CN102136475A - Semiconductor package structure and manufacturing method thereof - Google Patents
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Abstract
本发明关于一种半导体封装结构及其制造方法。该半导体封装结构包括一基材、一第一电容、一第一保护层、一第一金属层及一第二保护层。该基材具有至少一穿导孔结构。该第一电容位于该基材的一第一表面。该第一保护层包覆该第一电容。该第一金属层位于该第一保护层上,且包括一第一电感。该第二保护层包覆该第一电感。藉此,可将该第一电感、该第一电容及该穿导孔结构一并整合至该半导体封装结构内,以缩减产品尺寸。
The present invention relates to a semiconductor packaging structure and a manufacturing method thereof. The semiconductor packaging structure includes a substrate, a first capacitor, a first protective layer, a first metal layer and a second protective layer. The substrate has at least one through-hole structure. The first capacitor is located on a first surface of the substrate. The first protective layer covers the first capacitor. The first metal layer is located on the first protective layer and includes a first inductor. The second protective layer covers the first inductor. Thus, the first inductor, the first capacitor and the through-hole structure can be integrated into the semiconductor packaging structure to reduce the product size.
Description
技术领域technical field
本发明关于一种半导体封装结构及其制造方法,详言之,关于一种整合被动组件的半导体封装结构及其制造方法。The present invention relates to a semiconductor packaging structure and a manufacturing method thereof, in particular, to a semiconductor packaging structure integrating passive components and a manufacturing method thereof.
背景技术Background technique
参考图1,显示已知半导体封装结构的剖面示意图。该已知半导体封装结构1包括一基板11、一封装单元12及一封胶体13。该封装单元12包括数个被动组件(图中未示)。该封装单元12位于该基板11上,且电性连接至该基板11。该封胶体13包覆该封装单元12。Referring to FIG. 1 , a schematic cross-sectional view of a known semiconductor package structure is shown. The known semiconductor package structure 1 includes a
该已知半导体封装结构1的缺点如下。该等被动组件先经由一半导体工艺整合于该封装单元12内,接着,该封装单元12再以打线方式,或覆晶方式(图中未示),电性连接至该基板11,导致将该等被动组件整合至该半导体封装结构1内的工艺繁复,并提高成本。The disadvantages of the known semiconductor package structure 1 are as follows. The passive components are first integrated into the
因此,有必要提供一种半导体封装结构及其制造方法,以解决上述问题。Therefore, it is necessary to provide a semiconductor package structure and its manufacturing method to solve the above problems.
发明内容Contents of the invention
本发明提供一种半导体封装结构的制造方法,其包括以下步骤:(a)提供一基材,该基材包括至少一沟槽及至少一导电孔结构,该导电孔结构位于该沟槽内;(b)形成一第一电容于该基材上,该第一电容包括一第一下电极、一第一介电层及一第一上电极,该第一下电极位于该基材上,该第一介电层位于该第一下电极上,该第一上电极位于该第一介电层上;(c)形成一第一保护层,以包覆该第一电容,该第一保护层包括数个第一开口,该等第一开口显露该导电孔结构、部分该第一下电极及部分该第一上电极;(d)形成一第一金属层于该第一保护层上,该第一金属层包括一第一电感,该第一金属层直接接触该导电孔结构、该第一下电极及该第一上电极;及(e)形成一第二保护层,以包覆该第一电感。The present invention provides a method for manufacturing a semiconductor package structure, which includes the following steps: (a) providing a substrate, the substrate including at least one groove and at least one conductive hole structure, the conductive hole structure is located in the groove; (b) forming a first capacitor on the substrate, the first capacitor includes a first lower electrode, a first dielectric layer and a first upper electrode, the first lower electrode is located on the substrate, the The first dielectric layer is located on the first lower electrode, the first upper electrode is located on the first dielectric layer; (c) forming a first protective layer to cover the first capacitor, the first protective layer Including several first openings, the first openings reveal the conductive hole structure, part of the first lower electrode and part of the first upper electrode; (d) forming a first metal layer on the first protective layer, the The first metal layer includes a first inductor, the first metal layer directly contacts the conductive hole structure, the first lower electrode and the first upper electrode; and (e) forming a second protection layer to cover the first an inductance.
