CN102134404A - Modified lignin dispersant of disperse dye and preparation process thereof - Google Patents
Modified lignin dispersant of disperse dye and preparation process thereof Download PDFInfo
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- CN102134404A CN102134404A CN2011100045719A CN201110004571A CN102134404A CN 102134404 A CN102134404 A CN 102134404A CN 2011100045719 A CN2011100045719 A CN 2011100045719A CN 201110004571 A CN201110004571 A CN 201110004571A CN 102134404 A CN102134404 A CN 102134404A
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- 229920005610 lignin Polymers 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- 239000002270 dispersing agent Substances 0.000 title abstract description 42
- 239000000986 disperse dye Substances 0.000 title abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000006185 dispersion Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 229920000742 Cotton Polymers 0.000 claims abstract description 3
- 238000010186 staining Methods 0.000 claims abstract description 3
- 229920004933 Terylene® Polymers 0.000 claims abstract 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract 2
- 239000000203 mixture Substances 0.000 claims description 22
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 19
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims description 18
- -1 Aldehyde compound Chemical class 0.000 claims description 18
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 18
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 10
- 239000012286 potassium permanganate Substances 0.000 claims description 9
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 claims description 9
- 235000010262 sodium metabisulphite Nutrition 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 7
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 7
- 239000011425 bamboo Substances 0.000 claims description 7
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 claims description 7
- 229920002866 paraformaldehyde Polymers 0.000 claims description 7
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 7
- UMPKMCDVBZFQOK-UHFFFAOYSA-N potassium;iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[K+].[Fe+3] UMPKMCDVBZFQOK-UHFFFAOYSA-N 0.000 claims description 7
- 239000010902 straw Substances 0.000 claims description 7
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical compound OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 claims description 7
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 claims description 6
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 6
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims description 5
- 241000609240 Ambelania acida Species 0.000 claims description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 5
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000010905 bagasse Substances 0.000 claims description 5
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 5
- 235000018185 Betula X alpestris Nutrition 0.000 claims description 4
- 235000018212 Betula X uliginosa Nutrition 0.000 claims description 4
- 244000166124 Eucalyptus globulus Species 0.000 claims description 4
- 229920000877 Melamine resin Polymers 0.000 claims description 4
- 235000011609 Pinus massoniana Nutrition 0.000 claims description 4
- 241000018650 Pinus massoniana Species 0.000 claims description 4
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 claims description 4
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 claims description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 claims description 3
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 claims description 3
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 3
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- 241000219000 Populus Species 0.000 claims description 3
- PCSMJKASWLYICJ-UHFFFAOYSA-N Succinic aldehyde Chemical compound O=CCCC=O PCSMJKASWLYICJ-UHFFFAOYSA-N 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 241000209140 Triticum Species 0.000 claims description 3
- 235000021307 Triticum Nutrition 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims description 3
- 229940045998 sodium isethionate Drugs 0.000 claims description 3
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 claims description 3
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 3
- LADXKQRVAFSPTR-UHFFFAOYSA-M sodium;2-hydroxyethanesulfonate Chemical compound [Na+].OCCS([O-])(=O)=O LADXKQRVAFSPTR-UHFFFAOYSA-M 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims 10
- 239000011347 resin Substances 0.000 claims 10
- 235000019219 chocolate Nutrition 0.000 claims 3
- 150000001875 compounds Chemical class 0.000 claims 3
- 150000002500 ions Chemical class 0.000 claims 3
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical group C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 claims 1
- HNTGIJLWHDPAFN-UHFFFAOYSA-N 1-bromohexadecane Chemical compound CCCCCCCCCCCCCCCCBr HNTGIJLWHDPAFN-UHFFFAOYSA-N 0.000 claims 1
- LRWZZZWJMFNZIK-UHFFFAOYSA-N 2-chloro-3-methyloxirane Chemical compound CC1OC1Cl LRWZZZWJMFNZIK-UHFFFAOYSA-N 0.000 claims 1
- 241001523383 Achnatherum Species 0.000 claims 1
- 239000004160 Ammonium persulphate Substances 0.000 claims 1
- KGWDUNBJIMUFAP-KVVVOXFISA-N Ethanolamine Oleate Chemical compound NCCO.CCCCCCCC\C=C/CCCCCCCC(O)=O KGWDUNBJIMUFAP-KVVVOXFISA-N 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 235000019687 Lamb Nutrition 0.000 claims 1
- 244000082204 Phyllostachys viridis Species 0.000 claims 1
- 239000004952 Polyamide Substances 0.000 claims 1
- 239000004159 Potassium persulphate Substances 0.000 claims 1
- NSOXQYCFHDMMGV-UHFFFAOYSA-N Tetrakis(2-hydroxypropyl)ethylenediamine Chemical compound CC(O)CN(CC(C)O)CCN(CC(C)O)CC(C)O NSOXQYCFHDMMGV-UHFFFAOYSA-N 0.000 claims 1
