CN102303316B - Multi-sensor feedback adaptive robot finger device and control method thereof - Google Patents
Multi-sensor feedback adaptive robot finger device and control method thereof Download PDFInfo
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Abstract
多传感器反馈自适应机器人手指装置及其控制方法,属于机器人手技术领域。该装置包括两个指段、关节轴、电机、三个传感器、控制模块和电机驱动模块。该装置利用多传感器反馈信号、电机驱动与控制模块和自适应抓取控制算法综合实现了参数可调、程序控制的一种机器人手指装置,可以实现不同形状、大小物体的自适应抓取,更容易触发自适应抓取动作,抓取稳定,抓取力可控,传动链短,对不同物体抓取时无需重新编程,使用简单方便,满足了多数抓取需要,可实现高灵巧自由度、高自适应、低控制难度和高可靠性的机器人手。
A multi-sensor feedback adaptive robot finger device and a control method thereof belong to the technical field of robot hands. The device includes two finger segments, a joint shaft, a motor, three sensors, a control module and a motor drive module. The device uses multi-sensor feedback signals, motor drive and control modules, and adaptive grasping control algorithms to comprehensively realize a robot finger device with adjustable parameters and program control, which can realize adaptive grasping of objects of different shapes and sizes. It is easy to trigger the adaptive grasping action, the grasping is stable, the grasping force is controllable, the transmission chain is short, no need to reprogram when grasping different objects, it is simple and convenient to use, meets most grasping needs, and can achieve high dexterity and freedom, A robot hand with high adaptability, low control difficulty and high reliability.
Description
技术领域 technical field
本发明属于机器人手技术领域,特别涉及一种多传感器反馈自适应机器人手指装置及其控制方法的设计。 The invention belongs to the technical field of robot hands, and in particular relates to the design of a multi-sensor feedback adaptive robot finger device and a control method thereof. the
背景技术 Background technique
拟人机器人是机器人研究的尖端领域,其大部分功能需要机器手的操作来实现。因此,手部结构的设计是拟人机器人设计的关键技术。自适应抓取具有自动适应物体形状、大小的特点,降低了控制难度和成本,成为机器人手研究的一个热点。 Anthropomorphic robot is the cutting-edge field of robot research, and most of its functions need to be realized by the operation of the robot hand. Therefore, the design of hand structure is the key technology of humanoid robot design. Adaptive grasping has the characteristics of automatically adapting to the shape and size of objects, which reduces the difficulty and cost of control, and has become a hot spot in the research of robotic hands. the
现有的具有自适应抓取特性的机器人手指都是机械式欠驱动手指,如利用齿轮传动实现的欠驱动手指(CN1289269C)、利用连杆传动实现的欠驱动手指(US5762390)。机械式欠驱动手指传动链长,在传动过程中会产生空程、间隙和丢步等问题,使手指抓取性能降低。机械式欠驱动手指的欠驱动触发阈值过大,且欠驱动手指的弯曲程度和物体挤压程度成正比,当手指根部的第一指段施加于物体上的抓取力较小时,欠驱动手指不能工作,当第一指段抓取力较大时,欠驱动手指虽然能够实现自适应抓取动作,但是会导致第二指段抓取力与第一指段抓取力相比非常小,且两者呈某种比例,为了提高第二指段抓取力,不得不增加第一指段抓取力,但是过大的第一指段抓取力会挤坏物体,因此,对许多物体的抓取来说,机械式欠驱动手指抓取方式很不理想。 The existing robotic fingers with adaptive grasping characteristics are all mechanical underactuated fingers, such as underactuated fingers realized by gear transmission (CN1289269C), and underactuated fingers realized by connecting rod transmission (US5762390). The mechanical underactuated finger transmission chain is long, and problems such as air travel, gaps and lost steps will occur during the transmission process, which will reduce the finger grasping performance. The underactuated trigger threshold of the mechanical underactuated finger is too large, and the degree of bending of the underactuated finger is proportional to the degree of object extrusion. It cannot work. When the grasping force of the first finger segment is large, although the underactuated finger can achieve adaptive grasping action, it will cause the grasping force of the second finger segment to be very small compared with the grasping force of the first finger segment. And the two are in a certain ratio. In order to improve the grasping force of the second finger segment, the grasping force of the first finger segment has to be increased, but the excessive grasping force of the first finger segment will crush the object. Therefore, for many objects Mechanical underactuated finger gripping is far from ideal for gripping. the
