A kind of preparation method of the filling-modified lactic acid composite material that can degrade fully
Technical field
The invention belongs to a kind of preparation method of the matrix material that can degrade fully.
Background technology
China is world's second largest Maize Production state; It also is second largest corn country of consumption; Corn industry consumption increases year by year in China; Industry consumption has accounted for 20% ~ 30% of corn overall consumption, and wherein starch production accounts for the ratio maximum of corn industry consumption, in the W-Gum course of processing, can produce a certain amount of zein.Starch accounts for 75% in corn, and zein accounts for 10.6%, and these zeins are used as waste and arrange, and not only wastes also contaminate environment of resource.
The macromolecule material product that uses in our daily life is the petroleum base polymkeric substance mostly, and its waste is difficult to degraded, cause environmental pollution after discarding, and degradable biomaterial costs an arm and a leg, and limits it and uses widely.In order to reduce the cost of biodegradable composite material, and its product can degrade fully again, free from environmental pollution, use natural animal-plant fiber filled modification biological degradation material mostly.
Chinese patent (CN 101962469 A) discloses a kind of method of utilizing the old and useless newspaper recycled fiber to make the fully-degradable polylactic acid matrix material.After at first old newspaper being soaked 8h in tap water, send into machine,massing and pull an oar to handle and squeeze most of water, obtain recycled fiber, with the diphenylmethanediisocyanate differential fiber again with polylactic acid blend manufacturing matrix material.
Chinese patent (CN 101525449 A) discloses the method for modifying that improves POLYACTIC ACID and starch blend consistency and interfacial adhesion.This invention utilizes isocyanic ester to be coupling agent, improves POLYACTIC ACID and starch blend consistency and interfacial adhesion.
Chinese patent (CN 1869107 A) discloses the reinforced polylactic acid composite material for ramie-fabric preparation method.It is the polycaprolactone polydactyl acid of isocyanic ester that this invention utilizes the two ends group; Utilize silane coupling agent γ-An Bingjisanyiyangjiguiwan modification ramie; The γ-An Bingjisanyiyangjiguiwan of ramie upper surface and the isocyanic ester on the POLYACTIC ACID react; Thereby improve the interface compatibility of POLYACTIC ACID and ramie, improve the mechanical property of matrix material.
Except that containing albumen, also contain Mierocrystalline cellulose, wood fibre, starch etc. in the zein, this type material is can degrade and can not produce pollution to environment in physical environment.
Main both at home and abroad at present research zein extracts amino acid and polypeptide, and it studies complicated, and research cost is too high, has limited zein and has used widely in a large number, is unfavorable for recovery and recycling of used resources.Use the document of the filling-modified polymkeric substance of zein also not appear in the newspapers; And the filling-modified POLYACTIC ACID of other vegetable fibre exists problems such as interface compatibility difference; Its consistency difference is not well solved; Also there is serious interface compatibility problem in the starch conversion POLYACTIC ACID, the most important thing is that starch is food, comes filling-modified POLYACTIC ACID to exist serious problems such as waste food with it.
Summary of the invention
The present invention provides a kind of preparation method of the filling-modified lactic acid composite material that can degrade fully, with the problem that cost is high, consistency is poor, zein can not obtain utilizing that solves present biodegradable composite material.
The technical scheme that the present invention takes is to comprise following prescription and step:
Prescription: each raw materials in part by weight ratio is:
100 parts of POLYACTIC ACIDs, 0.6 ~ 3 part of maleic anhydride, 0.1 ~ 1.0 part of superoxide, 0.5 ~ 3 part of phosphorous acid ester, 5 ~ 20 parts of zeins;
Step:
(1) zein vacuum drying 24h in 50 ℃ of baking ovens;
(2) raw material is joined in the impeller by following order stir: POLYACTIC ACID, maleic anhydride, superoxide stirred 1500 ~ 2000 rev/mins of stirring velocitys, 80 ℃ ~ 120 ℃ of temperature 5 ~ 10 minutes; Add dried zein and phosphorous acid lipid material again, stirred 5 ~ 10 minutes, 1500 ~ 2000 rev/mins of stirring velocitys, 100 ℃ ~ 140 ℃ of temperature, the discharging naturally cooling is subsequent use;
(3) material after will mixing is rendered in the twin screw extruder, and extruder temperature is set: 150 ~ 180 ℃, engine speed 100r/min ~ 200r/min is through check rod, cooling, pelletizing, drying, packing.
Described polylactic acid molecule amount 40000 ~ 200000.
Described superoxide is: Di Cumyl Peroxide 99 or Lucidol.
Phosphorous acid lipid material is: triphenyl phosphite, tris(nonyl phenyl) phosphate.
Select for use maleic anhydride (MA) as grafted monomer, its advantage is that maleic anhydride monomer can not form long grafted chain under the grafting condition, and one of which has avoided POLYACTIC ACID (PLA) overall performance to descend; It two has avoided the polarity of grafts excessive, causes and POLYACTIC ACID viscosifying power mutually descends, and it three prevents owing to monomeric homopolymerization reduces grafting efficiency.
Present method adopts and to melt extrude the reaction working method, and it is simple to have an operating procedure, and facility investment is few, can serialization production, and the production technique cost is low.But melt extrude the degraded that the reaction course of processing can cause POLYACTIC ACID; Therefore added phosphorous acid lipid material as the radical catcher among the present invention; Reduce a large amount of radicals that POLYACTIC ACID degraded back forms with this, these radicals can cause the chain type DeR of POLYACTIC ACID.
Superoxide is radical initiator again; It has double effects; Under the situation of heating, can cause POLYACTIC ACID and maleic anhydride and produce radical; When the freedom of maleic anhydride and the combined with radical of POLYACTIC ACID must arrive the POLYACTIC ACID grafted maleic anhydride to a time-out, superoxide also possibly cause a spot of POLYACTIC ACID cross-linking products simultaneously.
