CN102160456A - Heating element and method for operating such a heating element - Google Patents
Heating element and method for operating such a heating element Download PDFInfo
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- CN102160456A CN102160456A CN2009801361184A CN200980136118A CN102160456A CN 102160456 A CN102160456 A CN 102160456A CN 2009801361184 A CN2009801361184 A CN 2009801361184A CN 200980136118 A CN200980136118 A CN 200980136118A CN 102160456 A CN102160456 A CN 102160456A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/0288—Applications for non specified applications
- H05B1/0294—Planar elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/005—Heaters using a particular layout for the resistive material or resistive elements using multiple resistive elements or resistive zones isolated from each other
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/026—Heaters specially adapted for floor heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/028—Heaters specially adapted for trays or plates to keep food or liquids hot
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Abstract
Description
技术领域technical field
本发明涉及一种加热元件。本发明还涉及包括这种加热元件的电气设备。本发明还涉及一种用于操作加热元件尤其是根据本发明的加热元件的方法。The invention relates to a heating element. The invention also relates to electrical equipment comprising such a heating element. The invention also relates to a method for operating a heating element, in particular a heating element according to the invention.
背景技术Background technique
通常调节加热元件的温度以防止所述加热元件的过度加热的危险情况。为此,公知的加热元件包括加热道和连接到所述加热道的模拟传感器和电子调节器的组件,其中,模拟传感器可以由例如热电偶或热敏电阻(NTC或PTC电阻)形成。公知的加热元件具有几个缺陷。公知的加热元件的第一缺陷是加热元件的构成相对复杂,其中尤其在加热元件包括多个加热区的情况下配线的量相当大。公知的加热元件的进一步缺陷是加热元件仅仅适于测量加热道本身的温度,其中直接包围加热元件的通常对热更关键的部件的温度被忽视。这不仅形成对公知的安全措施的重要限制,其中不能准确地监测周边部件和/或介质的过度加热的危险,而且此外使得将要通过加热元件执行的加热过程的有效和最佳调节变得复杂。The temperature of the heating element is usually adjusted to prevent a dangerous situation of overheating of said heating element. For this purpose, known heating elements comprise a heating track and an assembly of an analog sensor connected to said heating track and an electronic regulator, wherein the analog sensor can be formed, for example, by a thermocouple or a thermistor (NTC or PTC resistor). The known heating elements have several drawbacks. A first disadvantage of the known heating elements is that the construction of the heating element is relatively complex, wherein the amount of wiring is considerable especially if the heating element comprises a plurality of heating zones. A further disadvantage of the known heating elements is that the heating elements are only suitable for measuring the temperature of the heating track itself, wherein the temperature of usually more thermally critical components directly surrounding the heating element is disregarded. This not only constitutes an important limitation of known safety measures, in which the risk of overheating of surrounding components and/or the medium cannot be accurately monitored, but also complicates efficient and optimal regulation of the heating process to be carried out by the heating element.
发明内容Contents of the invention
本发明的目的是提供一种改进的温度调节加热元件。It is an object of the present invention to provide an improved thermoregulated heating element.
本发明的目的可以通过提供根据前述的加热元件来实现,所述加热元件包括:至少一个导电加热道,所述至少一个导电加热道由具有温变电阻的材料制成;至少一个感测元件,所述至少一个感测元件连接到所述加热道,用于测量所述加热道的电阻;和控制单元,所述控制单元被构造成允许感测元件至少在加热道的切断状态下测量加热道的电阻。通过至少在加热道的切断状态下监测加热道的温变电阻,可以获得加热元件直接环境的相对可靠的实际温度指示。在加热道的(临时)切断状态下,加热元件通常将会冷却下来,并且适应直接环境的温度,所述直接环境的温度大致由将被根据本发明的加热元件加热的固体、液体或气体量的温度确定。通过测量临时非操作加热道的电阻,可以获得在加热元件周围的周边部件和/或介质的实际温度指示。根据该环境温度,可以控制加热元件,使得可以防止加热元件和加热元件周围的部件的过度加热的情况。此外,依此方式,可以以更加精确的方式控制加热元件的性能,因此,可以优化根据本发明的加热元件的加热过程。例如,在加热元件装入烧烤盘中用于加热烧烤盘的烹饪板的情况下,加热元件的加热道的切断将产生加热道与(已经被加热的)烹饪板之间的温度的均化。通过测量在该均化状态(切断状态)下的加热道的实际电阻,可以确定烹饪板的实际温度,据此可以调整加热元件的控制。因此可以防止烹饪板的过度加热,并且可以确保烹饪板的温度的最优控制,并由此可以确保烹饪过程的最优控制。根据本发明的加热元件的进一步优点在于加热道本身用作用于确定加热道的温度的热敏电阻,由于此,可提供相对简单并且有效的结构。因此,不需要应用另外的热敏电阻,因此不需要应用另外的配线来确定加热道的温度。由于根据本发明的加热元件的简单结构,加热元件的成本价格将通常小于公知的温度调节加热元件的成本价格。