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CN102311198A - Method for treating wastewater of copper-based methanol synthesis catalysts - Google Patents

Method for treating wastewater of copper-based methanol synthesis catalysts Download PDF

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Publication number
CN102311198A
CN102311198A CN 201010212322 CN201010212322A CN102311198A CN 102311198 A CN102311198 A CN 102311198A CN 201010212322 CN201010212322 CN 201010212322 CN 201010212322 A CN201010212322 A CN 201010212322A CN 102311198 A CN102311198 A CN 102311198A
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waste water
wastewater
copper
water
methanol synthesis
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王道泉
马兰兰
赵璞
高明华
万国晖
赵桂瑜
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The invention provides a method for treating wastewater of copper-based methanol synthesis catalysts according to the water quality characteristics of the wastewater of the copper-based methanol synthesis catalysts. The method comprises the steps of: directly adding a CaSX precipitant into the wastewater on the premise that no pretreatment is carried out on the wastewater of the copper-based methanol synthesis catalysts; removing Cu2+and Zn2+ in the wastewater in the meantime to ensure that the content of metal ions in the treated wastewater is up to the country first-grade discharge standard, wherein the copper and zinc ions are recovered and treated along with the precipitates; and discharging the treated wastewater up to the standard after subjecting the treated wastewater to biochemical treatment again. The method provided by the invention has the advantages that the process flow is short; the treatment cost is low; the secondary pollution is nonexistent; and the better economic and environmental benefits are provided.