The present invention uses the filling-modified POLYACTIC ACID of zein; The degradability of zein can not cause environmental pollution; Use the filling-modified POLYACTIC ACID of zein not only can recycle zein; Can also reduce the cost of matrix material, but also can reduce environmental pollution, have great realistic meaning.Because the consistency of zein and POLYACTIC ACID is poor, in the course of processing, impel the POLYACTIC ACID degraded again, in order to overcome above problem; The present invention uses superoxide to be initiator; Cause the reaction of POLYACTIC ACID and maleic anhydride, again with the zein blend, zein has more active α-H atom; React easily, thereby improve the consistency of POLYACTIC ACID and zein with the maleic anhydride that reacts with POLYACTIC ACID.The amido linkage of zein, hydroxyl impel the POLYACTIC ACID degraded easily, use superoxide to cause POLYACTIC ACID, make POLYACTIC ACID generation self-crosslinking, thereby reduce the degraded of POLYACTIC ACID.
Use at present mostly starch filled polydactyl acid, starch is hydroaropic substance, and POLYACTIC ACID is a hydrophobicity, and the two consistency extreme difference has had a strong impact on the mechanical property of its matrix material.The staple of zein is a protein; Mainly be prolamine matter; Prolamine matter is lyophobic dust; With POLYACTIC ACID certain consistency is arranged; The amino acid of zein further improves the interface compatibility of POLYACTIC ACID and zein with reacting with the maleic anhydride of POLYACTIC ACID reaction in the blend process, so the interface compatibility of the filling-modified POLYACTIC ACID of zein good than starch filled polydactyl acid shows as that zein is filling-modified to have mechanical property preferably than starch filled polydactyl acid.Starch is food, and zein is the food-processing waste, and the cost of zein is more much lower than starch; So the filling-modified POLYACTIC ACID of zein more has superiority; Use the filling-modified POLYACTIC ACID of zein not only can recycle zein, can also reduce the cost of matrix material, but also can reduce environmental pollution; Have great realistic meaning, the filling-modified POLYACTIC ACID of zein can also improve the mechanical property of POLYACTIC ACID.
Description of drawings
Figure 1A is field emission scanning electron microscope (ESEM) figure of zein;
Figure 1B is field emission scanning electron microscope (ESEM) figure of zein, unmodified polylactic acid PLA;
Fig. 1 C is field emission scanning electron microscope (ESEM) figure of zein, maleic anhydride MA polydactyl acid PLA;
Fig. 2 is the amino acid reaction principle figure of maleic anhydride and POLYACTIC ACID, zein.
Embodiment
The sub product that zein of the present invention is produced when being the wet method starch production.
Embodiment 1
Prescription: each raw materials in part by weight ratio is:
100 parts of POLYACTIC ACIDs, molecular weight 40000,0.6 part of maleic anhydride, 0.1 part of Di Cumyl Peroxide 99,0.5 part of triphenyl phosphite, 5 parts of zeins;
Step:
(1) zein vacuum drying 24h in 50 ℃ of baking ovens;
(2) raw material is joined in the impeller by following order stir: POLYACTIC ACID, maleic anhydride, Di Cumyl Peroxide 99 stirred 1500 rev/mins of stirring velocitys, 80 ℃ of temperature 5 minutes; Add dried zein and triphenyl phosphite again, stirred 5 minutes, 1500 rev/mins of stirring velocitys, 100 ℃ of temperature, the discharging naturally cooling is subsequent use;
(3) material after will mixing is rendered in the twin screw extruder, and extruder temperature is set: 150 ℃, engine speed 100r/min is through check rod, cooling, pelletizing, drying, packing.
Embodiment 2
Prescription: each raw materials in part by weight ratio is:
100 parts of POLYACTIC ACIDs, molecular weight 100000,1.8 parts of maleic anhydrides, 0.5 part of Lucidol, 1.8 parts of tris(nonyl phenyl) phosphates, 12.5 parts of zeins;
Step:
(1) zein vacuum drying 24h in 50 ℃ of baking ovens;
(2) raw material is joined in the impeller by following order stir: POLYACTIC ACID, maleic anhydride, Lucidol stirred 1800 rev/mins of stirring velocitys, 100 ℃ of temperature 7 minutes; Add dried zein and tris(nonyl phenyl) phosphate again, stirred 8 minutes, 1800 rev/mins of stirring velocitys, 120 ℃ of temperature, the discharging naturally cooling is subsequent use;
(3) material after will mixing is rendered in the twin screw extruder, and extruder temperature is set: 165 ℃, engine speed 150r/min is through check rod, cooling, pelletizing, drying, packing.
Embodiment 3
Prescription: each raw materials in part by weight ratio is: 100 parts of POLYACTIC ACIDs, molecular weight 200000,3 parts of maleic anhydrides, 1.0 parts of Di Cumyl Peroxide 99s, 3 parts of tris(nonyl phenyl) phosphates, 20 parts of zeins;
Step:
(1) zein vacuum drying 24h in 50 ℃ of baking ovens;
(2) raw material is joined in the impeller by following order stir: POLYACTIC ACID, maleic anhydride, Di Cumyl Peroxide 99 stirred 2000 rev/mins of stirring velocitys, 120 ℃ of temperature 10 minutes; Add dried zein and tris(nonyl phenyl) phosphate again, stirred 10 minutes, 2000 rev/mins of stirring velocitys, 140 ℃ of temperature, the discharging naturally cooling is subsequent use;
(3) material after will mixing is rendered in the twin screw extruder, and extruder temperature is set: 180 ℃, engine speed 200r/min is through check rod, cooling, pelletizing, drying, packing.