The object of the present invention can be achieved by providing a heating element according to the foregoing, said heating element comprising: at least one electrically conductive heating track made of a material having a temperature variable resistance; at least one sensing element, The at least one sensing element is connected to the heating track for measuring the resistance of the heating track; and a control unit configured to allow the sensing element to measure the heating track at least in a cut-off state of the heating track The resistance. By monitoring the thermoresistance of the heating track at least in its switched-off state, a relatively reliable indication of the actual temperature of the immediate environment of the heating element can be obtained. In the (temporary) cut-off state of the heating track, the heating element will normally cool down and adapt to the temperature of the immediate environment approximately determined by the volume of solid, liquid or gas to be heated by the heating element according to the invention The temperature is determined. By measuring the resistance of the temporarily non-operating heating track, an indication of the actual temperature of the surrounding components and/or medium around the heating element can be obtained. Depending on this ambient temperature, the heating element can be controlled such that a situation of overheating of the heating element and components surrounding the heating element can be prevented. Furthermore, in this way, the properties of the heating element can be controlled in a more precise manner, thus, the heating process of the heating element according to the invention can be optimized. For example, in the case of a heating element incorporated in a grill pan for heating the cooking plate of the grill pan, switching off the heating track of the heating element will produce an equalization of the temperature between the heating track and the (already heated) cooking plate. By measuring the actual resistance of the heating track in this homogenizing state (off state), the actual temperature of the cooking plate can be determined, from which the control of the heating elements can be adjusted. Overheating of the cooking plate can thus be prevented and optimal control of the temperature of the cooking plate and thus of the cooking process can be ensured. A further advantage of the heating element according to the invention is that the heating track itself acts as a thermistor for determining the temperature of the heating track, due to which a relatively simple and effective construction can be provided. Therefore, no additional thermistor and therefore no additional wiring need be applied to determine the temperature of the heating track. Due to the simple construction of the heating element according to the invention, the cost price of the heating element will generally be smaller than that of known thermoregulating heating elements.
优选地,控制单元进一步被构造成允许感测元件在加热道的接通状态下测量所述加热道的电阻。这允许感测元件在加热道的接通和切断状态下连续测量加热道的电阻。测量加热道的电阻的优点是在操作期间监测加热道的温度。由于该安全措施,可以预期并由此防止对加热元件的过度加热的情况。应该清楚的是在接通状态和切断状态下测量加热道的电阻导致根据本发明的加热元件的双重功能:在加热道的切断状态下测量加热道的电阻有利地用于检测加热元件的直接环境的温度,而在加热道的接通状态下测量加热道的电阻有利地用于检测加热道的温度,并由此检测元件本身的温度,从而防止过度加热的危险情况。可以想象的是控制单元被构造成在加热道的切断阶段接通和切断感测元件。依此方式,当元件冷却时可获得多个温度样品。在中断期间的加热元件温度衰减函数的分析使得能够估计具体的环境特征,例如,被加热的固体或液体的量,以及将所述液体或固体量加热到选定温度所需的时间。Preferably, the control unit is further configured to allow the sensing element to measure the resistance of the heating track in the switched-on state of the heating track. This allows the sensing element to continuously measure the resistance of the heating track in the on and off states of the heating track. An advantage of measuring the resistance of the heating track is to monitor the temperature of the heating track during operation. Due to this safety measure, situations of overheating of the heating element can be anticipated and thus prevented. It should be clear that measuring the resistance of the heating track in the on-state and in the off-state leads to a dual function of the heating element according to the invention: Measuring the resistance of the heating track in the off-state of the heating track is advantageously used to detect the immediate environment of the heating element The temperature of the heating track, while measuring the resistance of the heating track in the switched-on state of the heating track, is advantageously used to detect the temperature of the heating track and thus the temperature of the element itself, thus preventing a dangerous situation of overheating. It is conceivable that the control unit is configured to switch the sensing element on and off during the switch-off phase of the heating track. In this way, multiple temperature samples can be obtained as the component cools. Analysis of the heating element temperature decay function during the interruption enables estimation of specific environmental characteristics such as the amount of solid or liquid being heated and the time required to heat the amount of liquid or solid to a selected temperature.
