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CN102168536B - Underwater double-unlocking connector - Google Patents

Underwater double-unlocking connector Download PDF

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Publication number
CN102168536B
CN102168536B CN 201110104177 CN201110104177A CN102168536B CN 102168536 B CN102168536 B CN 102168536B CN 201110104177 CN201110104177 CN 201110104177 CN 201110104177 A CN201110104177 A CN 201110104177A CN 102168536 B CN102168536 B CN 102168536B
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wall
main body
annular
unlocking
boss
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CN102168536A (en
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段梦兰
董楠
李婷婷
高攀
段青峰
尹容衡
张鹏
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China University of Petroleum Beijing
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China University of Petroleum Beijing
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Abstract

本发明为一种水下双解锁连接器,该连接器包括有贯通的管状主体、套设在主体外侧的外壁筒、设置在外壁筒底端的圆环形喇叭体、连接在圆环形喇叭体上的锁紧环、滑动地设置在主体和外壁筒之间的活塞筒、和滑动地套设在外壁筒外侧上部的机械解锁套筒。本发明的水下双解锁连接器,采用液压、机械双解锁方式,能够实现与水下井口或毂座进行准确、高效、可靠的锁紧和解锁,具有很高的可靠性和海上作业效率。本发明使用的齿轮齿条机械式锁紧方式,结构简单,操作方便,安全可靠。

The invention relates to an underwater double unlocking connector, which comprises a through tubular body, an outer wall tube sleeved on the outside of the main body, an annular horn body arranged at the bottom end of the outer wall tube, and an annular horn body connected to the annular horn body. The upper locking ring, the piston cylinder slidably arranged between the main body and the outer wall cylinder, and the mechanical unlocking sleeve slidably sleeved on the outer upper part of the outer wall cylinder. The underwater double-unlocking connector of the present invention adopts hydraulic and mechanical double-unlocking methods, which can realize accurate, efficient and reliable locking and unlocking with the underwater wellhead or hub seat, and has high reliability and offshore operation efficiency. The rack and pinion mechanical locking mode used in the present invention has simple structure, convenient operation, safety and reliability.

Description

水下双解锁连接器Underwater Dual Unlock Connector

技术领域 technical field

本发明是关于海洋石油工程领域中用于顶部张紧立管及其他刚性管线与水下井口或毂座连接的连接器,尤其涉及一种水下双解锁连接器。The invention relates to a connector used for connecting top tension risers and other rigid pipelines with underwater wellheads or hubs in the field of offshore oil engineering, in particular to an underwater double unlocking connector.

背景技术 Background technique

在海洋石油领域,各种管线和立管是输送油气资源的保证;随着工作水深的日益增加,如何实现水下井口及各种毂座与刚性管线、张紧立管的安全、可靠、快速、方便的连接是实现油气资源可靠输送的重要技术之一。In the field of offshore oil, various pipelines and risers are the guarantee for the transportation of oil and gas resources; with the increasing working water depth, how to realize the safety, reliability and rapid , Convenient connection is one of the important technologies to realize the reliable transportation of oil and gas resources.

随着海洋石油技术的蓬勃发展,作业水深不断增加,水下压力、温度等不利于安装的因素越来越多,安装费用和成本也迅猛增加,对连接器的可靠性要求也越来越高;如何快速、安全可靠的实现连接过程,以及在设计年限内能够有效的实现连接器的锁紧、解锁过程是设计深水连接器的关键。目前,现有的水下连接器大多是单一的液压驱动或者机械式驱动,并不能保证连接过程完全可靠的进行,不能完全应对上述问题的挑战。With the vigorous development of offshore oil technology, the operating water depth continues to increase, and there are more and more factors that are not conducive to installation such as underwater pressure and temperature. The installation cost and cost are also increasing rapidly, and the reliability requirements for connectors are also getting higher and higher. How to quickly, safely and reliably realize the connection process, and how to effectively realize the locking and unlocking process of the connector within the design period is the key to the design of deep-water connectors. At present, most of the existing underwater connectors are driven by a single hydraulic or mechanical drive, which cannot guarantee a completely reliable connection process and cannot fully meet the challenges of the above problems.

有鉴于此,本发明人凭借多年的相关设计和制造经验,提出一种水下双解锁连接器,以克服现有技术的缺陷。In view of this, the inventor proposes an underwater double unlocking connector to overcome the defects of the prior art by virtue of years of relevant design and manufacturing experience.

发明内容 Contents of the invention

本发明的目的在于提供一种水下双解锁连接器,该水下连接器是一种液压和机械解锁方式的双解锁连接器,能够实现与水下井口进行准确、高效、可靠的锁紧和解锁。The purpose of the present invention is to provide an underwater double unlocking connector, which is a double unlocking connector with hydraulic and mechanical unlocking methods, which can realize accurate, efficient and reliable locking and locking with the underwater wellhead. unlock.

本发明的另一目的在于提供一种水下双解锁连接器,其结构简单、便于操作,能够适用于顶部张紧立管与井口、刚性管线与毂座之间连接,具有很高的可靠性和海上作业效率。Another object of the present invention is to provide an underwater double unlocking connector, which has a simple structure and is easy to operate, and can be applied to the connection between the top tension riser and the wellhead, the rigid pipeline and the hub seat, and has high reliability and offshore efficiency.

