CN102364046B - Multi-phase flow meter for underground pipeline - Google Patents
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Abstract
本发明涉及一种用于井下管道的多相流量计,其特征在于:将两组光强调制型光纤传感器安装在油井管道的出口处,分别测量原油的光反射率和光透射率,经过处理可以推算出油气水三相混合液体单位时间内各相所占的比例,再利用相位调制型光纤传感器测量混合液体单位时间内的平均流量,根据比例关系计算出每一个单相单位时间内的流量。利用TMS320LF2407A将数据综合分析处理,可对原油品质进行实时判别,从而为快速修正采油工艺提供必要的数据。本发明具有采集数据精确度高,多相流量分辨效果好,使用方便,操作灵活,是一种实用的多相流量计,在油田等领域具有广泛的应用前景。
The invention relates to a multiphase flowmeter for downhole pipelines, which is characterized in that two sets of optical intensity modulation optical fiber sensors are installed at the outlet of oil well pipelines to measure the light reflectance and light transmittance of crude oil respectively, and can be processed after treatment. Calculate the proportion of each phase of the oil-gas-water three-phase mixed liquid per unit time, and then use the phase modulation optical fiber sensor to measure the average flow rate of the mixed liquid per unit time, and calculate the flow rate of each single phase per unit time according to the proportional relationship. Using TMS320LF2407A to comprehensively analyze and process the data, the quality of crude oil can be judged in real time, so as to provide necessary data for rapid correction of oil production process. The invention has the advantages of high data collection accuracy, good multiphase flow discrimination effect, convenient use and flexible operation, is a practical multiphase flowmeter, and has wide application prospects in fields such as oil fields.
Description
技术领域 technical field
本发明涉及一种用于井下管道的多相流量计,属于数据采集处理系统,适合于油田等领域。 The invention relates to a multiphase flowmeter used for downhole pipelines, which belongs to a data acquisition and processing system and is suitable for fields such as oil fields. the
背景技术 Background technique
当前,全球能源危机,石油价格已超过100美元/桶,为了更好的开采石油,节约能源,对开采石油中的数据处理要求越来越高。 Currently, in the global energy crisis, the price of oil has exceeded 100 US dollars per barrel. In order to better extract oil and save energy, the requirements for data processing in oil extraction are getting higher and higher. the
在石油开采中主要用到的技术为:需要测量若干数据后,再根据这些数据计算出各相的流量,使流量精度受到很大影响,目前市场上大多数多相流量计在大部分流态下各相测量误差为±10%;所有目前用于多相计量的技术都要求必须掌握流体的特性,如介电常数、质量吸收系数等,才能比较精确地计量。如果流体特性出现变化或多相流量计用于多井计量,必须频繁的评价和标定多相流量计的传感器。 The main technology used in oil extraction is to calculate the flow rate of each phase based on the data after measuring some data, which will greatly affect the flow accuracy. The measurement error of each phase is ±10%; all the technologies currently used for multi-phase measurement require that the characteristics of the fluid, such as dielectric constant, mass absorption coefficient, etc., be mastered in order to measure more accurately. Frequent evaluation and calibration of the multiphase flowmeter sensors is necessary if fluid properties vary or if the multiphase flowmeter is used for multi-well metering. the
存在的问题和缺点为:市场上几种主要多相流量计的最高适用含气率为0.9%~1.0%,随着含气率的增加,液相的计量精度将受到影响;多相流量计普遍采用像微波等辐射源,而有关法规对使用辐射源有严格的限制;现在的多相流量计标定设施只能较好地标定组分测量仪器,而对流速测量尚未有令人满意的标定方法。 The existing problems and shortcomings are: the highest applicable gas content of several major multiphase flowmeters on the market is 0.9% to 1.0%. With the increase of gas content, the measurement accuracy of the liquid phase will be affected; the multiphase flowmeter Radiation sources such as microwaves are widely used, and the relevant regulations have strict restrictions on the use of radiation sources; current multiphase flowmeter calibration facilities can only calibrate component measurement instruments well, and there is no satisfactory calibration for flow rate measurement method. the
