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CN102153812A - Polyolefine sheathing compound for coaxial cable and preparation method thereof - Google Patents

Polyolefine sheathing compound for coaxial cable and preparation method thereof Download PDF

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Publication number
CN102153812A
CN102153812A CN2010106049333A CN201010604933A CN102153812A CN 102153812 A CN102153812 A CN 102153812A CN 2010106049333 A CN2010106049333 A CN 2010106049333A CN 201010604933 A CN201010604933 A CN 201010604933A CN 102153812 A CN102153812 A CN 102153812A
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CN
China
Prior art keywords
parts
concentric cable
jacket material
polyolefin jacket
material according
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Application number
CN2010106049333A
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Chinese (zh)
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CN102153812B (en
Inventor
祁建强
郭涛
程庆
谢明星
史亮
王僧山
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SICHUAN KINGFA TECHNOLOGY DEVELOPMENT CO., LTD.
Kingfa Science and Technology Co Ltd
Shanghai Kingfa Science and Technology Co Ltd
Original Assignee
MIANYANG DONGFANG SPECIAL ENGINEERING PLASTIC Co Ltd
Kingfa Science and Technology Co Ltd
Shanghai Kingfa Science and Technology Co Ltd
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Publication of CN102153812A publication Critical patent/CN102153812A/en
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Publication of CN102153812B publication Critical patent/CN102153812B/en
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Abstract

The invention discloses a polyolefine sheathing compound for a coaxial cable and a preparation method thereof. The sheathing compound consists of the following components in parts by weight: 60-90 parts of ethylene-propylene-diene rubber, 5-25 parts of high-density polyethylene, 5-15 parts of functional polyolefin resin, 180-200 parts of flame retardant, 1-3 parts of surface modifier, 0.01-0.05 part of crosslinking agent, 0.5-2 parts of antioxidant and 1.5-9 parts of processing aid. The preparation method comprises the following steps of: putting the flame retardant into a high-speed stirrer for stirring at a high speed at the temperature of not lower than 80 DEG C; adding organosilane and stirring for 3-5 minutes; putting the remaining materials into the high-speed stirrer for continually stirring for 3-5 minutes; adding into a double-screw mixing extruder set by using a feeder for pelletizing; and drying. The sheathing compound has the advantages of flame retardance, low smoke, freeness from halogen, low toxicity, freeness from harmful heavy metals such as lead, cadmium and the like, freeness from phosphorus, difficulty in burning and small smog harm in case of fire, environmental friendliness, high temperature resistance level of 105 DEG C, high extruding performance, excellent electric performance, no need of subsequent crosslinking after stranding, saving in a large amount of manpower and materials and great reduction in the manufacturing period of the cable.