- 235000019395 ammonium persulphate Nutrition 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 229920002647 polyamide Polymers 0.000 claims 1
- 235000019394 potassium persulphate Nutrition 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 229910021653 sulphate ion Inorganic materials 0.000 claims 1
- 229960004418 trolamine Drugs 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 239000002023 wood Substances 0.000 claims 1
- 238000004537 pulping Methods 0.000 abstract description 31
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000007800 oxidant agent Substances 0.000 abstract description 8
- 230000001590 oxidative effect Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 150000001450 anions Chemical class 0.000 abstract description 3
- 150000001299 aldehydes Chemical class 0.000 abstract description 2
- 229920006052 Chinlon® Polymers 0.000 abstract 1
- 150000001412 amines Chemical class 0.000 abstract 1
- 239000000047 product Substances 0.000 description 25
- 239000000975 dye Substances 0.000 description 10
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 10
- 235000010265 sodium sulphite Nutrition 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 8
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 8
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 8
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 7
- 239000003513 alkali Substances 0.000 description 7
- 238000009472 formulation Methods 0.000 description 7
- 238000001694 spray drying Methods 0.000 description 7
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 6
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 6
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 6
- 229940001584 sodium metabisulfite Drugs 0.000 description 6
- LWBFNUKTNRHYKJ-UHFFFAOYSA-N Br.CCCCCCCCCCCCCCCC Chemical compound Br.CCCCCCCCCCCCCCCC LWBFNUKTNRHYKJ-UHFFFAOYSA-N 0.000 description 4
- 229920001732 Lignosulfonate Polymers 0.000 description 4
- 125000000129 anionic group Chemical group 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 239000000984 vat dye Substances 0.000 description 4
- 240000007594 Oryza sativa Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 238000007385 chemical modification Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical compound C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 2
- 241000585749 Achnatherum splendens Species 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 244000309146 drought grass Species 0.000 description 2
- 238000006266 etherification reaction Methods 0.000 description 2
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000012932 acetate dye Substances 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 229920005552 sodium lignosulfonate Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Phenolic Resins Or Amino Resins (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
Abstract
Description
技术领域technical field
本发明属于精细化工领域,特别涉及到一种改性木质素分散染料分散剂及其制备工艺。The invention belongs to the field of fine chemicals, and in particular relates to a modified lignin disperse dye dispersant and a preparation process thereof.
背景技术Background technique
当今世界,石油、天然气资源的储备有限,而且对它们的研究、开发和利用给地球生态环境带来的影响日趋严重,这促使了以天然资源为原料的高分子材料得以大力发展。木质素是自然界中最丰富的、可再生的天然高分子资源之一。全世界陆生植物每年可产生500亿吨木质素,其中制浆造纸工业的蒸煮废液中产生的工业木质素有5000万吨。目前,我国的制浆造纸工业以碱法和硫酸盐法制浆为主,有些大型的制浆造纸企业可以通过碱回收技术将制浆黑液燃烧后回收碱液来消除制浆黑液的污染,但是该方法会造成木质素资源的巨大浪费。因此木质素至今还没有得到很好的利用,我国仅约6%的木质素得到利用。如何有效的利用好木质素这种可再生资源,提高其附加值已成为各位科研工作者研究的出发点。In today's world, the reserves of oil and natural gas resources are limited, and their research, development and utilization have an increasingly serious impact on the earth's ecological environment, which has prompted the vigorous development of polymer materials that use natural resources as raw materials. Lignin is one of the most abundant and renewable natural polymer resources in nature. Land plants in the world can produce 50 billion tons of lignin every year, of which 50 million tons of industrial lignin are produced in the cooking waste liquid of the pulp and paper industry. At present, my country's pulping and papermaking industry is dominated by alkaline and kraft pulping. Some large pulping and papermaking enterprises can use alkali recovery technology to burn pulping black liquor and recover alkali liquor to eliminate the pollution of pulping black liquor , but this method will cause a huge waste of lignin resources. Therefore, lignin has not been well utilized so far, and only about 6% of lignin in my country has been utilized. How to effectively utilize lignin, a renewable resource, and increase its added value has become the starting point for researchers.
分散染料是一类水溶性较低的非离子型染料。最早用于醋酯纤维的染色,称为醋纤染料。随着合成纤维的发展, 锦纶、涤纶相继出现,对染料提出了新的要求。国内单用于还原等染料后加工的分散剂,估计每年要6~10万吨。分散剂的优劣直接影响染料的品质和整个染色过程,因此,分散剂是极为重要的。目前国内外市场上普遍使用的染料分散剂主要有几下几种类型:(1)萘磺酸甲醛缩合物分散剂;(2)聚羧酸系分散剂;(3)改性木质素类分散剂。Disperse dyes are a class of non-ionic dyes with low water solubility. It was first used for the dyeing of acetate fiber, known as acetate dye. With the development of synthetic fibers, nylon and polyester have appeared one after another, which put forward new requirements for dyes. It is estimated that 60,000 to 100,000 tons of dispersants are used in post-processing of dyestuffs in China alone. The quality of the dispersant directly affects the quality of the dye and the entire dyeing process, therefore, the dispersant is extremely important. At present, there are several types of dye dispersants commonly used in the domestic and foreign markets: (1) naphthalenesulfonic acid formaldehyde condensate dispersant; (2) polycarboxylic acid dispersant; (3) modified lignin dispersant agent.