控制单元通常不仅仅被构造成允许感测元件测量加热道的电阻,而且还优选地适于主动切换加热道。控制单元优选地被构造成交替地接通和切断加热道。为此,控制单元优选地包括用于切换加热道的至少一个定时器。更优选地,控制单元适于在已经切断加热道之后的一段时间接通加热道,其中所述一段时间在1秒与10秒之间。该后一时间通常足以允许加热道冷却到环境温度并得到加热元件的环境温度的可靠和实际的确定。另一方面,有意保持该段时间较短,优选地,保持该段时间尽可能地短,从而保持由加热元件执行的加热过程的中断或干扰尽可能地小。切断状态的最佳持续时间通常取决于加热元件的特定应用、技术设计和尺寸。在该上下文中,注意到加热道的控制可以取决于最后一次测量的电阻。这提供了一种自动调节加热元件,加热过程可以通过所述自动调节加热元件被优化,并且可以最小化危险情况的风险。The control unit is usually not only configured to allow the sensing element to measure the resistance of the heating track, but is also preferably adapted to actively switch the heating track. The control unit is preferably configured to alternately switch the heating channels on and off. To this end, the control unit preferably comprises at least one timer for switching the heating lanes. More preferably, the control unit is adapted to switch on the heating channel for a period of time after the heating channel has been switched off, wherein said period of time is between 1 second and 10 seconds. This latter time is usually sufficient to allow the heating track to cool to ambient temperature and to obtain a reliable and practical determination of the ambient temperature of the heating element. On the other hand, this period of time is intentionally kept short, preferably as short as possible, in order to keep interruptions or disturbances of the heating process carried out by the heating elements as small as possible. The optimum duration of the cut-off state generally depends on the specific application, technical design and size of the heating element. In this context, it is noted that the control of the heating track may depend on the last measured resistance. This provides a self-regulating heating element by means of which the heating process can be optimized and the risk of hazardous situations can be minimized.
由感测元件检测时的加热道的电阻将被转换成温度值。可以遥控地例如通过连接到根据本发明的加热元件的计算机来进行这种转换。然而,通常更优选的是控制单元适于将加热道的测量电阻转换成加热道的温度值。假定加热道的电阻的温度系数(TCR)是已知的,根据测量电阻,加热道的实际温度可以通过以下公式来计算:The resistance of the heating track as detected by the sensing element will be converted into a temperature value. This switching can be performed remotely, for example by a computer connected to the heating element according to the invention. However, it is generally more preferred that the control unit is adapted to convert the measured resistance of the heating track into a temperature value of the heating track. Assuming that the temperature coefficient of resistance (TCR) of the heating track is known, based on the measured resistance, the actual temperature of the heating track can be calculated by the following formula:
其中:in:
-Tend是加热道的实际的升高的温度;- T end is the actual elevated temperature of the heating channel;
-Tbegin是加热道的初始温度(通常为室温);-T begin is the initial temperature of the heating channel (usually room temperature);
-Rend是在升高的温度时加热道的测量电阻;- R end is the measured resistance of the heating track at elevated temperature;
-Rbegin是在加热道的初始温度时加热道的初始电阻;以及-R begin is the initial resistance of the heating track at the initial temperature of the heating track; and
-TCR是电阻的温度系数。-TCR is the temperature coefficient of resistance.
通常有利的是在第一次使用时对控制单元进行校准,并且更优选地周期性校准控制单元以确保测量电阻到温度值的精确转换。周期性地(重新)校准控制单元通常是有利的,这是因为在使用中加热道的电阻会漂移并由此使得TCR会漂移。可以以各种方式执行校准,其中一种方式通过在加热道的至少一个预定温度下测量加热道的电阻而构成,例如,将加热元件放置在诸如调节炉的温度调节空间中。It is generally advantageous to calibrate the control unit on first use, and more preferably periodically to ensure accurate conversion of the measured resistance to temperature values. Periodic (re)calibration of the control unit is often advantageous, since in use the resistance of the heating track and thus the TCR can drift. Calibration can be performed in various ways, one of which consists of measuring the resistance of the heating track at at least one predetermined temperature of the heating track, for example by placing the heating element in a temperature-conditioned space such as a conditioning furnace.
在优选的实施例中,加热元件包括用于加热的导热基板。导热基板通常与将被加热的介质(气体、液体、和/或固体)接触。导热基板可以由金属和陶瓷制成。在基板导电的情况下,则加热道优选地定位在与所述基板隔开一段距离处,以防止在加热元件内的短路。加热道与将被加热的基板之间的空间可被空气间隙填充。然而,优选地,加热元件还包括布置在导热基板上的至少一个第一介电层,其中至少一个导电加热道布置在所述第一介电层上。加热元件的后面这种基本结构又被称作为厚膜元件。通常,基板由不锈钢或陶瓷板形成,第一介电层和电阻膏依次涂覆在所述不锈钢或陶瓷板上。通常通过丝网印刷涂覆各个层,其中每一层被干燥,然后被烧制。厚膜元件比另一种传统的(鞘式)加热元件更优选,这是因为厚膜具有相对较低的(热)质量、较小的热储量、快速响应,并且能够将热量均匀地传播和发送给被加热的介质。以下是厚膜加热元件的不同的优选实施例。In a preferred embodiment, the heating element comprises a thermally conductive substrate for heating. The thermally conductive substrate is usually in contact with the medium (gas, liquid, and/or solid) to be heated. Thermally conductive substrates can be made of metals and ceramics. In case the substrate is electrically conductive, then the heating track is preferably positioned at a distance from said substrate to prevent short circuits within the heating element. The space between the heating track and the substrate to be heated can be filled with an air gap. Preferably, however, the heating element further comprises at least one first dielectric layer arranged on the thermally conductive substrate, wherein at least one electrically conductive heating track is arranged on said first dielectric layer. This latter basic structure of the heating element is also known as thick film element. Generally, the substrate is formed of a stainless steel or ceramic plate on which the first dielectric layer and the resistor paste are sequentially coated. The individual layers are typically applied by screen printing, where each layer is dried and then fired. Thick film elements are preferred over another conventional (sheath) heating element due to their relatively low (thermal) mass, small heat storage, fast response, and ability to spread heat evenly and sent to the heated medium. The following are different preferred embodiments of thick film heating elements.
