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CN102407066A - Sintering flue gas wet denitration method - Google Patents

Sintering flue gas wet denitration method Download PDF

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Publication number
CN102407066A
CN102407066A CN2010102919633A CN201010291963A CN102407066A CN 102407066 A CN102407066 A CN 102407066A CN 2010102919633 A CN2010102919633 A CN 2010102919633A CN 201010291963 A CN201010291963 A CN 201010291963A CN 102407066 A CN102407066 A CN 102407066A
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nox
denitration
flue gas
amount
oxidation
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沈晓林
石磊
刘道清
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention relates to the field of air pollution control, in particular to a sintering flue gas wet denitration process. A sintering flue gas wet denitration method is characterized in that denitration is carried out while a desulfurization device adopts an air-jet spinning absorption tower or other bubbling absorption towers for desulfurization; in the denitration, when desulfurizer limestone slurry is added into a slurry pool of the absorption tower, the limestone slurry amount required by denitration is increased; when the amount of the oxidation air for oxidizing the calcium sulfite into the calcium sulfate is blown into the slurry tank, the oxidation of NO into NO is increased2、N2O5The amount of oxidizing air required. The invention is characterized in that the desulfurization system is additionally provided with a desorption device on the wet limestone gypsum sintering flue gas desulfurization system of the existing gas-jet rotary flushing or other bubbling water bath type desulfurization device, namely under the condition of fully mixing slurry and flue gasAmount of limestone slurry required for saltpeter and increased oxidation of NO to NO2、N2O5The required amount of oxidizing air, thereby realizing the wet denitration process with effective denitration and low operation cost.

Description

Sinter fume wet method denitration method
Technical field
The present invention relates to a kind of prevention and control of air pollution field, relate in particular to a kind of sinter fume wet method denitrating technique.
Background technology
Gas denitrifying technology mainly contains three kinds: (Selective Catalytic Reduction is called for short SCR to SCR; Selective catalytic reduction), SNCR (Selective Non-Catalytic Reduction; Be called for short SNCR; The SNCR method) and catalytic oxidation/reducing process, wherein: SCR, SNCR all belong to dry method; Catalytic oxidation/reducing process belongs to wet method.What at present, application was maximum is the SCR method.But SCR method engineering cost is extremely expensive, and operating cost is also very high, and floor space is big; Used liquefied ammonia is the national secondary dangerous material, and management maintenance is strict; The solid catalyst waste disposal difficulty that is produced.Catalytic oxidation/reducing process is to adopt the strong oxidizer of special prescription through the catalytic oxidation to NO, and reduction combines with limestone-gypsum spray column desulphurization system then, and strong oxidizer sprays at the spray desulfurizing tower spraying layer, and part NO is removed.Though this method is more simple than SCR, SNCR method; But the catalytic oxidant expense is high; Also need existing desulphurization system transformation and increase some facilities, it is more reasonable that this method is used for going up the denitration of the high NOx concentration of power plant's electricity generation boiler flue gas of desulphurization system.
The concentration of NOx is generally at 300mg/m in the sinter fume 3About, concentration is not high, sets up special denitrification apparatus, as adopts dry techniques such as the main denitration technology SCR of present flue gas, SNCR, and is extremely uneconomical reasonable.Suitable operating cost input also will be arranged catalytic oxidation/reducing process and to the transformation of desulphurization system, therefore, sinter fume is also very unreasonable with this method.But the NOx of sinter fume is not administered and will cause the discharging that exceeds standard (concentration of the boiler comprehensive discharge standard NOx that is about to assign will be controlled at 200mg/m 3).
