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CN102303063A - Weld-line movement-controlled tailor-welded blank stamp-forming device - Google Patents

Weld-line movement-controlled tailor-welded blank stamp-forming device Download PDF

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CN102303063A
CN102303063A CN201110177363A CN201110177363A CN102303063A CN 102303063 A CN102303063 A CN 102303063A CN 201110177363 A CN201110177363 A CN 201110177363A CN 201110177363 A CN201110177363 A CN 201110177363A CN 102303063 A CN102303063 A CN 102303063A
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hydraulic
hydraulic cylinder
blank holder
valve
die
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胡秀丽
党修成
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Abstract

一种控制焊缝移动的拼焊板冲压成形装置,它涉及一种拼焊板冲压成形装置。为了解决现有的拼焊板冲压成形装置无法通过调整分块压边圈的压边力和调整焊缝夹持力来控制焊缝移动到正确的位置,不能灵活控制焊缝两侧板料上的压边力的问题。凹模安装在两个凹模垫的上端面上,夹持块在第三液压缸的活塞杆的带动可沿凹模的型腔上下移动,夹持销插装在其中的一个凹槽内,第一压边圈和第二压边圈置于凹模的上方用于定位拼焊板,第一压边圈的上端面与第一液压缸的活塞连接,第二压边圈的上端面与第二液压缸的活塞连接;控制系统通过控制液压系统中的各个液压阀元件的通断来调整三个液压缸的动作。本发明可有效控制拼焊板焊缝两侧板料的流入量。

Figure 201110177363

A stamping and forming device for tailor welded blanks for controlling the movement of welding seams, which relates to a stamping and forming device for tailor welded blanks. In order to solve the problem that the existing tailor welded blank stamping forming device cannot control the welding seam to move to the correct position by adjusting the blank holder force of the block blank holder ring and the welding seam clamping force, and cannot flexibly control the sheet metal on both sides of the weld seam. The problem of blank holder force. The die is installed on the upper end surfaces of the two die pads, the clamping block can move up and down along the cavity of the die under the drive of the piston rod of the third hydraulic cylinder, and the clamping pin is inserted into one of the grooves. The first blank holder and the second blank holder are placed above the die for positioning the tailor welded blank, the upper end surface of the first blank holder is connected with the piston of the first hydraulic cylinder, and the upper end surface of the second blank holder is connected with the piston of the first hydraulic cylinder. The piston of the second hydraulic cylinder is connected; the control system adjusts the action of the three hydraulic cylinders by controlling the on-off of each hydraulic valve element in the hydraulic system. The invention can effectively control the inflow of sheet materials on both sides of the weld seam of the tailored welded blank.

Figure 201110177363

Description

一种控制焊缝移动的拼焊板冲压成形装置A Tailored Welded Blank Stamping Device for Controlling Weld Seam Movement

技术领域 technical field

本发明涉及一种拼焊板冲压成形装置,属于拼焊板冲压成形技术领域。The invention relates to a stamping and forming device for tailor welded blanks, which belongs to the technical field of stamping and forming of tailor welded blanks.

背景技术 Background technique

拼焊板焊缝两侧板材的不同组合使得拼焊板的成形性能、承载能力和几何形状不一样,冲压成形过程中焊缝往往会发生移动,冲压成形后的零件形状、焊缝的位置不能满足实际的需求。中国专利02257820.X(公开号:CN 2584341Y)采用了带有台阶面的凸模和压边圈并利用氮气缸产生夹紧力来控制焊缝的移动,该种方法的确能很好的控制拼焊板冲压成形过程中的焊缝移动,但用时稳定性较低,对冲压成形前板材放置于模具上的位置精度有很高的要求,在生产中不易推广。中国专利03212377.9(公开号:CN 2612477Y)设置在凹模与压边圈相对的任一表面设置了凸台形状拉深筋,尽管能有效地控制焊缝移动,但对于相同的零件采用不同的拼焊板拉深时所需的拉深筋设置不一样,可能需要更换部分模具,增加了设备成本。而对于为了实现激光拼焊板的自动化冲压成形而提出的模具装置系统,目前现有技术中还没有提出。The different combinations of plates on both sides of the tailor welded blank make the formability, bearing capacity and geometric shape of the tailor welded blank different. The weld often moves during the stamping forming process. meet actual needs. Chinese patent 02257820.X (publication number: CN 2584341Y) uses a punch with a stepped surface and a blank holder and uses a nitrogen cylinder to generate a clamping force to control the movement of the weld seam. This method can indeed control the welding seam very well. The welding seam moves during the stamping forming process of the welded plate, but the time stability is low, and there is a high requirement for the position accuracy of the plate placed on the mold before stamping forming, so it is not easy to promote in production. Chinese patent 03212377.9 (publication number: CN 2612477Y) is set on either surface of the die and the blank holder opposite to a boss-shaped drawing bead, although it can effectively control the movement of the weld seam, but for the same parts, different joints are used. The setting of the drawing ribs required for deep drawing of the welded plate is different, and some molds may need to be replaced, which increases the cost of the equipment. As for the mold device system proposed in order to realize the automatic stamping forming of laser welded blanks, it has not been proposed in the prior art.

发明内容 Contents of the invention

本发明为了解决现有的拼焊板冲压成形装置由于没有设置分块压边圈,无法通过调整分块压边圈的压边力和调整焊缝夹持力来控制焊缝的移动,不能灵活控制焊缝两侧板料上的压边力的问题,进而提供了一种控制焊缝移动的拼焊板冲压成形装置。The present invention aims to solve the problem that the existing tailor welded blank stamping forming device cannot control the movement of the weld seam by adjusting the blank holder force of the block blank holder and adjusting the clamping force of the weld seam because there is no block blank holder. The problem of controlling the blank-holding force on the sheets on both sides of the weld seam provides a stamping and forming device for tailor-welded blanks that controls the movement of the weld seam.