在优选的实施例中,加热元件还包括:至少一个导电传感器道,所述至少一个导电传感器道与加热道隔开一段距离布置在第一介电层上;和至少一个第二介电层,所述至少一个第二介电层布置在第一介电层上,其中第二介电层连接到加热道的至少一部分和传感器道的至少一部分。优选地,传感器道在两个介电层之间被封闭。更优选地,在几乎相同的温度下,第一介电层的电阻比第二介电层的电阻高。在加热元件的温度超过预定临界值的情况下,泄漏电流将从加热道经由第二介电层流动到传感器道。通过感测这种泄漏电流,例如通过将传感器道连接到电流表或电压表,可以以相对灵敏并且可靠的方式检测加热元件的过度加热并因此检测干操作的情况。加热道可以定位在第一介电层与第二介电层之间,从而使得加热道相对于传感器道大约平行布置。或者,至少一个加热道位于远离第一介电层的第二介电层的一侧,在传感器道例如由传感器网格形成的情况下,这是有利的。在国际申请WO2006/083162和非公开国际申请PCT/NL2008/050360中更加详细地公开了优选的实施例,所述两个申请通过引用在此全文并入并用于所有目的。In a preferred embodiment, the heating element further comprises: at least one electrically conductive sensor track arranged at a distance from the heating track on the first dielectric layer; and at least one second dielectric layer, The at least one second dielectric layer is disposed on the first dielectric layer, wherein the second dielectric layer is connected to at least a portion of the heating track and at least a portion of the sensor track. Preferably, the sensor track is closed between two dielectric layers. More preferably, the resistance of the first dielectric layer is higher than the resistance of the second dielectric layer at almost the same temperature. In case the temperature of the heating element exceeds a predetermined threshold, a leakage current will flow from the heating track to the sensor track via the second dielectric layer. By sensing this leakage current, for example by connecting the sensor track to an ammeter or voltmeter, overheating of the heating element and thus dry operation can be detected in a relatively sensitive and reliable manner. The heating track may be positioned between the first dielectric layer and the second dielectric layer such that the heating track is arranged approximately parallel to the sensor track. Alternatively, at least one heating track is located on the side of the second dielectric layer facing away from the first dielectric layer, which is advantageous in the case of sensor tracks, for example formed by sensor grids. Preferred embodiments are disclosed in more detail in international application WO2006/083162 and non-published international application PCT/NL2008/050360, both of which are hereby incorporated by reference in their entirety for all purposes.
在另一个优选的实施例中,加热元件还包括遮盖至少一个加热道部分的热保护装置,所述热保护装置适于使遮盖的所述至少一个加热道部分在加热道的预定的上升的温度下产生短路,从而增加被遮盖的所述至少一个加热道部分的温度,使得被遮盖的所述至少一个加热道部分被至少部分地破坏,从而使所述加热道不可逆地被中断。由于这种短路,热保护装置并且由此遮盖的加热道部分将达到高温,使得被遮盖的加热道部分熔化和/或蒸发并因此被破坏。优选地,控制单元还连接到加热元件以通过在预定临界温度下预防性地切断加热元件来确保所述元件没有达到过热的温度。In another preferred embodiment, the heating element further comprises thermal protection means covering at least one heating track part, said thermal protection means being adapted to keep said at least one heating track part covered at a predetermined elevated temperature of the heating track A short circuit is generated, thereby increasing the temperature of the covered at least one heating track portion, such that the covered at least one heating track portion is at least partially destroyed, thereby causing the heating track to be irreversibly interrupted. Due to such a short circuit, the thermal protection device and thus the covered heating track part will reach such a high temperature that the covered heating track part melts and/or evaporates and is thus destroyed. Preferably, the control unit is also connected to the heating element to ensure that said element does not reach an overheating temperature by switching off the heating element preventively at a predetermined critical temperature.
感测元件可以具有各种特性,但是优选地包括用于(间接)测量加热道的电阻的电流表。通过电流表,可以检测通过加热道的电流I。可以通过以下公式确定加热道的电阻R:The sensing element can have various characteristics, but preferably comprises an ammeter for (indirect) measuring the resistance of the heating track. Through the ammeter, the current I passing through the heating channel can be detected. The resistance R of the heating channel can be determined by the following formula:
其中:in:
R=加热道的电阻;R = resistance of the heating channel;
V=施加到加热道的电压;和V = voltage applied to the heating track; and
I=由电流表测量的电流。I = current measured by ammeter.