由电机和传感器实现的主动控制的灵巧手也能够实现对物体的抓取,但是灵巧手的缺点是对所抓物体的形状、大小没有自动适应性,需要经过大量的运动学和动力学的复杂计算,还需要针对当前问题进行复杂编程达到多关节协调运动控制,难以满足非结构化环境下的可靠的鲁棒抓取,这种依赖于大量传感器信息的综合应用、复杂运动学和动力学计算以及复杂控制理论的技术,成本昂贵、对操作人员要求高等不足,长期以来难以广泛实用化。 The dexterous hand that is actively controlled by motors and sensors can also grasp objects, but the disadvantage of the dexterous hand is that it does not automatically adapt to the shape and size of the grasped object, and requires a lot of complex kinematics and dynamics. Computing also requires complex programming for the current problem to achieve multi-joint coordinated motion control, which is difficult to meet the requirements of reliable and robust grasping in an unstructured environment. As well as the technology of complex control theory, it is expensive and has high requirements for operators, so it has been difficult to be widely used for a long time. the
发明内容 Contents of the invention
本发明的目的是针对已有技术的不足,提供一种多传感器反馈自适应机器人手指单元装置及其控制方法,该装置实现不同形状、大小物体的自适应抓取,同时多个指段对物体的抓取力是相互独立的而且易于独立调节控制,欠驱动触发阈值小:仅需要很小的第一指段抓取力就可以使手指弯曲,结构简单,传动链短,控制容易,抓取稳定,可靠性高,适应范围广。 The purpose of the present invention is to address the deficiencies in the prior art, to provide a multi-sensor feedback self-adaptive robot finger unit device and its control method, the device realizes the self-adaptive grasping of objects of different shapes and sizes, and simultaneously multiple finger segments The grasping force is independent of each other and easy to adjust and control independently. The trigger threshold of underactuation is small: only a small grasping force of the first finger segment can make the finger bend, the structure is simple, the transmission chain is short, the control is easy, and the grasping Stable, high reliability, wide adaptability. the
本发明的技术方案如下: Technical scheme of the present invention is as follows:
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于: The multi-sensor feedback adaptive robot finger unit device of the present invention is characterized in that:
包括第一指段、第二指段、关节轴、电机、触发传感器、停放传感器、停抓传感器、控制模块和电机驱动模块;控制模块包括停放输入端、停抓输入端、触发输入端、驱动输出端和复位端;所述的关节轴套设在第一指段中,第二指段套接在关节轴上并与关节轴相连,电机与第一指段固接,电机的输出轴与关节轴相连;控制模块的复位端连接复位信号;控制模 块的驱动输出端与电机驱动模块的输入端连接,电机驱动模块的输出端与电机的引线连接; Including the first finger section, the second finger section, the joint shaft, the motor, the trigger sensor, the parking sensor, the stop sensor, the control module and the motor drive module; the control module includes the parking input terminal, the stop grasp input terminal, the trigger input terminal, the drive output end and reset end; the joint shaft sleeve is set in the first finger segment, the second finger segment is sleeved on the joint shaft and connected with the joint shaft, the motor is fixedly connected to the first finger segment, and the output shaft of the motor is connected to the joint shaft The joint shaft is connected; the reset terminal of the control module is connected with the reset signal; the drive output terminal of the control module is connected with the input terminal of the motor drive module, and the output terminal of the motor drive module is connected with the lead wire of the motor;
所述的触发传感器的信号引出端与控制模块的触发输入端连接;所述的触发传感器固定安装在第一指段的抓取面,采集所抓物体碰触第一指段的信息;当所抓物体接触第一指段并达到设定阈值时,触发传感器产生触发信号;当所抓物体未接触第一指段或者接触第一指段但未达到设定阈值时,触发传感器不产生触发信号; The signal lead-out end of the trigger sensor is connected to the trigger input end of the control module; the trigger sensor is fixedly installed on the grasping surface of the first finger segment, and collects the information that the grasped object touches the first finger segment; When the object touches the first finger segment and reaches the set threshold, the trigger sensor generates a trigger signal; when the grasped object does not touch the first finger segment or touches the first finger segment but does not reach the set threshold, the trigger sensor does not generate a trigger signal;
所述的停放传感器的信号引出端与控制模块的停放输入端连接;所述的停放传感器固定安装在第一指段、第二指段或关节轴上,采集第二指段相对于第一指段绕关节轴转动到某个设定角度的信息;当第二指段转动到该设定角度时,停放传感器产生停放信号;当第二指段未转动到该设定角度时,停放传感器不产生停放信号; The signal lead-out end of the parking sensor is connected to the parking input end of the control module; the parking sensor is fixedly installed on the first finger section, the second finger section or the joint shaft, and collects the relative position of the second finger section relative to the first finger section. segment rotates around the joint axis to a certain set angle; when the second finger segment rotates to the set angle, the parking sensor generates a parking signal; when the second finger segment does not rotate to the set angle, the parking sensor does not generate a parking signal;