其中萘磺酸甲醛缩合物分散剂的耐热稳定性不高,一般只有120~130 ℃,同时其原料(甲基萘)远远满足不了生产的需要,且产品成本较高,进而影响萘磺酸甲醛缩合物分散剂产品的价格,从而不利于产品在分析染料中推广应用。而聚羧酸系分散剂的反应条件苛刻、工艺复杂、工业化成本高,同时,现有活性聚合技术的单体覆盖面窄,主要为苯乙烯、(甲基)丙烯酸酯类等单体,分子结构的可设计性较小。而将改性木质素用作染料分散剂的优点主要在于(1)原料来源广,较易获得,同时成本较低;(2)与许多种类的染料系统有良好的兼容性及优良的分散性能。但与此同时,木质素用作染料分散剂还有一些较难突破的问题,如木质素对纤维的染色及其耐热稳定性。这些难点的克服,已成为国内外专家竞相研究的热点。Among them, the heat-resistant stability of naphthalenesulfonic acid formaldehyde condensate dispersant is not high, generally only 120~130 ℃, and its raw material (methylnaphthalene) is far from meeting the needs of production, and the product cost is high, which affects the performance of naphthalenesulfonate. The price of the acid-formaldehyde condensate dispersant product is not conducive to the promotion and application of the product in the analysis of dyes. However, polycarboxylic acid-based dispersants have harsh reaction conditions, complex processes, and high industrialization costs. At the same time, the monomer coverage of the existing active polymerization technology is narrow, mainly monomers such as styrene and (meth)acrylates. less designability. The main advantages of using modified lignin as a dye dispersant are (1) wide source of raw materials, easy to obtain, and low cost; (2) good compatibility with many types of dye systems and excellent dispersion performance . But at the same time, there are still some difficult problems to solve when lignin is used as a dye dispersant, such as lignin's dyeing of fibers and its heat resistance stability. The overcoming of these difficulties has become a hot research topic of domestic and foreign experts.
近几年来,对改性木质素染料分散剂的研究主要集中于对木质素进行合适的化学修饰,以提高其性能,尤其是耐热性能。Wang K C利用聚乙二醇环氧醚EO-1、EO-2、EO-3作为分散助剂,可与木质素磺酸盐复配使用。但复配不能改变木质素磺酸盐分子中的亲水、亲油基团及其表面活性,且价格较高。因此,对木质素磺酸盐进行化学改性,才能制备高效的改性木质素磺酸盐分散剂(US 6066183)。Dilling P利用连二亚硫酸钠对木质素进行预处理,再由亚硫酸钠和醛与改性木质素进行反应,以提高木质素的耐热性(US 4338091)。韦汉道采等用物理和化学相结合的电氧化和磺甲基化方法,提供一种反应条件温和、不产生公害,而产品分散性能优良的木质素改性制备分散剂的方法(ZL 00131005.4)。In recent years, the research on modified lignin dye dispersants mainly focuses on the appropriate chemical modification of lignin to improve its performance, especially heat resistance. Wang K C uses polyethylene glycol epoxy ethers EO-1, EO-2, and EO-3 as dispersing aids, which can be used in combination with lignosulfonate. However, compounding cannot change the hydrophilic and lipophilic groups and their surface activity in lignosulfonate molecules, and the price is relatively high. Therefore, chemical modification of lignosulfonate can prepare highly efficient modified lignosulfonate dispersant (US 6066183). Dilling P uses sodium dithionite to pretreat lignin, and then reacts sodium sulfite and aldehyde with modified lignin to improve the heat resistance of lignin (US 4338091). Wei Handao et al. used electro-oxidation and sulfomethylation methods combining physics and chemistry to provide a method for preparing dispersants by modifying lignin with mild reaction conditions, no pollution, and excellent product dispersibility (ZL 00131005.4).
因此,若以木质素为原料,通过化学改性研制出具有一定磺化度的改性木质素还原染料分散剂,不仅大大降低还原染料分散剂产品的价格,有利于改性木质素还原染料分散剂的推广应用,而且将进一步拓宽木质素的应用范围,并提高其附加值,同时也提高企业综合利用木质素并解决制浆造纸黑液污染的积极性,促进我国制浆造纸行业持续、健康发展。Therefore, if lignin is used as raw material, a modified lignin vat dye dispersant with a certain degree of sulfonation is developed through chemical modification, which will not only greatly reduce the price of vat dye dispersant products, but also facilitate the dispersion of modified lignin vat dyes. The popularization and application of lignin will further broaden the application range of lignin and increase its added value. At the same time, it will also increase the enthusiasm of enterprises to comprehensively utilize lignin and solve the pollution of pulp and paper black liquor, and promote the sustainable and healthy development of my country's pulp and paper industry. .
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提高木质素的附加值并解决传统分散染料分散剂耐热稳定性差,成本高等问题,提供了一种改性木质素分散染料分散剂及其制备工艺。该工艺通过直接利用制浆工业中产生的黑液,制备分散染料分散剂,以减少或消除生产和使用过程中对环境所产生的污染,在大大降低产品成本的基础上,提高了产品的分散力及耐热稳定性等性能。The purpose of the present invention is to overcome the deficiencies of the prior art, increase the added value of lignin and solve the problems of poor heat resistance and high cost of traditional disperse dye dispersants, and provide a modified lignin disperse dye dispersant and its preparation process . This process directly uses the black liquor produced in the pulping industry to prepare a dispersant for disperse dyes, so as to reduce or eliminate the pollution to the environment during production and use, and improves the dispersion of the product on the basis of greatly reducing the product cost. strength and thermal stability.
本发明是通过如下技术方案实施的:The present invention is implemented through the following technical solutions:
一种改性木质素分散染料分散剂的原料组成及其质量份数为:The raw material composition and mass parts thereof of a kind of modified lignin disperse dye dispersant are:
制浆黑液:45.0份~74.0份Pulping black liquor: 45.0 to 74.0 parts
氧化剂:0.5份~4.0份Oxidizing agent: 0.5 to 4.0 parts
醛类化合物:3.0份~8.0份Aldehyde compounds: 3.0 to 8.0 parts
阴离子醚化剂:0.5份~5.4份Anionic etherification agent: 0.5 to 5.4 parts
胺类化合物:2.6份~20.0份Amine compounds: 2.6 to 20.0 parts
磺化剂:8.0份~18.0份Sulfonating agent: 8.0 to 18.0 parts
水:10.0份~30.0份。Water: 10.0 to 30.0 parts.