优选地,加热元件包括用于连接到电力干线以执行加热过程的主电路和用于在加热道与电力干线断开的情况下将低电压施加到加热道的辅助电路。加热元件包括用于在两个电路之间进行切换的至少一个开关。显然主电路和辅助电路可以至少部分地相互集成。Preferably, the heating element comprises a main circuit for connection to the power mains to carry out the heating process and an auxiliary circuit for applying a low voltage to the heating track in case the heating track is disconnected from the power mains. The heating element includes at least one switch for switching between the two circuits. It is obvious that the main circuit and the auxiliary circuit can be at least partially integrated with each other.
在电流表用于确定加热道的实际温度的情况下,公式1和公式2结合,从而产生:In the case where an ammeter is used to determine the actual temperature of the heating track,
本发明还涉及一种包括根据本发明的至少一个加热元件的电气设备。优选地,电气设备由选自以下组的器具形成,所述组包括:烧烤盘、铁板烧、三明治机、扒炉、深煎锅、放热器、水壶、(餐具)洗涤机和热饮机。可以装有根据本发明的加热元件的其它器具包括壁纸剥离器、蒸汽熨斗、净水器、食物蒸煮器、洗碗机、地板清洁器、地毯、窗帘或家具清洁器以及用于医学、牙科或食物消毒应用的消毒设备。所述器具可以是便携式的,或形成家庭、工业、商业或实验室处理单元的一部分。在优选的实施例中,电气设备包括多个加热元件,以能够提供更大加热面并最终能够提供多个加热区。控制单元可以交替地切换加热元件,以轮流监测每一个加热元件的直接环境。在另一个优选的实施例中,电气设备包括单个加热元件,其中所述单个加热元件包括多个加热道,其中控制单元可以交替地切换加热道,从而轮流监测每一个加热道的直接环境。期望的是装有根据本发明的一个或多个加热元件的最好的电气设备由烧烤盘形成,其中正在被烹饪的食品的类型和数量以及每一食品的体积和食物相对于烧烤盘的移动将对加热元件的温度具有几乎瞬间的反应。因此,在加热元件的加热道被切断的状态期间,可以相对迅速和准确地测量食品的温度。The invention also relates to an electrical device comprising at least one heating element according to the invention. Preferably, the electrical equipment is formed by an appliance selected from the group consisting of: grill pan, teppanyaki, sandwich maker, griddle, deep frying pan, heat radiator, kettle, (dish) washing machine and hot drink machine . Other appliances which may be fitted with a heating element according to the invention include wallpaper strippers, steam irons, water purifiers, food cookers, dishwashers, floor cleaners, carpet, curtain or furniture cleaners and appliances used in medicine, dentistry or Sterilization equipment for food sanitation applications. The appliance may be portable, or form part of a domestic, industrial, commercial or laboratory treatment unit. In a preferred embodiment, the electrical device comprises multiple heating elements to be able to provide a larger heating surface and ultimately to be able to provide multiple heating zones. The control unit may alternately switch the heating elements to monitor the immediate environment of each heating element in turn. In another preferred embodiment, the electrical device comprises a single heating element, wherein said single heating element comprises a plurality of heating lanes, wherein the control unit can alternately switch the heating lanes so as to monitor the immediate environment of each heating lane in turn. It is desired that the best electrical equipment incorporating one or more heating elements according to the invention be formed by grilling pans, the type and quantity of food being cooked as well as the volume of each and the movement of the food relative to the grilling pan There will be an almost instantaneous response to the temperature of the heating element. Thus, during the state in which the heating track of the heating element is switched off, the temperature of the food product can be measured relatively quickly and accurately.
通过分析多个电阻样品并由此间接分析多个温度样品(在该中断的切断状态期间取得),可以估计食品的准备状态。可以将该信息提供给用户和/或该信息可以用于进一步控制烧烤盘。By analyzing electrical resistance samples and thus indirectly temperature samples (taken during this interrupted off state), the readiness of the food product can be estimated. This information can be provided to the user and/or can be used to further control the grill pan.