所述的停抓传感器的信号引出端与控制模块的停抓输入端连接;所述的停抓传感器固定安装在第一指段、第二指段或关节轴上,采集所抓物体接触第二指段的信息;当所抓物体接触第二指段并达到设定阈值时,停抓传感器产生停抓信号;当所抓物体未接触第二指段或者接触第二指段但未达到设定阈值时,停抓传感器不产生停抓信号; The signal lead-out end of the stop-grab sensor is connected to the stop-grab input end of the control module; the stop-grab sensor is fixedly installed on the first finger segment, the second finger segment or the joint shaft, and collects the grasped object touching the second finger segment. Finger segment information; when the grasped object touches the second finger segment and reaches the set threshold, the stop sensor generates a stop grasp signal; when the grasped object does not touch the second finger segment or touches the second finger segment but does not reach the set threshold , the stop sensor does not generate a stop signal;
所述的控制模块运行控制程序,利用来自触发传感器、停抓传感器和停放传感器的各种信号,发出指令通过电机驱动模块驱动电机转动,实现弯曲或伸直手指的功能。 The control module runs the control program, uses various signals from the trigger sensor, the stop sensor and the parking sensor to issue instructions to drive the motor to rotate through the motor drive module, so as to realize the function of bending or straightening the finger. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的触发传感器采用多个且呈阵列布置。 The multi-sensor feedback self-adaptive robotic finger unit device of the present invention is characterized in that the trigger sensors are multiple and arranged in an array. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的触发传感器采用位移传感器、压力传感器或力矩传感器。 The multi-sensor feedback self-adaptive robotic finger unit device of the present invention is characterized in that the trigger sensor is a displacement sensor, a pressure sensor or a torque sensor. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的触发传感器采用多个且呈阵列布置。 The multi-sensor feedback self-adaptive robotic finger unit device of the present invention is characterized in that the trigger sensors are multiple and arranged in an array. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的停放传感器采用位移传感器、压力传感器、力矩传感器或电机电流检测传感器。 The multi-sensor feedback self-adaptive robotic finger unit device of the present invention is characterized in that the parking sensor is a displacement sensor, a pressure sensor, a torque sensor or a motor current detection sensor. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的停抓传感器采用多个且呈阵列布置。 The multi-sensor feedback self-adaptive robotic finger unit device of the present invention is characterized in that the stop and grasp sensors are multiple and arranged in an array. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的停抓传感器采用位移传感器、压力传感器、力矩传感器或电机电流检测传感器。 The multi-sensor feedback self-adaptive robot finger unit device of the present invention is characterized in that the stop sensor adopts a displacement sensor, a pressure sensor, a torque sensor or a motor current detection sensor. the
本发明所述的多传感器反馈自适应机器人手指单元装置,其特征在于:所述的控制模块采用计算机、PLD、CPLD、PLC、单片机、DSP和FPGA中一种或几种的组合,控制模块内含有A/D转换子模块。 The multi-sensor feedback adaptive robot finger unit device of the present invention is characterized in that: the control module adopts one or more combinations of computers, PLDs, CPLDs, PLCs, single-chip microcomputers, DSPs and FPGAs. Contains A/D conversion sub-module. the
本发明提供的一种采用所述多传感器反馈自适应机器人手指单元装置的自适应多关节手指装置,其特征在于:包括多个指段、多个关节轴、多个电机、多个位移传感器、多个停放传感器、至少一个停抓传感器、控制模块和电机驱动模块。 The present invention provides an adaptive multi-joint finger device using the multi-sensor feedback adaptive robot finger unit device, which is characterized in that it includes multiple finger segments, multiple joint axes, multiple motors, multiple displacement sensors, A plurality of parking sensors, at least one parking sensor, a control module and a motor drive module. the
本发明提供的一种所述多传感器反馈自适应机器人手指单元装置的控制方法,其特征在于:包括如下步骤: A control method of the multi-sensor feedback self-adaptive robot finger unit device provided by the present invention is characterized in that: comprising the following steps:
a)令复位标志位为R,令停放标志位为B,令停抓标志位为F;开始时,令复位标志位R=0; a) Let the reset flag be R, let the parking flag be B, let the stop grab flag be F; at the beginning, let the reset flag R=0;
b)控制模块的停放输入端接收到停放传感器的停放信号,则令停放标志位B=1;否则令停放标志位B=0; b) When the parking input terminal of the control module receives the parking signal from the parking sensor, the parking flag B=1; otherwise, the parking flag B=0;
c)控制模块的停抓输入端接收到停抓传感器的停抓信号,则令停抓标志位F=1;否则令停抓标志位F=0; c) The stop-grab input terminal of the control module receives the stop-grab signal from the stop-grab sensor, then set the stop-grab flag F=1; otherwise, set the stop-grab flag F=0;