所述分散剂的相对分子质量为3000~41000,为黑褐色粘稠液体或棕褐色粉末。The relative molecular weight of the dispersant is 3000-41000, and it is dark brown viscous liquid or brown powder.
当该分散剂水溶液的质量浓度为1%时 pH为7.5~10.5。When the mass concentration of the dispersant aqueous solution is 1%, the pH is 7.5-10.5.
所述分散剂在130 ℃及150 ℃的耐热稳定性在4级以上,锦纶、涤纶及棉的沾色性在4级以上,The heat resistance stability of the dispersant at 130°C and 150°C is above grade 4, and the staining property of nylon, polyester and cotton is above grade 4,
分散力大于95%。Dispersion power greater than 95%.
该改性木质素分散染料分散剂制备工艺的具体步骤为:The specific steps of the preparation process of the modified lignin disperse dye dispersant are:
将制浆黑液和氧化剂在40~95 ℃的温度下反应10~30min,加入醛类化合物,继续反应0.5~2 h后升温至90~160 ℃,然后加入阴离子醚化剂与胺类化合物反应0.5~1.5 h后加入磺化剂与水的混合物,反应0.5~2 h后,制得所述分散剂,所制备的分散剂为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂;上述制备是在常压下进行。React pulping black liquor and oxidant at a temperature of 40-95°C for 10-30 minutes, add aldehyde compounds, continue to react for 0.5-2 hours, then raise the temperature to 90-160°C, then add anion etherifying agent to react with amine compounds After 0.5-1.5 hours, add the mixture of sulfonating agent and water, and react for 0.5-2 hours to prepare the dispersant. The prepared dispersant is a dark brown liquid, and the tan solid powder can be obtained after spray drying; Preparation is carried out under normal pressure.
所述的制浆黑液的制备方法为:选用竹子、蔗渣、稻草、麦草、皇竹草、芨芨草、曲柳、柞木、杨木、芦苇、桉木、桦木、马尾松中的一种或几种按碱法或硫酸盐法制备制浆黑液,黑液的固含量为8%~75%,其中木质素含量为9%~45%,密度为1.13~1.51 g/ml。The preparation method of the described pulping black liquor is: select one or more of bamboo, bagasse, rice straw, wheat straw, imperial bamboo grass, Achnatherum splendens, Qu Liu, oak, poplar, reed, eucalyptus, birch, masson pine The first is to prepare pulping black liquor by alkali method or sulfate method. The solid content of the black liquor is 8% to 75%, the lignin content is 9% to 45%, and the density is 1.13 to 1.51 g/ml.
所述的氧化剂为高锰酸钾、过氧化氢、高铁酸钾、过氧化钠、过硫酸钾、过硫酸钠、过硫酸铵、次氯酸钠中的一种或几种。The oxidant is one or more of potassium permanganate, hydrogen peroxide, potassium ferrate, sodium peroxide, potassium persulfate, sodium persulfate, ammonium persulfate, and sodium hypochlorite.
所述的醛类化合物为甲醛、乙醛、戊二醛、丙烯醛、琥珀醛、蜜胺甲醛、三聚甲醛,多聚甲醛中一种或几种。The aldehyde compound is one or more of formaldehyde, acetaldehyde, glutaraldehyde, acrolein, succinaldehyde, melamine formaldehyde, paraformaldehyde and paraformaldehyde.
所述的阴离子醚化剂为环氧乙烷、环氧丙烷、环氧氯丙烷、溴代十六烷、一氯乙酸中的一种或几种。The anionic etherifying agent is one or more of ethylene oxide, propylene oxide, epichlorohydrin, hexadecane bromide, and monochloroacetic acid.
所述的胺类化合物为二甲胺、乙二胺、乙醇胺、二乙醇胺、三乙醇胺、甲酰胺、乙酰胺、二乙烯三胺、苯二胺中的一种或几种。The amine compound is one or more of dimethylamine, ethylenediamine, ethanolamine, diethanolamine, triethanolamine, formamide, acetamide, diethylenetriamine, and phenylenediamine.
所述的磺化剂为亚硫酸钠、亚酸氢钠、氯磺酸、焦亚硫酸钠、羟乙基磺酸钠、亚硫酸铵、氨基磺酸中的一种或几种。The sulfonating agent is one or more of sodium sulfite, sodium bisulfite, chlorosulfonic acid, sodium pyrosulfite, sodium isethionate, ammonium sulfite, and sulfamic acid.
本发明的优点在于:The advantages of the present invention are:
1) 本发明主要利用制浆工业中的副产物——木质素为原料,使得研制出的产品具有成本低的特点。1) The present invention mainly uses lignin, a by-product in the pulping industry, as a raw material, so that the developed product has the characteristics of low cost.
2) 本发明将制浆黑液浓缩后直接改性,无须通过酸化处理回收木质素后再改性,整个生产过程无“三废”(废气、废水、废渣)排放,并解决了制浆造纸厂的黑液污染问题,因此本制备工艺是一个清洁化、环境友好工艺,在降低产品的生产成本的同时,还提高了产品的分散性和耐热稳定性,目前国内外尚未见文献报道。2) The present invention directly modifies the pulping black liquor after concentration, and does not need to recover lignin through acidification treatment before modification. The whole production process does not discharge "three wastes" (exhaust gas, waste water, waste residue), and solves the problem of pulping and paper mills. Therefore, this preparation process is a clean and environment-friendly process. While reducing the production cost of the product, it also improves the dispersibility and heat resistance stability of the product. At present, there are no literature reports at home and abroad.
