle of the slant plate is the same as that of the inner cone spline.
优选的,在上述内锥花键拉削机床中,还包括:Preferably, in the above-mentioned internal taper spline broaching machine tool, it also includes:
设置于所述斜板中心位置的定位套;A positioning sleeve arranged at the center of the inclined plate;
套装于所述定位套外侧的衬套,所述棘轮可转动地设置于所述衬套上。The bush is fitted on the outer side of the positioning sleeve, and the ratchet is rotatably arranged on the bush.
优选的,在上述内锥花键拉削机床中,还包括设置于所述斜板上的滑座,其上设有滑道,该滑道内设有滑块,所述拨块与所述滑块相连,所述转位油缸的伸出杆与所述滑块相连,所述斜板上设有控制所述转位油缸的伸出杆伸出长度的转位接近开关。Preferably, in the above-mentioned internal taper spline broaching machine tool, it also includes a slide seat arranged on the inclined plate, on which a slideway is provided, and a slide block is arranged in the slideway, and the shift block and the The sliders are connected, and the extension rod of the indexing oil cylinder is connected with the slider. The inclined plate is provided with an indexing proximity switch for controlling the extension length of the extension rod of the indexing oil cylinder.
优选的,在上述内锥花键拉削机床中,所述拨块为圆柱滚轮。Preferably, in the above-mentioned internal taper spline broaching machine tool, the shifting block is a cylindrical roller.
优选的,在上述内锥花键拉削机床中,还包括定位装置,该定位装置具体包括:Preferably, in the above-mentioned internal taper spline broaching machine tool, a positioning device is also included, and the positioning device specifically includes:
设置在所述棘轮顶部的定位盘,所述定位工装设置于该定位盘上;A positioning plate arranged on the top of the ratchet, on which the positioning tool is arranged;
设置于所述摆动盘上的定位油缸,其前端设有伸向所述定位盘的滑道;The positioning oil cylinder arranged on the oscillating plate has a slideway extending toward the positioning plate at its front end;
设置于所述滑道内的插销,其一端与所述定位油缸的伸出杆相抵,另一端用于插设于所述定位盘的齿槽内;One end of the pin arranged in the slideway is against the extension rod of the positioning cylinder, and the other end is used to be inserted into the tooth groove of the positioning disc;
一端铰接在所述斜板上的拨叉,其另一端与所述插销铰接,该拨叉的两端之间设有触控部;A shift fork whose one end is hinged on the inclined plate, and whose other end is hinged to the latch, and a touch control part is provided between the two ends of the shift fork;
设置于所述摆动盘上,且与所述触控部配合的凸块。A bump arranged on the oscillating plate and cooperating with the touch part.
优选的,在上述内锥花键拉削机床中,所述定位盘的顶部设有下盘,所述下盘通过压盘压紧在所述定位套上,所述下盘的顶部设置有上盘,所述定位工装设置于所述上盘上。Preferably, in the above-mentioned internal taper spline broaching machine tool, the top of the positioning plate is provided with a lower plate, and the lower plate is pressed on the positioning sleeve through the pressure plate, and the top of the lower plate is provided with an upper plate. plate, the positioning tool is set on the upper plate.
优选的,在上述内锥花键拉削机床中,所述触控部为设置在所述拨叉上的滚轮。Preferably, in the above-mentioned internal taper spline broaching machine tool, the touch control part is a roller provided on the shift fork.
优选的,在上述内锥花键拉削机床中,所述滑板由安装在所述底座上的两个压板限位。Preferably, in the above-mentioned internal taper spline broaching machine tool, the slide plate is limited by two pressure plates installed on the base.
