CN102189111A - A roll gap lubrication method for producing ultra-thin hot-rolled strip steel by semi-endless rolling technology - Google Patents
A roll gap lubrication method for producing ultra-thin hot-rolled strip steel by semi-endless rolling technology Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 142
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 239000010959 steel Substances 0.000 title claims abstract description 46
- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 238000005461 lubrication Methods 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 142
- 235000019198 oils Nutrition 0.000 claims abstract description 62
- 239000007921 spray Substances 0.000 claims abstract description 34
- 239000000498 cooling water Substances 0.000 claims abstract description 29
- 235000019476 oil-water mixture Nutrition 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000005098 hot rolling Methods 0.000 claims abstract description 12
- 239000002828 fuel tank Substances 0.000 claims description 2
- 239000000446 fuel Substances 0.000 claims 8
- 238000007599 discharging Methods 0.000 claims 4
- 239000003921 oil Substances 0.000 abstract description 60
- 239000010687 lubricating oil Substances 0.000 abstract description 25
- 230000001050 lubricating effect Effects 0.000 abstract description 13
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 11
- 238000009749 continuous casting Methods 0.000 description 10
- 230000007423 decrease Effects 0.000 description 8
- 230000006837 decompression Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种在薄板坯连铸连轧生产线上采用半无头轧制技术生产厚度为h≤1.2mm超薄热轧带钢的辊缝润滑方法,属于热轧带钢轧制润滑领域。The invention relates to a roll gap lubrication method for producing ultra-thin hot-rolled strip steel with a thickness of h≤1.2mm by semi-endless rolling technology on a thin slab continuous casting and rolling production line, belonging to the field of hot-rolled strip steel rolling lubrication.
背景技术Background technique
随着产品结构的升级、市场对超薄规格板带需求的明显提升以及对减少工序、降低成本和能耗要求的强烈,使得“以热代冷”的热轧超薄板带产品备受关注。With the upgrading of product structure, the obvious increase in market demand for ultra-thin strips, and the strong requirements for reducing procedures, reducing costs and energy consumption, the hot-rolled ultra-thin strip products that "replace heat with heat" have attracted much attention. .
传统的轧制工艺对生产超薄热轧带钢(厚度≤1.2mm)还存在一定的困难,而先进的半无头轧制技术生产超薄规格产品具有明显的优势;但因半无头轧制工艺(技术)是采用长度为2~7倍的常规轧制的连铸坯,在用如此长度的连铸坯轧制超薄规格带钢时使产品(带钢)与轧辊接触时间明显增长,对轧辊的磨损、热凸度以及板形质量必将产生明显影响。为了减少这种不良影响,必须采用辊缝润滑技术。The traditional rolling process still has certain difficulties in producing ultra-thin hot-rolled strip steel (thickness ≤ 1.2mm), while the advanced semi-endless rolling technology has obvious advantages in producing ultra-thin products; The manufacturing process (technology) is to use a conventional rolling continuous casting slab with a length of 2 to 7 times. When rolling an ultra-thin strip steel with such a long continuous casting slab, the contact time between the product (strip steel) and the roll is significantly increased. , will have a significant impact on roll wear, thermal crown and shape quality. In order to reduce this adverse effect, roll gap lubrication technology must be used.
在本发明之前,在连铸连轧生产线(即CSP生产线)上采用半无头轧制技术(工艺)生产带钢时对工作辊辊缝实现润滑的技术还很少,尤其是对超薄热轧带钢(厚度h≤1.2mm)的辊缝润滑技术还未见报道,主要是因为在生产超薄热轧带钢时各机架之间张力容易波动,而且在传递给相连机架时会引起系统振动,造成带钢尺寸精度严重超出,甚至还会引起断带及损伤设备。因此,保证超薄热轧带钢在辊缝润滑条件下的稳定是辊缝润滑工艺控制的关键。Before the present invention, when adopting semi-endless rolling technology (technique) to produce strip on continuous casting and rolling production line (i.e. CSP production line), the technology that realizes lubricating work roll gap is also very little, especially for ultra-thin heat The roll gap lubrication technology for rolled strip steel (thickness h≤1.2mm) has not been reported, mainly because the tension between the stands is easy to fluctuate when producing ultra-thin hot rolled strip steel, and it will be transmitted to the connected stands. It will cause system vibration, cause the dimensional accuracy of the strip to exceed seriously, and even cause broken strips and damage equipment. Therefore, ensuring the stability of the ultra-thin hot-rolled strip under the condition of roll gap lubrication is the key to the control of the roll gap lubrication process.