本发明为解决上述技术问题采取的技术方案是:The technical scheme that the present invention takes for solving the problems of the technologies described above is:

本发明所述的一种控制焊缝移动的拼焊板冲压成形装置包括模具装置、液压系统和控制系统,所述模具装置包括上模板、第一液压缸、第二液压缸、连接柱、凸模、分块压边圈、凹模、夹持销、夹持块、第三液压缸、两个凹模垫和下模板,分块压边圈由第一压边圈和第二压边圈构成,两个凹模垫分别固定在下模板上端面的两侧,第三液压缸位于两个凹模垫之间且第三液压缸的缸体底端固定在下模板上端面上,凹模安装在两个凹模垫的上端面上,夹持块位于第三液压缸的上方且夹持块的下端面固定在第三液压缸的活塞上,夹持块在第三液压缸的活塞杆的带动可沿凹模的型腔上下移动,夹持块的上端面上设有多个凹槽,夹持销插装在其中的一个凹槽内,夹持销的位置与拼焊板的焊缝相对应,凸模与凹模的型腔相配合,凸模与连接柱的下端连接,连接柱的上端穿过上模板,连接柱位于第一液压缸和第二液压缸之间,第一压边圈和第二压边圈置于凹模的上方用于定位拼焊板,第一压边圈和第二压边圈合在一起形成有一个压边圈通孔,所述压边圈通孔与凹模的型腔上下对应且大小相等,凸模通过所述压边圈通孔可进入凹模的型腔内,第一压边圈的上端面与第一液压缸的活塞连接,第二压边圈的上端面与第二液压缸的活塞连接,第一液压缸的缸体底端、第二液压缸的缸体底端均固定在上模板的下端面上;控制系统通过控制液压系统中的各个液压阀元件的通断来调整第一液压缸、第二液压缸和第三液压缸的动作。According to the present invention, a tailored welded blank stamping device for controlling the movement of the weld includes a mold device, a hydraulic system and a control system. The mold device includes an upper template, a first hydraulic cylinder, a second hydraulic cylinder, a connecting column, a convex Die, block blank holder, die, clamping pin, clamp block, third hydraulic cylinder, two die pads and lower template, block blank holder consists of the first blank holder and the second blank holder The two die pads are respectively fixed on both sides of the upper end surface of the lower formwork, the third hydraulic cylinder is located between the two die pads and the bottom end of the cylinder body of the third hydraulic cylinder is fixed on the upper end surface of the lower formwork, and the die is installed on the On the upper end surfaces of the two die pads, the clamping block is located above the third hydraulic cylinder and the lower end surface of the clamping block is fixed on the piston of the third hydraulic cylinder, and the clamping block is driven by the piston rod of the third hydraulic cylinder It can move up and down along the cavity of the die. There are multiple grooves on the upper surface of the clamping block, and the clamping pin is inserted into one of the grooves. The position of the clamping pin is in line with the welding seam of the tailored welded blank. Correspondingly, the punch matches the cavity of the die, the punch is connected to the lower end of the connecting column, the upper end of the connecting column passes through the upper template, the connecting column is located between the first hydraulic cylinder and the second hydraulic cylinder, and the first blank holder The blank holder ring and the second blank holder ring are placed above the die for positioning the tailor welded blank. The first binder ring and the second binder ring are combined to form a blank holder through hole, and the blank holder through hole Corresponding to the cavity of the concave mold up and down and equal in size, the punch can enter the cavity of the concave mold through the through hole of the blank holder, the upper end surface of the first blank holder is connected with the piston of the first hydraulic cylinder, and the second The upper end surface of the blank holder is connected to the piston of the second hydraulic cylinder, and the bottom end of the cylinder body of the first hydraulic cylinder and the cylinder body bottom end of the second hydraulic cylinder are fixed on the lower end surface of the upper template; the control system controls the hydraulic system The on-off of each hydraulic valve element in the hydraulic cylinder is used to adjust the action of the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明采用分块压边圈并分别调整每个分块压边圈的压边力和调整焊缝夹持力来控制焊缝的移动,分块压边圈设计可灵活控制焊缝两侧板料上的压边力大小,可有效控制焊缝两侧板料的流动量,使拼焊板冲压成形后的零件满足精度要求。本发明通过设置夹持块及夹持销,实现了拼焊板的焊缝夹持,控制冲压成形过程中焊缝基本不移动,始终处于焊缝夹持的位置。The present invention adopts block binder rings and separately adjusts the blank holder force of each block binder ring and adjusts the clamping force of the weld seam to control the movement of the weld seam. The design of the block binder rings can flexibly control the two sides of the weld seam The blank holder force on the material can effectively control the flow of the sheet metal on both sides of the weld, so that the parts after stamping of the tailor welded blank can meet the precision requirements. The present invention realizes the welding seam clamping of the tailored welded blank by setting the clamping block and the clamping pin, controls the welding seam to basically not move during the stamping forming process, and is always in the welding seam clamping position.

本发明的具体优点表现在以下几个方面:Concrete advantage of the present invention shows in the following aspects:

1、能够灵活控制焊缝两侧板料上的压边力,从而控制焊缝的移动。根据焊缝位置和数目,将压边圈分成若干块,每块压边圈对应拼焊板中的每块板,每块压边圈上配置一个液压缸,每个液压缸分别给压边圈施加压边力,控制压边力大小,从而达到控制板料的流入量,达到控制焊缝移动的目的。1. It can flexibly control the blank holder force on the sheets on both sides of the weld, so as to control the movement of the weld. According to the position and number of welding seams, the blank holder is divided into several pieces, each blank holder corresponds to each plate in the tailor welded blank, and each blank holder is equipped with a hydraulic cylinder, and each hydraulic cylinder supplies the blank holder respectively. Apply blank-holding force and control the size of blank-holding force, so as to control the inflow of sheet metal and achieve the purpose of controlling the movement of weld seam.

