CN102116162A - Tension dispersed anchor cable for coal mine and anchoring method thereof - Google Patents
Tension dispersed anchor cable for coal mine and anchoring method thereof Download PDFInfo
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Abstract
本发明公开了一种煤矿拉力分散型锚索及其锚固方法,由锚头段、自由段和锚固段构成,其特征是所述锚固段在其沿钻孔深度方向上的不同锚固节段上,采用具有不同固化时间的锚固剂,以使在所述不同的锚固节段上同一时间置入的锚固剂在不同的时间完成固化;并且,处在更为接近钻孔孔底位置的内锚固节段的锚固剂先行固化,处在更为接近钻孔孔口位置、与之相邻的外锚固节段上的锚固剂滞后10~20小时完成固化。本发明能有效提高巷道支护的稳定性和安全性。
The invention discloses a coal mine tension dispersion type anchor cable and its anchoring method, which is composed of an anchor head section, a free section and an anchoring section, and is characterized in that the anchoring section is on different anchoring sections along the direction of drilling depth , using anchoring agents with different curing times, so that the anchoring agents placed at the same time on the different anchoring segments complete curing at different times; The segmental anchoring agent is cured first, and the anchoring agent on the outer anchoring segment that is closer to the drill hole and adjacent to it is 10 to 20 hours behind to complete the curing. The invention can effectively improve the stability and safety of roadway support.
Description
技术领域technical field
本发明涉及煤矿支护所用的锚索及其锚固方法。The invention relates to an anchor cable used in coal mine support and an anchoring method thereof.
背景技术Background technique
随着煤矿建设与生产水平的延深,煤矿巷道地压增高;随着煤矿采煤技术与装备的升级,煤矿巷道断面相应增大,锚索支护正日益成为煤矿高地压、大断面巷道中不可或缺的重要支护手段。煤矿锚索支护已经从其研究应用初期的一种短期支护手段转变为一种短期支护和长期支护共同采用的支护手段,从支护短期服务巷道推广应用到支护长期服务巷道、从支护煤巷推广应用到支护岩巷甚至软岩巷道。With the deepening of coal mine construction and production level, the ground pressure of coal mine roadway increases; with the upgrading of coal mining technology and equipment, the section of coal mine roadway increases correspondingly, and anchor cable support is increasingly becoming a medium in high ground pressure and large cross-section roadways of coal mines. Indispensable means of support. Coal mine anchor cable support has changed from a short-term support method in the early stage of its research and application to a support method that is used both for short-term support and long-term support, from the popularization and application of supporting short-term service roadways to supporting long-term service roadways , From the popularization and application of supporting coal roadways to supporting rock roadways and even soft rock roadways.
然而,煤矿巷道锚索支护的锚固结构与工艺却并没有随着煤矿巷道锚索支护对象和条件所发生的重大改变而有所改造。通过分析可以发现,煤矿锚索锚固技术存在着一定的系统性缺陷,现有的锚索锚固技术对于煤矿巷道支护的稳定性和安全性存在着一定的系统风险。However, the anchoring structure and technology of the coal mine roadway anchor cable support have not been modified along with the major changes in the coal mine roadway anchor cable support objects and conditions. Through the analysis, it can be found that there are certain systematic defects in the anchor cable anchoring technology of coal mines, and the existing anchor cable anchoring technology has certain systematic risks for the stability and safety of coal mine roadway support.