藉此,可简化该第一电感及该第一电容的工艺。Accordingly, the processes of the first inductor and the first capacitor can be simplified.
本发明另提供一种半导体封装结构,其包括一基材、一第一电容、一第一保护层、一第一金属层及一第二保护层。该基材具有一第一表面、一第二表面、至少一沟槽及至少一穿导孔结构,该沟槽贯穿该第一表面及该第二表面,该穿导孔结构位于该沟槽内,且显露于该基材的第一表面及第二表面。该第一电容位于该基材的第一表面,且包括一第一下电极、一第一介电层及一第一上电极,该第一下电极位于该基材的第一表面,该第一介电层位于该第一下电极上,该第一上电极位于该第一介电层上。该第一保护层包覆该第一电容,该第一保护层包括数个第一开口,该等第一开口显露该穿导孔结构、部分该第一下电极及部分该第一上电极。该第一金属层位于该第一保护层上,且包括一第一电感,该第一金属层直接接触该穿导孔结构、该第一下电极及该第一上电极。该第二保护层包覆该第一电感。The present invention further provides a semiconductor packaging structure, which includes a base material, a first capacitor, a first protection layer, a first metal layer and a second protection layer. The substrate has a first surface, a second surface, at least one groove and at least one through-hole structure, the groove runs through the first surface and the second surface, and the through-hole structure is located in the groove , and exposed on the first surface and the second surface of the substrate. The first capacitor is located on the first surface of the base material, and includes a first lower electrode, a first dielectric layer and a first upper electrode, the first lower electrode is located on the first surface of the base material, and the first lower electrode is located on the first surface of the base material. A dielectric layer is located on the first lower electrode, and the first upper electrode is located on the first dielectric layer. The first protection layer covers the first capacitor, and the first protection layer includes a plurality of first openings, and the first openings expose the through hole structure, part of the first lower electrode and part of the first upper electrode. The first metal layer is located on the first protective layer and includes a first inductor. The first metal layer directly contacts the through hole structure, the first lower electrode and the first upper electrode. The second protection layer covers the first inductor.
藉此,可将该第一电感、该第一电容及该穿导孔结构一并整合至该半导体封装结构内,以缩减产品尺寸。Thereby, the first inductor, the first capacitor and the through-via structure can be integrated into the semiconductor package structure to reduce product size.
附图说明Description of drawings
图1显示已知半导体封装结构的剖面示意图;1 shows a schematic cross-sectional view of a known semiconductor package structure;
图2至图21显示本发明半导体封装结构的制造方法的第一实施例的示意图;2 to 21 are schematic diagrams showing a first embodiment of the manufacturing method of the semiconductor package structure of the present invention;
图22显示本发明半导体封装结构的第二实施例的剖面示意图;22 shows a schematic cross-sectional view of a second embodiment of the semiconductor packaging structure of the present invention;
图23显示本发明半导体封装结构的第三实施例的剖面示意图;23 shows a schematic cross-sectional view of a third embodiment of the semiconductor packaging structure of the present invention;
图24至图31显示本发明半导体封装结构的制造方法的第二实施例的示意图;及24 to 31 are schematic diagrams showing a second embodiment of the manufacturing method of the semiconductor package structure of the present invention; and
图32至图34显示本发明半导体封装结构的制造方法的第三实施例的示意图。32 to 34 are schematic diagrams showing a third embodiment of the manufacturing method of the semiconductor package structure of the present invention.