2、能够为焊缝提供合适的夹持力,既能保证焊缝不发生移动,又不破坏焊缝的结构和性能。焊缝夹持块上的液压缸给夹持块提供压力,夹持块上安装有夹持销,夹持块将压力传递给夹持销,夹持销与焊缝接触,从而给焊缝施加夹持力。2. It can provide a suitable clamping force for the weld, which can not only ensure that the weld does not move, but also does not damage the structure and performance of the weld. The hydraulic cylinder on the welding seam clamping block provides pressure to the clamping block, and the clamping pin is installed on the clamping block, and the clamping block transmits the pressure to the clamping pin, and the clamping pin contacts the weld seam, thereby applying Gripping force.

3、夹持块在不同位置上设置凹槽,夹持销放在不同位置的凹槽中,可以适应不同位置的焊缝,不用更换模具。3. The clamping block is provided with grooves at different positions, and the clamping pins are placed in the grooves at different positions, which can adapt to welding seams at different positions without changing the mold.

附图说明 Description of drawings

图1是本发明的整体结构图(虚线框部分为液压系统),图2是本发明中的模具装置的主视图,图3是本发明模具装置的夹持部分的放大立体图,图4是两个压边圈合在一起时的立体图,图5是凹模的立体图;图6是模具装置的立体图,图7是本发明中的控制系统的结构框图。Fig. 1 is an overall structural diagram of the present invention (the dotted line frame part is a hydraulic system), Fig. 2 is a front view of a mold device in the present invention, Fig. 3 is an enlarged perspective view of a clamping part of a mold device of the present invention, and Fig. 4 is two The three-dimensional view when the blankholders are put together, Fig. 5 is a three-dimensional view of the die; Fig. 6 is a three-dimensional view of the mold device, and Fig. 7 is a structural block diagram of the control system in the present invention.

具体实施方式 Detailed ways

具体实施方式一:如图1~7所示,本实施方式所述的控制焊缝移动的拼焊板冲压成形装置包括模具装置、液压系统和控制系统,所述模具装置包括上模板23、第一液压缸24、第二液压缸26、连接柱27、凸模30、分块压边圈、凹模31、夹持销32、夹持块33、第三液压缸35、两个凹模垫34和下模板36,分块压边圈由第一压边圈28和第二压边圈29构成,两个凹模垫34分别固定在下模板36上端面的两侧,第三液压缸35位于两个凹模垫34之间且第三液压缸35的缸体底端固定在下模板36上端面上,凹模31安装在两个凹模垫34的上端面上,夹持块33位于第三液压缸35的上方且夹持块33的下端面固定在第三液压缸35的活塞上,夹持块33在第三液压缸35的活塞杆的带动可沿凹模31的型腔上下移动,夹持块33的上端面上设有多个凹槽33-1,夹持销32插装在其中的一个凹槽33-1内,夹持销32的位置与拼焊板的焊缝相对应,凸模30与凹模31的型腔相配合,凸模30与连接柱27的下端连接,连接柱27的上端穿过上模板23,连接柱27位于第一液压缸24和第二液压缸26之间,第一压边圈28和第二压边圈29置于凹模31的上方用于定位拼焊板,第一压边圈28和第二压边圈29合在一起形成有一个压边圈通孔,所述压边圈通孔与凹模31的型腔上下对应且大小相等,凸模30通过所述压边圈通孔可进入凹模31的型腔内,第一压边圈28的上端面与第一液压缸24的活塞连接,第二压边圈29的上端面与第二液压缸26的活塞连接,第一液压缸24的缸体底端、第二液压缸26的缸体底端均固定在上模板23的下端面上;控制系统通过控制液压系统中的各个液压阀元件的通断来调整第一液压缸24、第二液压缸26和第三液压缸35的动作。Specific Embodiment 1: As shown in Figures 1 to 7, the tailored welded blank stamping device for controlling the movement of the weld seam according to this embodiment includes a mold device, a hydraulic system and a control system, and the mold device includes an upper template 23, a second A hydraulic cylinder 24, a second hydraulic cylinder 26, a connecting column 27, a punch 30, a block blank holder, a die 31, a clamping pin 32, a clamping block 33, a third hydraulic cylinder 35, and two die pads 34 and the lower template 36, the block blankholder is composed of the first blankholder 28 and the second blankholder 29, two die pads 34 are respectively fixed on both sides of the upper end surface of the lower template 36, and the third hydraulic cylinder 35 is located Between the two die pads 34 and the cylinder bottom end of the third hydraulic cylinder 35 is fixed on the upper end surface of the lower template 36, the die 31 is installed on the upper end faces of the two die pads 34, and the clamping block 33 is located on the third The top of the hydraulic cylinder 35 and the lower end surface of the clamping block 33 are fixed on the piston of the third hydraulic cylinder 35, and the clamping block 33 can move up and down along the cavity of the die 31 driven by the piston rod of the third hydraulic cylinder 35, The upper end surface of the clamping block 33 is provided with a plurality of grooves 33-1, and the clamping pin 32 is inserted into one of the grooves 33-1, and the position of the clamping pin 32 corresponds to the welding seam of the tailored welded blank , the punch 30 matches the cavity of the die 31, the punch 30 is connected to the lower end of the connecting column 27, the upper end of the connecting column 27 passes through the upper template 23, and the connecting column 27 is located between the first hydraulic cylinder 24 and the second hydraulic cylinder 26, the first blank holder 28 and the second blank holder 29 are placed above the die 31 for positioning the tailor welded blank, the first blank holder 28 and the second blank holder 29 together form a The through hole of the blank holder, the through hole of the blank holder corresponds to the cavity of the die 31 up and down and is equal in size, the punch 30 can enter the cavity of the die 31 through the through hole of the binder ring, the first press The upper end surface of the edge ring 28 is connected with the piston of the first hydraulic cylinder 24, the upper end surface of the second blank holder 29 is connected with the piston of the second hydraulic cylinder 26, the bottom end of the cylinder body of the first hydraulic cylinder 24, the second hydraulic cylinder The bottom ends of the cylinders 26 are all fixed on the lower surface of the upper template 23; the control system adjusts the first hydraulic cylinder 24, the second hydraulic cylinder 26 and the third hydraulic cylinder by controlling the on-off of each hydraulic valve element in the hydraulic system. 35 moves.