Existing gas outburst spinning dive sintering flue gas desulfurization technology and equipment are sulfur removal technology systems, and its flow process is seen accompanying drawing 1.Pending sinter fume is after booster fan 1 boosts; At first get into the cooling pretreatment unit 2 before the absorption tower 3; Contact with cool slurry with process for cooling water; Get into subsequently in the gas outburst spinning dive absorption tower 3 according to aerodynamic principle exploitation, all press the back to pour at a high speed to arrange according to certain rules at pressure-stabilizing section, by the gas outburst spinning dive device that some gas blowout pipes are formed, flue gas sprays in the absorption slurries along the gas spurt tangential direction rotary-cut of gas blowout pipe bottom.Described slurries are lime stone slurry, and slurries get into the stock tank that supplies stock tank 10 after slurrying, to inject bottom in the absorption tower 3 by limestone powder bin 8 through batcher 9.Because special gas blowout device; The micro air bubble of ejection is produced violent liquidate in slurries, effect such as shearing, eddy flow, fragmentation; Thereby produce the blending of a height, strong gas-liquid two-phase turbulent region of interfering, greatly promoted the gas-liquid mass transfer effect and the self adaptation power of exhaust gas volumn fluctuation.In this course, the SO in the flue gas 2Deng pollutant abundant concurrent biochemical absorption reaction of mass transfer in liquid phase; Pollutants such as dust residual in the flue gas are also further removed behind contact liq; 3 slurries districts are become micro air bubble by disperse to flue gas on the absorption tower; In three-phase turbulent mass transfer, constantly be purified, break, accomplish purification process until rising to slurries face place.Breeze way and external horizontal flue formula demister 4 (the two closes and is called combined defroster) that flue gas after being purified gets into 3 tops, absorption tower carry out post processing, and clean flue gas reaches the setting index request, by chimney 5 dischargings.The calcium sulfite of the main generation in reaction back is slurries district, 3 bottom on the absorption tower, and the air with oxidation fan 6 pressures blast is oxidized to calcium sulfate, and then crystallization generates gypsum, outward transport utilization after eddy flow and vacuum belt dewaterer 7 dehydrations.
Summary of the invention
The object of the present invention is to provide a kind of sinter fume wet method denitration method; This denitration method is in water-bath type desulfurizer wet type lime stone gypsum sintering flue gas desulfurization systems such as existing gas outburst spinning dive or other bubbling class; Be under the abundant mixing condition of slurries and flue gas ability, be oxidized to NO with increase NO through increasing the required limestone slurry liquid measure of denitration 2, N 2O 5Required oxidation air amount, thus realize the wet method denitrating technique of effective denitration and low operating cost.
To achieve these goals, the present invention adopts following technical scheme:
A kind of sinter fume wet method denitration method; Adopt water-bath type absorption towers such as gas outburst spinning dive absorption tower or other bubbling classes at desulfurizer; Be under the abundant mixing condition of slurries and flue gas; Carry out denitration when realizing desulfurization, said denitration is when the stock tank adding desulfurizing agent lime stone slurry on absorption tower, increases the required limestone slurry liquid measure of denitration; When in stock tank, blasting calcium sulfite oxidation and being the oxidation air amount of calcium sulfate, increase NO and be oxidized to NO 2, N 2O 5Required oxidation air amount.
The computing formula of the lime stone amount that said increase denitration is required is:
NO XThe amount of removing: R NOX=Q Flue gas* C NOX* η NOX/ 1000/M NOX
Need consumption lime stone amount: N CaCO3, NOX=R NOX* 0.5 * M CaCO3/ 1000/1000.
Saidly remove the required air capacity of NOx oxidation to calculate formula following:
G NO2=Q Flue gas* C NO2* η NO2÷ 1000 ÷ M NO2* 0.10 * 22.4 ÷ 21% ÷ 1000
G NO=Q Flue gas* C NO* η NO÷ 1000 ÷ M NO* 0.90 * 22.4 ÷ 21% ÷ 1000
G NOX?=?G NO2?+?G NO??;
In the above-mentioned formula: R NOX: NO XThe amount of removing, mol/h;
N CaCO3, NOX: NOx is converted into the CaCO that calcium nitrate need consume 3Amount, t/h;
G NOX: remove the required theoretical air requirement of NOx oxidation, Nm 3/ h;
Q Flue gas: smoke treatment amount, Nm 3/ h;
C NOX: NO in the flue gas XConcentration, mg/Nm 3
η NOX: denitration efficiency, %;
M NOX: NO XMolal weight, g/mol.