本发明还涉及一种用于操作加热元件的方法,特别涉及一种用于操作根据本发明的加热元件的方法,包括以下步骤:A)接通加热道;B)在根据步骤A)已经接通加热道之后的一段时间断开加热道;以及C)在加热道的断开状态下测量加热道的电阻。优选地,所述方法还包括步骤D),所述步骤D)包括:根据加热道的测量电阻确定加热道的温度。控制单元优选地交替接通和切断加热元件以允许在加热道的切断状态期间测量加热道的电阻。因此,步骤A)和步骤B)优选地至少重复一次。更优选地,所有步骤A)-D)至少重复一次。根据步骤B)加热元件的切断与根据步骤A)再次接通加热元件之间的持续时间取决于加热元件的特定应用,但是通常在1秒与10秒之间。所述方法还可以包括用于在步骤D)之前校准加热元件的校准步骤,以确保测量电阻到加热道的实际温度的实际确定值的精确转换。可以在第一次使用之前并且更优选地周期性地(例如,每月或每年)执行这种校准步骤。通常不需要在每次必须执行步骤D)时校准加热元件。The invention also relates to a method for operating a heating element, in particular a method for operating a heating element according to the invention, comprising the steps of: A) switching on the heating track; B) after having connected according to step A) Disconnecting the heating channel for a period of time after the heating channel is switched on; and C) measuring the resistance of the heating channel in the disconnected state of the heating channel. Preferably, the method further comprises a step D) comprising: determining the temperature of the heating track according to the measured resistance of the heating track. The control unit preferably switches the heating element on and off alternately to allow the resistance of the heating track to be measured during the off state of the heating track. Thus, step A) and step B) are preferably repeated at least once. More preferably, all steps A)-D) are repeated at least once. The duration between switching off the heating element according to step B) and switching it on again according to step A) depends on the specific application of the heating element, but is typically between 1 and 10 seconds. The method may also comprise a calibration step for calibrating the heating element prior to step D) in order to ensure an accurate conversion of the measured resistance to an actually determined value of the actual temperature of the heating track. This calibration step may be performed prior to first use and more preferably periodically (eg monthly or annually). It is generally not necessary to calibrate the heating element each time step D) has to be performed.
在优选的实施例中,所述方法包括步骤E),步骤E)包括:比较在步骤C)期间测量的电阻与预定临界电阻。在测量的实际电阻超过(或接近)临界电阻的情况下,可以调节加热元件的控制。加热元件的控制的这种调节可以意味着例如加热元件的切断状态的延长、接通状态的缩短和/或主动降低加热元件的热容量。通过(重新)主动调整加热元件的控制,可以防止加热元件和加热元件周围的外围设备的过度加热。在这种背景下,要注意的是临界电阻可以是上阈值或下阈值,这取决于加热道的性质。在加热道基本上由PTC材料制成的情况下,临界电阻将形成上阈值;在加热道基本上由NTC材料制成的情况下,临界电阻将形成下阈值。优选地,所述方法包括步骤F),步骤F)包括:测量在加热道的接通状态下的加热道的电阻。由于这种安全措施,可以预期加热元件上的过度加热的情况,并由此防止该过度加热情况。在检测到接近过度加热情况时,控制单元的定时器可以被调节,例如延长加热元件的切断状态以允许加热元件更加充分地冷却下来,从而防止加热元件的过度加热。还可以想到的是控制单元的定时器在这种情况下是过载的,其中可以以强制的方式切断加热元件。In a preferred embodiment, the method comprises a step E) comprising: comparing the resistance measured during step C) with a predetermined critical resistance. In cases where the measured actual resistance exceeds (or approaches) the critical resistance, the control of the heating element can be adjusted. Such an adjustment of the control of the heating element can mean, for example, a lengthening of the off state of the heating element, a shortening of the on state and/or an active reduction of the heat capacity of the heating element. By (re)actively adjusting the control of the heating element, excessive heating of the heating element and peripheral equipment around the heating element can be prevented. In this context, it is noted that the critical resistance can be an upper or lower threshold, depending on the nature of the heating track. In case the heating track is made essentially of PTC material, the critical resistance will form the upper threshold; in case the heating track is made essentially of NTC material, the critical resistance will form the lower threshold. Preferably, the method comprises a step F) comprising measuring the resistance of the heating track in the switched-on state of the heating track. Due to this safety measure, an overheating situation on the heating element can be expected and thus prevented. Upon detection of an approaching overheating condition, a timer of the control unit may be adjusted, eg extending the cut-off state of the heating element to allow the heating element to cool down more fully, thereby preventing overheating of the heating element. It is also conceivable that the timer of the control unit is overloaded in this case, wherein the heating element can be switched off in a forced manner.
附图说明Description of drawings
以下根据图示的非限制性示例性实施例阐明本发明,其中:The invention is elucidated below on the basis of illustrated non-limiting exemplary embodiments in which:
图1显示根据本发明的加热元件的示意性横截面图;Figure 1 shows a schematic cross-sectional view of a heating element according to the invention;
图2显示用于操作根据图1的加热元件的方法的示意性视图;以及Figure 2 shows a schematic view of the method for operating the heating element according to Figure 1; and
图3显示装有根据本发明的加热元件的水壶。Figure 3 shows a kettle fitted with a heating element according to the invention.