Description

A kind of concentric cable polyolefin jacket material and preparation method thereof
Technical field
The present invention relates to a kind of concentric cable polyolefin plastics, relate in particular to 105 ℃ of low-smoke and halogen-free flame retardant polyolefin jacket materials of a kind of thermoplasticity, the present invention also provides the preparation method of a kind of concentric cable with polyolefin jacket material.
Background technology
Concentric cable is owing to its special structural performance, and it is little to make it possess radiation loss, is subjected to external interference to influence little characteristics, is widely used in the transmission of numerary signal and simulating signal.Because its harsh requirement to performance, therefore also higher to the requirement of plastics jacket, as high-temperature resistant grade, permanent work-ing life, excellent electric and physicals, the cable of indoor use also needs to possess flame retardant rating, and the requirement trend that satisfies halide-free smokeless is more arranged at present.Though conventional pvc sheath physicals excellence, but electric property is general, and can't satisfy the requirement of LSOH anti-flaming, and the low-smoke and halogen-free flame retardant polyolefin jacket non-refractory, physicals is relatively poor, all adopts thermoset to handle eliminating above defective usually, but needs behind its stranding the whole piece cable is carried out electron beam to irradiate crosslinked in electronics acceleration machine, therefore manufacturing cost is big, and production efficiency is low.
Chinese patent 02111063.8 discloses a kind of low-smoke halogen-free flame-retardant polyolefin cable line, its composition comprises: (1) ethylene-vinyl acetate polymkeric substance, (2) high density polyethylene(HDPE), (3) fire retardant A, (4) fire retardant B, (5) compatilizer, (6) oxidation inhibitor A, (7) oxidation inhibitor B, (8) lubricant, (9) linking agent.Its advantage is that it is few to produce smog, and corrodibility and toxicity are lower, but its fire retardant is phosphorous, and its electric property is not good.
Chinese patent 200910051916.9 discloses a kind of solar cables irradiation crosslinking halogen-free flame retardant insulation material, comprise following component: (1) base resin, (2) functional polyolefin resin, (3) fire retardant, (4) surface-modifying agent, the hard ester acid of (5) one-level, (6) oxidation inhibitor, (7) UV light absorber, (8) anti copper agent, (9) lubricant (10) crosslinking sensitizer.Its advantage is, extrudes good processability, excellent electrical properties, but its ageing resistance is not good, embrittlement distortion easily in the use, thus influence is used.
Summary of the invention
The objective of the invention is to overcome the deficiency that existing thermoset low-smoke and halogen-free flame retardant polyolefin jacket exists, a kind of cross-linking radiation of exempting from is provided, promptly satisfies at the concentric cable of 105 ℃ of following long term operations, long service life, LSOH anti-flaming, good electric property and physicals with 105 ℃ of low-smoke and halogen-free flame retardant polyolefin jacket materials of thermoplasticity with the thermoplastics sheath.
Another object of the present invention is to provide the preparation method that a kind of flow process is simple, continuous, production efficiency is high, the concentric cable of constant product quality is used the thermoplastic low-smoke halide-free fireproof composite polyolefine sheath material.
To achieve these goals, the present invention adopts following technical scheme:
Concentric cable TPO sheath material, form by following component by weight:
Terpolymer EP rubber 60-90
High density polyethylene(HDPE) 5-25
Functional polyolefin resin 5-15
Fire retardant 180-200
Surface-modifying agent 1-3
Linking agent 0.01-0.05
Oxidation inhibitor 0.5-2
Processing aid 1.5-9
Described terpolymer EP rubber is the multipolymer of ethylene-propylene-ethylidene norbornene.125 ℃ of mooney viscosities of the multipolymer of this ethylene-propylene-ethylidene norbornene are 20-50, are made up of the ethene of 50-80% weight, the propylene of 15-45% weight, the ethylidene norbornene multipolymer of 0.5-5% weight.
The molten finger of described high density polyethylene(HDPE) is 6-10g/10min.
Described functional polyolefin resin is that maleic anhydride graft linear low density polyethylene, maleic anhydride graft high density polyethylene(HDPE) or calcium maleate graft polyolefin are elastomeric a kind of.
Preferably, described ignition dope is an aluminium hydroxide.
Preferably, described surface-modifying agent is an organosilane.
Described linking agent is dicumyl peroxide or 2,5-dimethyl-2,5-bis(t-butylperoxy) hexane.
Described oxidation inhibitor is four [methyl-β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic ester] mixture of pentaerythritol ester and phosphite antioxidant, or the mixture of four [methyl-β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester and thioesters oxidation inhibitor.
Preferably, described oxidation inhibitor is the Irganox1010 of Switzerland vapour Bagong department manufacturing and the mixture of Irganox168.
Described processing aid is the mixture of high molecular weight silicone and polyethylene wax.