d)控制模块的复位端接收到复位信号,则令复位标志位R=1,进行步骤f);否则进行步骤e); d) When the reset terminal of the control module receives the reset signal, set the reset flag bit R=1, and proceed to step f); otherwise, proceed to step e);
e)控制模块的触发输入端接收到触发传感器的触发信号,则进行步骤j);否则进行步骤f); e) When the trigger input terminal of the control module receives the trigger signal of the trigger sensor, proceed to step j); otherwise, proceed to step f);
f)若停放标志位B=1,则进行步骤n);否则进行步骤g); f) If the parking flag B=1, proceed to step n); otherwise, proceed to step g);
g)在预定的小时间段⊿t内驱动电机反转,效果是使得第二指段绕关节轴向放开物体方向转动一个小角度,进行步骤h); g) Drive the motor to reverse within the predetermined small time period ⊿t, the effect is to make the second finger segment rotate a small angle around the joint axis to release the object, and proceed to step h);
h)控制模块的复位端未接收到复位信号且复位标志位R=1,则进行步骤n);否则进行步骤i); h) The reset terminal of the control module does not receive a reset signal and the reset flag R=1, then proceed to step n); otherwise, proceed to step i);
i)控制模块的停放输入端接收到停放传感器的停放信号,则进行步骤n);否则进行步骤g); i) The parking input terminal of the control module receives the parking signal of the parking sensor, then proceed to step n); otherwise, proceed to step g);
j)若停抓标志位F=1,则进行步骤n);否则进行步骤k); j) If the stop flag F=1, proceed to step n); otherwise, proceed to step k);
k)在预定的小时间段⊿t内驱动电机正转,效果是使得第二指段绕关节轴向抓取物体方向转动一个小角度,进行步骤l); k) Drive the motor to rotate forward within the predetermined small time period ⊿t, the effect is to make the second finger segment rotate a small angle around the joint axis to grab the object, and proceed to step l);
l)控制模块的复位端接收到复位信号,则进行步骤n);否则进行步骤m); l) The reset terminal of the control module receives a reset signal, then proceed to step n); otherwise, proceed to step m);
m)控制模块的停抓输入端接收到停抓传感器的停抓信号,则进行步骤n);否则进行步骤k); m) The stop grab input terminal of the control module receives the stop grab signal from the stop grab sensor, then proceed to step n); otherwise, proceed to step k);
n)停止电机转动,进行步骤a)。 n) Stop the motor and proceed to step a). the
本发明与现有技术相比,具有以下优点和突出性效果: Compared with the prior art, the present invention has the following advantages and outstanding effects:
本发明利用多传感器反馈信号、电机驱动与控制模块和自适应抓取的控制方法综合实现了参数可调、程序控制的一种机器人手指装置,通过采集物体接触或离开手指的信息实现不同形状、大小物体的自适应的自动抓取。该装置与传统机械式自适应手指相比,抓取效果更优,第一指段、第二指段对物体的抓取力是相互独立的,便于稳定抓取;抓取力可控,更容易触发自适应抓取动作:在物体以较小的力碰触第一指段时也能实现第二指段的可靠转动;传动链短,从而减少了传动间隙和控制死区,抓取过程更稳定,适应范围广。该装置与传统的主动控制灵巧手指相比,具有自适应抓取的特性,对不同物体抓取时无需重新编程,使用简单方便,满足了多数抓取需要。利用该装置可以实现高灵巧自由度、高自适应、低控制难度和高可靠性的机器人手。 The present invention utilizes multi-sensor feedback signals, motor drive and control modules, and self-adaptive grasping control methods to comprehensively realize a robot finger device with adjustable parameters and program control. By collecting information about objects touching or leaving fingers, different shapes, Adaptive automatic grabbing of large and small objects. Compared with traditional mechanical self-adaptive fingers, this device has a better grasping effect. The grasping force of the first finger segment and the second finger segment are independent of each other, which is convenient for stable grasping; the grasping force is controllable and more Easy to trigger adaptive grasping action: when the object touches the first finger segment with a small force, it can also realize the reliable rotation of the second finger segment; the transmission chain is short, thereby reducing the transmission gap and controlling the dead zone, and the grasping process It is more stable and has a wide range of adaptation. Compared with the traditional active control dexterous fingers, the device has the characteristics of adaptive grasping, no need to reprogram when grasping different objects, simple and convenient to use, and meets most grasping needs. The device can be used to realize a robot hand with high dexterity degree of freedom, high self-adaptation, low control difficulty and high reliability. the
附图说明 Description of drawings
图1是本发明所述的多传感器反馈自适应机器人手指单元装置的一种实施例的侧面剖视图,该实施例中,第一位移传感器采用电容式位移传感器,停抓传感器采用电容式位移传感器,停放传感器采用开关。 Fig. 1 is a side sectional view of an embodiment of the multi-sensor feedback adaptive robot finger unit device of the present invention, in this embodiment, the first displacement sensor adopts a capacitive displacement sensor, and the stop sensor adopts a capacitive displacement sensor, The parking sensor uses a switch. the