本发明的目的是这样实现的,一种水下双解锁连接器,该连接器包括:The purpose of the present invention is achieved in this way, an underwater double unlocking connector, which includes:

一贯通的管状主体,其顶端构成与管道连接的接口,位于接口下侧由上至下顺序形成第一径向凸台和第二径向凸台,所述第一径向凸台的直径大于第二径向凸台的直径;所述第一径向凸台上设有轴向贯通的第一透孔和第二透孔;A through tubular main body, the top end of which forms the interface connected with the pipeline, and the first radial boss and the second radial boss are formed sequentially from top to bottom on the lower side of the interface, the diameter of the first radial boss is larger than The diameter of the second radial boss; the first radial boss is provided with a first through hole and a second through hole axially through;

一外壁筒,套设在主体外侧,外壁筒的顶部与所述第一径向凸台的周向侧壁固定连接;所述外壁筒上部设有多个呈纵向设置的长圆形定位孔,所述多个定位孔围绕外壁筒周向均匀设置;An outer wall tube is sleeved on the outside of the main body, and the top of the outer wall tube is fixedly connected with the circumferential side wall of the first radial boss; the upper part of the outer wall tube is provided with a plurality of longitudinally arranged oblong positioning holes, The plurality of positioning holes are evenly arranged around the circumference of the outer wall cylinder;

一圆环形喇叭体,设置在外壁筒的底端,该圆环形喇叭体由上部的圆环形平面和连接在该圆环形平面下方并向下渐扩的喇叭口构成,所述圆环形平面固定连接于外壁筒的底端;An annular horn body is arranged at the bottom end of the outer wall cylinder. The annular horn body is composed of an upper annular plane and a bell mouth connected below the annular plane and gradually expanding downward. The annular plane is fixedly connected to the bottom end of the outer wall cylinder;

一锁紧环,连接在圆环形喇叭体的圆环形平面上,该锁紧环由对应设置的两个圆弧形轴瓦以及两轴瓦之间连接的压簧构成;所述轴瓦内壁沿周向设有多条卡槽;轴瓦外壁形成由上向下径向尺寸渐扩的锁紧环锥面;A locking ring, connected to the annular plane of the annular horn body, the locking ring is composed of two arc-shaped bearing bushes and a compression spring connected between the two bearing bushes; the inner wall of the bearing bush is arranged along the circumferential direction. There are multiple card slots; the outer wall of the bearing bush forms a tapered surface of the locking ring that expands radially from top to bottom;

一活塞筒,滑动地设置在主体和外壁筒之间,该活塞筒内壁设有一径向内凸台,该内凸台紧密接触并滑设于主体的外壁,该内凸台上侧的活塞筒内壁滑设于主体的第二径向凸台外侧;在所述主体的外壁且位于活塞筒内凸台下方固定设有一密封环,该密封环的外侧与内凸台下侧的活塞筒内壁密封滑动接触;所述第二径向凸台与活塞筒内凸台之间形成第一液压腔,所述活塞筒内凸台与密封环之间形成第二液压腔;所述活塞筒筒壁上分别设有与第一液压腔导通的第一液压通道,和与第二液压腔导通的第二液压通道;一第一液压管路穿过所述主体的第一透孔连通于第一液压通道;一第二液压管路穿过所述主体的第二透孔连通于第二液压通道;A piston cylinder is slidably arranged between the main body and the outer wall cylinder. The inner wall of the piston cylinder is provided with a radial inner boss. The inner boss is in close contact with and slides on the outer wall of the main body. The piston cylinder on the upper side of the inner boss The inner wall is slidably arranged on the outside of the second radial boss of the main body; a sealing ring is fixed on the outer wall of the main body and below the inner boss of the piston barrel, and the outer side of the sealing ring is sealed with the inner wall of the piston barrel under the inner boss. Sliding contact; the first hydraulic chamber is formed between the second radial boss and the inner boss of the piston barrel, and the second hydraulic chamber is formed between the inner boss of the piston barrel and the sealing ring; the wall of the piston barrel A first hydraulic channel connected to the first hydraulic chamber and a second hydraulic channel connected to the second hydraulic chamber are respectively provided; a first hydraulic pipeline passes through the first through hole of the main body and communicates with the first hydraulic channel. Hydraulic channel; a second hydraulic pipeline communicates with the second hydraulic channel through the second through hole of the main body;

一机械解锁套筒,其滑动地套设在外壁筒的外侧上部,该解锁套筒对应所述外壁筒上的多个长圆形定位孔分别设有一穿孔,由螺钉穿过所述穿孔及对应的定位孔与活塞筒连接。A mechanical unlocking sleeve, which is slidably sleeved on the outer upper part of the outer wall tube. The unlocking sleeve is respectively provided with a perforation corresponding to a plurality of oblong positioning holes on the outer wall tube, and a screw passes through the through hole and the corresponding The positioning hole is connected with the piston cylinder.

在本发明的一较佳实施方式中,所述外壁筒设有轴孔,一齿轮的一端设有齿轮轴,另一端中心设有内六角凹槽,所述齿轮轴位于该轴孔中;所述解锁套筒上设有纵向透槽,该纵向透槽的侧边设有齿条安装部,在齿条安装部设有一齿条,所述齿条与所述齿轮啮合连接。In a preferred embodiment of the present invention, the outer wall cylinder is provided with a shaft hole, one end of a gear is provided with a gear shaft, and the center of the other end is provided with an inner hexagonal groove, and the gear shaft is located in the shaft hole; The unlocking sleeve is provided with a longitudinal through groove, the side of the longitudinal through groove is provided with a rack installation part, and a rack is arranged on the rack installation part, and the rack is meshed with the gear.

在本发明的一较佳实施方式中,所述外壁筒周向均布有多个呈纵向设置的导向条,所述解锁套筒上设有与导向条对应设置的U形导向槽。In a preferred embodiment of the present invention, a plurality of longitudinally arranged guide strips are evenly distributed on the circumference of the outer wall cylinder, and U-shaped guide grooves corresponding to the guide strips are provided on the unlocking sleeve.

在本发明的一较佳实施方式中,在所述主体外壁下部且位于密封环下侧设有环形装配槽,多个圆弧形支撑块组装于该环形装配槽中,所述支撑块凸设于主体外壁,所述密封环底部抵靠于支撑块顶部;一环形支撑腿设置在活塞筒与主体之间,环形支撑腿上端抵顶于所述支撑块的底部,环形支撑腿下端抵靠在所述锁紧环的顶部。In a preferred embodiment of the present invention, an annular assembly groove is provided on the lower part of the outer wall of the main body and on the lower side of the sealing ring, and a plurality of arc-shaped support blocks are assembled in the annular assembly groove, and the support blocks protrude On the outer wall of the main body, the bottom of the sealing ring is against the top of the support block; an annular support leg is arranged between the piston barrel and the main body, the upper end of the annular support leg is against the bottom of the support block, and the lower end of the annular support leg is against the bottom of the support block. top of the locking ring.