The present invention is in water-bath type desulfurizers such as gas outburst spinning dive wet type lime lime-gypsum method sintering desulfuration device or other bubbling class; Be under the abundant mixing condition of slurries and flue gas, be employed in absorption tower increase oxidation air amount the NOx (wherein being mainly NO) that captures in the wet desulfuration tower in the flue gas is oxidized to NO 2, N 2O 5Etc. valence state soluble in water, and then in the reaction tank on absorption tower, increase a certain amount of desulfurizing agent CaCO 3, supply denitration reaction.Through flue gas and CaCO 3The slurries mixed high-efficient mass transferring that fully spins in desulfurization, is achieved many things at one stroke, and makes the NO in the flue gas 2, N 2O 5With the water (H in the slurries 2O) combine to generate nitric acid (HNO 3), nitric acid (HNO 3) and calcium carbonate (CaCO 3) reaction generation calcium nitrate, reach discharged gas fume NOx and remove the effect more than 50%, satisfy the high standard emission request.
Sinter fume wet method denitration method of the present invention is to be oxidized to NO through increasing the required limestone slurry liquid measure of denitration with increase NO 2, N 2O 5Required oxidation air amount, thus realize the wet method denitrating technique of effective denitration and low operating cost.
The present invention compares with the existing SCR denitration technology, and its beneficial effect is following:
1) construction costs is low, special engineering cost need not take place, denitration in desulfurization;
2) operating cost is low, only increases required oxidation air amount and desulfurization dosage;
3) maintenance is low, does not take place separately, and is synchronous with desulfurization;
4) operation control simple and flexible is synchronous with desulfurization, no specific (special) requirements;
5) accessory substance is a calcium nitrate waste water, can be used as the fertilizer of trees and green grass, realizes the zero-emission of waste water;
6) be applicable to water-bath type desulfurizing tower desulphurization systems such as gas outburst spinning dive absorption tower or other bubbling class.
Description of drawings
Fig. 1 is existing gas outburst spinning dive sintering flue gas desulfurization process flow diagram.
Among the figure: 1 booster fan, 2 cooling pretreatment units, 3 gas outburst spinning dive absorption towers, 4 demisters, 5 chimneys, 6 oxidation fans, 7 dewaterers, 8 limestone powder bins, 9 batchers, 10 supply stock tank.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is described further.
Sinter fume wet method denitration method of the present invention is when desulfurization is carried out on water-bath type absorption towers such as desulfurizer employing gas outburst spinning dive absorption tower or other bubbling classes, carries out denitration.Gas outburst spinning dive wet type limestone-gypsum method sintering desulfuration denitrating technique flow process is as shown in Figure 1.The flue gas that the sintering main exhauster comes out gets into cooling pretreatment unit 2 and carries out preliminary treatment after booster fan 1 supercharging, then gets into 3 desulfurization of gas outburst spinning dive absorption tower, denitration reaction is once accomplished, purifies flue gas up to standard after demister 4 demists from chimney 5 discharges.The oxidation air of denitration oxidation air and desulfurization is blasted by oxidation fan 6; Desulfurization, 250 used order agstones of denitration get into the stock tank that supplies stock tank 10 after slurrying, to inject bottom in the absorption tower 3 by limestone powder bin 8 through batcher 9; Flue gas gets into slurries through the gas outburst spinning dive device; Efficient mass transfer is stirred in rotary-cut, reaches the purpose of desulphurization denitration.