Description

A kind of Cu-series catalyst for synthesizing methanol wastewater treatment method
Technical field
The present invention relates to a kind of cupric, zinc catalyst wastewater treatment method, more particularly, relate to a kind of Cu-series catalyst for synthesizing methanol wastewater treatment method, concrete application industry is mainly the catalyzer Industrial Wastewater Treatment.
Background technology
Such wastewater source adds the prepared process of the required catalyzer of carbonic acid gas system methyl alcohol in hydrogen; Because this catalyzer is to be carrier with the aluminium sesquioxide; Metal objects such as cupric oxide, zinc oxide in the load by a certain percentage; Such waste water is after micropore fine filtration reclaims most copper, zinc solid particulate, and copper, zine ion Pollutant levels still are far longer than discharging standards in the waste water.
Present domestic cupric, zinc catalyst wastewater treatment method are a lot, mainly contain biological process, physico-chemical processes and chemical method.
Biological process is mainly bio-flocculation process and biosorption process: bio-flocculation process is the metabolite that utilizes mikrobe or microorganisms; Thereby method with heavy metal ion flocculation sediment in the water; This method is higher to water quality requirement, needs the necessary nutritional condition of biological growth, and specific aim is stronger.Biosorption process is to utilize microbial cells, plant living body or residual body to make the treatment process of sorbent material; The subject matter that this method exists is; How microbe body is in time separated from the treatment solution of continued running; Though this problem can solve through immobilization technology, cost increases, and heavy metal ion is resolved and reclaimed and also is difficult to solve; Utilize the adsorption technology of plant living body or residual body then to be subject to the geographical environment of being administered.
Physico-chemical processes mainly is a kind of ion exchange method and membrane separation technique or both bonded technology.Ion exchange method receives the restriction of exchanger kind, output and cost.Membrane separation technique is to utilize a kind of special semi-permeable membranes, adopts the separation or the concentrating means of electrodialysis or diaphragm electrolysis principle, and the problem of existence is the problems such as corrosion that fouling appears in operational process.The domestic gore film technology that starts in how tame metal company is to be principle with the press filtration, and effect is better, but cost of investment is too high.
Chemical method mainly comprises electrolytic process and chemical precipitation method.Electrolytic process is mainly used in the processing of electroplating wastewater, and applicable surface is narrower.Chemical precipitation method mainly is to make the heavy metal that is dissolved state in the waste water change water-fast heavy metal compound into through chemical reaction; With separating throw out is removed through filtering from the aqueous solution then, comprising neutralization precipitation method, sulphide precipitation, ferrite coprecipitation method etc.
In the prior art, Chinese patent information at present with waste water in the relevant patented technology of heavy metal removal have: a, utilize the treatment process (200510046816) of chestnut peel for a kind of acid heavy metal polluted waste water of sorbent material; B, copper, zinc complex ion waste water and dregs purifying treatment method (CN 1066257); C, new technology for treating electroplating waste water with micro-organism (CN 1096769); D, utilize shell to remove the method (CN 101538073) of heavy metallic salt in the trade effluent; E, contain the wastewater treatment method (CN1332701) of heavy metal.These methods all are not suitable for the processing of such containing wastewater from catalyst, as: patent a, d are absorption method, are applicable to the high density heavy metal wastewater thereby, but the parsing of post precipitation heavy metal ion and recovery are difficult to solution, have the secondary pollution problem; Patent b mainly uses the milk of lime contact break precipitator method and handles a plating type copper, zinc waste water; Patent c, e mainly utilize micro-reduction to produce processing waste water such as sulfide precipitation, are not suitable for the processing of Cu-series catalyst for synthesizing methanol waste water.
Summary of the invention
The technical problem that the present invention will solve:
The object of the invention is to overcome the defective that exists in the prior art, according to the water quality characteristics of Cu-series catalyst for synthesizing methanol waste water, a kind of Cu-series catalyst for synthesizing methanol wastewater treatment method is provided.This method is Cu-series catalyst for synthesizing methanol waste water not to be done under any pretreated prerequisite, directly in waste water, added calcium polysulfide (CaS X) precipitation agent, remove Cu in the waste water simultaneously 2+, Zn 2+, make the metal ion content of processed waste water reach national grade one discharge standard, copper, zine ion are with the deposition recycling; Processed waste water is qualified discharge after biochemical treatment again.Technical process of the present invention is short, and processing cost is low, does not have secondary pollution, has good energy economy & environment benefit.
Concrete technical scheme of the present invention:
The treatment process of copper, zinc in a kind of Cu-series catalyst for synthesizing methanol waste water, the water quality situation of such waste water is seen table 1, such wastewater treatment method may further comprise the steps:
Table 1 waste water quality situation
Figure BSA00000164961900021
A, in waste water, add the calcium polysulfide precipitation agent
B, reaction and separation
C, biochemical treatment
In the specific implementation, in step a, precipitation agent calcium polysulfide (CaS x) through the ordinary method preparation, wherein x is 2~4; At former water according to S: (Cu+Zn)=(0.5~2): 1 (mol ratio), in waste water, add calcium polysulfide solution, temperature is a normal temperature, adopts machinery or aeration type to stir, adding the precipitation agent afterreaction time is 0.5~2h.