在本发明的一较佳实施方式中,所述环形支撑腿下端内壁向上设有一沉槽,所述沉槽的底面位于所述主体底端的下方。In a preferred embodiment of the present invention, the inner wall of the lower end of the annular support leg is upwardly provided with a sinking groove, and the bottom surface of the sinking groove is located below the bottom end of the main body.

在本发明的一较佳实施方式中,所述环形支撑腿外壁设有一由上向下径向尺寸渐扩的锥形面,所述活塞筒的内壁设有一与该锥形面对应的定位锥面。In a preferred embodiment of the present invention, the outer wall of the annular support leg is provided with a tapered surface that gradually expands radially from top to bottom, and the inner wall of the piston barrel is provided with a positioning corresponding to the tapered surface. tapered surface.

在本发明的一较佳实施方式中,所述活塞筒的底端内壁设有与锁紧环锥面对应配合的驱动锥面。In a preferred embodiment of the present invention, the inner wall of the bottom end of the piston cylinder is provided with a driving tapered surface corresponding to the tapered surface of the locking ring.

在本发明的一较佳实施方式中,所述主体底端设有密封圈组件。In a preferred embodiment of the present invention, a sealing ring assembly is provided at the bottom end of the main body.

在本发明的一较佳实施方式中,在所述圆环形喇叭体的圆环形平面上径向对称设置有两个滑槽,轴瓦的底部设有一导向滑块,各导向滑块分别滑设于对应的滑槽中。In a preferred embodiment of the present invention, two slide grooves are radially symmetrically arranged on the circular plane of the circular horn body, and a guide slider is provided at the bottom of the bearing bush, and each guide slider slides separately. Set in the corresponding chute.

由上所述,本发明的水下双解锁连接器,采用液压、机械双解锁方式,能够实现与水下井口进行准确、高效、可靠的锁紧和解锁,具有很高的可靠性和海上作业效率。在外壁筒底端设置喇叭口,能够使连接器定位迅速简单、平稳可靠;设置定位面对活塞筒进行限位,可以有效防止液压推动器过载,避免造成对水下毂座及连接器的损坏,提高了使用寿命;采用液压系统驱动,缩短了连接器与被连接件之间锁紧和解锁的时间,并提高了水下连接的可靠性;设置机械解锁套筒,进一步提高了水下连接的安全性;设计的锁紧环采用弹簧带动半圆环轴瓦的结构,形式新颖独特,并且相对于C型环弹簧钢结构在加工制造更易实现,有更好的锁紧效果;此外,本发明使用的齿轮齿条机械式锁紧方式,结构简单,操作方便,安全可靠。From the above, the underwater double unlocking connector of the present invention adopts hydraulic and mechanical double unlocking methods, which can realize accurate, efficient and reliable locking and unlocking with the underwater wellhead, and has high reliability and offshore operation. efficiency. The bell mouth is set at the bottom of the outer wall cylinder, which can make the positioning of the connector fast, simple, stable and reliable; the positioning face is set to limit the piston cylinder, which can effectively prevent the hydraulic pusher from overloading and avoid damage to the underwater hub and connector , improve the service life; adopt hydraulic system drive, shorten the time of locking and unlocking between the connector and the connected parts, and improve the reliability of underwater connection; set the mechanical unlocking sleeve, further improve the underwater connection safety; the designed locking ring adopts the structure of the spring-driven semi-circular bearing bush, which is novel and unique, and compared with the C-shaped ring spring steel structure, it is easier to realize in processing and manufacturing, and has a better locking effect; in addition, the present invention The rack and pinion mechanical locking method used has simple structure, convenient operation, safety and reliability.

附图说明 Description of drawings

以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:

图1:为本发明水下双解锁连接器的立体结构示意图。Figure 1: It is a three-dimensional structural schematic diagram of the underwater double unlocking connector of the present invention.

图2:为本发明水下双解锁连接器的剖视结构示意图一。Figure 2: Schematic diagram 1 of the cross-sectional structure of the underwater double unlocking connector of the present invention.

图3:为本发明水下双解锁连接器的剖视结构示意图二。Fig. 3: Schematic diagram 2 of the cross-sectional structure of the underwater double unlocking connector of the present invention.

图4:为本发明中主体结构示意图。Fig. 4: is the schematic diagram of the main body structure in the present invention.

图5:为本发明中外壁筒结构示意图。Fig. 5 is a schematic diagram of the structure of the outer wall cylinder in the present invention.

图6:为本发明中圆环形喇叭体结构示意图。Fig. 6 is a schematic diagram of the structure of the circular horn body in the present invention.

图7:为本发明中锁紧环结构示意图。Fig. 7: It is a schematic diagram of the structure of the locking ring in the present invention.

图8:为本发明中锁紧环与圆环形喇叭体装配结构示意图一。Fig. 8: Schematic diagram 1 of the assembly structure of the locking ring and the annular horn body in the present invention.

图9:为本发明中锁紧环与圆环形喇叭体装配结构示意图二。Fig. 9: Schematic diagram 2 of the assembly structure of the locking ring and the annular horn body in the present invention.

图10:为本发明中活塞筒剖视结构示意图。Fig. 10 is a schematic diagram of the sectional structure of the piston cylinder in the present invention.

图11:为本发明中活塞筒立体结构示意图。Fig. 11 is a schematic diagram of the three-dimensional structure of the piston cylinder in the present invention.

图12:为本发明中机械解锁套筒结构示意图。Fig. 12: Schematic diagram of the structure of the mechanical unlocking sleeve in the present invention.

图13:为机械解锁套筒中齿轮齿条结构示意图。Figure 13: It is a schematic diagram of the rack and pinion structure in the mechanical unlocking sleeve.

图14:为本发明中支撑块立体结构示意图。Fig. 14 is a schematic diagram of the three-dimensional structure of the support block in the present invention.

图15:为本发明中支撑腿立体结构示意图。Fig. 15 is a schematic diagram of the three-dimensional structure of the supporting legs in the present invention.