具体实施方式二:如图1~5所示,本实施方式中在第一压边圈28或第二压边圈29上的下端面设有拉延筋42,凹模31的上端面的相应位置设有拉延筋槽43,所述拉延筋42与拉延筋槽43相配合。上述技术措施可进一步控制拼焊板焊缝两侧板料的流动。其它组成及连接关系与具体实施方式一相同。Specific embodiment two: As shown in Figures 1 to 5, in this embodiment, a drawing bead 42 is provided on the lower end surface of the first blank holder 28 or the second blank holder 29, and the upper end surface of the die 31 is correspondingly A drawbead groove 43 is provided at the position, and the drawbead 42 cooperates with the drawbead groove 43 . The above technical measures can further control the flow of sheet metal on both sides of the tailor welded blank weld. Other components and connections are the same as those in the first embodiment.

具体实施方式三:如图1~5所示,本实施方式所述液压系统包括液压泵1、换向阀2、溢流阀3、单向阀4、过滤器5、油箱18、第一液压单元、第二液压单元和第三液压单元;第一液压单元包括第一电磁换向阀6、第一液控单向阀9、第一节流阀12和第一比例溢流阀15;第二液压单元包括第二电磁换向阀7、第二液控单向阀10、第二节流阀13和第二比例溢流阀16;第三液压单元包括第三电磁换向阀8、第三液控单向阀11、第三节流阀14和第三比例溢流阀17;液压泵1安装在油箱18内,溢流阀3安装在油箱18上用于液压油调压,换向阀2与溢流阀3连接,液压泵1的出口串接有单向阀4,过滤器5设置在液压泵1的入口处;第一液压单元、第二液压单元和第三液压单元并联设置,三个液压单元的进油口均与单向阀4的出口连通,三个液压单元的出油口通过液压回油管路与油箱18连通;第一电磁换向阀6通过第一液控单向阀9与第一液压缸24的有杆腔和无杆腔连通,在第一液控单向阀9与第一液压缸24之间的液压管路上设有第一节流阀12和第一比例溢流阀15;第二电磁换向阀7通过第二液控单向阀10与第二液压缸26的有杆腔和无杆腔连通,在第二液控单向阀10与第二液压缸26之间的液压管路上设有第二节流阀13和第二比例溢流阀16;第三电磁换向阀8通过第三液控单向阀11与第三液压缸26的有杆腔和无杆腔连通,在第三液控单向阀11与第三液压缸26之间的液压管路上设有第三节流阀14和第三比例溢流阀17。其它组成及连接关系与具体实施方式二相同。Specific embodiment three: As shown in Figures 1 to 5, the hydraulic system in this embodiment includes a hydraulic pump 1, a reversing valve 2, an overflow valve 3, a one-way valve 4, a filter 5, an oil tank 18, a first hydraulic pressure unit, the second hydraulic unit and the third hydraulic unit; the first hydraulic unit includes the first electromagnetic reversing valve 6, the first hydraulic control check valve 9, the first throttle valve 12 and the first proportional relief valve 15; The second hydraulic unit includes the second electromagnetic reversing valve 7, the second hydraulic control check valve 10, the second throttle valve 13 and the second proportional relief valve 16; the third hydraulic unit includes the third electromagnetic reversing valve 8, the second Three hydraulic control check valves 11, a third throttle valve 14 and a third proportional overflow valve 17; the hydraulic pump 1 is installed in the oil tank 18, and the overflow valve 3 is installed on the oil tank 18 for hydraulic oil pressure regulation and reversing The valve 2 is connected with the overflow valve 3, the outlet of the hydraulic pump 1 is connected in series with the check valve 4, and the filter 5 is arranged at the inlet of the hydraulic pump 1; the first hydraulic unit, the second hydraulic unit and the third hydraulic unit are arranged in parallel , the oil inlets of the three hydraulic units are all communicated with the outlet of the check valve 4, and the oil outlets of the three hydraulic units are communicated with the oil tank 18 through the hydraulic oil return pipeline; the first electromagnetic reversing valve 6 is connected through the first hydraulic control unit The directional valve 9 communicates with the rod cavity and the rodless cavity of the first hydraulic cylinder 24, and the first throttle valve 12 and the first throttle valve 12 are arranged on the hydraulic pipeline between the first hydraulic control check valve 9 and the first hydraulic cylinder 24. A proportional overflow valve 15; the second electromagnetic reversing valve 7 communicates with the rod chamber and the rodless chamber of the second hydraulic cylinder 26 through the second hydraulic control check valve 10, and the second hydraulic control check valve 10 and the first The hydraulic line between the two hydraulic cylinders 26 is provided with a second throttle valve 13 and a second proportional overflow valve 16; The rod chamber communicates with the rodless chamber, and a third throttle valve 14 and a third proportional overflow valve 17 are provided on the hydraulic pipeline between the third hydraulic control check valve 11 and the third hydraulic cylinder 26 . Other components and connections are the same as those in the second embodiment.