Among the present invention, the concentric cable preparation method of TPO sheath material, comprise the steps: that fire retardant is placed on the homogenizer high speed to be stirred to temperature and to be not less than 80 ℃, stirred 3-5 minute after adding organosilane, leftover materials are dropped in the homogenizer continue to stir 3-5 minute, add twin-screw mixer with feeder and extrude unit granulation, after drying.
Preferably, above-mentioned high-speed mixer usage level formula paddle, mixing machine working current 60-130A.
Preferably, four temperature provinces of employed twin-screw mixer forcing machine are: 130 ℃ of feeding sections, 140 ℃ of mixing sections, 145 ℃ of granulation sections, 150 ℃ of heads.
Concentric cable of the present invention TPO sheath material and preparation method thereof, its advantage is, nonflammable and smog injury is little when harmful heavy metals such as fire-retardant, low cigarette, Halogen, low toxicity, not leaded, cadmium, without phosphorus, presence of fire, can not work the mischief to environment, it possesses 105 ℃ of high-temperature resistant grades simultaneously, and extrusion performance is good, the electric property excellence, do not need the later stage crosslinked behind the stranding, save a large amount of human and material resources, greatly shorten the manufacturing cycle of cable.
Embodiment
It is described that each component concentration among the embodiment is pressed table 1.
Embodiment 1
Component is pressed shown in the table 1, the preparation method comprises the steps: that fire retardant is placed on the homogenizer high speed to be stirred to temperature and to be not less than 80 ℃, stirred 3-5 minute after adding organosilane, leftover materials are dropped in the homogenizer continue to stir 3-5 minute, add twin-screw mixer with feeder and extrude unit granulation, after drying.
Embodiment 2
Component is pressed table 1, and the preparation method is with embodiment one.
Embodiment 3
Component is pressed table 1, and the preparation method is with embodiment one.
Embodiment 4
Component is pressed table 1, and the preparation method is with embodiment one.
Comparative Examples all adopts prior art, and its component is as described in Table 1.
Comparative Examples 1
EVA75 part, HDPE25 part, 50 parts in aluminium hydroxide, 65 parts of magnesium hydroxides, grafting EVA10 part, ZnB1.5 part, 1.5 parts in oxidation inhibitor, 3.5 parts of lubricants, 7.5 parts of linking agents.
Comparative Examples 2
50 parts of extrusion resins, 10 parts of functional polyolefin resins, 80 parts of fire retardants, 1 part of surface-modifying agent, 1 part in oxidation inhibitor, 0.1 part of UV light absorber, 1 part of lubricant, 2 parts of crosslinking sensitizers.
Comparative Examples 3
80 parts of extrusion resins, 10 parts of high density polyethylene(HDPE)s, 40 parts of fire retardants, 3 parts of surface-modifying agents, 5 parts in oxidation inhibitor, 5 parts of processing aids.
The set of dispense ratio of table 1 polyolefin jacket material
Prescription (by weight) Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Comparative Examples 1 Comparative Examples 2 Comparative Examples 3
Terpolymer EP rubber 60 90 60 90 75 50 80
High density polyethylene(HDPE) 25 5 25 5 25 - 10
Functional polyolefin 15 5 25 5 - 10 -
Fire retardant 180 180 200 200 115 80 40
Surface-modifying agent 2 2 3 2.5 10 1 3
Linking agent 0.02 0.03 0.02 0.03 7.5 2 0.1
Oxidation inhibitor 2 2 2.5 2.5 1.5 1 5
Processing aid 6 6 8 8 3.5 1 5
The physicals of table 2 polyolefin jacket material
Mechanical property Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Comparative Examples 1 Comparative Examples 2 Comparative Examples 3
Tensile strength (MPa) 9.0 13.8 11.7 12.7 11.3 12.9 10.2
Elongation at break (%) 150 189 236 211 187 162 128
Hot air aging ? ? ? ? ? ? ?
Tensile strength velocity of variation (%) 15 11 18 14 -1 12 10
Extension at break velocity of variation (%) -12 -9 -22 -19 -18 -10 -12
Apparatus for Pressure at high-temp ? ? ? ? ? ? ?
Depth of indentation (%) 37 41 43 40 34 34 36
Oxygen index (%) 32 32 35 34 33 ? ?
20 ℃ of volume specific resistances (Ω m) 2.5×10 13 2.5×10 13 7.8×10 13 5.9×10 13 9×10 12 5×10 12 7.4×10 12
Dielectric strength MV/m 24.7 25.3 24.8 25.0 33 ? ?
-20 ℃ of low-temperature impact embrittlement By By By By By By Do not pass through
Detect with the product for preparing in embodiment and the Comparative Examples, shown in the performance index table 2.Hot air aging is (136 ± 2) ℃ * 168 hours, and Apparatus for Pressure at high-temp is 105 ℃ * 4 hours, and index item is the standard value that national regulation should reach, and the representative value item is the performance of embodiment sample test.
Show according to measurement result, polyolefin jacket material of the present invention has good tensile and elongation at break, its ageing resistance is good and have a good electric property, with respect to Chinese patent 02111063.8, the Insulation Material of Chinese patent 200910051916.9 or sheath material, it all has clear improvement on performances such as mechanics, electricity.
Above embodiment only is used for that the present invention will be described, does not constitute the restriction to the claim scope, and other alternative means that it may occur to persons skilled in the art that are all in claim scope of the present invention.