从上述的技术方案可以看出,本发明提供的内锥花键拉削机床,包括:设置于床身上的底座,其上设有导向座;一端伸入所述床身内,且与所述床身内的拉伸油缸相联接的拉刀,该拉刀可竖直滑动地设置于所述导向座上;套设于所述导向座,且可滑动地设置于所述底座上的滑板;设置于所述底座上的让刀油缸总成,其伸出端与所述滑板相连;设置于所述滑板上,且用于固定内锥花键的工作装置;设置于所述滑板上,用于驱动所述工作装置每次转动一个分度单位的驱动装置。It can be seen from the above-mentioned technical scheme that the internal taper spline broaching machine tool provided by the present invention includes: a base arranged on the bed, on which a guide seat is arranged; one end extends into the bed, and is connected with the bed The broach connected with the stretching oil cylinder in the body, the broach can be vertically slidably arranged on the guide seat; the slide plate is sleeved on the guide seat and slidably arranged on the base; The tool letting cylinder assembly on the base, its protruding end is connected with the slide plate; it is set on the slide plate, and is used to fix the working device of the inner cone spline; it is set on the slide plate, and is used to drive The working device rotates a driving device with one indexing unit at a time.
基于上述设置,在使用过程中,将工件即内锥花键紧固在工作装置上。驱动装置驱动工作装置顺时针方向转动,转动一个分度单位,根据内锥花键键槽之间的距离不同,可相应的对转动的分度单位进行调整。使得工作装置每转动一次,正好对应下一个待加工的键槽。在驱动装置驱动工作装置转动到位后,拉伸油缸驱动拉刀上升,待拉刀上升到预设位置后,让刀油缸将工作装置及其底部的滑板推至加工位置,然后拉刀下拉一个齿,键槽被切削完成后,让刀油缸将工作装置及滑板拉回,进入下一循环。Based on the above arrangement, during use, the workpiece, that is, the inner cone spline, is fastened on the working device. The driving device drives the working device to rotate clockwise, and rotates one indexing unit. According to the distance between the inner cone spline keyways, the rotating indexing unit can be adjusted accordingly. Each time the working device rotates, it just corresponds to the next keyway to be processed. After the driving device drives the working device to rotate in place, the stretching cylinder drives the broach up. After the broach rises to the preset position, the knife cylinder pushes the working device and the slide plate at the bottom to the processing position, and then the broach pulls down a tooth. , after the keyway is cut, let the knife oil cylinder pull back the working device and the slide plate, and enter the next cycle.
本发明的优点在于:采用拉刀拉削方式加工内锥花键,精度高于刨齿,效率高于插齿与刨齿;工作装置采用通过驱动装置自动分度、自动进刀、退刀等动作,因此分度均匀可靠且自动化程度高;本发明拆卸方便并可通过更换工作装置进行多种规格的内锥花键加工,并且易于调整锥花键的加工尺寸,本发明加工质量和加工效率均优于现有技术。The advantages of the present invention are: the internal cone spline is processed by broach broaching, the precision is higher than that of planing teeth, and the efficiency is higher than that of gear shaping and planing; Therefore, the indexing is uniform and reliable, and the degree of automation is high; the invention is easy to disassemble and can process various specifications of internal cone splines by changing the working device, and it is easy to adjust the processing size of the cone splines. The processing quality and processing efficiency of the present invention are superior to the prior art.
在本发明的一优选方案中,所述工作装置具体包括分度装置和设置于该分度装置顶部的用于固定所述内锥花键的定位工装;所述分度装置包括摆动盘、棘轮、第一棘爪、第二棘爪和开口连接座,所述摆动盘设置于所述滑板上,所述棘轮可转动的设置于所述摆动盘上,所述第一棘爪设置于所述摆动盘上,且与所述棘轮配合,与所述第一棘爪反向设置的所述第二棘爪设置在所述滑板上,所述开口连接座设置于所述摆动盘上;所述驱动装置为转位油缸,该转位油缸的伸出杆上连接有拨块,该拨块伸入所述开口连接座的开口槽内。In a preferred solution of the present invention, the working device specifically includes an indexing device and a positioning tool set on the top of the indexing device for fixing the inner cone spline; the indexing device includes a swing plate, a ratchet , the first ratchet, the second ratchet and the opening connection seat, the swing plate is set on the slide plate, the ratchet is rotatably set on the swing plate, the first ratchet is set on the On the oscillating plate, and cooperate with the ratchet, the second pawl opposite to the first pawl is set on the slide plate, and the opening connecting seat is set on the oscillating plate; the The driving device is an indexing oil cylinder, and the extension rod of the indexing oil cylinder is connected with a shifting block, and the shifting block extends into the opening groove of the opening connecting seat.