具体实施方式四:如图1~5所示,本实施方式所述液压系统还包括液位计19和空气滤清器20;所述液位计19安装在油箱18的侧壁上,所述空气滤清器20安装在油箱18上。其它组成及连接关系与具体实施方式三相同。Embodiment 4: As shown in Figures 1 to 5, the hydraulic system in this embodiment also includes a liquid level gauge 19 and an air filter 20; the liquid level gauge 19 is installed on the side wall of the oil tank 18, and the An air cleaner 20 is mounted on the fuel tank 18 . Other components and connections are the same as those in the third embodiment.

具体实施方式五:如图1~5所示,本实施方式所述液压系统还包括压力表开关21和压力表22,在换向阀2上安装有压力表开关21,压力表开关21上设有压力表22。其它组成及连接关系与具体实施方式四相同。Specific embodiment five: As shown in Figures 1 to 5, the hydraulic system in this embodiment also includes a pressure gauge switch 21 and a pressure gauge 22, a pressure gauge switch 21 is installed on the reversing valve 2, and a There are pressure gauges 22 . Other compositions and connections are the same as those in Embodiment 4.

具体实施方式六:如图1~7所示,本实施方式所述控制系统包括PLC控制器37、第一压力传感器38、第二压力传感器39、第三压力传感器40、控制电路41;第一压力传感器38的信号输出端与PLC控制器37的第一压边圈压力信息采集输入端连接,第二压力传感器39的信号输出端与PLC控制器37的第二压边圈压力信息采集输入端连接,第三压力传感器40的信号输出端与PLC控制器37的夹持块压力信息采集输入端连接;PLC控制器37的输出端通过控制电路41控制控制液压系统中的各个液压阀元件的通断来调整第一液压缸24、第二液压缸26和第三液压缸35的动作;第一压力传感器38设置在第一压边圈28上,第二压力传感器39设置在第二压边圈29上,第三压力传感器40设置在夹持块33上。其它组成及连接关系与具体实施方式一、二、三、四或五相同。Specific embodiment six: As shown in Figures 1 to 7, the control system in this embodiment includes a PLC controller 37, a first pressure sensor 38, a second pressure sensor 39, a third pressure sensor 40, and a control circuit 41; The signal output end of the pressure sensor 38 is connected with the first binder ring pressure information acquisition input end of the PLC controller 37, and the signal output end of the second pressure sensor 39 is connected with the second binder ring pressure information acquisition input end of the PLC controller 37 connected, the signal output end of the third pressure sensor 40 is connected with the clamping block pressure information acquisition input end of the PLC controller 37; the output end of the PLC controller 37 controls the flow of each hydraulic valve element in the control hydraulic system through the control circuit 41 to adjust the actions of the first hydraulic cylinder 24, the second hydraulic cylinder 26 and the third hydraulic cylinder 35; the first pressure sensor 38 is arranged on the first blank holder 28, and the second pressure sensor 39 is arranged on the second blank holder 29 , the third pressure sensor 40 is arranged on the clamping block 33 . Other compositions and connection relations are the same as those in Embodiment 1, 2, 3, 4 or 5.

工作原理(如图1~7):Working principle (as shown in Figure 1-7):

模具装置通过连接模板固定在液压机上,坯料夹置于凹模和凸模之间。压边圈上装有液压缸,通过控制系统控制液压系统中的液压阀来进一步控制液压缸的动作,从而利用液压系统的背压原理控制施加在压边圈上的压边力,并通过控制系统中的压力传感器的实时反馈压边力,为进一步调节压边力提供依据,从而获得稳定的压边力。当一次冲压结束后,液压缸再将压边圈抬起。The mold device is fixed on the hydraulic press through the connection template, and the blank is sandwiched between the die and the punch. The hydraulic cylinder is installed on the blank holder, and the hydraulic valve in the hydraulic system is controlled by the control system to further control the action of the hydraulic cylinder, thereby using the back pressure principle of the hydraulic system to control the blank holder force applied to the blank holder, and through the control system The real-time feedback of the blank-holding force from the pressure sensor in the machine provides a basis for further adjustment of the blank-holding force, so as to obtain a stable blank-holding force. After a stamping is completed, the hydraulic cylinder lifts the blank holder again.

模具装置中设计了夹持块,并与液压缸一起构成夹持装置。夹持块设计成带有凹槽形式,夹持销放在凹槽中,夹持块放在不同的凹槽中,可以对不同位置的焊缝进行夹持,限制焊缝在拼焊板冲压成形过程中的移动。整个夹持过程为:夹持缸顶出夹持块,带动夹持销和板料接触,在凸模的联合作用下,实现对焊缝的夹持,凸模向下冲压板料,夹持块在液压缸的带动下回程,液压缸依靠背压形成压力,直至冲压成形结束后,液压缸再将夹持块顶起,从而顶出拼焊板冲压成形件。A clamping block is designed in the mold device, and forms a clamping device together with a hydraulic cylinder. The clamping block is designed with grooves, the clamping pins are placed in the grooves, and the clamping blocks are placed in different grooves, which can clamp the welds at different positions and limit the welds in the tailor welded blank stamping movement during forming. The whole clamping process is as follows: the clamping cylinder pushes out the clamping block, drives the clamping pin to contact the sheet, and under the joint action of the punch, realizes the clamping of the weld seam, and the punch presses the sheet downward, clamping The block returns under the drive of the hydraulic cylinder, and the hydraulic cylinder relies on the back pressure to form a pressure until the stamping is completed, and then the hydraulic cylinder jacks up the clamping block, thereby ejecting the stamped part of the tailored welded blank.