具体实施方式 Detailed ways

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings.

如图1、图2、图3所示,本发明提出一种水下双解锁连接器100,该连接器包括:As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention proposes an underwater double unlocking connector 100, which includes:

一贯通的管状主体1,如图1、图2、图3和图4所示,主体1其顶端构成与管道连接的接口11,位于接口11下侧由上至下顺序形成第一径向凸台12和第二径向凸台13,所述第一径向凸台12的直径大于第二径向凸台13的直径;所述第一径向凸台12上设有轴向贯通的第一透孔121和第二透孔122;A through tubular main body 1, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the top end of the main body 1 constitutes the interface 11 connected with the pipeline, and the first radial protrusion is formed sequentially from top to bottom on the lower side of the interface 11. platform 12 and a second radial boss 13, the diameter of the first radial boss 12 is greater than the diameter of the second radial boss 13; the first radial boss 12 is provided with the first axially through A through hole 121 and a second through hole 122;

一外壁筒2(如图5所示),套设在主体1外侧,外壁筒2的顶部与所述第一径向凸台12的周向侧壁固定连接,在本实施方式中,外壁筒2与第一径向凸台12的周向侧壁是由多个高强螺栓连接的;所述外壁筒2上部设有多个呈纵向设置的长圆形定位孔21,所述多个定位孔21围绕外壁筒2周向均匀设置;An outer wall tube 2 (as shown in Figure 5 ), sleeved on the outside of the main body 1, the top of the outer wall tube 2 is fixedly connected to the circumferential side wall of the first radial boss 12, in this embodiment, the outer wall tube 2 and the circumferential side wall of the first radial boss 12 are connected by a plurality of high-strength bolts; the upper part of the outer wall tube 2 is provided with a plurality of longitudinally arranged oblong positioning holes 21, and the plurality of positioning holes 21 are evenly arranged around the outer wall cylinder 2 in the circumferential direction;

一圆环形喇叭体3(如图6所示),设置在外壁筒2的底端,该圆环形喇叭体3由上部的圆环形平面31和连接在该圆环形平面下方并向下渐扩的喇叭口32构成,所述圆环形平面31固定连接于外壁筒2的底端,在本实施方式中,圆环形平面31与外壁筒2的底端是由多个螺钉连接的;An annular horn body 3 (as shown in Figure 6), is arranged on the bottom end of outer wall cylinder 2, and this annular horn body 3 is connected below this annular plane by the annular plane 31 of top and The lower flared bell mouth 32 is formed, and the annular plane 31 is fixedly connected to the bottom end of the outer wall tube 2. In this embodiment, the annular plane 31 and the bottom end of the outer wall tube 2 are connected by a plurality of screws. of;

一锁紧环4(如图7、图8和图9所示),连接在圆环形喇叭体的圆环形平面31上,该锁紧环4由对应设置的两个圆弧形轴瓦41以及两轴瓦之间连接的压簧42构成的,在本实施方式中,每个连接处分别设置两个压簧,共设置有四个压簧;所述轴瓦41内壁沿周向设有多条卡槽411;轴瓦41外壁形成由上向下径向尺寸渐扩的锁紧环锥面412;A locking ring 4 (shown in Fig. 7, Fig. 8 and Fig. 9), is connected on the annular plane 31 of the annular horn body, and the locking ring 4 is formed by two arc-shaped bearing bushes 41 correspondingly arranged and the compression spring 42 connected between the two bearing pads. In this embodiment, two compression springs are respectively provided at each joint, and a total of four compression springs are provided; the inner wall of the bearing pad 41 is provided with a plurality of card slots along the circumferential direction 411; the outer wall of the bearing bush 41 forms a locking ring tapered surface 412 that gradually expands from the upper to the lower radial dimension;

一活塞筒5(如图10、图11所示),滑动地设置在主体1和外壁筒2之间,该活塞筒5内壁设有一径向内凸台51,该内凸台51紧密接触并滑设于主体1的外壁,该内凸台51上侧的活塞筒内壁滑设于主体的第二径向凸台13外侧;在所述主体1的外壁且位于活塞筒5内凸台51下方固定设有一密封环6,该密封环6的外侧与内凸台51下侧的活塞筒5内壁密封滑动接触;所述第二径向凸台13与活塞筒内凸台51之间形成第一液压腔A,所述活塞筒内凸台51与密封环6之间形成第二液压腔B;所述活塞筒5筒壁上分别设有与第一液压腔A导通的第一液压通道52,和与第二液压腔B导通的第二液压通道53;一第一液压管路54穿过所述主体的第一透孔121连通于第一液压通道52;一第二液压管路55穿过所述主体的第二透孔122连通于第二液压通道53;A piston barrel 5 (as shown in Figures 10 and 11) is slidably arranged between the main body 1 and the outer wall barrel 2, and the inner wall of the piston barrel 5 is provided with a radially inner boss 51, which closely contacts and Slidingly arranged on the outer wall of the main body 1, the inner wall of the piston barrel on the upper side of the inner boss 51 is slidably arranged outside the second radial boss 13 of the main body; on the outer wall of the main body 1 and below the inner boss 51 of the piston barrel 5 A sealing ring 6 is fixedly arranged, and the outer side of the sealing ring 6 is in sealing and sliding contact with the inner wall of the piston barrel 5 on the lower side of the inner boss 51; The hydraulic chamber A, the second hydraulic chamber B is formed between the inner boss 51 of the piston cylinder and the sealing ring 6; the cylinder wall of the piston cylinder 5 is respectively provided with a first hydraulic channel 52 that communicates with the first hydraulic chamber A , and the second hydraulic passage 53 that communicates with the second hydraulic chamber B; a first hydraulic pipeline 54 passes through the first through hole 121 of the main body and communicates with the first hydraulic passage 52; a second hydraulic pipeline 55 The second through hole 122 passing through the main body communicates with the second hydraulic passage 53;

一机械解锁套筒7(如图12所示),其滑动地套设在外壁筒2的外侧上部,该解锁套筒7对应所述外壁筒2上的多个长圆形定位孔21分别设有一穿孔71(如图3所示),由螺钉72穿过所述穿孔71及对应的定位孔21与活塞筒上的螺纹孔56(如图11所示)连接。A mechanical unlocking sleeve 7 (as shown in FIG. 12 ), which is slidably sleeved on the outer upper part of the outer wall tube 2, and the unlocking sleeve 7 is respectively provided with a plurality of oblong positioning holes 21 corresponding to the outer wall tube 2. There is a through hole 71 (as shown in FIG. 3 ), through which a screw 72 passes through the through hole 71 and the corresponding positioning hole 21 to connect with the threaded hole 56 on the piston cylinder (as shown in FIG. 11 ).

