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CN102303856A - Method for synthesizing condensed aluminum phosphate - Google Patents

Method for synthesizing condensed aluminum phosphate Download PDF

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Publication number
CN102303856A
CN102303856A CN201110211269A CN201110211269A CN102303856A CN 102303856 A CN102303856 A CN 102303856A CN 201110211269 A CN201110211269 A CN 201110211269A CN 201110211269 A CN201110211269 A CN 201110211269A CN 102303856 A CN102303856 A CN 102303856A
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China
Prior art keywords
aluminum phosphate
temperature
condensation
phosphoric acid
water
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Pending
Application number
CN201110211269A
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Chinese (zh)
Inventor
俞于怀
胡容平
吴良
廖欢
何承恒
李开成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGXI SANJING CHEMICAL TECHNOLOGY Co Ltd
Guangxi Xinjing Sci & Tech Co Ltd
Guangxi Research Institute of Chemical Industry
Original Assignee
GUANGXI SANJING CHEMICAL TECHNOLOGY Co Ltd
Guangxi Xinjing Sci & Tech Co Ltd
Guangxi Research Institute of Chemical Industry
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Application filed by GUANGXI SANJING CHEMICAL TECHNOLOGY Co Ltd, Guangxi Xinjing Sci & Tech Co Ltd, Guangxi Research Institute of Chemical Industry filed Critical GUANGXI SANJING CHEMICAL TECHNOLOGY Co Ltd
Priority to CN201110211269A priority Critical patent/CN102303856A/en
Publication of CN102303856A publication Critical patent/CN102303856A/en
Pending legal-status Critical Current

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Abstract

本发明提供一种以磷酸和氢氧化铝为原料,先在密闭系统中进行反应,再经高温煅烧的工艺合成缩合磷酸铝的方法,该产品具有无毒、环保高效的特点,能代替氟硅酸钠作为水玻璃的固化剂和用于陶瓷中可产生特殊金色光泽和制造一种新型高档装饰防滑釉的作用。The invention provides a method for synthesizing condensed aluminum phosphate by using phosphoric acid and aluminum hydroxide as raw materials, first reacting in a closed system, and then calcining at a high temperature. The product is non-toxic, environmentally friendly and efficient, and can replace fluorosilicone Sodium bicarbonate is used as a curing agent for water glass and used in ceramics to produce a special golden luster and to manufacture a new type of high-grade decorative anti-skid glaze.