目前国内在薄板坯连铸连轧生产线上采用的润滑装置有ZL200810031458.8“热轧带钢轧制工艺用润滑装置”,其上工作辊和下工作辊分别由供油计量泵、电磁控制阀控制油量和油路的开闭,减压阀、水量调节控制阀分别控制循环水的水压和流量,油和水在油水混合器中混合后经喷淋集管上的喷嘴喷射到上、下工作辊辊面,润滑轧辊。At present, the lubricating device used in the thin slab continuous casting and rolling production line in China is ZL200810031458.8 "lubricating device for hot-rolled strip rolling process". Control the oil volume and the opening and closing of the oil circuit. The pressure reducing valve and the water volume adjustment control valve respectively control the water pressure and flow of the circulating water. After the oil and water are mixed in the oil-water mixer, they are sprayed to the upper, The roll surface of the lower work roll is lubricated.
有申请号为200610124130.1“一种热轧工艺润滑的方法”,它是在薄板坯连铸连轧生产线上采用厚度为50~60mm、宽度为1000~1350mm及出炉温度为1050-1180℃的连铸坯用来生产成品厚度为1.2~12.7mm的带钢,在生产此厚度的热轧带钢过程中向支撑辊和工作辊的辊面喷射油水混合物,实现热轧工艺润滑。而对于采用半无头轧制技术(工艺)生产超薄规格带钢(h≤1.2mm)的辊缝润滑问题未有提及。There is an application number of 200610124130.1 "A Method for Lubrication of Hot Rolling Process", which uses continuous casting with a thickness of 50-60 mm, a width of 1000-1350 mm and a furnace temperature of 1050-1180 ° C on the thin slab continuous casting and rolling production line. The billet is used to produce strip steel with a finished thickness of 1.2-12.7mm. During the production of hot-rolled strip steel with this thickness, the oil-water mixture is sprayed on the roll surface of the backup roll and the work roll to realize the lubrication of the hot rolling process. However, there is no mention of the issue of roll gap lubrication in the production of ultra-thin strip steel (h≤1.2mm) using semi-endless rolling technology (process).
发明内容Contents of the invention
本发明的目的在于提供一种能稳定轧制过程、减轻轧辊磨损、缓解轧机振动以及提高超薄规格热轧板带的板形质量与表面质量的用半无头轧制技术生产超薄(h≤1.2mm)热轧带钢的辊缝润滑方法。The purpose of the present invention is to provide a semi-endless rolling technology to produce ultra-thin (h ≤1.2mm) hot-rolled strip roll gap lubrication method.