具体实施方式Detailed ways
图1显示根据本发明的加热元件1的示意性横截面图。在该实施例中,加热元件1构成水壶(未示出)的一部分。加热元件1包括用于加热的加热板2,所述加热板由按重量计算具有18%的铬含量的铁素体铬钢制造而成。还可以应用另一种适当的金属或陶瓷载板,例如低碳钢、铜、铝、钛、SiN、Al2O3等。基板2被布置成与要被加热的水直接接触。第一介电釉层3布置在加热板2上。第一釉层3具有基本上如根据以下表1的列HT的釉成分。网格4形式的导电传感器层布置在第一介电层3上。网格4例如由基于氧化钌(RuO2)或具有适当的导电材料(例如,银、钯、镍等)的其它适当的导电(厚膜)层、和/或所述氧化钌与所述适当的导电材料的组合的厚膜层制造而成。第二介电釉层5布置在相对导电的层4上。第二釉层5具有一些NTC材料,具体地具有一些镍、锰、钴和/或铁的氧化物的针状结构,以便尤其在相对较低的温度(<300℃)下能够提高第二釉层5的导电性,由此可以使泄漏电流更加容易地流动通过第二釉层5。在以下表1的列LT1所示的范围内选择第二釉层5的釉成分,其中不考虑与釉混合的NTC材料的含量。加热道6布置在比第一介电层3具有更好的导电性的第二介电层5上,所述加热道6用于产生热量以加热基板2。加热道6由具有温变电阻的材料制成。根据本发明的加热元件1具有多个热安全措施。为了在使用期间监测加热元件1的温度,比第一层3和第二层5都具有更好的导电性的传感器层4提供确定通过第二、相对导电的层5的泄漏电流的选择。为了直接测量通过第一层3的泄漏电流,第一电流表7连接在电阻层6与导电层4之间。测量的泄漏电流的大小指示在加热元件1上的一个位置处的最高温度的大小。当超过确定的温度时,由于第二介电层5的减小的电阻,泄漏电流将急剧增加,因此其可以通过第一电流表7容易地检测到。因为实际上没有泄漏电流流动通过第一介电层3,因此已经发现通过电流表7得到的泄漏电流的测量值变得更加准确。除了泄漏电流检测措施之外,加热元件1另外结合以下所述的第二安全措施。加热元件1还包括用于测量通过加热道6的电流的大小的第二电流表8(被简化地示出)。根据其测量值,可以确定加热道6的电阻,并因此可以确定加热道6的温度。第二电流表8被结合在电源电路和测量电路中。电源电路被构造成给加热元件1提供电力以执行加热过程,其中加热道6连接到电力干线9。通过将被控制单元11控制的调节开关10,可调节施加到加热道6的实际电力。在该实施例中,调节开关10还用作总开关。在该示例性实施例中,测量电路设有单独的低电压源12,以在加热道6与电力干线断开的情况下将低电压施加到加热道6。电路开关13被设置成在电源电路与测量电路之间进行切换,其中通过控制单元11控制电路开关。通过电压表14测量加热道6上的电压。在加热道6被切断的情况下,这意味着在该实施例中加热道6与电力干线9断开并连接到低电压源12,加热元件1的温度将降低并与直接包围加热元件1的部件和/或介质特别是被加热的水均化。在该切断状态下,可以通过第二电流表8、电压表14、和控制单元11确定加热道6的温度,并由此确定被加热的水的温度。此外,因为第二电流表8也被装入在电源电路中,因此也将或也可以在接通状态下测量加热道6的温度,尽管该温度仅仅独立于周围部件和/或介质的温度。为了监测加热元件1的直接周围环境的温度,其中水被加热,这给出关于过度加热的潜在情况和/或煮沸过程的进程的更多相关信息,控制单元11适于通过电路开关13交替地接通和断开加热道6,从而允许第二电流表8(间接地)在切断状态下测量加热道6的温度。该切断状态优选地持续1秒与10秒之间的时间。为此,控制单元11包括能够周期性地接通和切断加热道6的定时器15。根据由控制单元9确定的温度,可以通过控制单元11控制调节开关10以改变件输送给加热道6的电力。以此方式,可以防止加热元件1和周边的部件和/或介质的过度加热的情况,并且可以实现最佳烹煮过程。Figure 1 shows a schematic cross-sectional view of a
表1:在根据本发明的加热元件中的优选的釉成分Table 1: Preferred glaze compositions in heating elements according to the invention
图2显示了用于操作根据图1的加热元件的方法的示意性视图。控制单元11交替地接通和切断加热元件1的加热道6。在加热元件1的切断状态下(由虚线框表示),由第二电流表8测定加热道6的电阻。通过比较器16比较电阻的测量值与预定临界电阻。将电阻的测量值和比较相关的信息同时提供给控制单元11,在所述控制单元的控制下,调节加热道6的控制,以防止过度加热情况和/或能够最优化烹煮过程。FIG. 2 shows a schematic view of a method for operating the heating element according to FIG. 1 . The
图3显示部分地装有水18的水壶17,所述水壶17装有根据本发明的加热元件1。以上全面地提供了关于所应用的加热元件1的细节和实施例。可以清楚的是还可以在许多其它装置中应用根据本发明的加热元件1,例如但不限于直通式加热器、蒸汽发生器、(盘)洗涤机、加湿器、乳制品及其它液体加热器、用于液体的管式加热设备、熨斗、烹饪装置、例如烹饪板和烧烤盘,和在例如烹饪、加热和清洁的家庭领域中所使用的设备,以及在商业、工业、公共饮食、家庭、和办公室环境中的方法和机器。加热元件的几何形状不受限制,并且可以具有各种特性,例如平坦的、圆拱的或波状的。Figure 3 shows a
应该注意的是上述实施例是示例性说明,而不是限制本发明,并且本领域的技术人员将能够在不背离所附权利要求的保护范围的情况下设计多种可选的实施例。在权利要求中,放在括号之间的任意附图标记都不被解释为限制权利要求。动词“包括”及其变化形式的使用不排除存在除了权利要求中所述的元件或步骤之外的元件或步骤。元件前面的冠词“一”不排除存在多个这种元件。在相互不同的从属权利要求中描述特定措施的唯一事实不表示不能有利地使用这些措施的组合。It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb "comprise" and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Claims (21)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL2001806 | 2008-07-15 | ||
| NL2001806A NL2001806C2 (en) | 2008-07-15 | 2008-07-15 | Heating element and method for operating such a heating element. |
| PCT/NL2009/050427 WO2010008279A1 (en) | 2008-07-15 | 2009-07-14 | Heating element and method for operating such a heating element |
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| CN102160456A true CN102160456A (en) | 2011-08-17 |
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| CN2009801361184A Pending CN102160456A (en) | 2008-07-15 | 2009-07-14 | Heating element and method for operating such a heating element |