基于上述设置,在启动该机床工作后,转位油缸推动拨块拨动开口连接座摆动,从而带动摆动盘顺时针方向转动,当转位油缸的伸出杆伸出预设长度后,转位油缸回拉带动摆动盘逆时针方向回转,摆动盘带动安装其上的棘爪拨动与其啮合的棘轮转动一齿,即一个分度单位。本发明采用棘轮分度并由液压驱动进行自动分度、自动进刀、退刀等动作,因此分度均匀可靠且自动化程度高。Based on the above settings, after the machine tool is started to work, the indexing cylinder pushes the shifting block to swing the opening connecting seat to swing, thereby driving the oscillating plate to rotate clockwise. When the extension rod of the indexing cylinder stretches out to a preset length, the indexing The pulling back of the oil cylinder drives the oscillating plate to rotate counterclockwise, and the oscillating plate drives the ratchet mounted on it to move the ratchet meshed with it to rotate one tooth, that is, one indexing unit. The invention adopts ratchet indexing and is driven by hydraulic pressure to perform actions such as automatic indexing, automatic knife feed, and knife retraction, so the indexing is uniform and reliable, and the degree of automation is high.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例提供的内锥花键拉削机床的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the internal taper spline broaching machine tool provided by the embodiment of the present invention;
图2为本发明另一实施例提供的内锥花键拉削机床的剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of an internal taper spline broaching machine tool provided by another embodiment of the present invention;
图3为图2的A向视图;Fig. 3 is the A direction view of Fig. 2;
图4为本发明实施例提供的内锥花键拉削机床的俯视结构示意图。Fig. 4 is a schematic top view structure diagram of the internal taper spline broaching machine tool provided by the embodiment of the present invention.
具体实施方式 Detailed ways
本发明公开了一种内锥花键拉削机床,以高效、高质量加工大直径内锥花键。The invention discloses an inner cone spline broaching machine tool, which can process large-diameter inner cone splines with high efficiency and high quality.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-图4,图1为本发明实施例提供的内锥花键拉削机床的剖视结构示意图;图2为本发明另一实施例提供的内锥花键拉削机床的剖视结构示意图;图3为图2的A向视图;图4为本发明实施例提供的内锥花键拉削机床的俯视结构示意图。Please refer to Fig. 1-Fig. 4, Fig. 1 is the cross-sectional structural schematic diagram of the internal cone spline broaching machine tool provided by the embodiment of the present invention; Fig. 2 is the cross-section of the internal cone spline broaching machine tool provided by another embodiment of the present invention Fig. 3 is a view from the direction A of Fig. 2; Fig. 4 is a top view structural diagram of an internal taper spline broaching machine tool provided by an embodiment of the present invention.