根据承载方式的不同,锚索可以分为拉力集中型锚索、压力集中型锚索、拉力分散型锚索、压力分散型锚索和拉压混合型锚索等。在煤矿巷道支护中,普遍使用的锚索属于拉力集中型锚索。拉力集中型锚索的锚固结构由一个在同一时间内固化并锚固的锚固段A、一个自由段B和一个外露的锚头段C组成,如图1a和图1b所示,采有固化性能相同的同一种锚固剂将其锚固段A锚固在围岩钻孔中,使用固化性能相同的同一种锚固剂在一个钻孔中一次全锚固段全部锚固完成。According to different bearing methods, anchor cables can be divided into tension-concentrated anchor cables, pressure-concentrated anchor cables, tension-dispersed anchor cables, pressure-dispersed anchor cables, and tension-compression mixed anchor cables. In coal mine roadway support, the commonly used anchor cables belong to tension-concentrated anchor cables. The anchoring structure of the tension-concentrated anchor cable consists of an anchor section A that solidifies and anchors at the same time, a free section B and an exposed anchor head section C, as shown in Figure 1a and Figure 1b, with the same curing performance The same anchoring agent is used to anchor the anchoring section A in the surrounding rock drilling, and the same anchoring agent with the same curing performance is used to complete the anchoring of the entire anchoring section in one drilling.
研究表明,拉力集中型锚索粘结剪应力的分布是不均匀的,并且只有部分长度的锚固段受力;在锚索锚固段的起始位置处粘结剪应力最大,向锚固段深部方向,锚索粘结剪应力呈指数曲线迅速衰减;在锚固段的外端,即锚固段的起始位置上会产生严重的拉应力集中现象;由于锚索锚固力远低于其钢绞线的破断力,从而在较低的锚固力水平就会发生锚索内锚固的破坏。传统的预应力锚索多属于此种类型,目前煤矿巷道支护所使用的锚索锚固结构均属于此种类型。The research shows that the distribution of the bonded shear stress of the tension-concentrated anchor cable is not uniform, and only part of the length of the anchorage section is stressed; , the bonded shear stress of the anchor cable decays rapidly in an exponential curve; serious tensile stress concentration occurs at the outer end of the anchor section, that is, the initial position of the anchor section; Breaking force, so that the failure of the anchorage in the anchor cable will occur at lower anchorage force levels. Most of the traditional prestressed anchor cables belong to this type, and the anchor cable anchorage structures currently used in coal mine roadway support all belong to this type.
锚索支护的失效与破坏属于隐性失效与隐性破坏,且现有的监测技术难以及时发现锚索内锚固的破坏,由此造成近年来煤矿巷道冒顶事故不断发生,给煤矿安全生产带来严重威胁,具体表现在:The failure and damage of the anchor cable support are hidden failures and hidden damage, and the existing monitoring technology is difficult to detect the damage of the anchorage in the anchor cable in time. Serious threats, specifically manifested in:
1、锚索工作状况表面上看上去完好,但顶板却发生离层和沉降,表明锚索的内锚已经发生松动或松脱。1. The working condition of the anchor cable looks good on the surface, but the roof has delamination and settlement, indicating that the inner anchor of the anchor cable has loosened or loosened.
2、锚索在与粘结介质或孔壁之间产生剪切破坏后松动抽脱,顶板可能会在锚索外锚完好的情况下发生严重的离层或垮落;2. After the anchor cable is sheared and damaged with the bonding medium or the hole wall, it loosens and pulls off, and the roof may have serious separation or collapse when the outer anchor of the anchor cable is intact;
3、给巷道支护设计人员提供失真的信息,致使设计人员在以后的支护设计中企图通过增加锚索的安装数量或增大锚索的直径来提高巷道支护的安全性;3. Provide distorted information to roadway support designers, causing designers to attempt to improve the safety of roadway support by increasing the number of anchor cables installed or increasing the diameter of anchor cables in future support design;
4、增加巷道支护材料成本。4. Increase the cost of roadway support materials.
发明内容Contents of the invention
本发明是为避免上述现有技术所存在的不足之处,提供一种锚固段粘结剪应力分布更加均匀,锚索锚固段有效利用长度更长,能有效提高巷道支护的稳定性和安全性的煤矿拉力分散型锚索及其支护方法。The present invention is to avoid the shortcomings of the above-mentioned prior art, and to provide a more uniform distribution of bonded shear stress in the anchorage section, and a longer effective length of the anchorage section of the anchor cable, which can effectively improve the stability and safety of roadway support. A permanent coal mine tension dispersion anchor cable and its supporting method.