3)本发明采用合适的氧化剂、醚化剂及胺类化合物对木质素进行改性,以提高分散剂的耐热稳定性,该产品与还原染料结合后150 ℃的耐热稳定性为四级以上。3) The present invention uses suitable oxidizing agents, etherifying agents and amine compounds to modify lignin to improve the heat resistance stability of the dispersant. The heat resistance stability of the product at 150°C after being combined with vat dyes is grade four above.
4)本发明的生产工艺简单,生产原料易得,生产周期短,反应温和,所需设备为常规设备,便于现有化工厂接产。4) The production process of the present invention is simple, the production raw materials are easy to obtain, the production cycle is short, the reaction is mild, and the required equipment is conventional equipment, which is convenient for existing chemical plants to start production.
附图说明Description of drawings
图1为分散染料分散剂对不同的分散染料150℃耐热稳定性的应用效果;Figure 1 is the application effect of disperse dye dispersant on the heat resistance stability of different disperse dyes at 150°C;
图2为不同温度下分散染料分散剂对分散染料在的耐热稳定性上的应用效果。Figure 2 shows the application effect of disperse dye dispersants on the thermal stability of disperse dyes at different temperatures.
具体实施方式Detailed ways
一种改性木质素分散染料分散剂的原料组成及其质量份数为:The raw material composition and mass parts thereof of a kind of modified lignin disperse dye dispersant are:
制浆黑液:45.0份~74.0份Pulping black liquor: 45.0 to 74.0 parts
氧化剂:0.5份~4.0份Oxidizing agent: 0.5 to 4.0 parts
醛类化合物:3.0份~8.0份Aldehyde compounds: 3.0 to 8.0 parts
阴离子醚化剂:0.5份~5.4份Anionic etherification agent: 0.5 to 5.4 parts
胺类化合物:2.6份~20.0份Amine compounds: 2.6 to 20.0 parts
磺化剂:8.0份~18.0份Sulfonating agent: 8.0 to 18.0 parts
水:10.0份~30.0份。Water: 10.0 to 30.0 parts.
该改性木质素分散染料分散剂制备工艺的具体步骤为:The specific steps of the preparation process of the modified lignin disperse dye dispersant are:
将制浆黑液和氧化剂在40~95 ℃的温度下反应10~30min,加入醛类化合物,继续反应0.5~2 h后升温至90~160 ℃,然后加入阴离子醚化剂与胺类化合物反应0.5~1.5 h后加入磺化剂与水的混合物,反应0.5~2 h后,制得所述分散剂,所制备的分散剂为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂;上述制备是在常压下进行。React pulping black liquor and oxidant at a temperature of 40-95°C for 10-30 minutes, add aldehyde compounds, continue to react for 0.5-2 hours, then raise the temperature to 90-160°C, then add anion etherifying agent to react with amine compounds After 0.5-1.5 hours, add the mixture of sulfonating agent and water, and react for 0.5-2 hours to prepare the dispersant. The prepared dispersant is a dark brown liquid, and the tan solid powder can be obtained after spray drying; Preparation is carried out under normal pressure.
所述的制浆黑液的制备方法为:选用竹子、蔗渣、稻草、麦草、皇竹草、芨芨草、曲柳、柞木、杨木、芦苇、桉木、桦木、马尾松中的一种或几种按碱法或硫酸盐法制备制浆黑液,黑液的固含量为8%~75%,其中木质素含量为9%~45%,密度为1.13~1.51 g/ml。The preparation method of the described pulping black liquor is: select one or more of bamboo, bagasse, rice straw, wheat straw, imperial bamboo grass, Achnatherum splendens, Qu Liu, oak, poplar, reed, eucalyptus, birch, masson pine The first is to prepare pulping black liquor by alkali method or sulfate method. The solid content of the black liquor is 8% to 75%, the lignin content is 9% to 45%, and the density is 1.13 to 1.51 g/ml.
所述的氧化剂为高锰酸钾、过氧化氢、高铁酸钾、过氧化钠、过硫酸钾、过硫酸钠、过硫酸铵、次氯酸钠中的一种或几种。The oxidant is one or more of potassium permanganate, hydrogen peroxide, potassium ferrate, sodium peroxide, potassium persulfate, sodium persulfate, ammonium persulfate, and sodium hypochlorite.
所述的醛类化合物为甲醛、乙醛、戊二醛、丙烯醛、琥珀醛、蜜胺甲醛、三聚甲醛,多聚甲醛中一种或几种。The aldehyde compound is one or more of formaldehyde, acetaldehyde, glutaraldehyde, acrolein, succinaldehyde, melamine formaldehyde, paraformaldehyde and paraformaldehyde.
所述的阴离子醚化剂为环氧乙烷、环氧丙烷、环氧氯丙烷、溴代十六烷、一氯乙酸中的一种或几种。The anionic etherifying agent is one or more of ethylene oxide, propylene oxide, epichlorohydrin, hexadecane bromide, and monochloroacetic acid.
所述的胺类化合物为二甲胺、乙二胺、乙醇胺、二乙醇胺、三乙醇胺、甲酰胺、乙酰胺、二乙烯三胺、苯二胺中的一种或几种。The amine compound is one or more of dimethylamine, ethylenediamine, ethanolamine, diethanolamine, triethanolamine, formamide, acetamide, diethylenetriamine, and phenylenediamine.