本发明的液压系统的工作过程:The working process of the hydraulic system of the present invention:

在冲压准备阶段,首先将拼焊板放置在模具上,然后压边油缸(第一液压缸24、第二液压缸26)顶出压边圈将拼焊板压在凹模上,再由驱动夹持块的夹持油缸(第三液压缸35)顶出夹持块33,使夹持销32与拼焊板25的焊缝接触。液压控制系统的工作原理是:首先启动油泵1(此操作在下一次循环中无需进行),将电磁换向阀2切换至右端将压力油卸荷。在控制系统的作用下,先打开相应第一电磁换向阀6、第二电磁换向阀7,置于左端(“置于左端”是指电磁换向阀左端电磁铁通电,阀芯由于磁力作用移至左端,或者写成“置于左位”);然后控制电磁阀2换向置于左端后液压油不能直接回油箱,而是经过溢流阀3调压后准备向系统供油,这样,压力油便经液压管路进入压边液压缸(第一液压缸24和第二液压缸26)的无杆腔,将这两液压缸的活塞杆顶出,完成压边动作,使第一压边圈28和第二压边圈29将板料(拼焊板25)压在凹模上,第一液压缸24和第二液压缸26有杆腔的液压油会经油管回到油箱。而后,再将电磁换向阀8置于左端,压力油便会经液压管路进入夹持液压缸(第三液压缸35)的无杆腔,将此液压缸的活塞杆顶出,完成夹持动作,使得夹持块33的夹持销32接触上拼焊板25的焊缝。In the stamping preparation stage, the tailor welded blank is first placed on the mold, and then the blank holder cylinders (the first hydraulic cylinder 24 and the second hydraulic cylinder 26) push out the blank holder to press the tailor welded blank on the die, and then the driven The clamping oil cylinder (the third hydraulic cylinder 35 ) of the clamping block pushes out the clamping block 33 , so that the clamping pin 32 is in contact with the welding seam of the tailor welded blank 25 . The working principle of the hydraulic control system is: first start the oil pump 1 (this operation does not need to be performed in the next cycle), switch the electromagnetic reversing valve 2 to the right end to unload the pressure oil. Under the action of the control system, first open the corresponding first electromagnetic reversing valve 6 and second electromagnetic reversing valve 7, and place them on the left end ("placed on the left end" means that the electromagnet at the left end of the electromagnetic reversing valve is energized, and the valve core is The function is moved to the left end, or written as "placed to the left"); then the hydraulic oil cannot be directly returned to the oil tank after the control solenoid valve 2 is switched to the left end, but is prepared to supply oil to the system after pressure regulation by the overflow valve 3, so that , the pressure oil enters the rodless chamber of the blank-holding hydraulic cylinder (the first hydraulic cylinder 24 and the second hydraulic cylinder 26) through the hydraulic pipeline, and the piston rods of these two hydraulic cylinders are ejected to complete the blank-holding action, so that the first hydraulic cylinder The blank holder 28 and the second blank holder 29 press the blank (tailored welded blank 25) on the die, and the hydraulic oil in the rod cavity of the first hydraulic cylinder 24 and the second hydraulic cylinder 26 will return to the oil tank through the oil pipe. Then, the electromagnetic reversing valve 8 is placed on the left end, and the pressure oil will enter the rodless chamber of the clamping hydraulic cylinder (the third hydraulic cylinder 35) through the hydraulic pipeline, and the piston rod of this hydraulic cylinder is pushed out to complete the clamping. The clamping action makes the clamping pin 32 of the clamping block 33 contact the weld seam of the upper tailor welded blank 25 .

在冲压成形阶段,首先将电磁换向阀2换向至右端将压力油卸荷,液压泵输出的油不再供向系统;然后根据工艺要求,将第一电磁换向阀6、第二电磁换向阀7、第三电磁换向阀8均关闭置于中位。当外部液压机的滑块开始下行时,由于压边圈与毛坯表面已经接触,在第一液控单向阀9、第二液控单向阀10以及第一比例溢流阀15、第二比例溢流阀16的作用下,第一液压缸24和第二液压缸26形成背压反抗活塞杆被压回收缩,这种反抗便形成了压边力。不久,凸模与板料25表面接触,在第三液控单向阀11以及第三比例溢流阀17的作用下,夹持液压缸35形成背压反抗活塞杆被压回收缩,这种反抗便形成了夹持力。压边力和夹持力的大小都可以通过各自对应的比例溢流阀来控制。在这个过程中,液压缸无杆腔的液压油从比例溢流阀流出,一部分补充进液压缸的有杆腔中,多余的另一部分通过电磁换向阀的中位流回油箱,不需要液压泵向系统供油。In the stamping forming stage, first switch the electromagnetic reversing valve 2 to the right end to unload the pressure oil, and the oil output by the hydraulic pump is no longer supplied to the system; then according to the process requirements, the first electromagnetic reversing valve 6, the second electromagnetic reversing valve The reversing valve 7 and the third electromagnetic reversing valve 8 are all closed and placed in the neutral position. When the slide block of the external hydraulic machine starts to go down, since the blank holder has been in contact with the surface of the blank, the first hydraulic control check valve 9, the second hydraulic control check valve 10, the first proportional relief valve 15, and the second proportional Under the action of the overflow valve 16, the first hydraulic cylinder 24 and the second hydraulic cylinder 26 form back pressure against the piston rod being pressed back and contracted, and this resistance forms the blank holder force. Soon, the punch is in contact with the surface of the sheet material 25. Under the action of the third hydraulic control check valve 11 and the third proportional relief valve 17, the clamping hydraulic cylinder 35 forms a back pressure against the piston rod being pressed back and shrinks. The resistance creates a clamping force. Both the blank holder force and the clamping force can be controlled by their corresponding proportional relief valves. During this process, the hydraulic oil in the rodless chamber of the hydraulic cylinder flows out from the proportional relief valve, part of it is supplemented into the rod chamber of the hydraulic cylinder, and the remaining part flows back to the oil tank through the neutral position of the electromagnetic reversing valve, no hydraulic pressure is required. The pump supplies oil to the system.