如图1、图2所示,使用时,该双解锁连接器100通过工程船舶或者浮式平台下放到井口10上方(井口10顶端外侧设有与锁紧环4的卡槽对应的卡环),双解锁连接器100的喇叭口32首先与井口10进行粗对中,井口10穿过喇叭口9之后,双解锁连接器整体则放置于井口10之上。此时,如图2左侧所示,第一液压腔A处于空间最小状态,第二液压腔B处于空间最大状态,活塞筒5位于上方位置;锁紧环4由于压簧42的作用处于松开状态。As shown in Figures 1 and 2, when in use, the double unlocking connector 100 is lowered above the wellhead 10 through an engineering ship or a floating platform (a clasp corresponding to the locking groove of the locking ring 4 is provided on the outside of the top of the wellhead 10) First, the bell mouth 32 of the double unlocking connector 100 is roughly aligned with the wellhead 10 , and after the wellhead 10 passes through the bell mouth 9 , the double unlocking connector is placed on the wellhead 10 as a whole. At this time, as shown on the left side of Figure 2, the first hydraulic chamber A is in the state of the smallest space, the second hydraulic chamber B is in the state of the largest space, and the piston cylinder 5 is at the upper position; open state.

利用水下ROV辅助,通过第一液压管路54向第一液压腔A中注入液压油,使得活塞筒5相对于主体1沿轴向向下移动,利用活塞筒5上的驱动锥面58驱动锁紧环5上的锁紧环锥面412,使得锁紧环4沿径向收缩,进而将井口10锁紧(如图2右侧所示),此时第一液压腔A处于空间最大状态,第二液压腔B处于空间最小状态。With the assistance of underwater ROV, hydraulic oil is injected into the first hydraulic chamber A through the first hydraulic pipeline 54, so that the piston cylinder 5 moves downward in the axial direction relative to the main body 1, and is driven by the driving cone surface 58 on the piston cylinder 5. The conical surface 412 of the locking ring on the locking ring 5 makes the locking ring 4 shrink radially, and then locks the wellhead 10 (as shown on the right side of Fig. 2 ), at this moment, the first hydraulic chamber A is in the state of maximum space , the second hydraulic chamber B is in the state of minimum space.

当双解锁连接器需要从井口10移开时,同样利用ROV,通过第一液压管路55向第二液压腔B注入液压油,直至第二液压腔B处于其自身设计的最大空间时为止,使得活塞筒5相对于主体1沿轴向向上运动,此时,活塞筒5底端不再推挤锁紧环4的锁紧环锥面412,由于压簧42的作用使锁紧环4的轴瓦41处于松开状态,由此,双解锁连接器可以顺利移开井口10(如图2左侧所示),液压解锁的其余细节是液压锁紧的逆过程。When the double unlocking connector needs to be removed from the wellhead 10, the ROV is also used to inject hydraulic oil into the second hydraulic chamber B through the first hydraulic pipeline 55 until the second hydraulic chamber B is in the maximum space designed by itself. Make the piston barrel 5 move axially upwards relative to the main body 1. At this time, the bottom end of the piston barrel 5 no longer pushes the locking ring tapered surface 412 of the locking ring 4, and the locking ring 4 will The bearing bush 41 is in a loose state, so that the double unlocking connector can be smoothly removed from the wellhead 10 (as shown on the left side of FIG. 2 ), and the remaining details of the hydraulic unlocking are the inverse process of the hydraulic locking.

当液压回路失灵或者无液压动力源时,可以通过机械解锁套筒7实现锁紧和解锁的过程。如图2所示,机械解锁套筒7是滑动地套设在外壁筒2的外侧上部,该解锁套筒7对应所述外壁筒2上的多个长圆形定位孔21分别设有一穿孔71,由螺钉72穿过所述穿孔71及对应的定位孔21与活塞筒上的螺纹孔56连接;由此,构成了机械解锁套筒7与活塞筒5的同步设计,通过手动方式来上下移动所述机械解锁套筒7,可以带动所述活塞筒5同步进行上下轴向移动,进而驱动锁紧环4完成锁紧井口和松开井口的动作。When the hydraulic circuit fails or there is no hydraulic power source, the process of locking and unlocking can be realized through the mechanical unlocking sleeve 7 . As shown in Figure 2, the mechanical unlocking sleeve 7 is slidably sleeved on the outer upper part of the outer wall tube 2, and the unlocking sleeve 7 is respectively provided with a perforation 71 corresponding to the plurality of oblong positioning holes 21 on the outer wall tube 2. , the screw 72 passes through the perforation 71 and the corresponding positioning hole 21 to connect with the threaded hole 56 on the piston cylinder; thus, the synchronous design of the mechanical unlocking sleeve 7 and the piston cylinder 5 is formed, and the manual movement is made up and down The mechanical unlocking sleeve 7 can drive the piston barrel 5 to move up and down axially synchronously, and then drive the locking ring 4 to complete the action of locking and releasing the wellhead.

由上所述,本发明的水下双解锁连接器,采用液压、机械双解锁方式,能够实现与水下井口进行准确、高效、可靠的锁紧和解锁,具有很高的可靠性和海上作业效率。From the above, the underwater double unlocking connector of the present invention adopts hydraulic and mechanical double unlocking methods, which can realize accurate, efficient and reliable locking and unlocking with the underwater wellhead, and has high reliability and offshore operation. efficiency.