图2是图1所示实施例的正面剖视图。 Fig. 2 is a front sectional view of the embodiment shown in Fig. 1 . the
图3是图1所示实施例的侧面外观图。 Fig. 3 is a side appearance view of the embodiment shown in Fig. 1 . the
图4是图1所示实施例的正面外观图。 Fig. 4 is a front appearance view of the embodiment shown in Fig. 1 . the
图5是图1所示实施例的三维外观图。 Fig. 5 is a three-dimensional appearance view of the embodiment shown in Fig. 1 . the
图6是图1所示实施例的三维爆炸图。 Fig. 6 is a three-dimensional exploded view of the embodiment shown in Fig. 1 . the
图7是图1所示实施例的电路连接原理示意图。 FIG. 7 is a schematic diagram of the circuit connection principle of the embodiment shown in FIG. 1 . the
图8是本发明提供的采用多传感器反馈自适应机器人手指单元装置的控制方法的流程图。 Fig. 8 is a flow chart of the control method of the multi-sensor feedback self-adaptive robot finger unit provided by the present invention. the
图9是本发明提供的多传感器反馈自适应机器人手指单元装置的另一种实施例的侧面剖视图,该实施例中,第一位移传感器采用开关阵列,停抓传感器采用力矩传感器,停放传感器采用开关。 Fig. 9 is a side sectional view of another embodiment of the multi-sensor feedback adaptive robot finger unit device provided by the present invention, in this embodiment, the first displacement sensor adopts a switch array, the stop sensor adopts a torque sensor, and the parking sensor adopts a switch . the
图10是图9所示实施例的正面外观图。 Fig. 10 is a front appearance view of the embodiment shown in Fig. 9 . the
图11是图9所示实施例所用的开关阵列中单个开关的侧面剖视图。 FIG. 11 is a side cross-sectional view of a single switch in the switch array used in the embodiment shown in FIG. 9. FIG. the
图12是图9所示实施例的三维爆炸图。 Fig. 12 is a three-dimensional exploded view of the embodiment shown in Fig. 9 . the
图13是图1所示实施例所用电容式位移传感器的电路图,利用可变电容变化实现了电压随之相应变化,从而将手指表面的位移变化量转换为电路的电压变化输出。 Fig. 13 is a circuit diagram of the capacitive displacement sensor used in the embodiment shown in Fig. 1. The variable capacitance is used to realize the corresponding voltage change, thereby converting the displacement change of the finger surface into the voltage change output of the circuit. the
图14、图15、图16和图17是图1所示实施例在外力将物体推动至接触手指第一指段表面时,该手指第二指段实现自适应抓取的过程示意图。 Fig. 14, Fig. 15, Fig. 16 and Fig. 17 are schematic diagrams of the embodiment shown in Fig. 1, when the external force pushes the object to touch the surface of the first segment of the finger, the second segment of the finger realizes the process of adaptive grasping. the
图18、图19、图20和图21是图1所示实施例在根部主动关节带动转动时,手指第一指段主动接触物体后实现自适应抓取的过程示意图。 Fig. 18, Fig. 19, Fig. 20 and Fig. 21 are schematic diagrams of the process of realizing adaptive grasping after the first segment of the finger actively touches the object when the root active joint is driven to rotate in the embodiment shown in Fig. 1 . the
图22是利用两个图1所示实施例串联构成的自适应多关节手指装置的实施例。 Fig. 22 is an embodiment of an adaptive multi-joint finger device constructed by using two embodiments shown in Fig. 1 in series. the
图23、图24和图25是图22所示自适应多关节手指装置实施例在外力将物体推动至接触手指第一指段表面时,该手指实现自适应抓取的过程示意图。 Fig. 23, Fig. 24 and Fig. 25 are schematic diagrams of the self-adaptive grasping process of the finger in the embodiment of the self-adaptive multi-joint finger device shown in Fig. 22 when an external force pushes an object to touch the surface of the first segment of the finger. the
在图1至图25中: In Figures 1 to 25:
1-第一指段, 11-其他关节轴接口, 2-第二指段, 1-First finger section, 11-Other joint axis interfaces, 2-Second finger section,
3-关节轴, 31-销钉, 32-轴承, 3-joint shaft, 31-pin, 32-bearing,
4-电机, 41-减速器, 42-第一锥齿轮, 4-motor, 41-reducer, 42-the first bevel gear,
43-第二锥齿轮, 44-销钉, 45-螺钉, 43-second bevel gear, 44-pin, 45-screw,
5-触发传感器(此实施例采用电容式位移传感器), 5- Trigger sensor (this embodiment uses a capacitive displacement sensor),
51-固定基座, 52-动端, 53-簧件, 51-fixed base, 52-moving end, 53-spring,
54-柔性面板, 55-触发传感器阵列(此实施例采用开关阵列), 54 - Flexible panel, 55 - Trigger sensor array (this embodiment uses switch array),
6-停放传感器(此实施例采用开关), 6- park sensor (this embodiment uses a switch),
7-停抓传感器(此实施例采用电容式位移传感器), 7- Stop grab sensor (this embodiment uses capacitive displacement sensor),
71-固定基座, 72-动端, 73-簧件, 71-fixed base, 72-moving end, 73-spring,
74-柔性面板, 75-停抓传感器(此实施例采用力矩传感器), 74-flexible panel, 75-stop grab sensor (this embodiment adopts torque sensor),
8-控制模块, 9-电机驱动模块, 10-物体。 8-Control module, 9-Motor drive module, 10-Object. the
具体实施方式 Detailed ways
下面结合附图及实施例进一步详细说明本发明具体结构、工作原理的内容。 The content of the specific structure and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. the