在成形过程结束后,外部液压机的滑块回程,切换第一电磁换向阀6、第二电磁换向阀7至右端,切换第三电磁换向阀8至左端,并将电磁换向阀2换向至左端,液压泵1继续向系统供油,压力油便经液压管路进入压边液压缸24和26的有杆腔,将这两液压缸的活塞杆压回,并进入夹持液压缸35的无杆腔,通过推出此液压缸的活塞杆来顶出成形件。然后切换第三电磁换向阀8至右端,压力油便经液压管路进入持液压缸35的有杆腔,将此液压缸的活塞杆压回。最后关闭所有电磁换向阀使其置于中位,等待第二次循环工作。After the forming process is completed, the slider of the external hydraulic machine returns, switches the first electromagnetic reversing valve 6, the second electromagnetic reversing valve 7 to the right end, switches the third electromagnetic reversing valve 8 to the left end, and switches the electromagnetic reversing valve 2 Switch to the left end, the hydraulic pump 1 continues to supply oil to the system, and the pressure oil enters the rod chambers of the edge hydraulic cylinders 24 and 26 through the hydraulic pipeline, presses back the piston rods of the two hydraulic cylinders, and enters the clamping hydraulic pressure. The rodless chamber of the cylinder 35 ejects the formed part by pushing out the piston rod of this hydraulic cylinder. Then switch the third electromagnetic reversing valve 8 to the right end, and the pressure oil will enter the rod cavity of the hydraulic cylinder 35 through the hydraulic pipeline, and the piston rod of this hydraulic cylinder will be pressed back. Finally, close all electromagnetic reversing valves and place them in the neutral position, and wait for the second cycle to work.

Claims (6)