The calcium sulfite of the main generation in reaction back is slurries district, 3 bottom on the absorption tower, and the air with oxidation fan 6 pressures blast is oxidized to calcium sulfate, and then crystallization generates gypsum, outward transport utilization after eddy flow and vacuum belt dewaterer 7 dehydrations.
The present invention need not increase special strong oxidizer and special denitrfying agent, need not increase special denitration device yet, is denitration in desulfurization.
The desulphurization reaction process is following:
Absorb: SO 2(gas)+H 2O → SO 2(dissolving)+H 2O → H ++ HSO 3 -→ 2H ++ SO 3 2-
Dissolving: H ++ CaCO 3→ Ca 2++ HCO 3 -
Oxidation: HSO 3 -+ 1/2O 2(dissolving) → SO 4 2-+ H +SO 3 2-+ 1/2O 2(dissolving) → SO 4 2-
Neutralization: H ++ HCO 3 -→ H 2O+CO 2
Crystallization: Ca 2++ SO 3 2-+ 1/2H 2O → CaSO 31/2H 2O (Gu)
Ca 2++ SO 4 2-+ 2H 2O → CaSO 42H 2O (Gu)
Whole denitration reaction process is following:
2NO?+?O 2?→?2NO 2
4NO 2?+?O 2?→?2N 2O 5
N 2O 5?+?H 2O?→?2HNO 3
4NO?+?3O 2?+?2H 2O?→4HNO 3?;
4NO 2?+?O 2?+?2H 2O?→4HNO 3?;
2HNO 3+CaCO 3?=Ca(NO 32?+?H 2O+?CO 2
The accessory substance of desulphurization reaction is a gypsum, and the denitration product is a calcium nitrate.
Denitrating technique of the present invention is when the stock tank adding desulfurizing agent lime stone slurry on absorption tower, increases the required limestone slurry liquid measure of denitration; When in stock tank, blasting calcium sulfite oxidation and being the oxidation air amount of calcium sulfate, increase NO and be oxidized to NO 2, N 2O 5Required oxidation air amount.Promptly when calculating the required oxidation theoretical air requirement of desulfurization, consider, calculate and increase the required oxidation air amount of denitration; When confirming desulfurization dosage, to consider, calculate and increase the required CaCO of denitration 3Amount.Oxidation air amount and calcium nitrate amount computing formula that denitration increases are specific as follows:
1, setting removes the required air capacity of NOx oxidation.
G NO2=Q Flue gas* C NO2* η NO2÷ 1000 ÷ M NO2* 0.25 * 22.4 ÷ 21% ÷ 1000
G NO=Q Flue gas* C NO* η NO÷ 1000 ÷ M NO* 0.75 * 22.4 ÷ 21% ÷ 1000
G NOX?=?G NO2?+?G NO??;
2, set NOx and be converted into the CaCO that calcium nitrate need consume 3Amount
NO XThe amount of removing: R NOX=Q Flue gas* C NOX* η NOX/ 1000/M NOX
Need consumption lime stone amount: N CaCO3, NOX=R NOX* 0.5 * M CaCO3/ 1000/1000
In the formula: G NOX: remove the required air capacity of NOx oxidation, Nm 3/ h;
R NOX: NO XThe amount of removing, mol/h;
N CaCO3, NOX: NOx is converted into the CaCO that calcium nitrate need consume 3Amount, t/h;
Q Flue gas: smoke treatment amount, Nm 3/ h;
C NOX: NO in the flue gas XConcentration, mg/Nm 3
η NOX: denitration efficiency, %;
M NOX: NO XMolal weight, g/mol.
Embodiment 1
1,300,000/Nm 3Sinter fume adopts gas outburst spinning dive wet type desulfurization method of limestone-gypsum, and the content of NOx is 300mg/Nm in the flue gas 3,, calculate the corresponding oxidation air amount and the corresponding lime stone amount of increase that denitration increases according to the aforementioned calculation formula by the NOx that removes 50%.