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| EP (1) | EP2314129A1 (en) |
| CN (1) | CN102160456A (en) |
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| CN107498391A (en) * | 2017-08-03 | 2017-12-22 | 南京航空航天大学 | The heating power of machine cut process is load simulated and error detecting system and method |
| CN108886843A (en) * | 2016-06-16 | 2018-11-23 | 株式会社Lg化学 | Heating element and method for producing the same |
| CN110049581A (en) * | 2018-01-17 | 2019-07-23 | 德国福维克控股公司 | Heating member operation method |
| CN110836532A (en) * | 2018-08-17 | 2020-02-25 | E.G.O.电气设备制造股份有限公司 | Heating device and method for operating a heating device |
| CN112656234A (en) * | 2019-10-15 | 2021-04-16 | 德国福维克控股公司 | Method for operating a heating system and a kitchen appliance |
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| GB2481217B (en) * | 2010-06-15 | 2017-06-07 | Otter Controls Ltd | Thick film heaters |
| CN114949526A (en) | 2011-06-16 | 2022-08-30 | 瑞思迈私人有限公司 | Humidifiers and Layer Heating Elements |
| DE102012202379A1 (en) | 2012-02-16 | 2015-08-13 | Webasto Ag | Vehicle heating and method for monitoring a vehicle heater |
| CN103900735B (en) * | 2012-12-24 | 2017-06-27 | 联想(北京)有限公司 | A kind of method for obtaining temperature response curve, device and control system |
| US9897328B2 (en) | 2013-05-02 | 2018-02-20 | William B. McEvoy | Tabletop cooking assembly |
| DE102015218120B4 (en) * | 2015-09-21 | 2021-02-11 | E.G.O. Elektro-Gerätebau GmbH | Method for operating a heating device for heating water, heating device and dishwasher |
| EP3145273B1 (en) * | 2015-09-21 | 2019-08-07 | E.G.O. ELEKTRO-GERÄTEBAU GmbH | Heating device for heating water and a method for operating such a heating device |
| JP6518012B2 (en) * | 2015-10-29 | 2019-05-22 | コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. | Coated ironing plate and method of forming a coated ironing plate |
| US11614497B2 (en) | 2019-12-03 | 2023-03-28 | International Business Machines Corporation | Leakage characterization for electronic circuit temperature monitoring |
| EP3967264A1 (en) * | 2020-09-15 | 2022-03-16 | VITA-ZAHNFABRIK H. Rauter GmbH & Co. KG | Dental furnace and method for operating a dental furnace |
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| GB2354927B (en) * | 1999-07-21 | 2004-04-28 | Otter Controls Ltd | Improvements relating to water heating vessels |
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| CN1373866A (en) * | 1999-07-21 | 2002-10-09 | 奥特控制有限公司 | Improvements related to water heating vessels |
| CN1344481A (en) * | 1999-10-11 | 2002-04-10 | 施特里克斯有限公司 | cordless electric device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108886843A (en) * | 2016-06-16 | 2018-11-23 | 株式会社Lg化学 | Heating element and method for producing the same |
| US10964445B2 (en) | 2016-06-16 | 2021-03-30 | Lg Chem, Ltd. | Heating element and manufacturing method therefor |
| CN108886843B (en) * | 2016-06-16 | 2021-05-28 | 株式会社Lg化学 | Heating element and method of making the same |
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| CN112656234A (en) * | 2019-10-15 | 2021-04-16 | 德国福维克控股公司 | Method for operating a heating system and a kitchen appliance |
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| NL2001806C2 (en) | 2010-01-18 |
| EP2314129A1 (en) | 2011-04-27 |
| WO2010008279A1 (en) | 2010-01-21 |
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