所述的磺化剂为亚硫酸钠、亚酸氢钠、氯磺酸、焦亚硫酸钠、羟乙基磺酸钠、亚硫酸铵、氨基磺酸中的一种或几种。The sulfonating agent is one or more of sodium sulfite, sodium bisulfite, chlorosulfonic acid, sodium pyrosulfite, sodium isethionate, ammonium sulfite, and sulfamic acid.
实施例1Example 1
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法竹子制浆黑液(质量分数75 %):450.0千克Alkaline bamboo pulping black liquor (mass fraction 75%): 450.0 kg
过氧化氢:5.0千克Hydrogen peroxide: 5.0 kg
甲醛:60.0千克Formaldehyde: 60.0 kg
环氧乙烷:18.0千克Ethylene oxide: 18.0 kg
二甲胺:78.0千克Dimethylamine: 78.0 kg
亚硫酸钠:180.0千克Sodium sulfite: 180.0 kg
水:209.0千克Water: 209.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至40 ℃,加入已经计算好的450.0千克质量分数45%的制浆黑液、5.0千克过氧化氢,反应10 min,加入60.0千克甲醛,继续反应1 h后升温至90 ℃,然后加入18.0千克环氧乙烷、78.0千克二甲胺,反应0.5h,最后加入180.0千克亚硫酸钠与209.0千克水的混合物,反应1.5 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,采用QZP-500型压力喷雾干燥机:喷雾塔进风温度230℃,出风温度80℃。产品的分子量为17000。First preheat the reactor to 40°C, add 450.0 kg of pulping black liquor with a mass fraction of 45% calculated, 5.0 kg of hydrogen peroxide, react for 10 min, add 60.0 kg of formaldehyde, continue the reaction for 1 h and then raise the temperature to 90 ℃, then add 18.0 kg of ethylene oxide, 78.0 kg of dimethylamine, react for 0.5 h, finally add a mixture of 180.0 kg of sodium sulfite and 209.0 kg of water, react for 1.5 h, cool down and discharge, the prepared product is dark brown The liquid is spray-dried to obtain a tan solid powder, using a QZP-500 pressure spray dryer: the inlet air temperature of the spray tower is 230°C, and the outlet air temperature is 80°C. The molecular weight of the product is 17000.
实施例2Example 2
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法制浆黑液(竹子和蔗渣混合料,质量配比为6:4,浓黑液固含量为8%):740.0千克Alkali pulping black liquor (mixture of bamboo and bagasse, mass ratio 6:4, solid content of concentrated black liquor 8%): 740.0 kg
高锰酸钾:10.0千克Potassium permanganate: 10.0 kg
乙醛:30.0千克Acetaldehyde: 30.0 kg
环氧丙烷:10.0千克Propylene oxide: 10.0 kg
乙二胺:26.0千克Ethylenediamine: 26.0 kg
焦亚硫酸钠:80.0千克Sodium metabisulfite: 80.0 kg
水:104.0千克Water: 104.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至60 ℃,加入已经计算好的740.0千克质量分数40%的制浆黑液、10.0千克高锰酸钾,反应10 min,加入30.0千克乙醛,继续反应0.5h后升温至100 ℃,然后加入10.0千克环氧乙烷、26.0千克乙二胺 ,反应0.5h,最后加入80.0千克焦亚硫酸钠与104.0千克水 的混合物,反应1.5 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,采用LPG-150型喷雾干燥器:喷雾塔进风温度280℃,出风温度120℃。产品的分子量为9800。First preheat the reactor to 60°C, add 740.0 kg of pulping black liquor with a mass fraction of 40% that has been calculated, 10.0 kg of potassium permanganate, react for 10 min, add 30.0 kg of acetaldehyde, and continue the reaction for 0.5 h Raise the temperature to 100°C, then add 10.0 kg of ethylene oxide and 26.0 kg of ethylenediamine, react for 0.5 h, and finally add a mixture of 80.0 kg of sodium metabisulfite and 104.0 kg of water, react for 1.5 h, cool down and discharge, the prepared product It is a dark brown liquid, and after spray drying, a brown solid powder can be obtained. The LPG-150 spray dryer is used: the inlet air temperature of the spray tower is 280°C, and the outlet air temperature is 120°C. The molecular weight of the product is 9800.
实施例3Example 3
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法制浆黑液(竹子和稻麦杆混合料,质量配比为4:1,黑液固含量为48%):488.0千克Alkali pulping black liquor (mixture of bamboo and rice straw, mass ratio 4:1, black liquor solid content 48%): 488.0 kg
过氧化氢:20.0千克Hydrogen peroxide: 20.0 kg
高锰酸钾:5.0千克Potassium permanganate: 5.0 kg
甲醛:60.0千克Formaldehyde: 60.0 kg
丙烯醛:20.0千克Acrolein: 20.0 kg
一氯乙酸:14.0千克Monochloroacetic acid: 14.0 kg
乙醇胺:200.0千克Ethanolamine: 200.0 kg
焦亚硫酸钠:60.0千克Sodium metabisulfite: 60.0 kg
亚硫酸钠:20.0 千克Sodium sulfite: 20.0 kg
水:113.0千克Water: 113.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至80 ℃,加入已经计算好的488.0千克质量分数40%的制浆黑液、20.0千克过氧化氢、5.0千克高锰酸钾,反应20 min,加入60.0千克甲醛,20.0千克丙烯醛,继续反应1 h后升温至160 ℃,然后加入14.0千克一氯乙酸、200.0千克乙醇胺,反应1 h,最后加入60.0千克焦亚硫酸钠、20.0 千克亚硫酸钠与113.0千克水的混合物,反应1 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,采用QZP-300型压力喷雾干燥机:喷雾塔进风温度260℃,出风温度105℃。产品的分子量为3000。First preheat the reactor to 80°C, add 488.0 kg of pulping black liquor with a mass fraction of 40%, 20.0 kg of hydrogen peroxide, and 5.0 kg of potassium permanganate that have been calculated, react for 20 minutes, and add 60.0 kg of formaldehyde, 20.0 kg of acrolein, continue to react for 1 hour and then raise the temperature to 160 ° C, then add 14.0 kg of monochloroacetic acid, 200.0 kg of ethanolamine, react for 1 hour, and finally add 60.0 kg of sodium metabisulfite, 20.0 kg of sodium sulfite and 113.0 kg of water mixture, react 1 After one hour, cool down and discharge the material. The prepared product is a dark brown liquid. After spray drying, a brown solid powder can be obtained. A QZP-300 pressure spray dryer is used: the inlet air temperature of the spray tower is 260°C, and the outlet air temperature is 105°C. . The molecular weight of the product is 3000.