Description

The synthesis method of condensation of aluminum phosphate
Technical field:
The present invention relates to the synthesis method of a kind of synthesis method of functional type inorganic polymer, particularly condensation of aluminum phosphate.
Background technology:
Advantages such as water glass class material is low because of its construction costs, high temperature-resistant acid-resistant property is good are used very extensive in chemical industry, building anti-corrosion erosion.Make the interior curing of short period at normal temperatures of this type material and have certain intensity, just must add a certain amount of solidifying agent.Traditional water glass curing agent is a Sodium Silicofluoride, but has following shortcoming and problem: (1) Sodium Silicofluoride has certain toxicity.The foodstuffs industry relevant devices bans use of and adds Sodium Silicofluoride solidified water glass class material.(2) Sodium Silicofluoride is prone to moisture absorption caking, will break into pieces during use, sieve, and not only make troubles to use, and the Sodium Silicofluoride dust is prone to be inhaled into respiratory tract when sieving, and influences HUMAN HEALTH.Inorganic condensed phosphate is a kind of functional type inorganic polymer with special property, just sees have this type of patent report superpolymer in acid resisting mortar, to use as solidifying agent in the eighties abroad.Curing performance that it is outstanding and nontoxic characteristics make inorganic condensed phosphate obtain the increasing concern of scientific and technical personnel gradually, and condensation of aluminum phosphate is wherein a kind of.Have excellent acid property and resistance toheat by its made material, most of mineral acids, organic acid, sour gas are all had good corrosion-resistant stability, especially to acid with strong oxidizing property, high-concentration sulfuric acid, nitric acid, chromic acid have enough anti-corrosion capabilities.Its resistance toheat is good, and use temperature can reach 1000 ℃.Condensation of aluminum phosphate is widely used in building materials, refractory materials, and aspects such as chemical industry as high temperature kiln refractory materials solidifying agent, are the coated materials that the high-temp antioxidizing field has potentiality mainly.In addition, condensation of aluminum phosphate is a fusing assistant of making special glass; Also serve as pottery, tooth cakingagent; Also can be used as the additive of frie retardant coating, electroconductive cement, textile industry is used as catalyzer etc. as anti-staining agent in the organic synthesis.
About the preparation of condensation of aluminum phosphate, begin just to have patent report from the seventies abroad.United States Patent (USP): 3445257, it is raw material that 1969-05-20 introduces with aluminium vanadine or alumina gel and phosphoric acid, presses P 2O 5: Al 2O 3=1.1-3: 1 reaction obtains acid aluminum phosphate, obtains final product through first section 400 ℃ of thermal treatment and second section 750 ℃ of condensation reaction again.This two-section calcining technology also has similar report in Japanese Patent 44-8977.This method needs two section calcinings, also needs cooling back discharging earlier behind the section calcining, has increased technological operation, causes the increase of final product cost." coatings industry " 1995 (5): introducing with water-soluble alkali poly-phosphate (like trisodium phosphate, Trisodium trimetaphosphate, Sodium hexametaphosphate 99 etc.) and water-soluble aluminum salt (like Tai-Ace S 150, aluminum nitrate, alum etc.) in the 28-30 material is raw material, presses P 2O 5: Al 2O 3=1.1-3: 1 in the aqueous solution reaction obtain aluminum phosphate deposition, filter, under 400-500 ℃, carry out 1-3 hour thermal treatment again after the washing, oven dry, obtain product.The aluminum phosphate deposition that this method obtains generates colloid and light specific gravity easily, filters and the washing difficulty, causes last synthetic condensation of aluminum phosphate purity to be difficult to guarantee.United States Patent (USP): 3650683,1972-03-21 introduces aluminum orthophoshpate solution or suspension-s are carried out spraying drying under >=250 ℃.The dry condensation of aluminum phosphate that can obtain different curing speeds under differing temps.As dry under 300-400 ℃, then obtain being used for quick-setting solidifying agent; Dry under 400-600 ℃, then obtain being used for slow solidified solidifying agent.This technology is high to equipment requirements, complex equipments, expensive.United States Patent (USP): 4147758; It is raw material that 1979-04-03 introduces with solid aluminum hydroxide and polyphosphoric acid; Al: P=1: 2.5-3.5 (mol ratio); Roll over thin down at 150-200 ℃; Kneading is kneaded until evenly, to generating the sand sprills; 400-600 ℃ of following Full Annealing, obtain the poly aluminium phosphate product then.United States Patent (USP): 4395387, it is raw material (P that 1983-07-26 introduces with white lake and ammonium phosphate salt 2O 5: Al 2O 3=2-3: 1) after dried mixing, the reactive mode that adopts cascade raising temperature is avoided the liquefaction of mixture to reduce foamed phenomenon.Earlier at the 190-210 ℃ of about 2h of heating down, then 250 ℃ down heating 1.5-4h, 400-550 ℃ heat 1.5-4h down, products therefrom obtains condensation of aluminum phosphate after crushed.More than two kinds of methods all be to use solid material to react, cause reaction easily not exclusively, be difficult to obtain highly purified condensation of aluminum phosphate product.
Summary of the invention:
The purpose of this invention is to provide a kind of is the method for raw material synthetic condensation agent aluminum phosphate with phosphoric acid and white lake; Replace Sodium Silicofluoride as the solidifying agent of water glass and in pottery as functional material, be used to produce special golden gloss and make the high-grade anti-skidding glaze of decorating.
Technical scheme of the present invention is: with phosphoric acid and white lake is raw material, adopts and in closed system, to carry out earlier low pressure reaction, again through the technology synthetic condensation agent aluminum phosphate of high-temperature calcination.
Chemical equation is following:
mAl(OH) 3+3mH 3PO 4→Al m(PO 3) 3m+6mH 2O
Concrete technological process:
With phosphoric acid, white lake and water, 2.5-3 in molar ratio: 1: 0.01-5 adds in the autoclave of band stirring rake, with reaction kettle airtight after, stir and heat up.Temperature is controlled at 110 ℃~200 ℃, reaction 0.5h~12h, and the white feed liquid that obtains moves into calcining furnace, calcines 3-12 hour down at 300-900 ℃; After pulverizing, packing, obtain product through the work in-process after the calcining.
Compare with the method for existing synthetic aluminum phosphate, characteristics that the present invention gives prominence to and substantive obvious improvement are:
1. adopt and in closed system, reacts earlier, again through the synthesis technique of high-temperature calcination, solved when directly once calcining, product is difficult to separate with reaction vessel and can't realizes the technical barrier of suitability for industrialized production;
2. technology of the present invention is simple, can adopt conventional equipment, need not washing in the building-up process, and the product foreign matter content that obtains is few, P 2O 5The characteristics that content is high.
3, product can be used to produce special golden gloss and make high-grade effect of decorating anti-skidding glaze, the use of alternative poisonous and hazardous water glass curing agent Sodium Silicofluoride in various silicate coatings, clay, concrete as functional material in pottery.
4, product of the present invention has nontoxic, free of contamination characteristics; It is the ideal substitute of traditional poisonous and harmful solidifying agent-Sodium Silicofluoride; As functional material in the pottery; It can produce special golden gloss; Also can be used for making the high-grade anti-skidding glaze of decorating, can improve gloss, elasticity, the whiteness of glaze and can reduce formulation cost.
Embodiment
Instance 1:
With the white lake of 50 kilograms of technical grades 98% and the phosphoric acid of 210 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 50L water, reaction kettle is airtight, set 110 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 0.15Mpa, pick up counting.After 12 hours, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 300-400 ℃ of temperature lower calcination 12 hours, the work in-process after calcining obtained 195.6 kilograms of condensation of aluminum phosphate products after crushed.
Instance 2:
With the phosphoric acid and 70 kg of water of the white lake of 55 kilograms of technical grades 98%, 235 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 55L water, reaction kettle is airtight, set 120 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 0.2Mpa, pick up counting.After 8 hours, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 400-500 ℃ of temperature lower calcination 10 hours, the work in-process after calcining obtained 221.1 kilograms of condensation of aluminum phosphate products after crushed.
Instance 3:
With the phosphoric acid and 1 kg of water of the white lake of 45 kilograms of technical grades 98%, 190 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 46L water, reaction kettle is airtight, set 130 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 0.28Mpa, pick up counting.After 5 hours, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 500-600 ℃ of temperature lower calcination 8 hours, the work in-process after calcining obtained 178.8 kilograms of condensation of aluminum phosphate products after crushed.
Instance 4:
With the phosphoric acid and 15 kg of water of the white lake of 52 kilograms of technical grades 98%, 225 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 50L water, reaction kettle is airtight, set 150 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 0.48Mpa, pick up counting.After 2 hours, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 600-700 ℃ of temperature lower calcination 7 hours, the work in-process after calcining obtained 180 kilograms of condensation of aluminum phosphate products after crushed.
Instance 5:
With the phosphoric acid and 30 kg of water of the white lake of 47 kilograms of technical grades 98%, 200 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 48L water, reaction kettle is airtight, set 200 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 2Mpa, pick up counting.0.5 after hour, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 700-800 ℃ of temperature lower calcination 5 hours, the work in-process after calcining obtained 165 kilograms of condensation of aluminum phosphate products after crushed.
Instance 6:
With the phosphoric acid and 45 kg of water of the white lake of 53 kilograms of technical grades 98%, 228 kilograms of technical grades 85%, pour in the autoclave of band stirring rake, add 50L water, reaction kettle is airtight, set 180 ℃ of temperature of reaction, begin to stir and heat up.After pressure rises to 1.5Mpa, pick up counting.After 7 hours, open the snifting valve pressure release.The white feed liquid that reaction is obtained all moves into calcining furnace, and 800-900 ℃ of temperature lower calcination 3 hours, the work in-process after calcining obtained 186 kilograms of condensation of aluminum phosphate products after crushed.
Condensation of aluminum phosphate series product effect:
Application implementation example 1:
Solidifying agent of the present invention is applied to the acid resistant adhesive mortar of Qinhuangdao impregnating material company with condensation of aluminum phosphate.This acid resistant adhesive mortar prescription is (parts by weight) as follows:
Material name sodium silicate solidifying agent glass-cermic powder silica powder porcelain powder
Proportion scale 100 8-15 225-270 220-250 200-250
More than the used solidifying agent of prescription is the condensation of aluminum phosphate of instance 1,2 and 3.
Form acid resistant adhesive mortar by above prescription through stirring,, also can be used for clay and smear in order to build acidproof stone material or acid resisting brick plate by laying bricks or stones.Clay after the construction sclerosis is after maintenance (20 ℃ ± 2 ℃) in 7 days, acidification, and its physicals can reach following index: compressive strength:>35Mp; Folding strength:>3.0Mpa; Glue and intensity:>3.0Mpa; Oil absorbency:<8%; Shrinking percentage:<4.8 ‰; Swelling capacity: about 0.43 ‰; Young's modulus: about 1.96X104; Temperature tolerance:>200 ℃; Thermal expansion mark: about 5.9X10-6 (50 ℃-200 ℃).The acid resistant adhesive mortar warp use for many years that the said firm produces, stable performance, reliable in quality shows that solidifying agent of the present invention can replace the use of Sodium Silicofluoride in water glass fully with condensation of aluminum phosphate.
Application implementation example 2:
Pottery of the present invention is applied in the ceramic glaze of the ceramic company in Foshan with condensation of aluminum phosphate.The ceramic glaze prescription is following:
Material name potassium felspar sand sodium stone zinc oxide aluminum oxide Wingdale talcum powder barium carbonate condensation of aluminum phosphate
Proportion scale 5-10 30-45 1-5 1-3 10-25 8-20 1-3 15-25
More than the used condensation of aluminum phosphate of prescription is the condensation of aluminum phosphate of instance 4,5 and 6.
The scientific and technical personnel of the said firm utilize condensation of aluminum phosphate of the present invention successfully to develop a kind of novel high-grade and decorate anti-skidding glaze, and have special golden gloss.The said firm thinks that condensation of aluminum phosphate of the present invention meets the requirement of this kind glaze formulation, and has reduced the 30-40% of original formulation cost, has greatly promoted the popularization and the utilization scope of such glaze.