发明内容 Contents of the invention
要解决的技术问题 technical problem to be solved
为了避免现有技术的不足之处,本发明提出一种一种用于井下管道的多相流量计,根据多相流体光折射率的变化推出各组分的比例,无需对多相流进行分离就可以实现对原油品质的实时判别,从而达到快速修正采油工艺的目的。 In order to avoid the deficiencies of the prior art, the present invention proposes a multiphase flowmeter for downhole pipelines, which can deduce the ratio of each component according to the change of the optical refractive index of the multiphase fluid without separating the multiphase flow Real-time judgment of crude oil quality can be realized, so as to achieve the purpose of quickly correcting the oil production process. the
本发明的思想在于:设计了以TMS320LF2407A芯片为核心的多相流量计信号处 理电路;设计了应用于该种多相流量计的光纤传感器;设计传感器信号变送传输电路。 The idea of the present invention is to: design a multiphase flowmeter signal processing circuit with the TMS320LF2407A chip as the core; design an optical fiber sensor applied to this kind of multiphase flowmeter; design a sensor signal transmission and transmission circuit. the
技术方案 Technical solutions
一种用于井下管道的多相流量计,其特征在于包括井下采集子系统和井上处理子系统;所述井下采集子系统包括光纤传感器组、温度传感器、压力传感器和与各自联接的电压电流转换器,温度传感器和压力传感器设置在油井管道出口处管道一侧的管壁上,温度传感器的温度信号通过电压电流转换器转换后成电流信号传输至井上处理子系统,压力传感器的压力信号通过电压电流转换器转换后成电流信号传输至井上处理子系统;光纤传感器组包括光源、两个蓝宝石透镜、两个光强调制型光纤传感器和相位调制型光纤传感器,在管壁的一侧并行设置光源、光强调制型光纤传感器和相位调制型光纤传感器,光强调制型光纤传感器测量经过管道的反射光强度,并通过光电转换器和电压电流转换器转换后成电流信号传输至井上处理子系统;在另一侧管壁面向光源的光轴线上设有光强调制型光纤传感器,测量经过管道的透射光强度,并通过光电转换器和电压电流转换器转换后成电流信号传输至井上处理子系统;在光源的发射端和相对一侧的光强调制型光纤传感器的接收端设有蓝宝石透镜;所述井上处理子系统包括电流电压转换器、A/D转换器、整形器、计数器和DSP数字处理器,电流电压转换器接收井下采集子系统的数据,经过电流电压转换器转换为电压信号,经过A/D转换器进后形成数字信号输出至DSP数字处理器;整形器将电流电压转换器的信号整形为脉冲信号,输出至计数器对脉冲信号进行计数。 A multiphase flowmeter for downhole pipelines, characterized in that it includes a downhole collection subsystem and an uphole processing subsystem; the downhole collection subsystem includes an optical fiber sensor group, a temperature sensor, a pressure sensor and a voltage and current conversion connected to each The temperature sensor and the pressure sensor are set on the pipe wall on the side of the pipeline at the outlet of the oil well pipeline. The temperature signal of the temperature sensor is converted into a current signal by a voltage-current converter and transmitted to the uphole processing subsystem. The pressure signal of the pressure sensor is passed through the voltage The current converter converts the current signal into a current signal and transmits it to the processing subsystem on the well; the optical fiber sensor group includes a light source, two sapphire lenses, two light intensity modulation optical fiber sensors and a phase modulation optical fiber sensor, and the light source is arranged in parallel on one side of the pipe wall , Light intensity modulated optical fiber sensor and phase modulated optical fiber sensor. The light intensity modulated optical fiber sensor measures the reflected light intensity passing through the pipeline, and converts it into a current signal through a photoelectric converter and a voltage-current converter and transmits it to the processing subsystem on the well; On the other side of the tube wall facing the optical axis of the light source, a light intensity modulated optical fiber sensor is installed to measure the transmitted light intensity passing through the tube, and convert it into