本发明提供高的内锥花键拉削机床,包括底座20、拉刀3、滑板5、工作装置2、让刀油缸总成23和工作装置2。其中,底座20设置于床身1上,一般通过定位键4实现与床身1的装配连接,且底座20上设有导向座13,导向座13由定位销19定位。拉刀3的一端伸入床身1内,且与床身1内的拉伸油缸相联接,该拉刀3可竖直滑动地设置于导向座13上。拉刀3可滑动地设置于导向座13,并通过拉伸油缸可驱动该拉刀3的上下运动,以完成切削工作。为了保证导向座13对拉刀3具有足够的导向稳定性和耐磨性,本发明还可在导向座13的开口槽内安装侧导向板37和立导向板38,拉刀3竖直穿过开口槽,并沿侧导向板37和立导向板38上下滑动。The present invention provides a high internal cone spline broaching machine tool, which includes a base 20, a
滑板5套设于导向座13,且可滑动地设置于底座20上,滑板5由安装在底座20上的两个压板21限位,两个压板21确定了滑板5的滑动方向。设置滑板5目的在于将工件的切削位置和非切削位置分开,即通过滑板5的滑动可将工件推送至切削位置,也可通过后退该滑板5使工件远离切削位置。滑板5的滑动动力由让刀油缸总成23提供,该让刀油缸总成23设置于底座20上,其伸出端与滑板5相连,即通过让刀油缸总成23的伸出杆的伸出与缩回实现滑板5的前移和后退。The sliding plate 5 is sheathed on the guide seat 13 and is slidably disposed on the base 20 . The sliding plate 5 is limited by two pressing plates 21 installed on the base 20 . The two pressing plates 21 determine the sliding direction of the sliding plate 5 . The purpose of setting the slide plate 5 is to separate the cutting position and the non-cutting position of the workpiece, that is, the workpiece can be pushed to the cutting position through the sliding of the slide plate 5, and the workpiece can be moved away from the cutting position by retreating the slide plate 5. The sliding power of the slide plate 5 is provided by the knife
用于固定内锥花键工作装置2设置于滑板5上,可将工件即内锥花键固定于工作装置2的顶部,即通过推动滑板5的移动可相应地带动工作装置2移动。驱动装置24设置于滑板5上,用于驱动工作装置2每次转动一个分度单位,即在加工完工件上的一个齿后,需要转动工作装置2一定角度,使得拉刀3能够加工工件的另一个齿。The working device 2 for fixing the inner cone spline is arranged on the slide plate 5, and the workpiece, namely the inner cone spline, can be fixed on the top of the working device 2, that is, the movement of the pushing slide plate 5 can drive the working device 2 to move accordingly. The driving device 24 is arranged on the slide plate 5, and is used to drive the working device 2 to rotate one index unit each time, that is, after processing a tooth on the workpiece, the working device 2 needs to be rotated by a certain angle so that the
本发明在加工过程中,将工件即内锥花键紧固在工作装置2上。驱动装置24驱动工作装置顺时针方向转动,转动一个分度单位(即内锥花键相邻两齿的角度),具体转动的角度可通过驱动装置24本身进行控制,也可通过在外部设置于该驱动装置连锁的接近开关,使得工作装置2转动的角度正好为一个分度单位。根据内锥花键键槽之间的距离不同,可相应的对转动的分度单位进行调整。使得工作装置2每转动一次,正好对应下一个待加工的键槽。在驱动装置24驱动工作装置2转动到位后,拉伸油缸驱动拉刀3上升,待拉刀3上升到预设位置后,该位置可通过接近开关等传感器进行控制,让刀油缸总成23将工作装置2及其底部的滑板5推至加工位置,然后拉刀3下拉一个齿,键槽被切削完成后,让刀油缸总成23将工作装置2及滑板5拉回,进入下一循环。In the process of the present invention, the workpiece, that is, the inner cone spline, is fastened on the working device 2 . The driving device 24 drives the working device to rotate clockwise, and rotates one index unit (that is, the angle between two adjacent teeth of the inner cone spline). The specific rotation angle can be controlled by the driving device 24 itself, or can be set externally on The driving device is interlocked with the proximity switch, so that the rotation angle of the working device 2 is exactly one division unit. According to the different distances between the inner cone spline keyways, the indexing unit of the rotation can be adjusted accordingly. Each time the working device 2 rotates, it just corresponds to the next keyway to be processed. After the driving device 24 drives the working device 2 to rotate in place, the stretching oil cylinder drives the