进一步,为了方便手动操作进行连接器的锁紧和解锁,在本实施方式中,如图1、图5、图12、图13所示,所述外壁筒2设有轴孔23,一齿轮24的一端设有齿轮轴,另一端中心设有内六角凹槽,所述齿轮轴设置在该轴孔23中;所述解锁套筒7上设有纵向透槽73,该纵向透槽73的侧边设有齿条安装部731,在齿条安装部设有一齿条74,所述齿条74与所述齿轮24啮合连接;如此,可由扳手卡设在齿轮的凹槽中,转动齿轮24,通过齿条传动使解锁套筒7上下轴向移动。所述齿轮齿条传动机构可以对称设置两套。Further, in order to facilitate the locking and unlocking of the connector by manual operation, in this embodiment, as shown in Figure 1, Figure 5, Figure 12, and Figure 13, the outer wall cylinder 2 is provided with a shaft hole 23, a gear 24 One end of one end is provided with a gear shaft, and the center of the other end is provided with an inner hexagonal groove, and the gear shaft is arranged in the shaft hole 23; the unlocking sleeve 7 is provided with a longitudinal through groove 73, and the side of the longitudinal through groove 73 A rack installation part 731 is provided on the side, and a rack 74 is arranged on the rack installation part, and the rack 74 is meshed with the gear 24; in this way, the wrench can be clamped in the groove of the gear, and the gear 24 can be rotated. The unlocking sleeve 7 is axially moved up and down through rack transmission. Two sets of said rack and pinion transmission mechanisms can be arranged symmetrically.

在本实施方式中,如图1、图5和图12所示,所述外壁筒2周向均布有多个呈纵向设置的导向条22,所述解锁套筒7上设有与导向条22对应设置的U形导向槽75;由此,当解锁套筒7上下移动时,能具有更好的移动效果。In this embodiment, as shown in FIG. 1 , FIG. 5 and FIG. 12 , a plurality of guide strips 22 arranged longitudinally are evenly distributed around the outer wall tube 2 , and the unlocking sleeve 7 is provided with a guide strip corresponding to the guide strips 22 . The U-shaped guide groove 75 is provided; thus, when the unlocking sleeve 7 moves up and down, it can have a better moving effect.

在本实施方式中,在所述主体1外壁下部且位于密封环6下侧设有环形装配槽14,如图14所示,多个圆弧形支撑块8组装于该环形装配槽14中,所述支撑块8凸设于主体1外壁,所述密封环6的底部抵靠于支撑块8顶部;如图15所示,一环形支撑腿9设置在活塞筒5与主体1之间,环形支撑腿9上端抵顶于所述支撑块8的底部,环形支撑腿9下端抵靠在所述锁紧环4的顶部。In this embodiment, an annular assembly groove 14 is provided on the lower part of the outer wall of the main body 1 and on the lower side of the sealing ring 6. As shown in FIG. The support block 8 is protruded on the outer wall of the main body 1, and the bottom of the sealing ring 6 is against the top of the support block 8; as shown in Figure 15, an annular support leg 9 is arranged between the piston barrel 5 and the main body 1, and the The upper end of the support leg 9 abuts against the bottom of the support block 8 , and the lower end of the annular support leg 9 abuts against the top of the locking ring 4 .

在本实施方式中,所述环形支撑腿9下端内壁向上设有一沉槽91,以便于连接器与井口10对接时,井口10的顶端可以顶靠在该沉槽91内;所述沉槽91的底面位于所述主体1底端的下方。所述主体1底端设有密封圈组件15,以保证连接部位有较好的密封效果。In this embodiment, the inner wall of the lower end of the annular support leg 9 is upwardly provided with a sinking groove 91, so that when the connector is docked with the wellhead 10, the top of the wellhead 10 can lean against the sinking groove 91; the sinking groove 91 The bottom surface is located below the bottom end of the main body 1 . The bottom end of the main body 1 is provided with a sealing ring assembly 15 to ensure a better sealing effect at the connecting parts.

在本实施方式中,所述活塞筒5的底端内壁设有与锁紧环锥面412对应配合的驱动锥面58;当活塞筒5向下移动时,活塞筒5上的驱动锥面58可驱动锁紧环锥面412,进而使两轴瓦41径向收缩,从而将连接的井口10锁紧。In this embodiment, the inner wall of the bottom end of the piston cylinder 5 is provided with a driving cone surface 58 corresponding to the locking ring cone surface 412; when the piston cylinder 5 moves downward, the driving cone surface 58 on the piston cylinder 5 The conical surface 412 of the locking ring can be driven to make the two bearing bushes 41 shrink radially, thereby locking the connected wellhead 10 .

在本实施方式中,所述环形支撑腿9外壁设有一由上向下径向尺寸渐扩的锥形面92,所述活塞筒5的内壁设有一与该锥形面92对应的定位锥面57(如图10所示);当活塞筒5上的驱动锥面58沿锁紧环锥面412轴向下降时,直至活塞筒5上的定位锥面57接触到支撑腿9上的锥形面92为止,起到定位作用。In this embodiment, the outer wall of the annular support leg 9 is provided with a tapered surface 92 that gradually expands radially from top to bottom, and the inner wall of the piston barrel 5 is provided with a positioning tapered surface corresponding to the tapered surface 92. 57 (as shown in Figure 10); when the driving taper surface 58 on the piston barrel 5 descends axially along the locking ring taper surface 412, until the positioning taper surface 57 on the piston barrel 5 touches the taper on the support leg 9 Up to the surface 92, it plays a positioning role.

在本实施方式中,如图6、图9所示,在所述圆环形喇叭体的圆环形平面31上径向对称设置有两个滑槽311,轴瓦41的底部设有一导向滑块411,各导向滑块411分别滑设于对应的滑槽311中。由此,保证活塞筒5底部驱动锁紧环4运动时,锁紧环4被导向滑块411限定运动方向,使锁紧环4的轴瓦41只能径向压缩弹簧42,从而将井口10锁紧。In this embodiment, as shown in Fig. 6 and Fig. 9, two slide grooves 311 are arranged radially symmetrically on the annular plane 31 of the annular horn body, and a guide slider is arranged at the bottom of the bearing bush 41 411 , each guide slider 411 is slidably disposed in the corresponding slide groove 311 . Thus, it is ensured that when the bottom of the piston cylinder 5 drives the locking ring 4 to move, the locking ring 4 is guided by the slider 411 to limit the movement direction, so that the bearing bush 41 of the locking ring 4 can only radially compress the spring 42, thereby locking the wellhead 10. tight.