Claims (2)

1.一种缩合磷酸铝的合成方法,其特征在于:以磷酸和氢氧化铝为原料,先在密闭系统中进行反应,再经高温煅烧制成,其工艺包括如下步骤:1. A synthetic method for condensed aluminum phosphate, characterized in that: take phosphoric acid and aluminum hydroxide as raw materials, react in a closed system earlier, then make through high-temperature calcination, and its technology comprises the steps: (1)将磷酸、氢氧化铝和水,加入反应釜中,将反应釜密闭后,搅拌升温,温度控制在110℃~200℃,反应0.5h~12h,得到白色料液;(1) Add phosphoric acid, aluminum hydroxide and water into the reaction kettle, seal the reaction kettle, stir and raise the temperature, control the temperature at 110°C to 200°C, and react for 0.5h to 12h to obtain a white material liquid; (2)将得到的白色料液放入煅烧炉,在300-900℃温度下煅烧3-12小时,粉碎,得成品;(2) Put the obtained white material liquid into a calciner, calcinate at a temperature of 300-900° C. for 3-12 hours, and pulverize to obtain a finished product; 所述的磷酸、氢氢化铝和水的摩尔比为2.5-3∶1∶0.01-5。The molar ratio of phosphoric acid, aluminum hydride and water is 2.5-3:1:0.01-5. 2.权利要求1所述的缩合磷酸铝合成方法得到的缩合磷酸铝产品在陶瓷中作为功能性材料的应用。2. the application of the condensed aluminum phosphate product obtained by the condensed aluminum phosphate synthesis method of claim 1 as a functional material in ceramics.
CN201110211269A 2011-07-27 2011-07-27 Method for synthesizing condensed aluminum phosphate Pending CN102303856A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108083672A (en) * 2017-12-21 2018-05-29 广西经正科技开发有限责任公司 A kind of water glass curing agent and preparation method and application
CN109852259A (en) * 2018-11-06 2019-06-07 中国神华能源股份有限公司 A kind of high temperature resistant waterproof absorbent-type silicate adhesive and preparation method thereof
CN116082030A (en) * 2022-12-26 2023-05-09 广西产研院新型功能材料研究所有限公司 Aluminum phosphate ceramic produced by using unpurified wet-process phosphoric acid, and method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4147758A (en) * 1976-05-13 1979-04-03 Hoechst Aktiengesellschaft Production of aluminum polyphosphate
JPH04310510A (en) * 1991-04-03 1992-11-02 Teika Corp Method for producing aluminum dihydrogen tripolyphosphate (II) type
CN1099719A (en) * 1994-04-18 1995-03-08 郑州金岭化工有限公司 Method for preparing dihydrate tripolyphosphate aluminium dihydride
CN101172596A (en) * 2007-10-10 2008-05-07 广西民族大学 A method for rapidly synthesizing aluminum phosphate polymer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4147758A (en) * 1976-05-13 1979-04-03 Hoechst Aktiengesellschaft Production of aluminum polyphosphate
JPH04310510A (en) * 1991-04-03 1992-11-02 Teika Corp Method for producing aluminum dihydrogen tripolyphosphate (II) type
CN1099719A (en) * 1994-04-18 1995-03-08 郑州金岭化工有限公司 Method for preparing dihydrate tripolyphosphate aluminium dihydride
CN101172596A (en) * 2007-10-10 2008-05-07 广西民族大学 A method for rapidly synthesizing aluminum phosphate polymer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108083672A (en) * 2017-12-21 2018-05-29 广西经正科技开发有限责任公司 A kind of water glass curing agent and preparation method and application
CN109852259A (en) * 2018-11-06 2019-06-07 中国神华能源股份有限公司 A kind of high temperature resistant waterproof absorbent-type silicate adhesive and preparation method thereof
CN116082030A (en) * 2022-12-26 2023-05-09 广西产研院新型功能材料研究所有限公司 Aluminum phosphate ceramic produced by using unpurified wet-process phosphoric acid, and method and application thereof
CN116082030B (en) * 2022-12-26 2024-06-07 广西产研院新型功能材料研究所有限公司 Aluminum phosphate ceramic produced by using unpurified wet-process phosphoric acid, and method and application thereof

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Application publication date: 20120104