为完成上述目的,本发明采用的技术方案是:把供油泵连接在油箱的后端,供油泵的出口端连接有第一供油计量泵和第二供油计量泵,把第一供油管连接在第一供油计量泵和第一电磁控制阀之间,把第二供油管连接在第二供油计量泵和第二电磁控制阀之间,第一电磁控制阀和第二电磁控制阀的出口端分别同第一油水混合器和第二油水混合器的入口端相连。连通减压阀的第一供水管经第一供水开关及第一水量调节控制阀后与第一油水混合器的入口端相连,连通减压阀的第二供水管经第二供水开关及第二水量调节控制阀后与第二油水混合器的入口端相连。第一油水混合器经软管连第一喷淋集管,第二油水混合器经软管连第二喷淋集管,安装于第一喷淋集管上其数量大于等于1的喷嘴位于上工作辊旁的上切水板的上方,安装于第二喷淋集管上其数量大于等于1的喷嘴位于下工作辊旁的下切水板的下方,上冷却水集管位于上工作辊旁的第一喷淋集管和上切水板之间,下冷却水集管位于下工作辊旁的第二喷淋集管和下切水板之间。控制好第一电磁控制阀和第二电磁控制阀的开度,使经第一供油管和第二供油管后进入第一油水混合器和第二油水混合器的润滑油流量为50~100ml/min,控制第一水量调节控制阀和第二水量调节控制阀的开度,使流经第一供水管和第二供水管后进入第一油水混合器和第二油水混合器的循环水量为40~60l/min。把第一油水混合器中的油水混合物经第一喷淋集管上的喷嘴喷射到上工作辊的辊面,把第二油水混合器中的油水混合物经第二喷射集管上的喷嘴喷射到下工作辊的辊面。In order to accomplish the above object, the technical solution adopted by the present invention is: connect the oil supply pump to the rear end of the fuel tank, the outlet end of the oil supply pump is connected with the first oil supply metering pump and the second oil supply metering pump, and connect the first oil supply pipe Connect between the first oil supply metering pump and the first electromagnetic control valve, connect the second oil supply pipe between the second oil supply metering pump and the second electromagnetic control valve, the first electromagnetic control valve and the second electromagnetic control valve The outlet ports of the valve are respectively connected with the inlet ports of the first oil-water mixer and the second oil-water mixer. The first water supply pipe connected to the pressure reducing valve is connected to the inlet port of the first oil-water mixer after passing through the first water supply switch and the first water volume adjustment control valve, and the second water supply pipe connected to the pressure reducing valve passes through the second water supply switch and the second water supply pipe. The water volume adjustment control valve is connected with the inlet end of the second oil-water mixer afterward. The first oil-water mixer is connected to the first spray header through a hose, and the second oil-water mixer is connected to the second spray header through a hose. Above the upper water cutting plate next to the work roll, the nozzles installed on the second spray header, the number of which is greater than or equal to 1, is located under the lower water cutting plate next to the lower work roll, and the upper cooling water header is located next to the upper work roll. Between the first spray header and the upper water cutting plate, the lower cooling water header is located between the second spray header next to the lower work roll and the lower water cutting plate. Control the opening of the first electromagnetic control valve and the second electromagnetic control valve so that the lubricating oil flow into the first oil-water mixer and the second oil-water mixer through the first oil supply pipe and the second oil supply pipe is 50~ 100ml/min, control the opening of the first water volume adjustment control valve and the second water volume adjustment control valve, so that the circulating water flow into the first oil-water mixer and the second oil-water mixer after passing through the first water supply pipe and the second water supply pipe It is 40~60l/min. Spray the oil-water mixture in the first oil-water mixer to the roll surface of the upper work roll through the nozzle on the first spray header, and spray the oil-water mixture in the second oil-water mixer to the roller surface through the nozzle on the second spray header The roll surface of the lower work roll.
在带钢的热轧过程中不对精连轧机组的第一架轧机和第七架轧机的上工作辊和下工作辊的辊缝实现润滑。During the hot rolling process of the strip steel, the roll gap between the upper work roll and the lower work roll of the first stand and the seventh stand of the finishing tandem rolling mill is not lubricated.
带钢的头部和尾部不润滑。The head and tail of the strip are not lubricated.
在带钢的热轧过程中,当带钢的头部到达到下一架轧机的机架时开启前一架轧机上的第一电磁控制阀和第二电磁控制阀,当带钢的尾部到达第七架轧机机架时关闭从第二架轧机至第六架轧机上的第一电磁控制阀和第二电磁控制阀。In the hot rolling process of the strip, when the head of the strip reaches the stand of the next rolling mill, the first electromagnetic control valve and the second electromagnetic control valve on the previous rolling mill are opened, and when the tail of the strip reaches Close the first electromagnetic control valve and the second electromagnetic control valve from the second rolling mill to the sixth rolling mill during the seventh rolling mill stand.
在带钢的热轧过程中,关闭从第二架轧机至第六架轧机入口侧的上冷却水集管和下冷却水集管上的冷却水。During the hot rolling process of the strip, the cooling water on the upper cooling water header and the lower cooling water header on the inlet side from the second rolling mill to the sixth rolling mill is closed.