本发明所述的多传感器反馈自适应机器人手指单元装置的一种实施例,如图1、图2、图3、图4、图5、图6和图7所示,第一指段1、第二指段2、关节轴3、电机4、触发传感器5、停放传感器6、停抓传感器7、控制模块8和电机驱动模块9;控制模块8包括停放输入端、停抓输入端、触发输入端、驱动输出端和复位端;所述的关节轴3通过轴承32套设在第一指段1中,第二指段2套接在关节轴3上并与关节轴3相连,第二指段2通过销钉31固接在关节轴3上,电机4与第一指段1通过螺钉45固接,电机4的输出轴与关节轴3相连,本实施例中电机4通过减速器41、第一锥齿轮42、第二锥齿轮43与关节轴3相连;控制模块8的复位端连接复位信号,复位信号可以理解为主动放开所抓物体的信号;控制模块8的驱动输出端与电机驱动模块9的输入端连接,电机驱动模块9的输出端与电机4的引线连接。
An embodiment of the multi-sensor feedback adaptive robot finger unit device of the present invention, as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the
所述的触发传感器5的信号引出端与控制模块8的触发输入端连接;所述的触发传感器5固定安装在第一指段1的抓取面,采集所抓物体10碰触第一指段1的信息;当所抓物体10接触第一指段1并达到设定阈值时,触发传感器5产生触发信号;当所抓物体10未接触第一指段1或者接触第一指段1但未达到设定阈值时,触发传感器5不产生触发信号。
The signal lead-out end of the
所述的停放传感器6的信号引出端与控制模块8的停放输入端连接;所述的停放传感器6固定安装在第一指段1、第二指段2或关节轴3上,采集第二指段2相对于第一指段1绕关节轴3转动到某个设定角度的信息;当第二指段2转动到该设定角度时,停放传感器6产生停放信号;当第二指段2未转动到该设定角度时,停放传感器6不产生停放信号。
The signal lead-out end of the
所述的停抓传感器7的信号引出端与控制模块8的停抓输入端连接;所述的停抓传感器7固定安装在第一指段1、第二指段2或关节轴3上,采集所抓物体碰触第二指段2的信息;当所抓物体10碰触第二指段2并达到设定阈值时,停抓传感器7产生停抓信号;当所抓物体10未接触第二指段2或者接触第二指段2但未达到设定阈值时,停抓传感器7不产生停抓信号。
The signal lead-out end of described stop grasping
所述的控制模块8运行控制程序,利用来自触发传感器5、停抓传感器6和停放传感器7的各种信号,发出指令通过电机驱动模块9驱动电机4转动,实现弯曲或伸直手指的功能。
The
本实施例中,所述的触发传感器5采用电容式位移传感器,称为第一位移传感器,所述的第一位移传感器的机械结构包括固定基座51、动端52和簧件53,所述的第一位移传感器的固定基座51固定安装在第一指段1中,所述的第一位移传感器的动端52位于第一指段1的抓取物体10一侧并从第一指段1中凸出,所述的第一位移传感器的动端镶嵌在固定基座51中并沿着垂直于手指表面的凸出和凹进方向滑动,所述的第一位移传感器的簧件53连接动端和固定基座51并使得动端52始终靠向第一指段1外表面一侧;电容式位移传感器的原 理可以相当于一个可变电容,一种公知的可变电容式位移传感器的检测电路原理如图13所示。本实施例中,第一指段1表面覆盖有柔性面板54,柔性面板54将触发传感器5遮盖在第一指段1中。
In this embodiment, the
图13描述的电路中,输入输出电压存在如下函数关系Uo=-(Cx/Cf)Ui,其中Cx为被测可变电容Cx=εS/d,ε为电介质介电常数,S为极板面积,d为两极板间距离。本实施例中,电介质采用橡胶。由于橡胶本身具有弹性,所以它同时也起到了所述的位移传感器物理结构中簧件的作用。在本实施例中,位移传感器的动端52的运动导致d的改变,从而导致Uo改变。
In the circuit described in Figure 13, the input and output voltages have the following functional relationship U o =-(C x /C f )U i , where C x is the measured variable capacitance Cx=εS/d, ε is the dielectric constant of the dielectric, S is the area of the plates, and d is the distance between the two plates. In this embodiment, rubber is used as the dielectric. Since the rubber itself is elastic, it also acts as a spring in the physical structure of the displacement sensor. In this embodiment, the movement of the moving
本发明所述的触发传感器可以采用多个且呈阵列布置。所述的触发传感器可以采用位移传感器、压力传感器或力矩传感器。例如图9、图10、图11和图12所示的另一实施例采用了多个触发传感器,具体为开关阵列55。
The trigger sensors described in the present invention may be multiple and arranged in an array. The trigger sensor can be a displacement sensor, a pressure sensor or a torque sensor. Another embodiment such as shown in FIGS. 9 , 10 , 11 and 12 employs a plurality of trigger sensors, specifically a
本发明所述的停放传感器可以采用多个且呈阵列布置。所述的停放传感器可以采用位移传感器、压力传感器、力矩传感器或电机电流检测传感器。图1所示的实施例中,停放传感器6采用开关。
The parking sensors described in the present invention may be multiple and arranged in an array. The parking sensor can be a displacement sensor, a pressure sensor, a torque sensor or a motor current detection sensor. In the embodiment shown in FIG. 1 , the
本发明所述的停抓传感器可以采用多个且呈阵列布置。例如,停抓传感器也可以采用开关阵列实现。所述的停抓传感器7可以采用位移传感器、压力传感器、力矩传感器或电机电流检测传感器。图9所示的实施例中,停抓传感器采用力矩传感器75。
The stop sensor of the present invention can adopt multiple and be arranged in an array. For example, a grip sensor can also be implemented using an array of switches. The
当停抓传感器采用压力传感器时,所述的压力传感器固定安装在第二指段的表面并位于第二指段的抓取物体一侧,当压力传感器的压力值超过预定阈值P1时,压力传感器发出停抓信号。 When the stop sensor adopts a pressure sensor, the pressure sensor is fixedly installed on the surface of the second finger segment and is located on the side of the grasping object of the second finger segment. When the pressure value of the pressure sensor exceeds the predetermined threshold P1, the pressure sensor Give a stop signal. the
当停抓传感器采用力矩传感器时,所述的力矩传感器固定安装在电机的输出轴与关节轴之间或者力矩传感器安装在关节轴与第二指段之间,当力矩传感器的力矩值超过预定阈值M1时,力矩传感器发出停抓信号。 When the stop sensor adopts a torque sensor, the torque sensor is fixedly installed between the output shaft of the motor and the joint shaft or the torque sensor is installed between the joint shaft and the second finger segment, when the torque value of the torque sensor exceeds a predetermined threshold At M1, the torque sensor sends out a stop signal. the
当停抓传感器采用电机电流检测传感器时,当检测到的电机输入电流值超过预定阈值I1时,电机电流检测模块发出停抓信号。 When the stop sensor uses a motor current detection sensor, when the detected motor input current value exceeds a predetermined threshold I1, the motor current detection module sends a stop signal. the