工作装置2可具体包括分度装置和设置于该分度装置顶部的用于固定内锥花键的定位工装12。其中,分度装置包括摆动盘7、棘轮17、第一棘爪8、第二棘爪和开口连接座28。摆动盘7设置于滑板5上,棘轮17可转动的设置于摆动盘7上,即棘轮17和摆动盘7之间可发生相对转动。第一棘爪8设置于摆动盘7上,一般通过销轴9与摆动盘7实现连接,且与棘轮17配合,在摆动盘7转动的过程中,第一棘爪8跟随转动,回拉时推动棘轮17旋转。与第一棘爪8反向设置的第二棘爪设置在滑板5上,且与第一棘爪8相对设置,第二棘爪为止回棘爪,用于在驱动摆动盘7带动第一棘爪8顺时针转动时,防止棘轮17跟随摆动盘7转动。开口连接座28设置于摆动盘7上,驱动装置24为转位油缸,该转位油缸的伸出杆上连接有拨块27,该拨块27伸入开口连接座28的开口槽内。在转位油缸的的伸出杆伸出后,拨块27能够拨动开口连接座28带动摆动盘7转动。The working device 2 may specifically include an indexing device and a positioning tool 12 arranged on the top of the indexing device for fixing the inner cone spline. Wherein, the indexing device includes a swing plate 7 , a ratchet 17 , a first ratchet 8 , a second ratchet and an opening connecting seat 28 . The oscillating plate 7 is arranged on the slide plate 5 , and the ratchet 17 is rotatably arranged on the oscillating plate 7 , that is, relative rotation can occur between the ratchet 17 and the oscillating plate 7 . The first pawl 8 is arranged on the oscillating disk 7, and is generally connected with the oscillating disk 7 through the pin shaft 9, and cooperates with the ratchet 17. During the rotation of the oscillating disk 7, the first pawl 8 follows the rotation. Promote ratchet 17 to rotate. The second pawl opposite to the first pawl 8 is arranged on the slide plate 5 and opposite to the first pawl 8 . When the pawl 8 rotates clockwise, the ratchet 17 is prevented from rotating with the oscillating disc 7 . The opening connecting seat 28 is arranged on the oscillating disk 7, and the driving device 24 is an indexing oil cylinder. After the extension rod of the indexing oil cylinder is stretched out, the shifting block 27 can stir the opening connecting seat 28 to drive the swing plate 7 to rotate.
在启动该机床工作后,转位油缸推动拨块27拨动开口连接座28摆动,从而带动摆动盘7顺时针方向转动,当转位油缸的伸出杆伸出预设长度后(该预设长度可通过在其前端设置接近开关进行控制,即在伸出杆触控接近开关后便缩回),转位油缸回拉带动摆动盘7逆时针方向回转,摆动盘7带动安装其上的第一棘爪8拨动与其啮合的棘轮17转动一齿,即一个分度单位。本发明采用棘轮分度并由液压驱动进行自动分度、自动进刀、退刀等动作,因此分度均匀可靠且自动化程度高。After starting the machine tool to work, the indexing oil cylinder pushes the shifting block 27 to swing the opening connecting seat 28 to swing, thereby driving the oscillating plate 7 to rotate clockwise. The length can be controlled by setting a proximity switch at its front end, that is, it will be retracted after the extension rod touches the proximity switch), and the pullback of the indexing cylinder will drive the oscillating plate 7 to rotate counterclockwise, and the oscillating plate 7 will drive the first A ratchet 8 stirs the ratchet 17 meshed with it to rotate one tooth, that is, one division unit. The invention adopts ratchet indexing and is driven by hydraulic pressure to perform actions such as automatic indexing, automatic knife feed, and knife retraction, so the indexing is uniform and reliable, and the degree of automation is high.
本发明还可采用伺服电机或步进电机作为驱动装置24,伺服电机或步进电机具有旋转角度控制精度高的特点,与普通电机相比,其效果更好。The present invention can also use a servo motor or a stepping motor as the driving device 24. The servo motor or the stepping motor has the characteristics of high rotation angle control precision, and its effect is better than that of a common motor.