In the specific implementation, in step b, staticly settle 0.5~2h behind the waste water reaction, the throw out Separation and Recovery, supernatant liquid overflow to biochemistry pool is handled.
In the specific implementation, in step c, get into biochemistry pool waste water quality pH 6~9, COD5~60mg/L; NH 4 +-N 2.5~390mg/L, NO 3 --N 1000~3000mg/L; Cu 2+0~0.3mg/L; Zn 2+0~0.8mg/L; Al 3+0~0.5mg/L; Through biochemical treatment the time, the waste water hydraulic detention time is that 6~24h, pH 6.5~8.0, dissolved oxygen 0.5~5.5mg/L, water temperature are normal temperature; The nutritive salt dosage is in the waste water: Ca 2+10~25mg/L, Mg 2+10~25mg/L, Fe 3+30~60mg/L, KH 2PO 4500~800mg/L; Waste water is qualified discharge after biochemical treatment.
Characteristics of the present invention:
1, Cu-series catalyst for synthesizing methanol waste water does not need any pre-treatment, has reduced processing cost;
2, copper, zine ion recyclable utilization after precipitate and separate in the waste water has reached the purpose of handling and reclaiming;
3, this treating processes need not regulated pH, has saved a large amount of medicaments;
4, post precipitation waste water is through the direct qualified discharge of biochemical treatment.
Description of drawings
Fig. 1 is the schematic flow sheet of Cu-series catalyst for synthesizing methanol wastewater treatment method of the present invention.
Embodiment
Below in conjunction with description of drawings of the present invention concrete steps of the present invention.
Treatment scheme:
The preparation of calcium polysulfide: according to S: Ca=(2~4): 1, get calcium hydroxide earlier and be dissolved in zero(ppm) water, will stick with paste with the sulphur of warm water furnishing in advance again and pour in the water slowly.With water big fire heating, constantly stir and make it even.In the process of boiling, supply the moisture content that evaporates with hot water at any time.Approximately endured 40~60 minutes, soup becomes sorrel by yellow-white, and is clear by turbid change, endures when bits become yellow-green colour.The stoste of enduring can be filtered with fine screen mesh, removes residue.Stoste is once tood many or too much for use, and preferably is contained in the vial of osculum sealing and preserves, and prevents long-term the contact with air of medicament and reduces drug effect.
Wastewater treatment: with the Cu-series catalyst for synthesizing methanol factory effluent is example; From copper is the waste water that is produced in catalyst for methanol parent and the preparing carriers process; Such waste water flows into the precipitin reaction pond behind the homogeneous of homogeneous pond, in the precipitin reaction pond according to waste water in copper, zinc content stream add a certain proportion of calcium polysulfide solution, control certain stirring velocity; Waste water hydraulic detention time in reaction tank is controlled at 0.5~2h; Reaction back overflow to settling tank deposition 0.5~2h, the supernatant overflow is discharged after biochemical treatment is up to standard to biochemical reaction tank.
Use the present invention and handle containing wastewater from catalyst, western without any pretreatment condition, copper, the recyclable utilization again of zine ion in the waste water after the precipitate and separate; But waste water is qualified discharge after biochemical treatment again; Can reduce investment outlay greatly, reduce cost for wastewater treatment, be widely used and promotional value.
Embodiment 1
Certain Cu-series catalyst for synthesizing methanol factory effluent water quality: pH 6.8~7.5, COD 20~35mg/L; NH 4 +-N 350~380mg/L; NO 3 --N 2300~2700mg/L; Cu 2+150~190mg/L; Zn 2+175~210mg/L; Al 3+450~485mg/L; 20 ℃ of water temperatures;
A, waste water introduce the homogeneous pond by pump, behind the homogeneous overflow to reaction tank, in reaction tank according to S: (Cu+Zn)=(1.5~2): 1 (mol ratio) adds precipitation agent, and hydraulic detention time is 1.5~2h in the reaction tank, and reaction back overflow is to settling tank.
Through 1.5~2h post precipitation, the supernatant overflow gets into biochemistry pool, recycles after the precipitate and separate at settling tank for b, processing rear catalyst waste water.
Waste water quality after precipitate and separate: pH 7.8~8.5, COD 20~30mg/L; NH 4 +-N350~380mg/L; NO 3 --N 2300~2700mg/L; Cu 2+0~0.3mg/L; Zn 2+0~0.8mg/L; Al 3+0~0.5mg/L; 20 ℃ of water temperatures;
C, supernatant overflow get into the biochemistry pool aeration, after biochemical treatment reaches national grade one discharge standard, discharge.
Add biological respinse nutrition: Ca in the biochemistry pool 2+: 20mg/L, Mg 2+: 15mg/L, Fe 2+: 40mg/L, KH 2PO 4550mg/L.
Aeration tank operational condition: hydraulic detention time 20~24h, oxygen dissolving value 3.0~5.0mg/L, 15~25 ℃ of service temperatures, pH 7.0~8.5.
After the second pond sedimentation, mud refluxes, and result is seen table 2.
Table 2
Figure BSA00000164961900051
Embodiment 2
Certain Cu-series catalyst for synthesizing methanol factory effluent water quality: pH 7.9~8.5, COD 5~25mg/L; NH 4 +-N 180~280mg/L; NO 3 --N 1200~2000mg/L; Cu 2+30~80mg/L; Zn 2+50~125mg/L; Al 3+120~380mg/L; 25 ℃ of water temperatures;
A, waste water introduce the homogeneous pond by pump, behind the homogeneous overflow to reaction tank, in reaction tank according to S: (Cu+Zn)=(0.5~1.5): 1 (mol ratio) adds precipitation agent, and hydraulic detention time is 0.5~1.5h in the reaction tank, and reaction back overflow is to settling tank.
Through 0.5~1.5h post precipitation, the supernatant overflow gets into biochemistry pool, recycles after the precipitate and separate at settling tank for b, processing rear catalyst waste water.
Waste water quality after the precipitate and separate: pH 7.9~8.9, COD 5~20mg/L; NH 4 +-N180~280mg/L; NO 3 --N 1200~2000mg/L; Cu 2+0~0.2mg/L; Zn 2+0~0.5mg/L; Al 3+0~0.5mg/L; 20 ℃ of water temperatures;
C, supernatant overflow get into the biochemistry pool aeration, after biochemical treatment reaches national grade one discharge standard, discharge.
Add biological respinse nutrition: Ca in the biochemistry pool 2+: 15mg/L, Mg 2+: 15mg/L, Fe 2+: 28mg/L, KH 2PO 4520mg/L.
Aeration tank operational condition: hydraulic detention time 12~20h, oxygen dissolving value 0.5~3.5mg/L, 15~25 ℃ of service temperatures, pH 6.8~8.2.
After the second pond sedimentation, mud refluxes, and result is seen table 3
Table 3
Figure BSA00000164961900052