采用如上技术方案提供的一种用半无头轧制技术生产超薄热轧带钢的辊缝润滑方法与现有技术相比,技术效果在于:Compared with the prior art, the roll gap lubrication method of producing ultra-thin hot-rolled strip steel with semi-endless rolling technology provided by the above technical scheme has the following technical effects:
①所述辊缝润滑方法不以降低轧机轧制力为主要目的,主要是通过对循环水质、润滑油品、油水比例、油水混合物喷射阀的开启次序以及油膜喷射的均匀性来控制各机架轧制力的降幅,从而保证了轧制超薄规格热轧带钢的稳定性;① The roll gap lubrication method does not aim to reduce the rolling force of the rolling mill, but mainly controls the quality of the circulating water, lubricating oil, oil-water ratio, opening sequence of the oil-water mixture injection valve and the uniformity of the oil film injection. The reduction in rolling force ensures the stability of rolling ultra-thin hot-rolled strip steel;
②减轻了轧辊磨损,使轧辊使用寿命提高3~5倍;②Reduce the wear of the roll and increase the service life of the roll by 3 to 5 times;
③使带钢沿长度方向的中心厚度差在20~40μm之间;③ Make the center thickness difference of the strip along the length direction between 20 and 40 μm;
④保证了带钢的板凸度在20~30μm之间。④ Ensure that the crown of the strip steel is between 20 and 30 μm.
附图说明Description of drawings
图1为本发明所述的一种用半无头轧制技术生产超薄热轧带钢的辊缝润滑方法的工艺布局示意图,亦为本发明的摘要附图。Fig. 1 is a schematic diagram of the technological layout of a roll gap lubrication method for producing ultra-thin hot-rolled strip steel by semi-endless rolling technology according to the present invention, and is also an abstract accompanying drawing of the present invention.
图2为精连轧机组各架轧机的布局示意图。Fig. 2 is a schematic layout diagram of each rack of the finishing tandem rolling mill.
具体实施方式Detailed ways
下面结合附图及实施例对本发明的具体实施方式作进一步的详细描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and examples.
如图1所示,本发明所述的一种用半无头轧制技术生产超薄热轧带钢的辊缝润滑方法是由润滑装置来实现的,它包括(润滑)油箱1、供油泵2、第一供油计量泵3和第二供油计量泵3A、第一油水混合器4和第二油水混合器4A、第一电磁控制阀5和第二电磁控制阀5A、第一水量调节控制阀6和第二水量调节控制阀6A、第一喷淋集管7和第二喷淋集管7A、上冷却水集管8和下冷却水集管8A、上切水板9和下切水板9A、第一供水开关12和第二供水开关12A、第一供水管13和第二供水管13A、第一供油管14和第二供油管14A以及减压阀15,其中上工作辊10和下工作辊10A可以指定为生产超薄热轧带钢11的精连轧机组的第一架轧机F1、第二架轧机F2、第三架轧机F3、第四架轧机F4、第五架轧机F5、第六架轧机F6和第七架轧机F7的上工作辊和下工作辊,就本发明而言(如图2所示),由于不对第一架轧机F1和第七架轧机F7采用辊缝润滑工艺,只在精连轧机组的第二架轧机F2、第三架轧机F3、第四架轧机F4、第五架轧机F5和第六架轧机F6的上工作辊10和下工作辊10A旁安装辊缝润滑装置。As shown in Figure 1, a kind of roll gap lubrication method that produces ultra-thin hot-rolled strip steel with semi-endless rolling technology of the present invention is realized by lubricating device, and it comprises (lubricating) oil tank 1, oil supply pump 2. The first oil supply metering pump 3 and the second oil supply metering pump 3A, the first oil-water mixer 4 and the second oil-water mixer 4A, the first electromagnetic control valve 5 and the second electromagnetic control valve 5A, the first water volume adjustment Control valve 6 and second water volume adjustment control valve 6A, first spray header 7 and second spray header 7A, upper cooling water header 8 and lower cooling water header 8A, upper water cutting plate 9 and lower water cutting Plate 9A, first water supply switch 12 and second water supply switch 12A, first water supply pipe 13 and second water supply pipe 13A, first oil supply pipe 14 and second oil supply pipe 14A, and pressure reducing valve 15, in which the upper work roll 10 and the