在图1所示的实施例中,所述的停抓传感器7采用位移传感器,该传感器称为第二位移传感器,所述的第二位移传感器的机械结构包括固定基座71、动端72和簧件73,所述的第二位移传感器的固定基座71固定安装在第二指段2中,所述的第二位移传感器的动端72位于第二指段2的抓取物体10一侧并从第二指段2中凸出,所述的第二位移传感器的动端镶嵌在固定基座71中并沿着凸出和凹进方向滑动,所述的第二位移传感器的簧件73连接动端72和固定基座71并使得动端72始终靠向第二指段外表面一侧;当第二位移传感器的动端72的位移量超过预定阈值T2时,第二位移传感器7发出停抓信号。本实施例中,第二指段2表面覆盖有柔性面板74,柔性面板74将停抓传感器7遮盖在第二指段2中。
In the embodiment shown in Fig. 1, described stop grasping
所述的位移传感器可以是电阻式位移传感器、电感式位移传感器、电容式位移传感器、光电式位移传感器、超声波式位移传感器、霍尔式位移传感器、陀螺仪式位移传感器或开关。 The displacement sensor can be a resistive displacement sensor, an inductive displacement sensor, a capacitive displacement sensor, a photoelectric displacement sensor, an ultrasonic displacement sensor, a Hall displacement sensor, a gyroscope displacement sensor or a switch. the
本发明所述的装置中,所述的控制模块采用计算机、PLD、CPLD、PLC、单片机、DSP和FPGA中一种或几种的组合,控制模块内含有A/D转换子模块。本实施例中,控制模块8采用单片机实现,该单片机带有A/D转换子模块。
In the device of the present invention, the control module adopts one or more combinations of computer, PLD, CPLD, PLC, single-chip microcomputer, DSP and FPGA, and the control module contains an A/D conversion sub-module. In this embodiment, the
本发明所述的一种采用所述多传感器反馈自适应机器人手指单元装置的自适应多关节手指装置,包括多个指段、多个关节轴、多个电机、多个位移传感器、多个停放传感器、至少一个停抓传感器、控制模块和电机驱动模块。 An adaptive multi-joint finger device using the multi-sensor feedback self-adaptive robot finger unit device described in the present invention includes multiple finger segments, multiple joint shafts, multiple motors, multiple displacement sensors, multiple parking A sensor, at least one stop sensor, a control module and a motor drive module. the
图22为该自适应多关节手指装置的一种实施例,具体为一种自适应抓取两关节手指装置,具有两个手指单元并安装串联方式构成,包括3个指段:下指段、中指段和上指段、2个关节轴、2个电机、2个位移传感器、2个停放传感器、1个停抓传感器、控制模块和电机驱动模块。其中,中指段上的位移传感器既充当了下部手指单元的停抓传感器,也同时是上部手指单元的触发传感器。图23至图25为其动作过程,不再赘述。 Fig. 22 is an embodiment of the self-adaptive multi-joint finger device, specifically a self-adaptive grasping two-joint finger device, which has two finger units installed in series, including three finger segments: lower finger segment, Middle finger section and upper finger section, 2 joint axes, 2 motors, 2 displacement sensors, 2 parking sensors, 1 stop sensor, control module and motor drive module. Wherein, the displacement sensor on the middle finger section has not only served as the stop sensor of the lower finger unit, but also is the trigger sensor of the upper finger unit at the same time. Fig. 23 to Fig. 25 are the action processes thereof, and no further description is given. the
本实施例中,本发明提供的一种所述多传感器反馈自适应机器人手指单元装置的控制方法,如图8所示,包括如下步骤: In this embodiment, a control method of the multi-sensor feedback adaptive robot finger unit device provided by the present invention, as shown in Figure 8, includes the following steps:
a)令复位标志位为R,令停放标志位为B,令停抓标志位为F;开始时,令复位标志位R=0; a) Let the reset flag be R, let the parking flag be B, let the stop grab flag be F; at the beginning, let the reset flag R=0;
b)控制模块8的停放输入端接收到停放传感器的停放信号,则令停放标志位B=1;否则令停放标志位B=0;
b) The parking input terminal of the
c)控制模块8的停抓输入端接收到停抓传感器6的停抓信号,则令停抓标志位F=1;否则令停抓标志位F=0;
c) The stop-grab input terminal of the
d)控制模块8的复位端接收到复位信号,则令复位标志位R=1,进行步骤f);否则进行步骤e);
d) The reset terminal of the
e)控制模块8的触发输入端接收到触发传感器5的触发信号,则进行步骤j);否则进行步骤f);
e) The trigger input terminal of the
f)若停放标志位B=1,则进行步骤n);否则进行步骤g); f) If the parking flag B=1, proceed to step n); otherwise, proceed to step g);
g)在预定的小时间段⊿t内驱动电机4反转,效果是使得第二指段2绕关节轴3向放开物体方向转动一个小角度,进行步骤h);
g) Drive the
h)控制模块8的复位端未接收到复位信号且复位标志位R=1,则进行步骤n);否则进行步骤i);
h) The reset terminal of the
i)控制模块8的停放输入端接收到停放传感器7的停放信号,则进行步骤n);否则进行步骤g);
i) The parking input terminal of the
j)若停抓标志位F=1,则进行步骤n);否则进行步骤k); j) If the stop flag F=1, proceed to step n); otherwise, proceed to step k);
k)在预定的小时间段⊿t内驱动电机4正转,效果是使得第二指段2绕关节轴3向抓取物体方向转动一个小角度,进行步骤l);
k) Drive the
l)控制模块8的复位端接收到复位信号,则进行步骤n);否则进行步骤m);
l) The reset terminal of the
m)控制模块8的停抓输入端接收到停抓传感器6的停抓信号,则进行步骤n);否则进 行步骤k);
m) The stop grab input terminal of the
n)停止电机4转动,进行步骤a)。
n) Stop the rotation of the
本实施例的工作原理,结合图14至图21,叙述如下: The working principle of this embodiment, in conjunction with Figure 14 to Figure 21, is described as follows:
本实施例可在两种情况下实现对物体的自适应抓取: This embodiment can realize adaptive grasping of objects in two situations:
(a1)第一种情况是待抓物体10被外力推向第一指段1表面,使触发传感器5发出触发信号,控制模块8驱动电机4正转让第二指段2弯曲,实现抓取,无论物体10形状、尺寸,第二指段2均能够接触物体10。当第二指段2接触物体10时,停抓传感器7发出停抓信号,控制模块8停止电机4转动,实现了自适应抓取功能,如图14至图17。
