CN102303403B - A kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve - Google Patents
A kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve Download PDFInfo
- Publication number
- CN102303403B CN102303403B CN201110156024.2A CN201110156024A CN102303403B CN 102303403 B CN102303403 B CN 102303403B CN 201110156024 A CN201110156024 A CN 201110156024A CN 102303403 B CN102303403 B CN 102303403B
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- Prior art keywords
- calibration sleeve
- fuse
- intake chamber
- steel wire
- calibration
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- 239000000463 material Substances 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 239000004033 plastic Substances 0.000 title claims abstract description 18
- 229920003023 plastic Polymers 0.000 title claims abstract description 18
- 239000002826 coolant Substances 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 239000000498 cooling water Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 4
- 239000010935 stainless steel Substances 0.000 abstract description 4
- 238000003913 materials processing Methods 0.000 abstract 1
- 238000004513 sizing Methods 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 235000019628 coolness Nutrition 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve, be provided with calibration sleeve shell, calibration sleeve fuse, adpting flange, calibration sleeve fuse is arranged in calibration sleeve shell, and adpting flange is arranged on one end of calibration sleeve shell.Calibration sleeve fuse is provided with intake chamber, seal groove, vacuumizes hole, coolant flow channel, and intake chamber communicates with coolant flow channel, is provided with the chamfering R face that tubing enters calibration sleeve inside calibration sleeve fuse one end.Calibration sleeve shell is provided with inlet opening, vacuum orifice, and inlet opening is corresponding with the intake chamber on calibration sleeve fuse to communicate.The present invention's science rational in infrastructure, is provided with independently pumped vacuum systems and cooling system, adopts high-hardness stainless steel materials processing to form, and steel wire, not easily by inner surface scratch, makes that this product is more durable, service life is more permanent.Complete equipment low cost of manufacture, but has qualitative leap to the quality improving product itself, always pursue by numerous enterprises in industry.
Description
Technical field
The present invention relates to a kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve, belong to composite pipe former technical field.
Background technology
Steel wire mesh frame polyethylene compound pipe is the one novel high-tech environmental-protecting chemical tubing of domestic rise nearly ten years.It is for skeleton with the network structure being wound around braiding formation about high strength coppered steel wire, take high density polyethylene (HDPE) as matrix material (polyethylene is PE100 level special material for pipeline), utilize modified poly ethylene---adhering resin, on a production line by continuously, gradation extrusion molding compound and withstand voltage, the internal and external anti-corrosive chemical building material of new generation that are formed.This product specification is φ 63 ~ φ 630mm, is widely used in the industries such as municipal plumbing, petrochemical industry, electric power, coal and mine.
Pipe production enterprise is in sales process, need to make a large amount of sample cells and carry out product promotion, for client, product material object is understood, particularly in the tendering process of major project, the product of different competitive bidding enterprise is all at war with the physical form of sample cell, therefore, each details quality of sample cell can be directly connected to the sale of product.Therefore, it is possible to low cost, produce that end face is smooth and smooth, end face steel wire floor distributes in a large number, rapidly sample cell clearly, it is the expectation of each steel wire mesh frame plastic composite tube material production and operation enterprise.
At present, the service condition of plastic conduit industry calibration sleeve is commonplace, but is only only limitted to use in conventional P E and PVC; In steel wire mesh frame plastic composite tube material production process, the use of calibration sleeve is at present also only for core pipe sizing, outer tube sizing use the domestic at present of calibration sleeve also do not have, and the external diameter calibration sleeve that we are designed by independent research has been tried out successfully in my company, and be widely used on steel wire mesh frame plastic composite tube product, the product produced after employing external diameter calibration sleeve, at quality and the like product that all surmounted in appearance without external diameter calibration sleeve, has won the extensive accreditation in market.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, provide a kind of preparation cost low, properties of product and quality are improved a lot, the composite pipe smooth surface of producing, smooth steel wire mesh frame plastic composite tube material external diameter calibration sleeve.
Object of the present invention is achieved through the following technical solutions: a kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve, it is characterized in that being provided with calibration sleeve shell, calibration sleeve fuse, adpting flange, calibration sleeve fuse is arranged in calibration sleeve shell, and adpting flange is arranged on one end of calibration sleeve shell; Described calibration sleeve fuse is provided with intake chamber, seal groove, vacuumizes hole, coolant flow channel, intake chamber is arranged on the outer circumference surface at calibration sleeve fuse two ends, intake chamber both sides are provided with seal groove, coolant flow channel is axially disposed within calibration sleeve fuse body, intake chamber communicates with coolant flow channel, is provided with the chamfering R face that tubing enters calibration sleeve inside calibration sleeve fuse one end; Described calibration sleeve shell is provided with inlet opening, vacuum orifice, and described inlet opening is corresponding with the intake chamber on calibration sleeve fuse to communicate, and inlet opening is provided with cooling water inlet tube connector, and described vacuum orifice is provided with and vacuumizes tube connector.
Described calibration sleeve is made up of high-hardness stainless steel material.
Calibration sleeve is connected with vacuum water tank with bolt, nut by adpting flange.