把供油泵2连接在油箱1的后端,供油泵2的出口端连接有第一供油计量泵3和第二供油计量泵3A,第一供油计量泵3经第一供油管14同第一电磁控制阀5相连,第二供油计量泵3A经第二供油管14A同第二电磁控制阀5A相连,第一电磁控制阀5和第二电磁控制阀5A的出口端分别同第一油水混合器4和第二油水混合器4A的入口端相连。连通减压阀15的第一供水管13经第一供水开关12及第一水量调节控制阀6后与第一油水混合器4的入口端相连,连通减压阀15的第二供水管13A经第二供水开关12A及第二水量调节控制阀6A后与第二油水混合器4A的入口端相连。从第一供油管14来的润滑油与从第一供水管13来的循环水混合后进入第一油水混合器4,从第二供油管14A来的润滑油与第二供水管13A来的循环水混合后进入第二油水混合器4A。Connect the oil supply pump 2 to the rear end of the oil tank 1, the outlet end of the oil supply pump 2 is connected with the first oil supply metering pump 3 and the second oil supply metering pump 3A, the first oil supply metering pump 3 passes through the first oil supply pipe 14 It is connected with the first electromagnetic control valve 5, and the second oil supply metering pump 3A is connected with the second electromagnetic control valve 5A through the second oil supply pipe 14A. The outlet ports of the first electromagnetic control valve 5 and the second electromagnetic control valve 5A are respectively the same as The inlet ends of the first oil-water mixer 4 and the second oil-water mixer 4A are connected. The first water supply pipe 13 connected to the decompression valve 15 is connected to the inlet end of the first oil-water mixer 4 after passing through the first water supply switch 12 and the first water volume adjustment control valve 6, and the second water supply pipe 13A connected to the decompression valve 15 is passed through The second water supply switch 12A and the second water volume regulating control valve 6A are connected to the inlet port of the second oil-water mixer 4A. The lubricating oil that comes from the first oil supply pipe 14 mixes with the circulating water that comes from the first water supply pipe 13 and then enters the first oil-water mixer 4, and the lubricating oil that comes from the second oil supply pipe 14A comes with the second water supply pipe 13A. After the circulating water is mixed, it enters the second oil-water mixer 4A.
所述由油箱1经供油泵2提供的润滑油的油品特性对于辊缝润滑的效果非常重要,使润滑油和循环水混合后的油水混合物要具有一定的粘度。The oil properties of the lubricating oil provided by the oil tank 1 through the oil supply pump 2 are very important for the effect of roll gap lubrication, so that the oil-water mixture after mixing the lubricating oil and circulating water must have a certain viscosity.
控制好第一电磁控制阀5和第二电磁控制阀5A的开度,使经第一供油管14和第二供油管14A后进入第一油水混合器4和第二油水混合器4A的润滑油流量为50~100ml/min,控制好第一水量调节控制阀6和第二水量调节控制阀6A的开度,使流经第一供水管13和第二供水管13A后进入第一油水混合器4和第二油水混合器4A的循环水量为40~60l/min。Control the opening of the first electromagnetic control valve 5 and the second electromagnetic control valve 5A, so that the oil entering the first oil-water mixer 4 and the second oil-water mixer 4A after passing through the first oil supply pipe 14 and the second oil supply pipe 14A The lubricating oil flow rate is 50-100ml/min, and the openings of the first water volume adjustment control valve 6 and the second water volume adjustment control valve 6A are well controlled so that the oil and water flow into the first water supply pipe 13 and the second water supply pipe 13A. The circulating water volume of the mixer 4 and the second oil-water mixer 4A is 40-60 l/min.