具体实施方式Detailed ways
参考图2至图21,显示本发明半导体封装结构的制造方法的第一实施例的示意图。参考图2,提供一基材21。在本实施例中,该基材21包括一第一表面211、一下表面212、至少一沟槽213及至少一导电孔结构217。该沟槽213开口于该基材21的第一表面211。该导电孔结构217位于该沟槽213内,且显露于该基材21的第一表面211。Referring to FIG. 2 to FIG. 21 , schematic diagrams of the first embodiment of the manufacturing method of the semiconductor package structure of the present invention are shown. Referring to FIG. 2 , a
在本实施例中,该基材21的材质为非绝缘材料,例如硅或氧化硅。该导电孔结构217包括一外绝缘层2141、一导体2142及一内绝缘层2143。该外绝缘层2141位于该沟槽213的侧壁,定义出一第二中心槽2144,该导体2142位于该第二中心槽2144的侧壁,定义出一第一中心槽2145,该内绝缘层2143填满该第一中心槽2145。由于该基材21的材质为非绝缘材料,故该外绝缘层2141用以隔绝该基材21及该导体2142,避免通过该导电孔结构217的电流分流至该基材21,而降低该导电孔结构217的电性效果。In this embodiment, the material of the
然而,在其它应用中,如图3所示,该导电孔结构217可仅包括一外绝缘层2141及一导体2142,而不包括该内绝缘层2143(图2),该外绝缘层2141位于该沟槽213的侧壁,定义出一第二中心槽2144,该导体2142填满该第二中心槽2144。再者,该基材21的材质可为绝缘材料,例如玻璃,则该导电孔结构217可以不包括该外绝缘层2141(图2)。因此,如图4所示,该导电孔结构217可仅包括一导体2142及一内绝缘层2143,该导体2142位于该沟槽213的侧壁及底部,定义出一第一中心槽2145,该内绝缘层2143填满该第一中心槽2145。或者,如图5所示,该导电孔结构217仅包括一导体2142,该导体2142填满该沟槽213。参考图6,形成一第一绝缘底层22于该基材21上。在本实施例中,该第一绝缘底层22位于该基材21的第一表面211,且具有一第一穿孔221,该第一穿孔221显露该导电孔结构217。然而,在其它应用中,可不形成该第一绝缘底层22。However, in other applications, as shown in FIG. 3 , the
接着,形成一第一电容23(图10)于该基材21上,该第一电容23包括一第一下电极231、一第一介电层232及一第一上电极233,该第一下电极231位于该基材21上,该第一介电层232位于该第一下电极231上,该第一上电极233位于该第一介电层232上。在本实施例中,该第一电容23位于该第一绝缘底层22上。在本实施例中,形成该第一电容23的步骤如下所述。参考图7,首先,形成(例如溅镀)一第二金属层234于该基材21上。该第二金属层234的材质为铝铜(AlCu)。接着,形成(例如溅镀)一第三金属层于该第二金属层234上,并对该第三金属层进行阳极氧化,以形成一第一氧化层235。该第三金属层的材质为钽(Tantalum,Ta),该第一氧化层235的材质为五氧化钽(Tantalum Pentoxide,Ta2O5)。接着,形成(例如溅镀)一第四金属层236于该第一氧化层235上。该第四金属层236的材质为铝铜(AlCu)。最后,形成一第一光阻237于该第四金属层236上。参考图8,移除部分该第一氧化层235(图7)及部分该第四金属层236(图7),以分别形成该第一介电层232及该第一上电极233,并移除该第一光阻237(图7)。参考图9,形成一第二光阻238于该第二金属层234上,且包覆该第一介电层232及该第一上电极233。参考图10,移除部分该第二金属层234(图9),以形成该第一下电极231,并移除该第二光阻238(图9),同时形成该第一电容23。参考图11,形成一第一保护层24,以包覆该第一电容23。该第一保护层24包括数个第一开口241,该等第一开口241显露该导电孔结构217、部分该第一下电极231及部分该第一上电极233。Then, form a first capacitor 23 (FIG. 10) on the
接着,形成一第一金属层25(图14)于该第一保护层24上。该第一金属层25包括一第一电感251,较佳地,该第一金属层25填满该等第一开口241,以形成一第一内连接金属255、一第二内连接金属256及一第三内连接金属257。该第一内连接金属255直接接触该导电孔结构217,该第二内连接金属256直接接触该第一下电极231,该第三内连接金属257直接接触该第一上电极233。在本实施例中,形成该第一金属层25的步骤如下所述。参考图12,形成一第一晶种层252于该第一保护层24上。参考图13,形成一第三光阻253于该第一晶种层252上,以覆盖部分该第一晶种层252,且显露部分该第一晶种层252,并形成一第一电镀层254于被显露的部分该第一晶种层252上。参考图14,移除该第三光阻253(图13)及被覆盖的部分该第一晶种层252,该第一电镀层254及部分该该第一晶种层252形成该第一金属层25。参考图15,形成一第二保护层26,以包覆该第一电感251。该第二保护层26包括至少一第二开口261,该第二开口261显露部分该第一金属层25。Next, a first metal layer 25 ( FIG. 14 ) is formed on the