a current signal through a photoelectric converter and a voltage-current converter and transmit it to the processing subsystem on the well ; There is a sapphire lens at the transmitting end of the light source and the receiving end of the light intensity modulation optical fiber sensor on the opposite side; the above-hole processing subsystem includes a current-voltage converter, an A/D converter, a shaper, a counter and a DSP digital The processor, the current-voltage converter receives the data of the underground acquisition subsystem, converts it into a voltage signal through the current-voltage converter, and then forms a digital signal through the A/D converter and outputs it to the DSP digital processor; the shaper converts the current-voltage converter into a voltage signal The signal is shaped into a pulse signal and output to the counter to count the pulse signal. the
所述DSP数字处理器采用TMS320LF2407A芯片。 The DSP digital processor adopts TMS320LF2407A chip. the
所述光源为大功率发光二极管。 The light source is a high-power light-emitting diode. the
有益效果 Beneficial effect
本发明提出的一种用于井下管道的多相流量计,具有两个明显优点:一、数据采 集精度高。由于光学传感器在油井内部,原油中气体尚未挥发,这样得到的数据可靠性高;二、DSP快速分析数据,本系统采用TMS320LF2407A作为数字信号处理器,可同时处理多路信号,并能保证系统高效稳定。 A kind of multiphase flow meter that is used for downhole pipeline that the present invention proposes has two obvious advantages: one, the data acquisition precision is high. Because the optical sensor is inside the oil well, the gas in the crude oil has not yet volatilized, so the data obtained in this way are highly reliable; 2. DSP quickly analyzes the data. This system uses TMS320LF2407A as a digital signal processor, which can process multiple signals at the same time and ensure high efficiency of the system. Stablize. the
附图说明 Description of drawings
图1:本发明系统原理图; Figure 1: Schematic diagram of the system of the present invention;
图2:本发明传感器安装原理图; Figure 2: Schematic diagram of sensor installation of the present invention;
图3:本发明光路原理图; Figure 3: Schematic diagram of the optical path of the present invention;
图4:本发明实施例频率信号的整型器、计数器电路原理图; Fig. 4: The schematic diagram of the integer device and the counter circuit of the frequency signal of the embodiment of the present invention;
图5:本发明实施例温度传感器的电压电流转换器; Fig. 5: the voltage-to-current converter of temperature sensor of the embodiment of the present invention;
图6:本发明实施例压力传感器的电压电流转换器。 Fig. 6: The voltage-to-current converter of the pressure sensor of the embodiment of the present invention. the
具体实施方式 Detailed ways
现结合实施例、附图对本发明作进一步描述: Now in conjunction with embodiment, accompanying drawing, the present invention will be further described:
本发明实施例见附图1,包括井下采集子系统和井上处理子系统,井下采集子系统将采集到的信号送至井上处理子系统,井上处理子系统将平均流速V、光透射率IT、光反射率IR、压力P、温度T这5个信号的模拟信号转换为数字信号后进行处理,得到测量结果。
The embodiment of the present invention sees accompanying
所述的井上信号处理子系统:见图1、图4:包括电流电压转换器、A/D转换器、整形器、计数器和DSP数字处理器,电流电压转换器接收井下采集子系统的数据,经过电流电压转换器转换为电压信号,经过A/D转换器进后形成数字信号输出至DSP数字处理器;整形器将电流电压转换器的信号整形为脉冲信号,输出至计数器对脉冲信号进行计数。 The above-ground signal processing subsystem: see Fig. 1, Fig. 4: including current-voltage converter, A/D converter, shaper, counter and DSP digital processor, the current-voltage converter receives the data of downhole acquisition subsystem, After being converted into a voltage signal by a current-voltage converter, a digital signal is output to the DSP digital processor after being entered by an A/D converter; the shaper shapes the signal of the current-voltage converter into a pulse signal, and outputs it to a counter to count the pulse signal . the