Claims (5)

1. the treatment process of copper, zinc in the Cu-series catalyst for synthesizing methanol waste water, such wastewater treatment method may further comprise the steps:
A, in waste water, add the calcium polysulfide precipitation agent;
B, reaction and separation;
C, biochemical treatment.
2. method according to claim 1, the water quality situation such as the following table of wherein said waste water are said.
Figure FSA00000164961800011
3. method according to claim 1 and 2, wherein in step a, precipitation agent calcium polysulfide (CaS x) through the ordinary method preparation, wherein x is 2~4; At former water according to S: (Cu+Zn)=(0.5~2): 1 (mol ratio), in waste water, add calcium polysulfide solution, temperature is a normal temperature, adopts machinery or aeration type to stir, adding the precipitation agent afterreaction time is 0.5~2h.
4. method according to claim 1 and 2 wherein in step b, staticly settles 0.5~2h behind the waste water reaction, the throw out Separation and Recovery, and supernatant liquid overflow to biochemistry pool is handled.
5. method according to claim 1 and 2 wherein in step c, gets into biochemistry pool waste water quality pH 6~9, COD 5~60mg/L; NH 4 +-N 2.5~390mg/L, NO 3 --N 1000~3000mg/L; Cu 2+0~0.3mg/L; Zn 2+0~0.8mg/L; Al 3+0~0.5mg/L; Through biochemical treatment the time, the waste water hydraulic detention time is that 6~24h, pH 6.5~8.0, dissolved oxygen 0.5~5.5mg/L, water temperature are normal temperature; The nutritive salt dosage is in the waste water: Ca 2+10~25mg/L, Mg 2+10~25mg/L, Fe 3+30~60mg/L, KH 2PO 4500~800mg/L; Waste water is qualified discharge after biochemical treatment.
CN 201010212322 2010-06-29 2010-06-29 Method for treating wastewater of copper-based methanol synthesis catalysts Pending CN102311198A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102897962A (en) * 2012-08-23 2013-01-30 西南化工研究设计院有限公司 Zero-discharge water recycling process used in copper-based catalyst co-precipitation production
CN107629796A (en) * 2017-10-10 2018-01-26 中国科学院烟台海岸带研究所 A kind of cadmium pollution soil efficient stable renovation agent and its preparation and application
CN109136553A (en) * 2018-10-29 2019-01-04 新疆金川矿业有限公司 A kind of your liquid impurity-removing method of indirect heap leaching of gold ores technique
CN113371909A (en) * 2021-06-08 2021-09-10 中石化南京化工研究院有限公司 Method for recycling wastewater generated in methanol synthesis catalyst production
CN115385477A (en) * 2022-08-23 2022-11-25 长春黄金研究院有限公司 Method for removing arsenic in contaminated acid

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CN1135463A (en) * 1996-01-31 1996-11-13 化学工业部北京化工研究院 Treatment method of metal objects in nylon 1010 catalyst washing wastewater

Non-Patent Citations (1)

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Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102897962A (en) * 2012-08-23 2013-01-30 西南化工研究设计院有限公司 Zero-discharge water recycling process used in copper-based catalyst co-precipitation production
CN107629796A (en) * 2017-10-10 2018-01-26 中国科学院烟台海岸带研究所 A kind of cadmium pollution soil efficient stable renovation agent and its preparation and application
CN109136553A (en) * 2018-10-29 2019-01-04 新疆金川矿业有限公司 A kind of your liquid impurity-removing method of indirect heap leaching of gold ores technique
CN113371909A (en) * 2021-06-08 2021-09-10 中石化南京化工研究院有限公司 Method for recycling wastewater generated in methanol synthesis catalyst production
CN115385477A (en) * 2022-08-23 2022-11-25 长春黄金研究院有限公司 Method for removing arsenic in contaminated acid

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Application publication date: 20120111