为了适应内锥花键的拉削,本发明还可包括设置在滑板5和摆动盘7之间的斜板6,该斜板6与内锥花键的锥度角相同。即在滑板5和摆动盘7之间设置一斜板6,从而使得放置在该斜板6上的摆动盘7也跟着倾斜一定角度,摆动盘7倾斜的角度正好使得具有内锥孔的内锥花键半成品倾斜后,其内壁与竖直设置的拉刀3平行,从而能够加工内锥花键。In order to adapt to the broaching of the inner cone spline, the present invention may also include a slant plate 6 arranged between the slide plate 5 and the wobble plate 7, the taper angle of the slant plate 6 is the same as that of the inner cone spline. That is, a slant plate 6 is set between the slide plate 5 and the oscillating plate 7, so that the oscillating plate 7 placed on the swash plate 6 is also inclined at a certain angle, and the angle of inclination of the oscillating plate 7 is just so that the inner cone with the inner cone hole After the spline semi-finished product is inclined, its inner wall is parallel to the
本发明还可包括定位套18和衬套16。其中,定位套18设置于斜板6的中心位置,衬套16套装于定位套18的外侧,棘轮17可转动地设置于衬套16上。通过将棘轮17套设于衬套16的外侧,以实现棘轮17的可转动连接。The present invention may also include positioning sleeve 18 and bushing 16 . Wherein, the positioning sleeve 18 is disposed at the center of the swash plate 6 , the bushing 16 is sleeved on the outside of the positioning sleeve 18 , and the ratchet 17 is rotatably disposed on the bushing 16 . The rotatable connection of the ratchet 17 is realized by sheathing the ratchet 17 on the outside of the bushing 16 .
本发明还可包括设置于斜板6上的滑座26,其上设有滑道,该滑道内设有滑块29,拨块27与滑块29相连,转位油缸的伸出杆与滑块29相连,斜板6上设有控制转位油缸的伸出杆伸出长度的转位接近开关。The present invention also can comprise the slide seat 26 that is arranged on the swash plate 6, is provided with slideway on it, is provided with slide block 29 in this slideway, shifting block 27 links to each other with slide block 29, and the extension rod of indexing oil cylinder and The slide block 29 is connected, and the swash plate 6 is provided with an indexing proximity switch for controlling the extension length of the extension rod of the indexing oil cylinder.
本发明通过设置滑座26,并在滑座26上设置滑道,确定了拨块27的运动方向,即拨块27只能在滑道内滑移。滑道内设有滑块29,拨块27设置在该滑块29上,且拨块27的一端卡入开口连接座28的开口槽内。转位油缸推动滑块2在滑座26的滑道内滑动,从而带动摆动盘7顺时针方向转动,当滑块29触发其前端的接近开关241后,油缸回拉带动摆动盘7逆时针方向回转,摆动盘7带动安装其上的第一棘爪8拨动与其啮合的棘轮17转动一齿,拉刀3下拉一个齿。为了减少拨块27与开口连接座28的开口槽之间的摩擦,提高拨块27及开口连接座28的使用寿命,本发明提供的拨块27为圆柱滚轮。The present invention determines the movement direction of the shifting block 27 by arranging the sliding seat 26 and a slideway on the sliding seat 26, that is, the shifting block 27 can only slide in the slideway. A sliding block 29 is arranged in the slideway, and a shifting block 27 is arranged on the sliding block 29 , and one end of the shifting block 27 is snapped into the opening groove of the opening connecting seat 28 . The indexing cylinder pushes the slider 2 to slide in the slideway of the slider 26, thereby driving the oscillating disk 7 to rotate clockwise. When the slider 29 triggers the