此外,机械锁紧套筒7上的解锁套凹槽76的作用是预留出主体1与外壁筒2连接的高强螺栓帽的空间,并有一定的轴向导向作用。In addition, the function of the unlocking sleeve groove 76 on the mechanical locking sleeve 7 is to reserve a space for the high-strength bolt cap connecting the main body 1 and the outer wall cylinder 2, and has a certain axial guiding effect.

圆环形喇叭体3与外壁筒2的螺钉连接设计,降低了装配的难度;另外喇叭口32上的筋板321的设计,减轻了喇叭口的重量,增强了导向对中能力。The design of the screw connection between the annular horn body 3 and the outer wall tube 2 reduces the difficulty of assembly; in addition, the design of the rib plate 321 on the bell mouth 32 reduces the weight of the bell mouth and enhances the guiding and centering ability.

本发明的水下双解锁连接器,在外壁筒底端设置喇叭口,能够使连接器定位迅速简单、平稳可靠;设置定位面对活塞筒进行限位,可以有效防止液压推动器过载,避免造成对水下井口连接器的损坏,提高了使用寿命;采用液压系统驱动,缩短了连接器与被连接件之间锁紧和解锁的时间,并提高了水下连接的可靠性;设置机械解锁套筒,进一步提高了水下连接的安全性;设计的锁紧环采用弹簧带动半圆环轴瓦的结构,形式新颖独特,并且相对于C型环弹簧钢结构在加工制造更易实现,有更好的锁紧效果;此外,本发明使用的齿轮齿条机械式锁紧方式,结构简单,操作方便,安全可靠。The underwater double unlocking connector of the present invention is equipped with a bell mouth at the bottom of the outer wall cylinder, which can make the positioning of the connector fast, simple, stable and reliable; setting the positioning face to limit the position of the piston cylinder can effectively prevent the hydraulic pusher from overloading and avoid causing The damage to the underwater wellhead connector improves the service life; it is driven by a hydraulic system, which shortens the locking and unlocking time between the connector and the connected part, and improves the reliability of the underwater connection; a mechanical unlocking sleeve is provided Cylinder, which further improves the safety of the underwater connection; the designed locking ring adopts the structure of the spring-driven semi-circular bearing bush, which is novel and unique in form, and compared with the C-ring spring steel structure, it is easier to realize and has better Locking effect; in addition, the rack and pinion mechanical locking method used in the present invention has simple structure, convenient operation, safety and reliability.

以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.

Claims (9)