本发明解决技术问题采用如下技术方案:The present invention solves technical problem and adopts following technical scheme:
本发明煤矿拉力分散型锚索是由锚头段、自由段和锚固段构成,其特征是所述锚固段在其沿钻孔深度方向上的不同锚固节段上,采用具有不同固化时间的锚固剂,以使在所述不同的锚固节段上同一时间置入的锚固剂在不同的时间完成固化;并且,处在更为接近钻孔孔底位置的内锚固节段的锚固剂先行固化,处在更为接近钻孔孔口位置、与之相邻的外锚固节段上的锚固剂滞后10~20小时完成固化。The coal mine tension dispersion anchor cable of the present invention is composed of an anchor head section, a free section and an anchor section, and is characterized in that the anchor section adopts anchorage cables with different curing times on different anchor sections along the depth direction of the borehole. agent, so that the anchoring agent placed at the same time on the different anchoring segments completes curing at different times; and, the anchoring agent in the inner anchoring segment that is closer to the bottom of the drill hole solidifies first, The anchoring agent on the outer anchoring segment, which is closer to the borehole opening and adjacent to it, lags behind 10 to 20 hours to complete curing.
本发明煤矿拉力分散型锚索的锚固方法的特征是按如下步骤进行:The feature of the anchoring method of the coal mine tension dispersion type anchor cable of the present invention is to carry out as follows:
a、采用每个锚索孔只安装一根锚索的小孔径锚索孔;a. Use a small-diameter anchor cable hole in which only one anchor cable is installed in each anchor cable hole;
b、向所述小孔径锚索孔内置入锚固剂,先行置入内锚固节段A1位置上先行完成固化的锚固剂,随即置入外锚固节段A2位置上滞后10~20小时完成固化的锚固剂;b. Insert the anchoring agent into the small-diameter anchor cable hole, first insert the anchoring agent that has been cured at the position of the inner anchoring segment A1 first, and then insert the anchoring agent at the position of the outer anchoring segment A2 with a delay of 10 to 20 hours to complete the curing Anchoring agent;
c、安装钢绞线,并用钢绞线连续搅拌锚固剂至规定的搅拌时长;c. Install the steel strand, and use the steel strand to continuously stir the anchoring agent until the specified stirring time;
d、待内锚固节段A1位置上的锚固剂完全固化时,安装锚具并进行预紧张拉至设计张拉力;d. When the anchoring agent at the A1 position of the inner anchoring segment is completely cured, install the anchorage and pre-tension it to the design tension;
e、等待外锚固节段A2位置处的锚固剂滞后10~20小时完成完全固化即成。e. Wait until the anchoring agent at the position of the outer anchoring segment A2 is fully cured after 10 to 20 hours.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
1、本发明由于使用固化速度不同的锚固剂,通过设置与之相对应的安装顺序,实现在同一钻孔中不同锚固节段的锚固剂是在不同的时段内完成固化锚固,从而实现锚索的分节段、分时锚固,提高了锚索内锚固段的有效利用长度,分散并均匀了锚索锚固段剪应力的分布,降低了锚索的粘结剪应力峰值,提高了锚索的锚固力和支护强度。1. Due to the use of anchoring agents with different curing speeds in the present invention, by setting the corresponding installation sequence, the anchoring agents of different anchoring segments in the same drilling hole can be solidified and anchored in different periods of time, thereby realizing the anchor cable The segmental and time-sharing anchoring improves the effective length of the anchoring section of the anchoring cable, disperses and evens the distribution of the shear stress of the anchoring section of the anchoring cable, reduces the peak value of the bonded shear stress of the anchoring cable, and improves the anchorage of the anchoring cable. Anchorage and support strength.