井下采集子系统送出的四路4~20mA电流信号和一路频率信号。直接通过150Ω精 密电阻转换为0.6~3V的电压信号,由A/D转换器进行采集;4~20mA的频率信号转换成电压信号后,由电压整形器将之整形为脉冲信号,利用计数器对脉冲信号计数(见图5),一段特定时间间隔内的计数结果经过锁存以后,可被处理器的I/O接口采集。A/D转换器采用AD公司的AD574芯片,它将模拟信号转换成DSP数字处理器可以处理的数字信号。DSP采用TMS320LF2407A芯片,对采集到的数字信号进行处理。将处理结果依次存入片外FLASH存储器,上位机通过RS-485串行通信接口定时读取。 Four 4-20mA current signals and one frequency signal sent by the downhole acquisition subsystem. It is directly converted into a voltage signal of 0.6~3V through a 150Ω precision resistance, and is collected by an A/D converter; after the frequency signal of 4~20mA is converted into a voltage signal, it is shaped into a pulse signal by a voltage shaper, and the counter is used to control the voltage signal. Pulse signal counting (see Figure 5), after the counting results in a certain time interval are latched, they can be collected by the I/O interface of the processor. The A/D converter adopts the AD574 chip of AD Company, which converts the analog signal into a digital signal that can be processed by the DSP digital processor. DSP uses TMS320LF2407A chip to process the collected digital signals. The processing results are stored in the off-chip FLASH memory in turn, and the host computer reads it regularly through the RS-485 serial communication interface. the
平均流速V、光透射率IT、光反射率IR、压力P、温度T这5个信号被处理器获得以后,即可以根据一定的关系计算或查表得出油气水比例和各单相的流量。将数据存入片外FLASH存储器,由上位机通过RS-485串行通信接口定时读取。采样时间间隔和计数时间长度需要根据现场实际情况,在采集控制软件中设置。油气水比例与信号量之间的关系暂时还没有严格的数学推导公式,需要根据实验数据标定,得到经验公式。 After the five signals of average flow velocity V, light transmittance I T , light reflectance I R , pressure P, and temperature T are obtained by the processor, the oil-gas-water ratio and the single-phase traffic. The data is stored in the off-chip FLASH memory, which is regularly read by the host computer through the RS-485 serial communication interface. The sampling time interval and counting time length need to be set in the acquisition control software according to the actual situation on site. There is no strict mathematical derivation formula for the relationship between the oil-gas-water ratio and the semaphore. It needs to be calibrated according to the experimental data to obtain the empirical formula.
所述井下采集子系统见图2、图3,包括光纤传感器组、温度传感器、压力传感器和与各自联接的电压电流转换器,温度传感器和压力传感器设置在油井管道出口处管道一侧的管壁上,温度传感器的温度信号通过电压电流转换器转换后成电流信号传输至井上处理子系统,压力传感器的压力信号通过电压电流转换器转换后成电流信号传输至井上处理子系统;光纤传感器组包括光源、两个蓝宝石透镜、两个光强调制型光纤传感器和相位调制型光纤传感器,在管壁的一侧并行设置光源、光强调制型光纤传感器和相位调制型光纤传感器,光强调制型光纤传感器测量经过管道的反射光强度,并通过光电转换器和电压电流转换器转换后成电流信号传输至井上处理子系统;在另一侧管壁面向光源的光轴线上设有光强调制型光纤传感器,测量经过管道的透射光强度,并通过光电转换器和电压电流转换器转换后成电流信号传输至井上处理子系统; 在光源的发射端和相对一侧的光强调制型光纤传感器的接收端设有蓝宝石透镜。 The downhole acquisition subsystem is shown in Fig. 2 and Fig. 3, and includes an optical fiber sensor group, a temperature sensor, a pressure sensor and a voltage-current converter connected with each other, and the temperature sensor and the pressure sensor are arranged on the pipe wall on the side of the pipe at the outlet of the oil well pipe Above, the temperature signal of the temperature sensor is converted into a current signal by a voltage-current converter and transmitted to the uphole processing subsystem, and the pressure signal of the pressure sensor is converted into a current signal by a voltage-current converter and transmitted to the uphole processing subsystem; the optical fiber sensor group includes Light source, two sapphire lenses, two light intensity modulated fiber optic sensors