接着,形成至少一第一凸块27(图18)于该第二保护层26的第二开口261内。在本实施例中,形成该第一凸块27的步骤如下所述。参考图16,形成一第二晶种层271于该第二保护层26上。参考图17,先形成一第四光阻272于该第二晶种层271上,以覆盖部分该第二晶种层271,且显露部分该第二晶种层271,再形成一第二电镀层273于被显露的部分该第二晶种层271上。参考图18,移除该第四光阻272(图17)及被覆盖的部分该第二晶种层271,以形成该第一凸块27。Next, at least one first bump 27 ( FIG. 18 ) is formed in the
参考图19,设置该基材21于一载体28上,其中该基材21的第一表面211面对该载体28,并从该基材21的下表面212(图18)移除部分该基材21,以形成一第二表面215,且显露该导电孔结构217(图18)的导体2142于该第二表面215,以形成一穿导孔结构214。然而,在其它应用中,可再移除更多部分该基材21,使得该导电孔结构217(图18)的内绝缘层2143亦显露于该第二表面215,以确保该导体2142显露于该第二表面215。Referring to FIG. 19, the
参考图20,形成至少一电性组件于该基材21的第二表面215。在本实施例中,该电性组件为一第二凸块31,该第二凸块31的制造方法,同该第一凸块27的制造方法,故不再赘述。参考图21,移除该载体28(图20),形成本发明的半导体封装结构2的第一实施例。然而,该电性组件可为一第二电感32及一第二电容33,如图22所示。该第二电感32及该第二电容33的制造方法,同该第一电感251及该第一电容23的制造方法,亦即,于该基材21的第二表面215所进行的工艺可与于该基材21的第一表面211所进行的工艺相同,故不再赘述。Referring to FIG. 20 , at least one electrical component is formed on the
藉此,可简化该第一电感251及该第一电容23的工艺,且可将该第一电感251、该第一电容23及该穿导孔结构214一并整合至该半导体封装结构2内,以缩减产品尺寸。Thereby, the process of the
再参考图21,显示本发明半导体封装结构的第一实施例的剖面示意图。该半导体封装结构2包括一基材21、一第一绝缘底层22、一第二绝缘底层34、一第一电容23、一第一保护层24、一第一金属层25、一第二保护层26、至少一第一凸块27及至少一电性组件。Referring to FIG. 21 again, it shows a schematic cross-sectional view of the first embodiment of the semiconductor package structure of the present invention. The
该基材21具有一第一表面211、一第二表面215、至少一沟槽213及至少一穿导孔结构214。该沟槽213贯穿该第一表面211及该第二表面215,该穿导孔结构214位于该沟槽213内,且显露于该第一表面211及该第二表面215。The
在本实施例中,该基材21的材质为非绝缘材料,例如硅或氧化硅。该穿导孔结构214包括一外绝缘层2141、一导体2142及一内绝缘层2143,该外绝缘层2141位于该沟槽213的侧壁,定义出一第二中心槽2144,该导体2142位于该第二中心槽2144的侧壁,定义出一第一中心槽2145,该内绝缘层2143填满该第一中心槽2145。由于该基材21的材质为非绝缘材料,故该外绝缘层2141用以隔绝该基材21及该导体2142,避免通过该穿导孔结构214的电流分流至该基材21,而降低该穿导孔结构214的电性效果。In this embodiment, the material of the
然而,在其它应用中,该穿导孔结构214可仅包括一外绝缘层2141及一导体2142,而不包括该内绝缘层2143,该外绝缘层2141位于该沟槽213的侧壁,定义出一第二中心槽2144,该导体2142填满该第二中心槽2144。再者,该基材21的材质可为绝缘材料,例如玻璃,则该穿导孔结构214可以不包括该外绝缘层2141,因此,该穿导孔结构214可仅包括一导体2142及一内绝缘层2143,该导体2142位于该沟槽213的侧壁,定义出一第一中心槽2145,该内绝缘层2143填满该第一中心槽2145,或者,该穿导孔结构214仅包括一导体2142,该导体2142填满该沟槽213。However, in other applications, the through via
该第一绝缘底层22位于该基材21的第一表面211,且具有一第一穿孔221,该第一穿孔221显露该穿导孔结构214。该第二绝缘底层34位于该基材21的第二表面215,且具有一第二穿孔341,该第二穿孔341显露该穿导孔结构214。该第一电容23位于该第一绝缘底层22上,且包括一第一下电极231、一第一介电层232及一第一上电极233,该第一下电极231位于该第一绝缘底层上,该第一介电层232位于该第一下电极231上,该第一上电极233位于该第一介电层232上。在本实施例中,该第一下电极231及该第一上电极233的材质为铝铜(AlCu),该第一介电层232的材质为五氧化钽(Tantalum Pentoxide,Ta2O5)。The first insulating
该第一保护层24包覆该第一电容23。在本实施例中,该第一保护层24包括数个第一开口241,该等第一开口241显露该穿导孔结构214、部分该第一下电极231及部分该第一上电极233。该第一金属层25位于第一保护层24上,且包括一第一电感251,较佳地,位于该等第一开口241内的部分该第一金属层25形成一第一内连接金属255、一第二内连接金属256及一第三内连接金属257。该第一内连接金属255直接接触该穿导孔结构214,该第二内连接金属256直接接触该第一下电极231,该第三内连接金属257直接接触该第一上电极233。该第二保护层26包覆该第一电感251。在本实施例中,该第二保护层26包括至少一第二开口261,该第二开口261显露部分该第一金属层25。该第一凸块27位于该第二保护层26的第二开口261内。该电性组件位于该基材21的第二表面215。该电性组件为一第二凸块31。The