2、本发明按照固化时间较短的锚固剂在前、固化时间滞后的锚固剂在后的顺序安装锚索锚固剂,两种或两种以上不同固化速度的锚固剂一次安装、一次搅拌完成,从而实现小孔径新型拉力分散型锚索的一次安装、搅拌完成,而能分段、分时锚固。2. The present invention installs the anchor cable anchoring agent in the order of the anchoring agent with a shorter curing time first and the anchoring agent with a lagging curing time behind. Two or more anchoring agents with different curing speeds are installed at one time and stirred at one time. Thereby, the one-time installation and stirring of the small-aperture new tension dispersion type anchor cable can be completed, and the segmental and time-sharing anchoring can be realized.
图面说明Illustration
图1a为已有技术中拉力集中型锚索的锚固结构示意图。Fig. 1a is a schematic diagram of the anchoring structure of the tension-concentrated anchor cable in the prior art.
图1b为图1所示拉力集中型锚索粘接剪应力分布示意图。Fig. 1b is a schematic diagram of the bonded shear stress distribution of the tension-concentrated anchor cable shown in Fig. 1.
图2a为本发明结构示意图。Fig. 2a is a schematic diagram of the structure of the present invention.
图2b为本发明锚固段剪应力分布示意图。Fig. 2b is a schematic diagram of the shear stress distribution of the anchorage section of the present invention.
具体实施方式Detailed ways
参见图2a和图2b,本实施例是由锚头段C、自由段B和锚固段A构成,锚固段A在其沿钻孔深度方向上的不同锚固节段上,采用具有不同固化时间的锚固剂,以使在不同的锚固节段上同一时间置入的锚固剂在不同的时间完成固化;并且,处在更为接近钻孔孔底位置的内锚固节段A1的锚固剂先行固化,处在更为接近钻孔孔口位置、与之相邻的外锚固节段A2上的锚固剂滞后10~20小时完成固化。Referring to Fig. 2a and Fig. 2b, the present embodiment is composed of anchor head section C, free section B and anchor section A, and anchor section A adopts different solidification time on different anchor sections along the drilling depth direction. Anchoring agent, so that the anchoring agent placed at the same time on different anchoring segments completes curing at different times; and, the anchoring agent in the inner anchoring segment A1 that is closer to the bottom of the drill hole is cured first, The anchoring agent on the outer anchoring segment A2 which is closer to the hole opening of the borehole and adjacent thereto completes solidification after a delay of 10 to 20 hours.
本发明具体实施中,内锚固节段A1与外锚固节段A2的长度比例一般为1∶1,但内锚固节段A1的长度应不小于1米。内锚固节段采用中速锚固剂,外锚固节段采用缓凝型锚固剂,缓凝型锚固剂的初始凝固时间为12~16小时,最终固化时间为24小时。In the specific implementation of the present invention, the length ratio of the inner anchoring segment A1 to the outer anchoring segment A2 is generally 1:1, but the length of the inner anchoring segment A1 should not be less than 1 meter. Medium-speed anchoring agent is used for the inner anchoring segment, and retarded anchoring agent is used for the outer anchoring segment. The initial setting time of the retarding anchoring agent is 12 to 16 hours, and the final curing time is 24 hours.
锚固过程:Anchoring process:
1、采用每个锚索孔只安装一根锚索的小孔径锚索孔;1. Use a small-diameter anchor cable hole where only one anchor cable is installed in each anchor cable hole;
2、向锚索孔内置入锚固剂,先行置入内锚固节段A1位置上先行完成固化的锚固剂,随即置入处锚固节段A2位置上滞后10~20小时完成固化的锚固剂;2. Insert the anchoring agent into the anchor cable hole, first place the anchoring agent that has been cured at the position of the inner anchoring segment A1 first, and then insert the anchoring agent that has been cured at the position of the anchoring segment A2 with a delay of 10 to 20 hours;
3、安装钢绞线,同时用钢绞线连续搅拌锚固剂至规定的搅拌时长;3. Install the steel strand, and at the same time use the steel strand to continuously stir the anchoring agent until the specified stirring time;
4、待内锚固节段A1位置上的锚固剂完全固化时,安装锚具并进行预紧张拉至设计张拉力;4. When the anchoring agent at the A1 position of the inner anchoring segment is completely solidified, install the anchor and pre-tension it to the design tension;
5、等待外锚固节段A2位置处的锚固剂滞后10~20小时完成完全固化即成。5. Wait for the anchoring agent at the position of the outer anchoring segment A2 to be fully cured after 10 to 20 hours.