实施例4Example 4
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法制浆黑液(竹子和蔗渣混合料,质量配比为1:1,黑液固含量67%):558.0千克;Alkali pulping black liquor (bamboo and bagasse mixture, mass ratio 1:1, black liquor solid content 67%): 558.0 kg;
过硫酸钾:40.0千克Potassium persulfate: 40.0 kg
甲醛:33.0千克Formaldehyde: 33.0 kg
丙烯醛:11.0千克Acrolein: 11.0 kg
环氧氯丙烷:8.0千克Epichlorohydrin: 8.0 kg
二甲胺:30.0千克Dimethylamine: 30.0 kg
三乙醇胺:30.0千克Triethanolamine: 30.0 kg
亚硫酸氢钠:100.0千克Sodium bisulfite: 100.0 kg
水:190.0千克Water: 190.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至95 ℃,加入已经计算好的558.0千克质量分数41%的制浆黑液与40.0千克过硫酸钾,反应30 min,加入33.0千克甲醛,11.0千克丙烯醛,继续反应1.5 h后升温至140 ℃,然后加入8.0千克环氧氯丙烷、30.0千克二甲胺、30.0千克三乙醇胺,反应1 h,最后加入100.0千克亚硫酸氢钠与190.0千克水的混合物,反应2 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,喷雾塔进风温度200℃,出风温度110℃。产品的分子量为41000。First preheat the reactor to 95°C, add 558.0 kg of pulping black liquor with a mass fraction of 41% calculated and 40.0 kg of potassium persulfate, react for 30 minutes, add 33.0 kg of formaldehyde, 11.0 kg of acrolein, and continue the reaction After 1.5 hours, the temperature was raised to 140 °C, then 8.0 kg of epichlorohydrin, 30.0 kg of dimethylamine, and 30.0 kg of triethanolamine were added, and reacted for 1 h, and finally a mixture of 100.0 kg of sodium bisulfite and 190.0 kg of water was added, and reacted for 2 h Finally, the temperature is lowered and the material is discharged. The prepared product is a dark brown liquid. After spray drying, a brown solid powder is obtained. The air inlet temperature of the spray tower is 200°C, and the outlet air temperature is 110°C. The molecular weight of the product is 41000.
实施例5Example 5
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法桉木制浆黑液(55%固含量): 650.0千克;Alkaline eucalyptus pulp black liquor (55% solid content): 650.0 kg;
过硫酸钾:12.0千克Potassium persulfate: 12.0 kg
高锰酸钾:3.0千克Potassium permanganate: 3.0 kg
乙醛:21.0千克Acetaldehyde: 21.0 kg
丙烯醛:14.0千克Acrolein: 14.0 kg
环氧丙烷:3.0千克Propylene oxide: 3.0 kg
一氯乙酸:2.0千克Monochloroacetic acid: 2.0 kg
甲酰胺:100.0千克Formamide: 100.0 kg
焦亚硫酸钠:57.0千克Sodium metabisulfite: 57.0 kg
亚硫酸钠:19.0 千克Sodium sulfite: 19.0 kg
亚硫酸氢钠:19.0千克Sodium bisulfite: 19.0 kg
水:100.0千克Water: 100.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至90 ℃,加入已经计算好的650.0千克质量分数55%的制浆黑液、12.0千克过硫酸钾与3.0千克高锰酸钾,反应30 min,加入21.0千克乙醛,14.0千克丙烯醛,继续反应2 h后升温至140 ℃,然后加入3.0千克环氧氯丙烷、2.0千克一氯乙酸、100.0千克甲酰胺,反应1.5 h,最后加入57.0千克焦亚硫酸钠、19.0 千克亚硫酸钠、19.0千克亚硫酸氢钠与100.0千克水的混合物,反应2 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,喷雾塔进风温度230℃,出风温度90℃。产品的分子量为31300。First preheat the reactor to 90°C, add 650.0 kg of pulping black liquor with a mass fraction of 55% that has been calculated, 12.0 kg of potassium persulfate and 3.0 kg of potassium permanganate, react for 30 minutes, and add 21.0 kg of acetaldehyde , 14.0 kg of acrolein, continue to react for 2 hours, then heat up to 140 °C, then add 3.0 kg of epichlorohydrin, 2.0 kg of monochloroacetic acid, 100.0 kg of formamide, react for 1.5 h, and finally add 57.0 kg of sodium metabisulfite, 19.0 kg of sodium sulfite , a mixture of 19.0 kg of sodium bisulfite and 100.0 kg of water, reacted for 2 hours, cooled and discharged, the prepared product was a dark brown liquid, and after spray drying, a brown solid powder was obtained, and the air inlet temperature of the spray tower was 230°C , The outlet air temperature is 90°C. The molecular weight of the product is 31300.