藉此,可将该第一电感251、该第一电容23及该穿导孔结构214一并整合至该半导体封装结构2内,以缩减产品尺寸。Accordingly, the
参考图22,显示本发明半导体封装结构的第二实施例的剖面示意图。本实施例的半导体封装结构3与第一实施例的半导体封装结构2(图21)大致相同,其中相同的组件赋予相同的编号。本实施例与第一实施例的不同处在于,在本实施例中,该半导体封装结构3的第二表面215包括数个电性组件(例如一第二电感32、一第二电容33及一第二凸块31)。Referring to FIG. 22 , it shows a schematic cross-sectional view of the second embodiment of the semiconductor package structure of the present invention. The semiconductor package structure 3 of this embodiment is substantially the same as the semiconductor package structure 2 ( FIG. 21 ) of the first embodiment, wherein the same components are assigned the same numbers. The difference between this embodiment and the first embodiment is that, in this embodiment, the
参考图23,显示本发明半导体封装结构的第三实施例的剖面示意图。本实施例的半导体封装结构4与第一实施例的半导体封装结构2(图21)大致相同,其中相同的组件赋予相同的编号。本实施例与第一实施例的不同处在于,在本实施例中,该半导体封装结构3不包括该第一绝缘底层22及该第二绝缘底层34,较佳地,该第一电容23位于该基材21的第一表面211。Referring to FIG. 23 , it shows a schematic cross-sectional view of a third embodiment of the semiconductor package structure of the present invention. The semiconductor package structure 4 of this embodiment is substantially the same as the semiconductor package structure 2 ( FIG. 21 ) of the first embodiment, wherein the same components are assigned the same numbers. The difference between this embodiment and the first embodiment is that, in this embodiment, the semiconductor package structure 3 does not include the first insulating
参考图24至图31,显示本发明半导体封装结构的制造方法的第二实施例的示意图。参考图24,提供一基材21。在本实施例中,该基材21具有一上表面216及一第二表面215,该沟槽213开口于该基材21的第二表面215,且该导电孔结构217显露于该基材21的第二表面215。参考图25,形成一第二绝缘底层34于该基材21上。在本实施例中,该第二绝缘底层34位于该基材21的第二表面215,且具有一第二穿孔341,该第二穿孔341显露该导电孔结构217。接着,形成至少一电性组件于该基材21的第二表面215,较佳地,位于该第二绝缘底层34上,在本实施例中,该电性组件为一第二凸块31。参考图26,设置该基材21于一载体28上,其中该基材21的第二表面215面对该载体28,并从该基材21的上表面216(图25)移除部分该基材21,以形成一第一表面211,且显露该导电孔结构217(图25)于该第一表面211,以形成一穿导孔结构217。Referring to FIG. 24 to FIG. 31 , schematic diagrams of a second embodiment of the manufacturing method of the semiconductor package structure of the present invention are shown. Referring to FIG. 24, a
参考图27,形成一第一电容23于该基材21上,该第一电容23包括一第一下电极231、一第一介电层232及一第一上电极233,该第一下电极231位于该基材21上,该第一介电层232位于该第一下电极231上,该第一上电极233位于该第一介电层232上。在本实施例中,该第一电容23位于该第一绝缘底层22上。参考图28,形成一第一保护层24,以包覆该第一电容23。该第一保护层24包括数个第一开口241,该等第一开口241显露部分该第一上电极233。参考图29,形成一第一金属层25于该第一保护层24上。一第一电镀层254及一第一晶种层252形成该第一金属层25。该第一金属层25包括一第一电感251,较佳地,该第一金属层25填满该等第一开口241,以形成一第一内连接金属255、一第二内连接金属256及一第三内连接金属257。该第一内连接金属255直接接触该穿导孔结构214,该第二内连接金属256直接接触该第一下电极231,该第三内连接金属257直接接触该第一上电极233。参考图30,形成一第二保护层26,以包覆该第一电感251。该第二保护层26包括至少一第二开口261,该第二开口261显露部分该第一金属层25。参考图31,形成至少一第一凸块27于该第二保护层26的第二开口261内,一第二电镀层273及一第二晶种层271形成该第一凸块27。接着,移除该载体28,形成本发明的半导体封装结构2的第一实施例。Referring to FIG. 27, a