由第一油水混合器4出来的油水混合物经软管进入第一喷淋集管7,在上工作辊10相对面的第一喷淋集管7上装数量大于等于1的喷嘴;由第二油水混合器4A出来的油水混合物经软管进入第二喷淋集管7A,在下工作辊10A相对面的第二喷淋集管7A上装有数量大于等于1的喷嘴。用第一喷淋集管7上的多个喷嘴将第一油水混合器4中的油水混合物喷射到上工作辊10的辊面对上工作辊10进行辊缝润滑,用第二喷淋集管7A上的多个喷嘴将第二油水混合器4A中的油水混合物喷射到下工作辊10A的辊面对下工作辊10A进行辊缝润滑。第一喷淋集管7和第二喷淋集管7A上的喷嘴选用大开口的Lechler(莱克勒)的FUIFIX-660.674.17喷嘴,能加大辊缝润滑的水量。油水混合物的喷射角度、喷嘴间距以及喷嘴到上工作辊10和下工作辊10A辊面的距离应保证各喷嘴的喷射区间不发生间断现象和重叠现象。另外,带钢11的头部和尾部不润滑,所以在带钢11的头部到达下一架轧机时要开启前一架轧机上的第一电磁控制阀5和第二电磁控制阀5A,例如当连铸坯经第一架轧机F1轧制入第二架轧机F2再轧的带钢11的头部到达第三架轧机F3时开启第二架轧机F2上的第一电磁控制阀5和第二电磁控制阀5A,在带钢11的头部到达第四架轧机F4时开启第三架轧机F3上的第一电磁控制阀5和第二电磁控制阀5A……,而当带钢11的头部到达第七架轧机F7时开启第六架轧机F6上的第一电磁控制阀5和第二电磁控制阀5A,同时当带钢11的尾部到达第七架轧机F7时则关闭从第二架轧机F2至第六架轧机F6上的第一电磁控制阀和第二电磁控制阀5A。The oil-water mixture from the first oil-water mixer 4 enters the first spray header 7 through the hose, and the number of nozzles greater than or equal to 1 is installed on the first spray header 7 opposite to the
将安装于第一喷淋集管7上的喷嘴位于上工作辊10旁的上切水板9的上方,将安装于第二喷淋集管7A上的喷嘴位于下工作辊10A旁的下切水板9A的下方。当从第一油水混合器4来的油水混合物喷射到上工作辊10的辊面及从第二油水混合器4A来的油水混合物喷射到下工作辊10A的辊面时,在带钢11的热轧过程中大部分轧制油通过变形区迅速形成油膜,不发生化学变化并保持润滑性能。The nozzle installed on the first spray header 7 is positioned above the upper water cutting plate 9 next to the
把上冷却水集管8安装在上工作辊10旁的第一喷淋集管7和上切水板9之间,把下冷却水集管8A安装在下工作辊10A旁的第二喷淋集管7A和下切水板9A之间。为了保证带钢11在热轧过程中各机架的上工作辊10和下工作辊10A间辊缝的润滑效果,须关闭第二架轧机F2至第六架轧机F6入口侧的上冷却水集管8及下冷却水集管8A中的冷却水,只有当第二架轧机F2至第六架轧机F6的辊缝润滑结束后,才启用上冷却水集管8及下冷却水集管8A分别对上工作辊10和下工作辊10A进行冷却。Install the upper cooling water header 8 between the first spray header 7 next to the
在从第二架轧机F2至第六架轧机F6的润滑过程中,定期检查上切水板9及下切水板9A的工作效果,不使油水混合物直接流淌到带钢11上,同时定期检查上冷却水集管8及下冷却水集管8A中的冷却水是否出现渗漏,检查第一电磁控制阀5及第二电磁控制阀5A的工作状态,从第一供油计量泵3及从第二供油计量泵3A来的(轧制)润滑油是否泄漏。During the lubrication process from the second rolling mill F2 to the sixth rolling mill F6, regularly check the working effect of the upper water cutting plate 9 and the lower water cutting plate 9A to prevent the oil-water mixture from flowing directly onto the
工作辊辊缝润滑后,各架轧机轧制力的降幅为:第二架轧机F2为11~13%、第三架轧机F3为8~10%、第四架轧机F4为6~8%、第五架轧机F5为5~6%和第六架轧机F6为3~5%。After the work roll gap is lubricated, the rolling force of each stand decreases as follows: the second stand F2 is 11-13%, the third stand F3 is 8-10%, the fourth stand F4 is 6-8%, The fifth stand F5 is 5-6% and the sixth stand F6 is 3-5%.