1. welding plate stamping and forming device of controlling weld movement; Said welding plate stamping and forming device comprises die device; Hydraulic system and control system; It is characterized in that: said die device comprises cope match-plate pattern (23); First hydraulic cylinder (24); Second hydraulic cylinder (26); Joint pin (27); Punch (30); The piecemeal blank holder; Die (31); Clamping pin (32); Grip block (33); The 3rd hydraulic cylinder (35); Two die supporters (34) and lower bolster (36); The piecemeal blank holder is made up of first blank holder (28) and second blank holder (29); Two die supporters (34) are separately fixed at the both sides of lower bolster (36) upper surface; The 3rd hydraulic cylinder (35) is positioned between two die supporters (34) and the cylinder body bottom of the 3rd hydraulic cylinder (35) is fixed on lower bolster (36) upper surface; Die (31) is installed on the upper surface of two die supporters (34); Grip block (33) is positioned at the top of the 3rd hydraulic cylinder (35) and the lower surface of grip block (33) is fixed on the piston of the 3rd hydraulic cylinder (35); Grip block (33) can move up and down along the die cavity of die (31) in the drive of the piston rod of the 3rd hydraulic cylinder (35); The upper surface of grip block (33) is provided with a plurality of grooves (33-1); Clamping pin (32) is inserted in one of them groove (33-1); The position of clamping pin (32) is corresponding with the weld seam of welding plate; Punch (30) matches with the die cavity of die (31); Punch (30) is connected with the lower end of joint pin (27); Cope match-plate pattern (23) is passed in the upper end of joint pin (27); Joint pin (27) is positioned between first hydraulic cylinder (24) and second hydraulic cylinder (26); First blank holder (28) and second blank holder (29) place the top of die (31) to be used for location welding plate; First blank holder (28) and second blank holder (29) lump together and are formed with a blank holder through hole; The die cavity of said blank holder through hole and die (31) is corresponding and equal and opposite in direction up and down; Punch (30) can get in the die cavity of die (31) through said blank holder through hole; The upper surface of first blank holder (28) is connected with the piston of first hydraulic cylinder (24); The upper surface of second blank holder (29) is connected with the piston of second hydraulic cylinder (26), the cylinder body bottom of first hydraulic cylinder (24); The cylinder body bottom of second hydraulic cylinder (26) all is fixed on the lower surface of cope match-plate pattern (23); The control system adjusts the action of first hydraulic cylinder (24), second hydraulic cylinder (26) and the 3rd hydraulic cylinder (35) through the break-make of each hydraulic valve element in the control hydraulic system.
2. a kind of welding plate stamping and forming device of controlling weld movement according to claim 2; It is characterized in that: the lower surface on first blank holder (28) or second blank holder (29) is provided with bead (42); The relevant position of the upper surface of die (31) is provided with bead groove (43), and said bead (42) matches with bead groove (43).
3. a kind of welding plate stamping and forming device of controlling weld movement according to claim 1, it is characterized in that: said hydraulic system comprises hydraulic pump (1), reversal valve (2), overflow valve (3), check valve (4), filter (5), fuel tank (18), first hydraulic pressure unit, second hydraulic pressure unit and the 3rd hydraulic pressure unit; First hydraulic pressure unit comprises first solenoid directional control valve (6), first hydraulic control one-way valve (9), first throttle valve (12) and first proportional pressure control valve (15); Second hydraulic pressure unit comprises second solenoid directional control valve (7), second hydraulic control one-way valve (10), second choke valve (13) and second proportional pressure control valve (16); The 3rd hydraulic pressure unit comprises the 3rd solenoid directional control valve (8), the 3rd hydraulic control one-way valve (11), the 3rd choke valve (14) and the 3rd proportional pressure control valve (17); Hydraulic pump (1) is installed in the fuel tank (18), and overflow valve (3) is installed on the fuel tank (18) and is used for the hydraulic oil pressure regulation, and reversal valve (2) is connected with overflow valve (3), and the outlet of hydraulic pump (1) is serially connected with check valve (4), and filter (5) is arranged on the porch of hydraulic pump (1); First hydraulic pressure unit, second hydraulic pressure unit and the parallel connection of the 3rd hydraulic pressure unit are provided with, and the oil-in of three hydraulic pressure units all is communicated with the outlet of check valve (4), and the oil-out of three hydraulic pressure units is communicated with fuel tank (18) through the hydraulic oil-returning pipeline; First solenoid directional control valve (6) is communicated with the rod chamber and the rodless cavity of first hydraulic cylinder (24) through first hydraulic control one-way valve (9), on the fluid pressure line between first hydraulic control one-way valve (9) and first hydraulic cylinder (24), is provided with first throttle valve (12) and first proportional pressure control valve (15); Second solenoid directional control valve (7) is communicated with the rod chamber and the rodless cavity of second hydraulic cylinder (26) through second hydraulic control one-way valve (10), on the fluid pressure line between second hydraulic control one-way valve (10) and second hydraulic cylinder (26), is provided with second choke valve (13) and second proportional pressure control valve (16); The 3rd solenoid directional control valve (8) is communicated with the rod chamber and the rodless cavity of the 3rd hydraulic cylinder (26) through the 3rd hydraulic control one-way valve (11), on the fluid pressure line between the 3rd hydraulic control one-way valve (11) and the 3rd hydraulic cylinder (26), is provided with the 3rd choke valve (14) and the 3rd proportional pressure control valve (17).
4. a kind of welding plate stamping and forming device of controlling weld movement according to claim 3, it is characterized in that: said hydraulic system also comprises liquid level gauge (19) and air filter (20); Said liquid level gauge (19) is installed on the sidewall of fuel tank (18), and said air filter (20) is installed on the fuel tank (18).
5. a kind of welding plate stamping and forming device of controlling weld movement according to claim 4; It is characterized in that: said hydraulic system also comprises pressure meter switch (21) and Pressure gauge (22); Pressure meter switch (21) is installed on reversal valve (2), and pressure meter switch (21) is provided with Pressure gauge (22).
6. according to claim 1,2,3,4 or 5 described a kind of welding plate stamping and forming devices of controlling weld movement, it is characterized in that: said control system comprises PLC controller (37), first pressure sensor (38), second pressure sensor (39), the 3rd pressure sensor (40), control circuit (41); The signal output part of first pressure sensor (38) is gathered input with the first blank holder pressure information of PLC controller (37) and is connected; The signal output part of second pressure sensor (39) is gathered input with the second blank holder pressure information of PLC controller (37) and is connected, and the signal output part of the 3rd pressure sensor (40) is gathered input with the grip block pressure information of PLC controller (37) and is connected; The output of PLC controller (37) is adjusted the action of first hydraulic cylinder (24), second hydraulic cylinder (26) and the 3rd hydraulic cylinder (35) through the break-make of each hydraulic valve element in control circuit (41) the control control hydraulic system; First pressure sensor (38) is arranged on first blank holder (28), and second pressure sensor (39) is arranged on second blank holder (29), and the 3rd pressure sensor (40) is arranged on the grip block (33).
CN201110177363A 2011-06-28 2011-06-28 Weld-line movement-controlled tailor-welded blank stamp-forming device Pending CN102303063A (en)

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CN102554007A (en) * 2012-02-09 2012-07-11 上海交通大学 Sheet drawing and incremental forming combined device
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CN110180938A (en) * 2019-05-15 2019-08-30 燕山大学 A kind of tailor welded piecemeal flange fixing installation and its manufacturing process
CN110227750A (en) * 2019-05-15 2019-09-13 燕山大学 A kind of hydraulic piecemeal flanging forming device of tailor welded and its manufacturing process
CN111531041A (en) * 2020-04-30 2020-08-14 哈尔滨理工大学 Magnetic medium assisted tailor welded blank deep drawing device and forming method
CN112045076A (en) * 2020-08-20 2020-12-08 合肥工业大学 Electro-hydraulic hybrid stamping process distributed blank holder force generating device and control method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102554007A (en) * 2012-02-09 2012-07-11 上海交通大学 Sheet drawing and incremental forming combined device
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CN110180938A (en) * 2019-05-15 2019-08-30 燕山大学 A kind of tailor welded piecemeal flange fixing installation and its manufacturing process
CN110227750A (en) * 2019-05-15 2019-09-13 燕山大学 A kind of hydraulic piecemeal flanging forming device of tailor welded and its manufacturing process
CN111531041A (en) * 2020-04-30 2020-08-14 哈尔滨理工大学 Magnetic medium assisted tailor welded blank deep drawing device and forming method
CN112045076A (en) * 2020-08-20 2020-12-08 合肥工业大学 Electro-hydraulic hybrid stamping process distributed blank holder force generating device and control method
CN112045076B (en) * 2020-08-20 2023-07-25 合肥工业大学 Electrohydraulic mixing stamping process distributed blank holder force generating device and control method

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Application publication date: 20120104