(1) transforms NO XRequired air quantity
1,300,000/Nm 3Because NOx is 300mg/Nm in the sinter fume 3(be mainly NO and NO 2, generally both ratios are 0.75:0.25) and under the forced oxidation condition, oxidation reaction (set conversion ratio and be 50%) can take place, generate nitrate ion, change into calcium nitrate with calcium carbonate then; According to the formula of NOx oxygen required air quantity, calculate NO respectively 2Transform needed theoretical air requirement with NO:
G NO2=Q Flue gas* C NO2* η NO2÷ 1000 ÷ M NO2* 0.25 * 22.4 ÷ 21% ÷ 1000
=1300000?×300?×0.25?×?50%?÷?1000?÷?46?×0.25?×22.4÷21%?÷?1000?m 3/h?=28.26?m 3/h
G NO=Q Flue gas* C NO* η NO÷ 1000 ÷ M NO* 0.75 * 22.4 ÷ 21% ÷ 1000
=1300000?×?300×0.75?×?50%?÷?1000?÷?30?×0.75?×22.4÷21%?÷?1000?m 3/h?=390?m 3/h
Therefore, remove 50% NO XThe theoretical air requirement of required increase is:
G NOX?=?G NO2?+?G NO?=?28.26?m 3/h +?390m 3/h?=?418.26?m 3/h
(2) go into to remove NO in the tower flue gas XThe denitration dosage that needs consumption
NO XThe amount of removing:
R NO=Q flue gas * C NO* η NOX/ 1000/M NO
=1,300,000×300×0.75×0.5/1000/30?mol/h?=4875?mol/h
R NO2=Q flue gas * C NO2* η NOX/ 1000/M NO2
=1,300,000×300×0.25×0.5/1000/46?mol/h?=1059.78?mol/h
R NOX=R NO?+?R NO2=?5934.78?mol/h
The consumption of limestone amount that needs to increase is:
N CaCO3,NOX=?R NOX×0.5×M CaCO3/1000/1000
=5934.78×0.5×100?/1000/1000?t/h?=?0.297?t/h
By calculating oxidation air amount 418.26 m that confirm 3Lime stone amount 0.297 t/h that/h and denitration are required, with the required oxidation air amount of desulfurization and lime stone amount in the lump (same collocation point simultaneously) join and participate in reaction, denitration when reaching desulfurization in the system.The automatic monitoring display denitration efficiency is 50%~60%.
Embodiment 2
700,000/Nm 3Sinter fume adopts gas outburst spinning dive wet type desulfurization method of limestone-gypsum, and the content of NOx is 320mg/Nm in the flue gas 3, in desulfurizing tower,, calculate corresponding oxidation air amount 240.23 m of increase equally by aforementioned calculation formula and computational methods by the NOx that removes 50% 3/ h and corresponding lime stone amount 0.1704 t/h of increase, oxidation air amount and the lime stone amount in the lump adding system required with desulfurization participate in reaction; The flue gas after being purified automatic monitoring system shows that denitration efficiency is 52%~65%.
Embodiment 3
87.5 ten thousand/Nm 3Sinter fume adopts gas outburst spinning dive wet type desulfurization method of limestone-gypsum, and the content of NOx is 350mg/Nm in the flue gas 3,, calculate the corresponding oxidation air amount 328.44m of increase by aforementioned calculation formula and computational methods by the NOx that removes 50% 3/ h and corresponding lime stone amount 0.233 t/h of increase, oxidation air amount and the lime stone amount in the lump adding system required with desulfurization participate in reaction; Flue gas before and after the sulphur denitration detects data and shows that denitration efficiency is about 55%.

Claims (3)

1. a sinter fume wet method denitration method is characterized in that, adopts water-bath type absorption towers such as gas outburst spinning dive absorption tower or other bubbling classes at desulfurizer, promptly under the abundant mixing condition of slurries and flue gas, carries out denitration in the time of desulfurization; Said denitration is when the stock tank adding desulfurizing agent lime stone slurry on absorption tower, increases the required limestone slurry liquid measure of denitration; When in stock tank, blasting calcium sulfite oxidation and being the oxidation air amount of calcium sulfate, increase NO and be oxidized to NO 2, N 2O 5Required oxidation air amount.