The present invention's science rational in infrastructure, be provided with independently pumped vacuum systems and cooling system, the vacuum tank that calibration sleeve is provided with the water stream channel for cooling and vacuumizes, by external vacuum pump, external diameter calibration sleeve is vacuumized, make tube surfaces and calibration sleeve seal friction, coolant flow channel injects cooling water simultaneously.Normal work is that vacuum and cooling water start simultaneously, tubing pastes tighter with calibration sleeve under the effect vacuumized, increase the coefficient of friction of tubing and calibration sleeve, again through cooling and shaping tube surfaces glossy out after friction, and composite bed also makes the bonding more firm of layers of material because being squeezed.
Relative to prior art, effect of the present invention and advantage are:
(1) the present invention adopts high-hardness stainless steel material to be prepared from, and during use, vacuumize, external diameter sizing synchronously completes, efficiency is high, quality better; In process of production, steel wire head can not pierce through outer PE and be exposed, and by the friction of outer layer plastic and calibration sleeve inwall and extruding, production efficiency and qualification rate is improved greatly.
(2) stabilized structure of the present invention, the steel wire mesh frame plastic composite tube material smooth surface produced is smooth.
(3) structure of the present invention is simple, complete equipment low cost of manufacture, to be easy to accept by numerous enterprises.The most crucial part of whole equipment is exactly pumped vacuum systems and cooling system.The setting of calibration sleeve internal diameter size, will mate with steel wire mesh frame plastic composite tube material external diameter.Total amount of parts is few, and structure is simple, easy for installation, so manufacturing cost is lower.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of calibration sleeve fuse of the present invention;
Fig. 3 is the structural representation of calibration sleeve shell of the present invention;
Fig. 4 is sectional structure schematic diagram of the present invention;
Fig. 5 is the axial sectional structure schematic diagram of calibration sleeve fuse of the present invention;
Fig. 6 is the radial sectional structure schematic diagram of calibration sleeve fuse of the present invention.
In figure: 1 adpting flange, 2 calibration sleeve shells, 3 calibration sleeve fuses, 4 coolings are intake, and tube connectors, 5 vacuumize tube connector, tube connectors are intake in 6 coolings, 7 seal grooves, 8 intake chambers, 9 seal grooves, 10 vacuumize hole, 11 coolant flow channels, 12 chamfering R faces, 13 inlet openings, 14 vacuum orifices.
Detailed description of the invention
Below in conjunction with accompanying drawing, by embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited only to this.
As shown in figs 1 to 6, steel wire mesh frame plastic composite tube material external diameter calibration sleeve, installed by calibration sleeve shell 2, calibration sleeve fuse 3, adpting flange 1 etc. and connect and compose, calibration sleeve fuse 3 is arranged in calibration sleeve shell 2, adpting flange 1 is arranged on one end of calibration sleeve shell 2, and calibration sleeve is connected with vacuum water tank with bolt, nut by adpting flange.Calibration sleeve fuse 3 is provided with intake chamber 8, seal groove 7,9 and vacuumizes hole 10, coolant flow channel 11, intake chamber 8 is arranged on the outer circumference surface at calibration sleeve fuse 3 two ends, intake chamber both sides arrange seal groove 7,9, coolant flow channel 11 is axially disposed within calibration sleeve fuse body, intake chamber communicates with coolant flow channel, is provided with the chamfering R face 12 that tubing enters calibration sleeve inside calibration sleeve fuse one end.Calibration sleeve shell is arranged inlet opening 13, vacuum orifice 14, inlet opening 13 is corresponding with the intake chamber 8 on calibration sleeve fuse to communicate, and inlet opening is established cooling water inlet tube connector 4,6.Vacuum orifice 14 is established and vacuumizes tube connector 5.Calibration sleeve shell 2, calibration sleeve fuse 3, adpting flange 1 etc. are made up of high-hardness stainless steel material.
Adopt this steel wire mesh frame plastic composite tube material external diameter calibration sleeve, ensure the stable of tube outer diameter on the one hand, while improving tubing outward appearance on the other hand, product quality increases significantly, and weight reduction reduces production cost.Normal work is that vacuum and cooling water start simultaneously, tubing pastes tighter with calibration sleeve under the effect vacuumized, increase the coefficient of friction of tubing and calibration sleeve, again through cooling and shaping tube surfaces glossy out after friction, and composite bed also makes the bonding more firm of layers of material because being squeezed.
Calibration sleeve fuse 3 is tubular, calibration sleeve fuse there are intake chamber 8, seal groove 7,9 and vacuumize hole 10, coolant flow channel 11, intake chamber 8 is arranged on the outer circumference surface at calibration sleeve fuse 3 two ends, intake chamber both sides arrange seal groove 7,9, coolant flow channel 11 is axially disposed within calibration sleeve fuse body, intake chamber communicates with coolant flow channel, arranges the chamfering R face 12 that tubing enters calibration sleeve inside calibration sleeve fuse one end.Whole friction has come by calibration sleeve fuse and inner surface, and operator scheme is fully automatic mode.