(a1) The first situation is that the
当放开物体10时,物体10在外力作用下离开手指而不再挤压第一指段1,将触发传感器5不再给出触发信号,此时,控制模块8驱动电机4反转让第二指段2伸直,实现恢复初始伸直位置。
When the
(a2)第二种情况是第一指段1下部的其他关节轴接口11安装在主动关节轴上,当该主动关节转动时,使得第一指段1绕主动关节轴转动,第一指段1接触物体10,使触发传感器5发出触发信号,控制模块8驱动电机4正转让第二指段2弯曲,实现抓取,无论物体10形状、尺寸,第二指段2均能够接触物体。当第二指段2接触物体时,停抓传感器7发出停抓信号,控制模块8停止电机4转动,实现了自适应抓取功能,如图18至图21所示。
(a2) The second situation is that the other joint shaft interface 11 at the lower part of the
当放开物体10时,主动关节反转,使得物体10离开手指而不再挤压第一指段1,将触发传感器5不再给出触发信号,此时,控制模块8驱动电机4反转让第二指段2伸直,实现恢复初始伸直位置。
When the
停放传感器6检测手指是否已经伸直(或者其他某个初始弯曲角度),当手指恢复到初始角度,如伸直状态,停放传感器6发出停放信号,控制模块8将停止电机4转动,实现了手指归位。
The
此外,在某些情况下,根据需要可以采用复位信号进行手指装置的复位,手指伸直转动到初始位置。 In addition, in some cases, the reset signal can be used to reset the finger device according to needs, and the finger is straightened and rotated to the initial position. the
本发明利用多传感器反馈信号、电机驱动与控制模块和自适应抓取控制算法综合实现了参数可调、程序控制的一种机器人手指装置,通过采集物体接触或离开手指的信息实现不同形状、大小物体的自适应抓取。该装置与传统机械式自适应手指相比,抓取效果更优,第一指段、第二指段对物体的抓取力是相互独立的,便于稳定抓取;抓取力可控,更容易触发自适应抓取:在物体以较小的力碰触第一指段时也能实现第二指段的可靠转动;传动链短,从而减少了传动间隙和控制死区,抓取过程更稳定。该装置与传统的主动控制灵巧手指相比,具有自适应抓取特性,对不同物体抓取时无需重新编程,使用简单方便,满足了多数抓取需要。利用该装置可以实现高灵巧自由度、高自适应、低控制难度和高可靠性的机器人手。 The present invention uses multi-sensor feedback signals, motor drive and control modules and self-adaptive grasping control algorithms to comprehensively realize a robot finger device with adjustable parameters and program control, and realizes different shapes and sizes by collecting information about objects touching or leaving fingers Adaptive Grasping of Objects. Compared with traditional mechanical self-adaptive fingers, this device has a better grasping effect. The grasping force of the first finger segment and the second finger segment are independent of each other, which is convenient for stable grasping; the grasping force is controllable and more Easy to trigger adaptive grasping: when the object touches the first finger segment with a small force, the reliable rotation of the second finger segment can also be realized; the transmission chain is short, thereby reducing the transmission gap and controlling the dead zone, and the grasping process is easier Stablize. Compared with traditional active control dexterous fingers, the device has adaptive grasping characteristics, does not need to be reprogrammed when grasping different objects, is simple and convenient to use, and meets most grasping needs. The device can be used to realize a robot hand with high dexterity degree of freedom, high self-adaptation, low control difficulty and high reliability. the
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| CN105708551A (en) * | 2016-04-09 | 2016-06-29 | 深圳市兼明科技有限公司 | Control method of robot fingers based on conductive sponge |
| CN105798938B (en) * | 2016-05-19 | 2017-12-29 | 清华大学 | Flat folder perception self-adaption robot finger apparatus and its control method |
| CN109029798A (en) * | 2017-06-12 | 2018-12-18 | 北京纳米能源与系统研究所 | Flexible capacitive strain gauge signal acquisition and control system and method |
| CN109828597A (en) * | 2019-03-02 | 2019-05-31 | 哈尔滨理工大学 | A kind of spacecraft attitude control system based on event triggering |
| CN110640775B (en) * | 2019-11-04 | 2024-03-15 | 深圳蓝胖子机器智能有限公司 | Force sensing structure, smart hand finger and multi-finger smart hand |
| CN111687877A (en) * | 2020-07-13 | 2020-09-22 | 鲁东大学 | Three-joint bionic mechanical finger |
| CN114619442B (en) * | 2020-12-08 | 2023-06-20 | 山东新松工业软件研究院股份有限公司 | Control method and system for manipulator with multiple joints of fingers |
| JP7567420B2 (en) * | 2020-12-08 | 2024-10-16 | オムロン株式会社 | ROBOT, GRIP FORCE CONTROL DEVICE, GRIP FORCE CONTROL METHOD, AND GRIP FORCE CONTROL PROGRAM |
| CN112720467B (en) * | 2020-12-17 | 2023-06-13 | 大连理工大学 | Finite element modeling and analysis method for five-finger manipulator humanoid grabbing |
| CN112894861A (en) * | 2021-01-29 | 2021-06-04 | 内蒙古工业大学 | Weak-voltage triggering cooperative power-assisted coupling self-adaptive robot finger device |
| CN113084846A (en) * | 2021-03-31 | 2021-07-09 | 东莞市伟创动力科技有限公司 | Robot, full-drive hand and finger module |
| CN114789438B (en) * | 2022-03-30 | 2023-08-29 | 中国科学院合肥物质科学研究院 | Interactive robot motion unit |
| CN119427377B (en) * | 2025-01-10 | 2025-04-25 | 浙江强脑科技有限公司 | A robot control method, device and storage medium |
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