实施例6Example 6
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法马尾松制浆黑液(46%固含量):552.0千克Alkaline masson pine pulping black liquor (46% solid content): 552.0 kg
过氧化氢:24.0千克Hydrogen peroxide: 24.0 kg
高铁酸钾:6.0千克Potassium ferrate: 6.0 kg
乙醛:54.0千克Acetaldehyde: 54.0 kg
环氧乙烷:36.0千克Ethylene oxide: 36.0 kg
环氧氯丙烷:18.0千克Epichlorohydrin: 18.0 kg
二乙醇胺:28.0千克Diethanolamine: 28.0 kg
乙二胺:56.0千克Ethylenediamine: 56.0 kg
氯磺酸:102.0千克Chlorosulfonic acid: 102.0 kg
水:124.0千克Water: 124.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至70 ℃,加入已经计算好的552.0千克质量分数57%的制浆黑液、24.0千克过氧化氢与6.0千克高铁酸钾,反应30 min,加入54.0千克乙醛,继续反应2 h后升温至140 ℃,然后加入36.0千克环氧乙烷、18.0千克环氧氯丙烷、28.0千克二乙醇胺、56.0千克乙二胺,反应1 h,最后加入102.0千克氯磺酸与124.0千克水的混合物,反应0.5 h后,降温出料,所制备的产品为黑褐色液体,通过喷雾干燥后即得棕褐色固体粉剂,喷雾塔进风温度230℃,出风温度80℃)。产品的分子量为23200。First preheat the reactor to 70°C, add 552.0 kg of pulping black liquor with a mass fraction of 57% that has been calculated, 24.0 kg of hydrogen peroxide and 6.0 kg of potassium ferrate, react for 30 minutes, add 54.0 kg of acetaldehyde, After continuing to react for 2 h, the temperature was raised to 140 °C, then 36.0 kg of ethylene oxide, 18.0 kg of epichlorohydrin, 28.0 kg of diethanolamine, and 56.0 kg of ethylenediamine were added for 1 h, and finally 102.0 kg of chlorosulfonic acid and 124.0 kg of Kilogram of water mixture, react for 0.5 h, cool down and discharge, the prepared product is a dark brown liquid, after spray drying, a brown solid powder can be obtained, the spray tower inlet air temperature is 230°C, and the outlet air temperature is 80°C). The molecular weight of the product is 23200.
实施例7Example 7
1)本实施例的原料及配方(单位-千克):1) Raw materials and formulations of this example (unit - kilogram):
碱法桦木制浆黑液(52%固含量):462.0千克Alkaline birch pulp black liquor (52% solid content): 462.0 kg
高铁酸钾:8.0千克Potassium ferrate: 8.0 kg
三聚甲醛:30.0千克Paraformaldehyde: 30.0 kg
溴代十六烷:10.0千克Hexadecane bromide: 10.0 kg
乙二胺:65.0千克Ethylenediamine: 65.0 kg
氯磺酸:125.0千克Chlorosulfonic acid: 125.0 kg
水:300.0千克Water: 300.0 kg
2)工艺步骤及工艺参数2) Process steps and process parameters
本发明的制备在常压下进行:The preparation of the present invention is carried out under normal pressure:
先将反应器中预热至90℃,加入已经计算好的462.0千克质量分数52%的制浆黑液与8.0千克高铁酸钾,反应10 min,加入30.0千克三聚甲醛继续反应2 h后升温至100℃,然后缓慢加入10.0千克溴代十六烷、65.0千克乙二胺、125.0千克氯磺酸和300.0千克水的混合物,反应1h后,降温出料,所制备的产品为黑褐色液体。产品的分子量为19000。First preheat the reactor to 90°C, add 462.0 kg of pulping black liquor with a mass fraction of 52% and 8.0 kg of potassium ferrate that have been calculated, react for 10 minutes, add 30.0 kg of paraformaldehyde to continue the reaction for 2 hours, and then raise the temperature to 100°C, then slowly add a mixture of 10.0 kg of hexadecane bromide, 65.0 kg of ethylenediamine, 125.0 kg of chlorosulfonic acid and 300.0 kg of water, react for 1 hour, cool down and discharge, the prepared product is a dark brown liquid. The molecular weight of the product is 19000.
性能测试Performance Testing
耐热稳定性按HG/T 3507-2008《木质素磺酸钠分散剂》和HG/T 3399-2001《染料扩散性能的测定》来检测及评级。详情见图1,图2The thermal stability is tested and rated according to HG/T 3507-2008 "Sodium Lignosulfonate Dispersant" and HG/T 3399-2001 "Determination of Dye Diffusion Properties". See Figure 1 and Figure 2 for details
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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| CN111847817A (en) * | 2020-09-01 | 2020-10-30 | 广西大学 | A kind of oil sludge demulsifier, preparation method and application thereof |
| CN112760089A (en) * | 2021-01-28 | 2021-05-07 | 重庆化工职业学院 | Lignin-based gemini surfactant and preparation method thereof |
| CN118489689A (en) * | 2024-07-19 | 2024-08-16 | 山东中新科农生物科技有限公司 | A kind of carbendazim wettable powder and its preparation method and application |
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