Claims (11)

1. concentric cable polyolefin jacket material is characterized in that component comprises by weight:
Terpolymer EP rubber 60-90
High density polyethylene(HDPE) 5-25
Functional polyolefin resin 5-15
Fire retardant 180-200
Surface-modifying agent 1-3
Linking agent 0.01-0.05
Oxidation inhibitor 0.5-2
Processing aid 1.5-9.
2. concentric cable polyolefin jacket material according to claim 1, it is characterized in that, 125 ℃ of mooney viscosities of described terpolymer EP rubber are 20-50, are made up of the ethene of 50-80% weight, the propylene of 15-45% weight, the ethylidene norbornene multipolymer of 0.5-5% weight.
3. concentric cable polyolefin jacket material according to claim 1 is characterized in that, the molten finger of described high density polyethylene(HDPE) is 6-10g/10min.
4. concentric cable polyolefin jacket material according to claim 1, it is characterized in that described functional polyolefin resin is that maleic anhydride graft linear low density polyethylene, maleic anhydride graft high density polyethylene(HDPE) or calcium maleate graft polyolefin are elastomeric a kind of.
5. concentric cable polyolefin jacket material according to claim 1 is characterized in that, described ignition dope is an aluminium hydroxide.
6. concentric cable polyolefin jacket material according to claim 1 is characterized in that, described surface-modifying agent is an organosilane.
7. concentric cable polyolefin jacket material according to claim 1 is characterized in that, described linking agent is dicumyl peroxide or 2,5-dimethyl-2,5-bis(t-butylperoxy) hexane.
8. concentric cable polyolefin jacket material according to claim 1, it is characterized in that, described oxidation inhibitor is four [methyl-β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic ester] mixture of pentaerythritol ester and phosphite antioxidant, or the mixture of four [methyl-β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester and thioesters oxidation inhibitor.
9. concentric cable polyolefin jacket material according to claim 1 is characterized in that, described processing aid is the mixture of high molecular weight silicone and polyethylene wax.
10. a concentric cable is with the preparation method of polyolefin jacket material, it is characterized in that comprising the steps: that fire retardant is placed on the homogenizer high speed to be stirred to temperature and to be not less than 80 ℃, stirred 3-5 minute after adding organosilane, leftover materials are dropped in the homogenizer continue to stir 3-5 minute, add twin-screw mixer with feeder and extrude unit granulation, after drying.
11., it is characterized in that four temperature provinces of described twin screw extruder are: 130 ℃ of feeding sections, 140 ℃ of mixing sections, 145 ℃ of granulation sections, 150 ℃ of heads according to the preparation method of the described concentric cable of claim 10 with polyolefin jacket material.
CN2010106049333A 2010-12-25 2010-12-25 Polyolefine sheathing compound for coaxial cable and preparation method thereof Active CN102153812B (en)