参考图32至图34,显示本发明半导体封装结构的制造方法的第三实施例的示意图。本实施例的半导体封装结构的制造方法与第一实施例的半导体封装结构的制造方法(图2至图21)大致相同,其中相同的组件赋予相同的编号。本实施例与第一实施例不同处在于,参考图32,在提供一基材21时,该基材21具有一第一表面211、一第二表面215、至少一沟槽213及至少一导电孔结构,该沟槽213贯穿该第一表面211及该第二表面215,该导电孔结构位于该沟槽213内,且显露于该第一表面211及该第二表面215,以形成一穿导孔结构214。接着,参考图33,先于该基材21的第一表面211形成一第一电感251及一第一电容23。参考图34,再于该基材21的第二表面215形成至少一电性组件,且同时形成本发明的半导体封装结构的第一实施例。然而,在其它应用中,亦可先于该基材21的第二表面215形成该电性组件,再于该基材21的第一表面211形成该第一电感251及该第一电容23。Referring to FIG. 32 to FIG. 34 , schematic diagrams of a third embodiment of the manufacturing method of the semiconductor package structure of the present invention are shown. The manufacturing method of the semiconductor package structure of this embodiment is substantially the same as the manufacturing method of the semiconductor package structure of the first embodiment ( FIGS. 2 to 21 ), wherein the same components are assigned the same numbers. This embodiment differs from the first embodiment in that, referring to FIG. 32 , when a
惟上述实施例仅为说明本发明的原理及其功效,而非用以限制本发明。因此,习于此技术的人士对上述实施例进行修改及变化仍不脱本发明的精神。本发明的权利范围应如权利要求书所列。However, the above-mentioned embodiments are only to illustrate the principles and effects of the present invention, not to limit the present invention. Therefore, those skilled in the art can modify and change the above embodiments without departing from the spirit of the present invention. The scope of rights of the present invention should be listed in the claims.
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| US20040238941A1 (en) * | 2001-07-12 | 2004-12-02 | Toshiya Satoh | Semiconductor connection substrate |
| US20060060852A1 (en) * | 1991-09-25 | 2006-03-23 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and method for forming the same |
| CN101000898A (en) * | 2006-01-11 | 2007-07-18 | 日月光半导体制造股份有限公司 | Semiconductor package structure and manufacturing method thereof |
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| US20060060852A1 (en) * | 1991-09-25 | 2006-03-23 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and method for forming the same |
| US20040238941A1 (en) * | 2001-07-12 | 2004-12-02 | Toshiya Satoh | Semiconductor connection substrate |
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