and phase modulated fiber optic sensors, the light source, light intensity modulated fiber optic sensor and phase modulated fiber optic sensor are arranged in parallel on one side of the tube wall, the light intensity modulated fiber optic sensor The sensor measures the reflected light intensity passing through the pipeline, and converts it into a current signal through a photoelectric converter and a voltage-current converter and transmits it to the uphole processing subsystem; on the other side of the tube wall, there is a light intensity modulation optical fiber on the optical axis facing the light source The sensor measures the intensity of the transmitted light passing through the pipeline, and converts it into a current signal through a photoelectric converter and a voltage-current converter and transmits it to the processing subsystem on the well; at the transmitting end of the light source and the receiving end of the light-intensity-modulated optical fiber sensor on the opposite side The end has a sapphire lens. the
A为原油,B为光源1发出的光束,C为蓝宝石透镜,D为反射光束。光强调制型光纤传感器2,测量光透射率IT、光反射率IR;相位调制型光纤传感器3,测量平均流速V;用压力传感器4,测量压力P;用温度传感器5,测量温度T。光纤传感器得到的信号首先要通过光纤电压传感器,转换成电压信号。由于井下的传感器和地面处理器之间距离较长,为了减少信号衰减和干扰的影响,传感器信号在送到处理器之前还需要经过电压电流变换,转换成4~20mA的电流信号。IT、IR、V的电压电流转换电路、光电转换器,采用成熟的产品针对P和T的电压电流转换器,见图5,图6。
A is crude oil, B is the beam emitted by
本系统中选用芯径为62.5um的石英阶跃多模光纤,为提高系统工作的可靠性,在光纤外加金属或塑料保护套,避免光纤在恶劣的工作环境中收到损伤。采用大功率发光二极管作为光纤传感器的光源。利用光强调制型光纤传感器,将传感器探头置入管道内5~10mm,利用两个光电管分别检测透射光和反射光强度的变化,就可以通过一定关系计算出油气水三者的比例。光纤传感器要求光源非常稳定,并且功率在毫瓦级以上,否则无法穿透混合液体。使用相位调制型光纤处理器测量混合液体平均流速,根据光学多普勒现象,加载了流速信号的反射光束与另一路参考反射光束相干后投射到光探测器上得到一组频率信号,频率的高低代表了平均流速的大小。流速和油水气比例的测定可以用同一光源。 In this system, the quartz step multimode optical fiber with a core diameter of 62.5um is selected. In order to improve the reliability of the system, a metal or plastic protective sleeve is added to the optical fiber to avoid damage to the optical fiber in the harsh working environment. A high-power light-emitting diode is used as the light source of the fiber optic sensor. Using the light intensity modulation fiber optic sensor, place the sensor probe into the pipeline 5-10mm, and use two photocells to detect the changes in the intensity of transmitted light and reflected light respectively, and the ratio of oil, gas and water can be calculated through a certain relationship. Optical fiber sensors require a very stable light source with a power above the milliwatt level, otherwise they cannot penetrate the mixed liquid. Use a phase modulation fiber optic processor to measure the average flow velocity of the mixed liquid. According to the optical Doppler phenomenon, the reflected beam loaded with the flow velocity signal is coherent with another reference reflected beam and then projected onto the optical detector to obtain a set of frequency signals. The frequency is high or low. represents the size of the average flow velocity. The same light source can be used for the determination of flow rate and oil-water-air ratio. the
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| CN103147744B (en) * | 2013-03-05 | 2015-05-20 | 中国石油大学(北京) | Spectral measurement device of horizontal well fluid flowing parameter |
| GB201408131D0 (en) * | 2014-05-08 | 2014-06-25 | Optasense Holdings Ltd | Fluid inflow |
| CN105114052A (en) * | 2015-04-27 | 2015-12-02 | 中国海洋石油总公司 | Multiphase flow flowmeter in well and monitor method |
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