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102977466A (en) * 2012-11-05 2013-03-20 安徽金桥电缆有限公司 Flame-retardant, environmentally-friendly and safe polyolefin sheath material and its preparation method
CN103012940A (en) * 2012-09-29 2013-04-03 深圳市沃尔核材股份有限公司 High temperature self-crosslinking halogen-free flame retardant cable insulation material or sheath material and method for preparing high temperature self-crosslinking halogen-free flame retardant cable insulation material or sheath material
CN103093873A (en) * 2012-12-28 2013-05-08 深圳市沃尔核材股份有限公司 Halogen-free high-flame-retardant cable
CN103524844A (en) * 2013-09-30 2014-01-22 芜湖航天特种电缆厂 High-temperature-resistant cable sheath material and preparation method thereof
CN103524896A (en) * 2013-09-30 2014-01-22 江苏达胜高聚物有限公司 Halogen-free insulated cable material for irradiation crosslinking EPCV photovoltaics at temperature of 125 DEG C and preparation method
CN104112516A (en) * 2014-07-01 2014-10-22 江苏天诚智能集团有限公司 Low temperature difference triggering type temperature sensing cable
CN104517678A (en) * 2015-01-20 2015-04-15 中利科技集团股份有限公司 A cable for internal high-voltage connection of electric vehicles
CN104961965A (en) * 2015-07-14 2015-10-07 中广核三角洲(中山)高聚物有限公司 Halogen-free polyolefin cable material with high temperature resistance and antiblocking function for outdoor optical cable and preparation method thereof
CN105504535A (en) * 2015-12-16 2016-04-20 江苏亨通线缆科技有限公司 Distribution cable for rail transit vehicle
CN105542322A (en) * 2015-12-16 2016-05-04 江苏亨通线缆科技有限公司 Temperature-resistant oil-resistant flame-retardant locomotive cable
CN105646992A (en) * 2016-04-12 2016-06-08 苏州科茂电子材料科技有限公司 Waterproof flame-retardant cable and preparation method thereof
CN105885248A (en) * 2016-06-14 2016-08-24 芜湖航飞科技股份有限公司 Silane crosslinked rubber cable sheath material
CN107189167A (en) * 2017-07-04 2017-09-22 合肥安力电力工程有限公司 It is a kind of for high-temperature insulation material of power equipment and preparation method thereof
CN108735330A (en) * 2018-05-17 2018-11-02 合肥民众亿兴软件开发有限公司 A kind of novel communication cable material and preparation method thereof
CN108976560A (en) * 2018-07-25 2018-12-11 国网河南省电力公司邓州市供电公司 A kind of power cable sheath material and preparation method thereof
CN109679235A (en) * 2018-12-29 2019-04-26 上海至正道化高分子材料股份有限公司 A kind of motor lead 150 DEG C of irradiated crosslinking low-smoke and halogen-free flame retardant CABLE MATERIALSs and preparation method thereof
CN109957199A (en) * 2017-12-26 2019-07-02 上海凯波特种电缆料厂有限公司 A kind of photovoltaic cable smoke halogen-free flame retardant sheath material and its preparation method and application
CN111647324A (en) * 2020-06-11 2020-09-11 福建冠宝新材料科技有限公司 Production process of shoe treating agent for roughening-free treatment of surface of rubber material
CN113004598A (en) * 2021-03-24 2021-06-22 瑞旭实业有限公司 Irradiation-free material for photovoltaic cable and manufacturing method
CN114752137A (en) * 2022-03-22 2022-07-15 金发科技股份有限公司 Flame-retardant polyolefin material and preparation method and application thereof
CN119176989A (en) * 2023-06-21 2024-12-24 中国石油化工股份有限公司 Movable cable wrapping material and preparation method thereof

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CN109679235A (en) * 2018-12-29 2019-04-26 上海至正道化高分子材料股份有限公司 A kind of motor lead 150 DEG C of irradiated crosslinking low-smoke and halogen-free flame retardant CABLE MATERIALSs and preparation method thereof
CN111647324A (en) * 2020-06-11 2020-09-11 福建冠宝新材料科技有限公司 Production process of shoe treating agent for roughening-free treatment of surface of rubber material
CN113004598A (en) * 2021-03-24 2021-06-22 瑞旭实业有限公司 Irradiation-free material for photovoltaic cable and manufacturing method
CN114752137A (en) * 2022-03-22 2022-07-15 金发科技股份有限公司 Flame-retardant polyolefin material and preparation method and application thereof
CN114752137B (en) * 2022-03-22 2023-08-29 金发科技股份有限公司 Flame-retardant polyolefin material and preparation method and application thereof
CN119176989A (en) * 2023-06-21 2024-12-24 中国石油化工股份有限公司 Movable cable wrapping material and preparation method thereof

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