1.一种水下双解锁连接器,其特征在于:该连接器包括:1. An underwater double unlocking connector, characterized in that: the connector includes: 一贯通的管状主体,其顶端构成与管道连接的接口,位于接口下侧由上至下顺序形成第一径向凸台和第二径向凸台,所述第一径向凸台的直径大于第二径向凸台的直径;所述第一径向凸台上设有轴向贯通的第一透孔和第二透孔;A through tubular main body, the top end of which forms the interface connected with the pipeline, and the first radial boss and the second radial boss are formed sequentially from top to bottom on the lower side of the interface, the diameter of the first radial boss is larger than The diameter of the second radial boss; the first radial boss is provided with a first through hole and a second through hole axially through; 一外壁筒,套设在主体外侧,外壁筒的顶部与所述第一径向凸台的周向侧壁固定连接;所述外壁筒上部设有多个呈纵向设置的长圆形定位孔,所述多个定位孔围绕外壁筒周向均匀设置;An outer wall tube is sleeved on the outside of the main body, and the top of the outer wall tube is fixedly connected with the circumferential side wall of the first radial boss; the upper part of the outer wall tube is provided with a plurality of longitudinally arranged oblong positioning holes, The plurality of positioning holes are evenly arranged around the circumference of the outer wall cylinder; 一圆环形喇叭体,设置在外壁筒的底端,该圆环形喇叭体由上部的圆环形平面和连接在该圆环形平面下方并向下渐扩的喇叭口构成,所述圆环形平面固定连接于外壁筒的底端;An annular horn body is arranged at the bottom end of the outer wall cylinder. The annular horn body is composed of an upper annular plane and a bell mouth connected below the annular plane and gradually expanding downward. The annular plane is fixedly connected to the bottom end of the outer wall cylinder; 一锁紧环,连接在圆环形喇叭体的圆环形平面上,该锁紧环由对应设置的两个圆弧形轴瓦以及两轴瓦之间连接的压簧构成;所述轴瓦内壁沿周向设有多条卡槽;轴瓦外壁形成由上向下径向尺寸渐扩的锁紧环锥面;A locking ring, connected to the annular plane of the annular horn body, the locking ring is composed of two arc-shaped bearing bushes and a compression spring connected between the two bearing bushes; the inner wall of the bearing bush is arranged along the circumferential direction. There are multiple card slots; the outer wall of the bearing bush forms a tapered surface of the locking ring that expands radially from top to bottom; 一活塞筒,滑动地设置在主体和外壁筒之间,该活塞筒内壁设有一径向内凸台,该内凸台紧密接触并滑设于主体的外壁,该内凸台上侧的活塞筒内壁滑设于主体的第二径向凸台外侧;在所述主体的外壁且位于活塞筒内凸台下方固定设有一密封环,该密封环的外侧与内凸台下侧的活塞筒内壁密封滑动接触;所述第二径向凸台与活塞筒内凸台之间形成第一液压腔,所述活塞筒内凸台与密封环之间形成第二液压腔;所述活塞筒筒壁上分别设有与第一液压腔导通的第一液压通道,和与第二液压腔导通的第二液压通道;一第一液压管路穿过所述主体的第一透孔连通于第一液压通道;一第二液压管路穿过所述主体的第二透孔连通于第二液压通道;A piston cylinder is slidably arranged between the main body and the outer wall cylinder. The inner wall of the piston cylinder is provided with a radial inner boss. The inner boss is in close contact with and slides on the outer wall of the main body. The piston cylinder on the upper side of the inner boss The inner wall is slidably arranged on the outside of the second radial boss of the main body; a sealing ring is fixed on the outer wall of the main body and below the inner boss of the piston barrel, and the outer side of the sealing ring is sealed with the inner wall of the piston barrel under the inner boss. Sliding contact; the first hydraulic chamber is formed between the second radial boss and the inner boss of the piston barrel, and the second hydraulic chamber is formed between the inner boss of the piston barrel and the sealing ring; the wall of the piston barrel A first hydraulic channel connected to the first hydraulic chamber and a second hydraulic channel connected to the second hydraulic chamber are respectively provided; a first hydraulic pipeline passes through the first through hole of the main body and communicates with the first hydraulic channel. Hydraulic channel; a second hydraulic pipeline communicates with the second hydraulic channel through the second through hole of the main body; 一机械解锁套筒,其滑动地套设在外壁筒的外侧上部,该解锁套筒对应所述外壁筒上的多个长圆形定位孔分别设有一穿孔,由螺钉穿过所述穿孔及对应的定位孔与活塞筒连接。A mechanical unlocking sleeve, which is slidably sleeved on the outer upper part of the outer wall tube. The unlocking sleeve is respectively provided with a perforation corresponding to a plurality of oblong positioning holes on the outer wall tube, and a screw passes through the through hole and the corresponding The positioning hole is connected with the piston cylinder. 2.如权利要求1所述的水下双解锁连接器,其特征在于:所述外壁筒设有轴孔,一齿轮的一端设有齿轮轴,另一端中心设有内六角凹槽,所述齿轮轴位于该轴孔中;所述解锁套筒上设有纵向透槽,该纵向透槽的侧边设有齿条安装部,在齿条安装部设有一齿条,所述齿条与所述齿轮啮合连接。2. The underwater double unlocking connector according to claim 1, characterized in that: the outer wall cylinder is provided with a shaft hole, one end of a gear is provided with a gear shaft, and the center of the other end is provided with an inner hexagonal groove. The gear shaft is located in the shaft hole; the unlocking sleeve is provided with a longitudinal through groove, and the side of the longitudinal through groove is provided with a rack installation part, and a rack is arranged on the rack installation part, and the rack and the The above gear meshing connection. 3.如权利要求2所述的水下双解锁连接器,其特征在于:所述外壁筒周向均布有多个呈纵向设置的导向条,所述解锁套筒上设有与导向条对应设置的U形导向槽。3. The underwater double unlocking connector according to claim 2, characterized in that: the outer wall cylinder is evenly distributed with a plurality of longitudinally arranged guide strips in the circumferential direction, and the unlocking sleeve is provided with corresponding guide strips. U-shaped guide groove. 4.如权利要求1所述的水下双解锁连接器,其特征在于:在所述主体外壁下部且位于密封环下侧设有环形装配槽,多个圆弧形支撑块组装于该环形装配槽中,所述支撑块凸设于主体外壁,所述密封环底部抵靠于支撑块顶部;一环形支撑腿设置在活塞筒与主体之间,环形支撑腿上端抵顶于所述支撑块的底部,环形支撑腿下端抵靠在所述锁紧环的顶部。4. The underwater double unlocking connector according to claim 1, characterized in that: an annular assembly groove is provided on the lower part of the outer wall of the main body and on the lower side of the sealing ring, and a plurality of arc-shaped support blocks are assembled in the annular assembly groove. In the groove, the support block is protruded on the outer wall of the main body, the bottom of the sealing ring is against the top of the support block; an annular support leg is arranged between the piston barrel and the main body, and the upper end of the annular support leg is against the top of the support block. At the bottom, the lower end of the annular support leg abuts against the top of the locking ring. 5.如权利要求4所述的水下双解锁连接器,其特征在于:所述环形支撑腿下端内壁向上设有一沉槽,所述沉槽的底面位于所述主体底端的下方。5. The underwater double unlocking connector according to claim 4, characterized in that: the inner wall of the lower end of the annular support leg is upwardly provided with a sinking groove, and the bottom surface of the sinking groove is located below the bottom end of the main body. 6.如权利要求4所述的水下双解锁连接器,其特征在于:所述环形支撑腿外壁设有一由上向下径向尺寸渐扩的锥形面,所述活塞筒的内壁设有一与该锥形面对应的定位锥面。6. The underwater double unlocking connector according to claim 4, characterized in that: the outer wall of the annular support leg is provided with a tapered surface that gradually expands radially from top to bottom, and the inner wall of the piston cylinder is provided with a A positioning tapered surface corresponding to the tapered surface. 7.如权利要求1所述的水下双解锁连接器,其特征在于:所述活塞筒的底端内壁设有与锁紧环锥面对应配合的驱动锥面。7. The underwater double unlocking connector according to claim 1, characterized in that: the inner wall of the bottom end of the piston barrel is provided with a driving taper corresponding to the locking ring taper. 8.如权利要求1所述的水下双解锁连接器,其特征在于:所述主体底端设有密封圈组件。8. The underwater double unlocking connector according to claim 1, wherein a sealing ring assembly is provided at the bottom of the main body. 9.如权利要求1所述的水下双解锁连接器,其特征在于:在所述圆环形喇叭体的圆环形平面上径向对称设置有两个滑槽,轴瓦的底部设有一导向滑块,各导向滑块分别滑设于对应的滑槽中。9. The underwater double unlocking connector as claimed in claim 1, characterized in that: two slide grooves are radially symmetrically arranged on the annular plane of the annular horn body, and a guide is provided at the bottom of the bearing bush. The slide block, each guide slide block is slid in the corresponding chute respectively.
CN 201110104177 2011-04-25 2011-04-25 Underwater double-unlocking connector Expired - Fee Related CN102168536B (en)

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