承载过程:Bearing process:
在安装初期,外锚固节段A2处的锚固剂由于没有完成固化而不受力,锚索的锚固力全部产生于内锚固节段A1位置处;At the initial stage of installation, the anchoring agent at the outer anchoring segment A2 is not stressed because it has not been solidified, and the anchoring force of the anchor cable is all generated at the position of the inner anchoring segment A1;
随着顶板压力的增加,锚索上锚固段的锚固力将会随之增加;As the roof pressure increases, the anchoring force of the anchorage section on the anchor cable will increase accordingly;
当锚索的外锚固节段A2处的锚固剂完全固化锚固后,且顶板作用于锚索的载荷大于内锚固节段A1处的锚固力时,外锚固节段A2处的锚固力开始产生并增长,此时,内锚固节段A1处的受力不会增加;When the anchoring agent at the outer anchoring segment A2 of the anchor cable is completely solidified and anchored, and the load of the roof acting on the anchor cable is greater than the anchoring force at the inner anchoring segment A1, the anchoring force at the outer anchoring segment A2 begins to generate and growth, at this time, the force at the inner anchorage segment A1 will not increase;
当顶板作用于锚索的载荷大于外锚固节段A2处的锚固力,且里内锚固节段A1处的锚固力没有达到其最大锚固力时,内锚固节段A1处的锚固力仍会随着顶板压力的增大而增大,直至达到其最大锚固力;When the load acting on the anchor cable by the top plate is greater than the anchoring force at the outer anchoring segment A2, and the anchoring force at the inner anchoring segment A1 has not reached its maximum anchoring force, the anchoring force at the inner anchoring segment A1 will still change with increase with the increase of roof pressure until reaching its maximum anchoring force;
在内锚固节段A1处和外锚固节段A2处都已经锚固工作后,锚索的锚固力等于内锚固节段A1位置处和外锚固节段A2位置处的锚固力之和。After both the inner anchoring segment A1 and the outer anchoring segment A2 have been anchored, the anchoring force of the anchor cable is equal to the sum of the anchoring forces at the inner anchoring segment A1 and the outer anchoring segment A2.
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| CN102865088A (en) * | 2012-09-12 | 2013-01-09 | 山东科技大学 | Tension and compression coupling type high-strength and high-deformation anchor rod and method for using same |
| CN108104852A (en) * | 2017-12-18 | 2018-06-01 | 中国矿业大学 | A kind of low stretch-draw anchor construction method for reducing loss of prestress |
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| CN102865088A (en) * | 2012-09-12 | 2013-01-09 | 山东科技大学 | Tension and compression coupling type high-strength and high-deformation anchor rod and method for using same |
| CN102865088B (en) * | 2012-09-12 | 2015-04-08 | 山东科技大学 | Tension and compression coupling type high-strength and high-deformation anchor rod and method for using same |
| CN108104852A (en) * | 2017-12-18 | 2018-06-01 | 中国矿业大学 | A kind of low stretch-draw anchor construction method for reducing loss of prestress |
| CN108104852B (en) * | 2017-12-18 | 2019-05-14 | 中国矿业大学 | A kind of low stretch-draw anchor construction method reducing loss of prestress |
| WO2019119900A1 (en) * | 2017-12-18 | 2019-06-27 | 中国矿业大学 | Low-tension anchor cable construction method capable of reducing prestress loss |
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