2. sinter fume wet method denitration method according to claim 1, it is characterized in that: the computing formula of the lime stone amount that said increase denitration is required is:
NO XThe amount of removing: R NOX=Q Flue gas* C NOX* η NOX/ 1000/M NOX
Need consumption lime stone amount: N CaCO3, NOX=R NOX* 0.5 * M CaCO3/ 1000/1000
In the formula: R NOX: NO XThe amount of removing, molt/h;
N CaCO3, NOX: NOx is converted into the CaCO that calcium nitrate need consume 3Amount, t/h;
Q Flue gas: smoke treatment amount, Nm 3/ h;
C NOX: NO in the flue gas XConcentration, mg/Nm 3
η NOX: denitration efficiency, %;
M NOX: NO XMolal weight, g/mol;
M CaCO3: CaCO 3Molal weight, g/mol.
3. sinter fume wet method denitration method according to claim 1 is characterized in that: it is following that the required air capacity of the said NOx of removing oxidation is calculated formula:
G NO2=Q Flue gas* C NO2* η NO2÷ 1000 ÷ M NO2* 0.10 * 22.4 ÷ 21% ÷ 1000
G NO=Q Flue gas* C NO* η NO÷ 1000 ÷ M NO* 0.90 * 22.4 ÷ 21% ÷ 1000
G NOX?=?G NO2?+?G NO
In the formula: G NOX:Remove the required air capacity of NOx oxidation, Nm 3/ h;
Q Flue gas: smoke treatment amount, Nm 3/ h;
C NOX: NO in the flue gas XConcentration, mg/Nm 3
η NOX: denitration efficiency, %;
M NOX: NO XMolal weight, g/mol.
CN2010102919633A 2010-09-26 2010-09-26 Sintering flue gas wet denitration method Pending CN102407066A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108317100A (en) * 2018-04-04 2018-07-24 华润电力(沧州运东)有限公司 A kind of air compressor control method, equipment and system

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Publication number Priority date Publication date Assignee Title
EP0226863A1 (en) * 1985-11-29 1987-07-01 General Electric Company Method for scrubbing sulfur oxides and nitrogen oxides in a flue gas duct
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
CN101259372A (en) * 2008-04-29 2008-09-10 刘海清 High-efficiency flue gas desulfurization denitration dust-removing integrated technique
JP2009166013A (en) * 2008-01-21 2009-07-30 Mitsubishi Heavy Ind Ltd Exhaust gas treatment system of coal fired boiler
CN201493032U (en) * 2009-08-25 2010-06-02 国电环境保护研究院 Limestone/gypsum wet flue gas desulfurization and denitrification integrated device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0226863A1 (en) * 1985-11-29 1987-07-01 General Electric Company Method for scrubbing sulfur oxides and nitrogen oxides in a flue gas duct
CN101168118A (en) * 2006-10-25 2008-04-30 宝山钢铁股份有限公司 Sintering smoke wet method sulphur removing and dust removing technology
JP2009166013A (en) * 2008-01-21 2009-07-30 Mitsubishi Heavy Ind Ltd Exhaust gas treatment system of coal fired boiler
CN101259372A (en) * 2008-04-29 2008-09-10 刘海清 High-efficiency flue gas desulfurization denitration dust-removing integrated technique
CN201493032U (en) * 2009-08-25 2010-06-02 国电环境保护研究院 Limestone/gypsum wet flue gas desulfurization and denitrification integrated device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108317100A (en) * 2018-04-04 2018-07-24 华润电力(沧州运东)有限公司 A kind of air compressor control method, equipment and system

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Application publication date: 20120411