Calibration sleeve shell has inlet opening, vacuum orifice, and inlet opening is corresponding with the intake chamber 8 on calibration sleeve fuse to communicate, and inlet opening has cooling water inlet tube connector, vacuum orifice vacuumizes tube connector.There is provided the energy to realize by the equipment of outside and vacuumize and cooling effect.
Use the steel wire mesh frame plastic composite tube material that the present invention produces, can disposable guarantee tubing out be certified products, rear operation is not needed to pay close attention to the size problem up to standard of tube outer diameter at any time, present device number of parts is few, structure is simple, easy for installation, complete equipment cost is low, be at present the novel sizing apparatus pursued by numerous enterprises.
Claims (1)
1. a steel wire mesh frame plastic composite tube material external diameter calibration sleeve, comprise calibration sleeve shell, calibration sleeve fuse, adpting flange, calibration sleeve fuse is arranged in calibration sleeve shell, the chamfering R face that tubing enters calibration sleeve is provided with inside calibration sleeve fuse one end, described calibration sleeve shell is provided with inlet opening, vacuum orifice, described vacuum orifice is provided with and vacuumizes tube connector, and adpting flange is arranged on one end of calibration sleeve shell, described calibration sleeve fuse is provided with intake chamber, seal groove, vacuumizes hole, coolant flow channel, intake chamber is arranged on the outer circumference surface at calibration sleeve fuse two ends, seal groove is established in intake chamber both sides, and coolant flow channel is axially disposed within calibration sleeve fuse body, and intake chamber communicates with coolant flow channel, described inlet opening is corresponding with the intake chamber on calibration sleeve fuse to communicate, inlet opening is provided with cooling water inlet tube connector, it is characterized in that, the setting of calibration sleeve internal diameter size is mated with steel wire mesh frame plastic composite tube material external diameter, be provided with independently pumped vacuum systems and cooling system, the vacuum tank having the water stream channel for cooling and vacuumize, by external vacuum pump, external diameter calibration sleeve is vacuumized, make tube surfaces and calibration sleeve seal friction, coolant flow channel injects cooling water simultaneously, tubing pastes tighter with calibration sleeve under the effect vacuumized, increase the coefficient of friction of tubing and calibration sleeve, again through cooling and shaping tube surfaces glossy out after friction, and composite bed also makes the bonding more firm of layers of material because being squeezed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110156024.2A CN102303403B (en) | 2011-06-12 | 2011-06-12 | A kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110156024.2A CN102303403B (en) | 2011-06-12 | 2011-06-12 | A kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102303403A CN102303403A (en) | 2012-01-04 |
| CN102303403B true CN102303403B (en) | 2016-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110156024.2A Active CN102303403B (en) | 2011-06-12 | 2011-06-12 | A kind of steel wire mesh frame plastic composite tube material external diameter calibration sleeve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102303403B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103568284A (en) * | 2012-08-10 | 2014-02-12 | 宁波康润机械科技有限公司 | Outside diameter sizing sleeve for plastic composite tubes of steel wire mesh skeleton |
| CN103568295A (en) * | 2012-08-11 | 2014-02-12 | 宁波康润机械科技有限公司 | Outside diameter sizing sleeve for plastic composite tubes of steel wire mesh skeleton |
| CN104015338B (en) * | 2014-06-13 | 2017-07-04 | 都惠文 | Variable calibration sleeve |
| CN115214107B (en) * | 2022-07-22 | 2023-09-05 | 山东归仁新型材料科技有限公司 | Sizing device for plastic pipe production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5516270A (en) * | 1989-09-22 | 1996-05-14 | Jrt-Finland Oy | Sizing tool |
| DE19854932A1 (en) * | 1998-04-08 | 1999-10-21 | Hiendl Gmbh & Co Kg H | Complex vacuum external calibration system for plastic extrusions, avoiding costly and inconvenient block construction methods |
| JP2004264758A (en) * | 2003-03-04 | 2004-09-24 | Fuji Photo Film Co Ltd | Manufacturing method and manufacturing apparatus of clad pipe for plastic optical fiber, clad pipe, plastic optical fiber |
| CN202114911U (en) * | 2011-06-12 | 2012-01-18 | 扬州金鑫管业有限公司 | Sizing sleeve for outer diameter of steel wire mesh framework plastic composite pipe |
-
2011
- 2011-06-12 CN CN201110156024.2A patent/CN102303403B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5516270A (en) * | 1989-09-22 | 1996-05-14 | Jrt-Finland Oy | Sizing tool |
| DE19854932A1 (en) * | 1998-04-08 | 1999-10-21 | Hiendl Gmbh & Co Kg H | Complex vacuum external calibration system for plastic extrusions, avoiding costly and inconvenient block construction methods |
| JP2004264758A (en) * | 2003-03-04 | 2004-09-24 | Fuji Photo Film Co Ltd | Manufacturing method and manufacturing apparatus of clad pipe for plastic optical fiber, clad pipe, plastic optical fiber |
| CN202114911U (en) * | 2011-06-12 | 2012-01-18 | 扬州金鑫管业有限公司 | Sizing sleeve for outer diameter of steel wire mesh framework plastic composite pipe |
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| Publication number | Publication date |
|---|---|
| CN102303403A (en) | 2012-01-04 |
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