在拉齿过程中,为了防止棘轮17转动而带动定位工装12及其上的工件旋转,导致加工不准确。本发明还可包括定位装置,该定位装置具体包括定位盘15、定位油缸36和插销35。其中,定位盘15设置在棘轮17的顶部,一般通过螺栓联接,定位工装12设置于该定位盘15上。定位油缸36设置于斜板6上,其前端设有伸向定位盘15的滑道,插销35设置于定位油缸36前端的滑道内,该插销35一端与定位油缸36的伸出杆相抵,另一端用于插设于定位盘15的齿槽内以对定位盘15进行锁紧。随着定位油缸36的伸出杆的伸出能够推动插销35在滑道内滑动。拨叉33一端铰接在斜板6上,其另一端与插销35铰接,在本实施例中通过圆柱销34实现的插销35与拨叉33的铰接,该拨叉33的两端之间设有触控部,凸块32设置于摆动盘7上,且与触控部配合。触控部可优选为设置在拨叉33上的滚轮。In the tooth pulling process, in order to prevent the ratchet 17 from rotating, the positioning tool 12 and the workpiece on it are driven to rotate, resulting in inaccurate processing. The present invention may also include a positioning device, which specifically includes a positioning plate 15 , a
转位油缸推动滑块29从而带动摆动盘7顺时针方向转动,在转动同时摆动盘7上的凸块32触发拨叉33带动插销35退出定位盘15,当滑块29触发其前端的接近开关241后,转位油缸回拉带动摆动盘7逆时针方向回转,摆动盘7带动安装其上的第一棘爪8拨动与其啮合的棘轮17转动一齿,此时拨叉33带动插销35复位,触发安装在该插销35一侧的传感器后拉刀3上升,床身1内与拉刀对应的传感器感应后,让刀油缸23将滑板5及其上的工作装置推至加工位置,触发限位传感器后让刀油缸23停止,定位油缸36工作将定位盘15锁紧,拉刀3下拉一个齿,触发床身1内的传感器后让刀油缸23将滑板5及其以上的工作装置拉回,直至碰触到限位接近开关22或停止,进入下一循环。机床启动前可利用手动润滑泵25对工作装置2各接触面进行手工润滑。The indexing cylinder pushes the slider 29 to drive the oscillating disk 7 to rotate clockwise. At the same time, the
定位盘15的顶部设有下盘10,下盘10通过压盘14压紧在定位套18上,下盘10的顶部设置有上盘11,定位工装12设置于上盘11上。即在定位盘15上面用螺栓安装下盘10,并用压盘14将下盘10与定位套18压紧,上盘11与定位工装12配合用螺栓紧固并通过螺栓固定在下盘10上。The top of the positioning plate 15 is provided with a lower plate 10, the lower plate 10 is pressed on the positioning sleeve 18 by the pressure plate 14, the top of the lower plate 10 is provided with an upper plate 11, and the positioning tool 12 is arranged on the upper plate 11. Promptly install the lower plate 10 with bolts above the positioning plate 15, and use the pressure plate 14 to compress the lower plate 10 and the positioning sleeve 18, and the upper plate 11 and the positioning tool 12 are fastened with bolts and fixed on the lower plate 10 by bolts.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN102794655A (en) * | 2012-08-31 | 2012-11-28 | 许昌远东传动轴股份有限公司 | Broaching fixture for key groove of connection fork sleeve |
| CN103240460A (en) * | 2013-06-04 | 2013-08-14 | 江苏科技大学 | Processing device of internal keyway of tapered hole of large workpiece |
| CN103433552A (en) * | 2013-09-16 | 2013-12-11 | 许昌远东传动轴股份有限公司 | Novel sliding fork spline broaching tool |
| CN105855989A (en) * | 2016-06-08 | 2016-08-17 | 赵锋 | Vertical indexing device |
| CN107350831A (en) * | 2017-08-28 | 2017-11-17 | 江苏飞船股份有限公司 | It is inserted radially into formula internal spline broaching fixture |
| CN108188235A (en) * | 2017-12-28 | 2018-06-22 | 苏波 | Notching press |
| CN108202230A (en) * | 2016-12-16 | 2018-06-26 | 丹东富田精工机械有限公司 | A kind of rotary table of precision positioning |
| CN112247251A (en) * | 2020-10-19 | 2021-01-22 | 中能(天津)智能传动设备有限公司 | A needle-tooth shell single-tooth pusher tooling |
| CN112692364A (en) * | 2020-12-28 | 2021-04-23 | 唐山百盛机械设备有限公司 | Automatic adjusting device for machining tooth hub T-shaped groove broaching groove |