实施例1:用长度为6倍于常规轧制连铸坯生产厚度为1.2mm超薄热轧带钢(板带)Embodiment 1: be that 1.2mm ultra-thin hot-rolled steel strip (plate strip) is produced thickness with 6 times of conventional rolling continuous casting slabs
启动安装于油箱1旁的供油泵2,供油泵2将润滑油分别送入第一供油计量泵3和第二供油计量泵3A(由第一供油计量泵3控制上工作辊10的润滑油,由第二供油计量泵3A控制下工作辊10A的润滑油),同时开启第一电磁控制阀5和第二电磁控制阀5A,将润滑油经第一供油管14、第二供油管14A分别送入第一油水混合器4和第二油水混合器4A。启动减压阀15,经过滤后的循环水减压后一路经第一供水管13进入第一油水混合器4,另一路经第二供水管13A进入第二油水混合器4A。Start the oil supply pump 2 installed next to the oil tank 1, and the oil supply pump 2 sends lubricating oil into the first oil supply metering pump 3 and the second oil supply metering pump 3A (the first oil supply metering pump 3 controls the flow rate of the upper work roll 10). lubricating oil, the lubricating oil of the
对第一架轧机F1和第七架轧机F7(末机架)的上工作辊10和下工作辊10A不润滑,带钢11在热轧过程中的头部和尾部不润滑,只在第二架轧机F2至第六架轧机F6上安装了润滑装置。当带钢11的头部到达下一架轧机时开启前一架轧机上的第一电磁控制阀5和第二电磁控制阀5A,带钢11的尾部到达第七架轧机时关闭所有轧机上的第一电磁控制阀5和第二电磁控制阀5A。The
控制第二架轧机F2和第三架轧机F3的润滑油及循环水流量:进入第一油水混合器4和第二油水混合器4A的润滑油流量为45ml/min及循环水流量为50l/min;控制第四架轧机F4、第五架轧机F5和第六架轧机F6的润滑油及循环水流量:进入第一油水混合器4和第二油水混合器4A的润滑油量为60ml/min及循环水量为55l/min。形成的油水混合物沿上工作辊10或沿下工作辊10A的长度方向均匀地喷射于上工作辊10和下工作辊10A的辊面。在对第二架轧机F2、第三架轧机F3、第四架轧机F4、第五架轧机F5及第六架轧机F6的上工作辊10、下工作辊10A的辊缝进行润滑时,关闭第二架轧机F2至第六架轧机F6入口侧的上冷却水集管8和下冷却水集管8A的冷却水。Control the lubricating oil and circulating water flow of the second rolling mill F2 and the third rolling mill F3: the lubricating oil flow into the first oil-water mixer 4 and the second oil-water mixer 4A is 45ml/min and the circulating water flow is 50l/min ; Control the lubricating oil and circulating water flow of the fourth rolling mill F4, the fifth rolling mill F5 and the sixth rolling mill F6: the amount of lubricating oil entering the first oil-water mixer 4 and the second oil-water mixer 4A is 60ml/min and The circulating water volume is 55l/min. The formed oil-water mixture is uniformly sprayed on the roll surfaces of the
辊缝经润滑后,第二架轧机F2的轧制力降幅为13%,第三架轧机F3的轧制力降幅为10%、第四架轧机F4的轧制力降幅为8%、第五架轧机F5的轧制力降幅为6%及第六架轧机F6的轧制力降幅为5%。After the roll gap is lubricated, the rolling force of the second rolling mill F2 decreases by 13%, the rolling force of the third rolling mill F3 decreases by 10%, the rolling force of the fourth rolling mill F4 decreases by 8%, and the rolling force of the fifth The rolling force reduction of stand rolling mill F5 is 6% and the rolling force reduction of sixth rolling stand F6 is 5%.
在带钢11的轧制过程中,轧制稳定,轧机振动减轻,带钢11中心厚度偏差为20~40μm,板面凸度为20~30μm。During the rolling process of the
实施例2:用长度为4倍于常规轧制连铸坯生产厚度为1.0mm超薄热轧带钢(板带)Embodiment 2: be that 1.0mm ultra-thin hot-rolled steel strip (plate strip) is produced thickness with length being 4 times of conventional rolling continuous casting slab
启动安装于油箱1旁的供油泵2,供油泵2将润滑油分别送入第一供油计量泵3和第二供油计量泵3A(即由第一供油计量泵3控制上工作辊10的润滑油,由第二供油计量泵3A控制下工作辊10A的润滑油),同时开启第一电磁控制阀5和第二电磁控制阀5A,将润滑油经第一供油管14、第二供油管14A分别送入第一油水混合器4和第二油水混合器4A。启动减压阀15,经过滤后的循环水减压后一路经第一供水管13进入第一油水混合器4,另一路经第二供水管13A进入第二油水混合器4A。Start the oil supply pump 2 installed next to the oil tank 1, and the oil supply pump 2 sends lubricating oil into the first oil supply metering pump 3 and the second oil supply metering pump 3A (that is, the
对第一架轧机F1和第七架轧机F7(末机架)的上工作辊10和下工作辊10A不润滑,带钢11在热轧过程中的头部和尾部不润滑,只在第二架轧机F2至第六架轧机F6上安装了润滑装置。当带钢11的头部到达下一架轧机时开启前一架轧机上第一电磁控制阀5和第二电磁控制阀5A,带钢11的尾部到达第七架轧机时关闭所有轧机上的第一电磁阀5和第二电磁阀5A。The
控制第二架轧机F2和第三架轧机F3的润滑油和循环水流量:进入第一油水混合器4和第二油水混合器4A的润滑油流量为40ml/min及循环水流量为50l/min;控制第四架轧机F4、第五架轧机F5和第六架轧机F6的润滑油及循环水流量:进入第一油水混合器4和第二油水混合器4A的润滑油流量为55ml/min及循环水流量为57l/min。形成的油水混合物沿上工作辊10和下工作辊10A的长度方向均匀地喷射于上工作辊10和下工作辊10A的辊面。在对第二架轧机F2、第三架轧机F3、第四架轧机F4、第五架轧机F5及第六架轧机F6的上工作辊10、下工作辊10A的辊缝进行润滑时,关闭第二架轧机F2至第六架轧机F6入口侧上冷却水集管8和下冷却水集管8A的冷却水。Control the lubricating oil and circulating water flow of the second rolling mill F2 and the third rolling mill F3: the lubricating oil flow entering the first oil-water mixer 4 and the second oil-water mixer 4A is 40ml/min and the circulating water flow is 50l/min ; Control the lubricating oil and circulating water flow of the fourth rolling mill F4, the fifth rolling mill F5 and the sixth rolling mill F6: the lubricating oil flow entering the first oil-water mixer 4 and the second oil-water mixer 4A is 55ml/min and The circulating water flow rate is 57l/min. The formed oil-water mixture is uniformly sprayed on the roll surfaces of the
辊缝经润滑后,第二架轧机F2的轧制力降幅为11%、第三架轧机F3的轧制为降幅为8%、第四架轧机F4的轧制力降幅为6%、第五架轧机F5的轧制力降幅为5%及第六架轧机F6的轧制力降幅为3%。After the roll gap is lubricated, the rolling force of the second rolling mill F2 decreases by 11%, the rolling force of the third rolling mill F3 decreases by 8%, the rolling force of the fourth rolling mill F4 decreases by 6%, and the rolling force of the fifth rolling mill F4 decreases by 6%. The rolling force reduction of stand rolling mill F5 is 5% and that of the sixth rolling mill F6 is 3%.
在带钢11的轧制过程中,轧制稳定,轧机振动减轻,带钢11中心厚度偏差为20~35μm,板面凸度为20~30μm。During the rolling process of the
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Application publication date: 20110921 |