| CN112792402A (en) * | 2021-01-28 | 2021-05-14 | 浙江畅尔智能装备股份有限公司 | Vertical external broaching machine for broaching inner mortise of annular workpiece and broaching method |
| CN115026346A (en) * | 2022-06-27 | 2022-09-09 | 杭州电子科技大学 | Spiral broaching equipment and spiral broaching method thereof |
| CN116619058A (en) * | 2023-05-31 | 2023-08-22 | 湖北三环锻造有限公司 | A processing fixture and processing method for a keyway in a taper hole of a steering knuckle |
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- 2011-09-07 CN CN 201110264393 patent/CN102407379B/en not_active Expired - Fee Related
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794655A (en) * | 2012-08-31 | 2012-11-28 | 许昌远东传动轴股份有限公司 | Broaching fixture for key groove of connection fork sleeve |
| CN102794655B (en) * | 2012-08-31 | 2015-01-07 | 许昌远东传动轴股份有限公司 | Broaching fixture for key groove of connection fork sleeve |
| CN103240460A (en) * | 2013-06-04 | 2013-08-14 | 江苏科技大学 | Processing device of internal keyway of tapered hole of large workpiece |
| CN103240460B (en) * | 2013-06-04 | 2015-08-12 | 江苏科技大学 | A kind of processing unit (plant) of large-scale workpiece tapered hole internal keyway |
| CN103433552A (en) * | 2013-09-16 | 2013-12-11 | 许昌远东传动轴股份有限公司 | Novel sliding fork spline broaching tool |
| CN105855989A (en) * | 2016-06-08 | 2016-08-17 | 赵锋 | Vertical indexing device |
| CN108202230A (en) * | 2016-12-16 | 2018-06-26 | 丹东富田精工机械有限公司 | A kind of rotary table of precision positioning |
| CN107350831A (en) * | 2017-08-28 | 2017-11-17 | 江苏飞船股份有限公司 | It is inserted radially into formula internal spline broaching fixture |
| CN108188235A (en) * | 2017-12-28 | 2018-06-22 | 苏波 | Notching press |
| CN108188235B (en) * | 2017-12-28 | 2019-05-17 | 高密市恒铭机动车配件有限公司 | Notching press |
| CN112247251A (en) * | 2020-10-19 | 2021-01-22 | 中能(天津)智能传动设备有限公司 | A needle-tooth shell single-tooth pusher tooling |
| CN112692364A (en) * | 2020-12-28 | 2021-04-23 | 唐山百盛机械设备有限公司 | Automatic adjusting device for machining tooth hub T-shaped groove broaching groove |
| CN112792402A (en) * | 2021-01-28 | 2021-05-14 | 浙江畅尔智能装备股份有限公司 | Vertical external broaching machine for broaching inner mortise of annular workpiece and broaching method |
| CN112792402B (en) * | 2021-01-28 | 2022-02-22 | 浙江畅尔智能装备股份有限公司 | Vertical external broaching machine for broaching inner mortises of annular workpieces |
| CN115026346A (en) * | 2022-06-27 | 2022-09-09 | 杭州电子科技大学 | Spiral broaching equipment and spiral broaching method thereof |
| CN115026346B (en) * | 2022-06-27 | 2022-11-25 | 杭州电子科技大学 | Spiral broaching equipment and spiral broaching method thereof |
| CN116619058A (en) * | 2023-05-31 | 2023-08-22 | 湖北三环锻造有限公司 | A processing fixture and processing method for a keyway in a taper hole of a steering knuckle |
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|---|---|
| CN102407379B (en) | 2013-07-24 |
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